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TECHNICAL DATA SHEET

Version : 003
Update : July, 2018

CONSOL 71 FC
2-Part Thixotropic Multipurpose Epoxy Adhesive (Fast Curing)
DESCRIPTION PRODUCT DATA
CONSOL 71 FC is a moisture tolerant, thixotropic, Form
structural two part adhesive and repair mortar. Based on a Epoxy Resin
combination of epoxy resins and special fillers.
Appearance
Part A: White
RECOMENDED FOR Part B: Dark grey
CONSOL 71 FC may only be used by experienced Mixed of A+B: Concrete Grey
professionals. As a structural adhesive and mortar for:
• Concrete element Density
• Polyester, Epoxy 1.7 ± 0.1 kg/L (part A+B mixed) (at +230 C)
(evacuated)
• Mortar, bricks, masonry
• Ceramics, fiber cement Packaging
• Hard natural stone 6 Kg (A+B) Pre-Batched unit
• Steel, iron
• Wood Storage
Dry, shaded place. Protect from direct sunlight and
As a repair mortar and adhesive: frost. Store in dry condition at temperatures
between +50 C and +300 C.
• Corners and edges
• Holes and void filling Shelf Life
• Vertical and overhead use CONSOL 71 FC can be stored for 12 months if
• Joint filling and crack sealing stored as recommend in original unopened
• Joint and crack arris/ edge repair container.

BENEFITS TECHNICAL DATA


CONSOL 71 FC provides the following properties of Compresive Strength ASTM D 695
benefit such as:
• Fast Curing Curing Temperatures
• Easy to mix and apply Curing Time +100 C +250 C
• Suitable for dry and damp concrete surface 4 hours ~ 20 N/mm2 ~ 30 N/mm2
• Thixotropic: non-sag in vertical and overhead 1 day ~ 48 N/mm2 ~50 N/mm2
applications 3 days ~ 58 N/mm2 ~ 60 N/mm2
• Good adhesion to most construction materials 7 days ~ 60 N/mm2 ~ 62 N/mm2
• Abrasion resistant
• No primer needed
• Chemical resistant Modulus of Elasticity in Compression
• Impermeable to liquids and water vapour Compressive
ASTM D 695
• Hardens without shrinkage >4600 N/mm2 (14 days at 23 0C)
• Different colored component Flexural
EN 53452
• Sea water resist >5000 N/mm2 (14 days at 23 0C)

Tensile Strength in Flexural DIN EN 53452 APPLICATION INSTRUCTION


Substrate Quality
Curing Temperatures Mortar and concrete must be older than 28 days (depends
Curing Time +100 C +250 C on minimal requirement of strengths).
2 Verify the substrate strength (concrete, masonry, natural stone).
4 hours ~ 20 N/mm ~ 30 N/mm2
2 The substrate surface (all types) must be clean, dry and
1 day ~ 32 N/mm ~ 35 N/mm2 free from contaminants such as dirt, oil, grease, existing
3 days ~ 38 N/mm2 ~ 40 N/mm2 surface treatments and coatings etc. Steel substrate must be
2
7 days ~ 40 N/mm ~ 42 N/mm2 de-rusted similar to 2.5.
The substrate must be sound and all loose particles must be
Tensile Adhesion Strength removed.
≥2 N/mm2 (CONCRETE FAILURE)
Substrate Preparation
Concrete, mortar, stone, and bricks:
APPLICATION INFORMATION
Substrate must be sound, dry, clean, and free from laitance,
Mixing Ratio
ice, standing water, grease, oils, old surface treatments or
Part A : Part B = 2 : 1 by weight or volume
coatings and all loose or friable particles must be removed to
achieve laitance and contaminant free, open textured surface.
Consumption
The consumption of CONSOL 71 FC is ~ 1.7 kg/m2 per
Steel:
mm of thickness
Must be cleaned and prepared thoroughly to an acceptable
quality i.e. by blast cleaning and vacuum. Avoid dew point
Layer Thickness
conditions.
15 mm max.
When using multiple units, one after the other. Do not mix
the following unit until the previous one has been used in Mixing
order to avoid a reduction handling time. Pre-Batched units:
Mix part A+B together for at least 3 minutes with a mixing
Sag Flow spindle attached to a slow speed electric drill (max.300rpm)
On vertical surfaces it is non-sag up to 7 mm thickness until the material becomes smooth
and a uniform grey color.
Ambient Air temperature Avoid aeration while mixing. Then, pour the whole mix into a
+100 C min / +400 C max clean container and stir again for approx. 1 more minute at
low speed to keep air entrapment at a minimum. Mix only
Dew Point that quantity which can be used within this potlife.
Beware of condensation.
Application
Substrate temperature during application must be at least
3 0C above dew point. When using a thin layer adhesive, apply the mixed adhesive
to the prepared surface with a spatula, trowel, notched
Substrate Temperature trowel, (or with hands protected by gloves).
When using for bonding metal profiles onto vertical surface,
+100 C min / +400 C max
support and press uniformly using props for at least 12 hours,
depending on the thickness applied (not more than 5 mm)
Substrate Moisture Content
and the room temperature. Once hardened check the
When applