2.

Basic technical requirements for cable glands 110-150 кВ

Seq. No List of Supporting Documents Compliant when Documents
. Are Submitted
Technical description or
Application of couplings for maximum voltage Umax = 145 kV for 110 kV network and
2.1 installation instructions or
Umax = 170 kV for 150 kV network.
passport or protocol
Technical description or
2.2 Climatic execution for final couplings - UHL 1, for connecting UHL-1,5 couplings installation instructions or
passport or protocol
For end couplings, the manufacturer must provide test reports for:
- tracking-erosion resistance (according to IEC 60587 "Electrical insulating materials. Test
2.3 methods for arc resistance and erosion resistance in harsh environmental conditions"); Test reports
- resistance to ultraviolet radiation (ISO 4892 "Plastics. Test methods for exposure to
laboratory light sources"
Test reports for cable glands according to the requirements of DSTU IEC 60840 (IEC
2.4
60840: 2004) / IEC 60840: 2011
2.4.1 Receiving and handing over (section 9) / (section 9)
Measurement of partial discharges Test report of the manufacturer
Measurements of partial discharges must be carried out in accordance with IEC 60885. The
2.4.1.1
levels of partial discharges, which are measured at an alternating voltage of 1.75U0-> 1.5
U0, must not exceed 5 pKl
Voltage test Test report of the manufacturer
2.4.1.2 The test voltage is applied between the core and the screen is gradually raised to a value of
2.5 U0 and held for 30 minutes
2.4.2 Tests on fittings (section 11) / (section 11) Test report of the manufacturer
Measurement of partial discharges Test report of the manufacturer
Measurements of partial discharges must be carried out in accordance with IEC 60885. The
2.4.2.1
levels of partial discharges, which are measured at an alternating voltage of 1.75U0-> 1.5
U0, must not exceed 5 pKl
Voltage test Test report of the manufacturer
2.4.2.2 The test voltage is applied between the core and the screen is gradually raised to a value of
2.5 U0 and held for 30 minutes
Typical fitting tests (section 14) / (section 15)
2.4.3 The length of the cable between the couplings must be at least 5 m. The tests are performed
on one sample of each type of valve
measurement of partial discharges at ambient temperature. The levels of partial discharges, Test report of an accredited
2.4.3.1
which are measured at an alternating voltage of 1.75U0-> 1.5 U0, should not exceed 5 pKl laboratory
testing by heating cycles under voltage; Test report of an accredited
2.4.3.2
20 cycles are performed. The applied voltage is 2 U0 laboratory
Test report of an accredited
2.4.3.3 measurement of partial discharges at ambient temperature and at high temperature
laboratory
Lightning pulse voltage test followed by industrial frequency voltage test. After that, a test Test report of an accredited
2.4.3.4
voltage of 2.5 U0 industrial frequency for 15 minutes laboratory
Tests of external protection of couplings; Test report of an accredited
2.4.3.5 Carried out in accordance with the requirements of Annex H (Annex G to IEC 60840: laboratory
2011)
Test report of an accredited
2.4.3.6 Check the appearance of cable fittings
laboratory
2.5 Typical tests of cable systems (section 12) / (section 12)
Typical electrical tests Test report of an accredited
2.5.1 Before conducting, the insulation thickness must be measured in accordance with the laboratory
method according to IEC 60811
bending test followed by installation of fittings and measurement of partial discharges at Test report of an accredited
ambient temperature; laboratory
2.5.1.1 The cycle of bending operations is performed 3 times. Measurements of partial discharges
are carried out in accordance with IEC 60885. Levels of partial discharges, which are
measured at an alternating voltage of 1.75U0-> 1.5 U0, should not exceed 5 pKl
measuring tgδ; Test report of an accredited
The measurement is performed at U0 and the core temperature is 5-10ºC higher than the laboratory
2.5.1.2
maximum core heating temperature under normal operating conditions. The maximum
value should not exceed 50 · 10-4 (or 10 · 10-4 according to CENELEC HD 632 S2)
testing by heating cycles under voltage; Test report of an accredited
2.5.1.3
20 cycles are performed. The applied voltage is 2 U0 laboratory
 Test report of an accredited
2.5.1.4 measurement of partial discharges at ambient temperature and at high temperature
laboratory
Lightning pulse voltage test followed by industrial frequency voltage test. After that, a test Test report of an accredited
2.5.1.5
voltage of 2.5 U0 industrial frequency for 15 minutes laboratory
Tests of external protection of couplings; Test report of an accredited
2.5.1.6 Carried out in accordance with the requirements of Annex H (Annex G to IEC 60840: laboratory
2011)
Test report of an accredited
2.5.1.7 Checking the appearance of the cable system.
laboratory
Measurement of electrical resistivity of conductive screens Test report of an accredited
2.5.1.8 Carried out in accordance with Annex D. The measured resistivity should not exceed 1000 laboratory
Ohm * m for the screen on the core, 500 Ohm * m for eran on the insulation
Typical non-electrical tests.
2.5.2
The tests are performed in accordance with the requirements of DSTU IEC 60840
Test report of an accredited
2.5.2.1 check the design of cables
laboratory
determination of mechanical characteristics of polymer compositions of insulation Test report of an accredited
2.5.2.2
materials and outer shells before and after aging laboratory
Test report of an accredited
2.5.2.3 aging tests on cable samples to check the compatibility of materials
laboratory
testing of outer shells under pressure at high temperature Test report of an accredited
2.5.2.4
laboratory
insulation test for thermal deformation Test report of an accredited
2.5.2.5
laboratory
shrinkage insulation test Test report of an accredited
2.5.2.6
laboratory
non-proliferation test Test report of an accredited
2.5.2.7
laboratory
watertightness test Test report of an accredited
2.5.2.8
laboratory
2.6 Prequalification tests of cable systems (section 13 IEC 60840: 2011)
Carried out if the rated voltage on the screen of the core is more than 8 kV / mm and / or
2.6.1
on the insulation screen more than 4 kV / mm
Heating cycle test (180 cycles at 1,7U0) Test report of an accredited
2.6.2
laboratory
Pulse voltage test Test report of an accredited
2.6.3
laboratory
Checking the appearance of the cable system Test report of an accredited
2.6.4
laboratory
Requirements for contact connections.
Contact connections must be tested in accordance with the requirements of DSTU IEC
61238-1-3: 2019 Crimped and mechanical connectors for power cables. Part 1-3. Test
methods and requirements for crimped and mechanical connectors for power cables for
rated voltages from 1 kV (Um = 1.2 kV) to 30 kV (Um = 36 kV) tested on non-insulated
conductors (IEC 61238-1-3: 2018, IDT) or in accordance with IEC 61238, effective at the
time of testing:
- cyclic tests (not less than 1000 cycles): conductors with installed connectors for a certain
time are heated by the operating current to a temperature of not less than 120º and are in
this mode for 10 minutes, and then cooled to a temperature below 35º;
Test report of an accredited
2.7 - after 200 heating cycles, the test specimens are exposed to short-circuit currents 6 times,
laboratory
and the conductor must be heated to 250º - 270º in 1 second, starting from the ambient
temperature (below 35º);
- the initial resistance of the connection is compared with the resistance of the conductor of
the same length: before and after the tests of 200 heating cycles and short-circuit currents,
and then every 75 cycles. The resistance shall not change by more than 100% after a
complete test cycle and shall not increase by more than 15% during the last 750 cycles;
contact connections are tested for 1 minute under the influence of axial load at the rate of
40 N / mm2 for aluminum conductors and 60 N / mm2 for copper conductors, but not more
than 21 kN. During this time, the conductors should not slip.
Completeness of materials and products. Composition of technical and operational documentation
2.8 For all types of cable fittings, the manufacturer must provide a complete set of materials Confirmed upon delivery of
and products for the installation of the coupling, as well as technical and operational couplings
documentation in Russian or Ukrainian, including installation instructions and a list of
 components. Gloves must be included in the clutch kit.
The operating documentation must contain the following information: Confirmed upon delivery of
- name of the country of origin; couplings
- name of the manufacturer;
- name and designation of the standard or TU;
- main purpose, basic technical data;
- rules and conditions of effective and safe use, storage, transportation and disposal of
products;
2.9
- service life;
- manufacturer's guarantees;
- information on certification;
- legal address of the manufacturer, supplier;
- operating requirements;
- installation instructions;
- passport.
Confirmed upon delivery of
2.10 The documentation included with the coupling must be packed in an airtight plastic bag.
couplings
Transportation and storage
Conditions of cable transportation in terms of climatic factors must comply with coolant Manufacturer's letter
2.11
group 3 according to GOST 15150
Storage conditions in terms of the influence of climatic factors must comply with coolant Manufacturer's letter
2.12
group 3 according to GOST 15150
Requirements for the design of couplings
The walls of heat-shrinkable parts must not have cracks, folds and through holes. There
should be no shells, delaminations, blisters or other surface defects on the surface of heat-
2.13 Confirmed by visual inspection
shrinkable parts. The edges of heat-shrinkable parts must not have tears, burrs and other
edge defects.
The length of the leakage path must meet the maximum requirements for contamination Operating instructions or
2.14
conditions in accordance with IEC 60071 (for end couplings). passport
Marking
Marking must be performed on all heat-shrinkable elements of the coupling, have a clear
2.15 mark that provides identification of a particular product and contain information about the Confirmed by visual inspection
range of its shrinkage and the manufacturer (logo, name of the manufacturer).
Input control
DTEK representatives reserve the right to conduct a control visit to the cable fittings
2.16 No confirmation required
manufacturer in order to assess the production conditions and product tests.
When changing the place of production of cable fittings, DTEK representatives reserve the
2.17 right to conduct a visit to get acquainted with the conditions of production and product No confirmation required
testing.
Warranty obligations
The warranty period, in compliance with the conditions of storage, installation and
2.18 operation by the Customer (consumer), and in compliance with the conditions of Manufacturer's letter
transportation by the Supplier, must be at least 5 years from the date of commissioning.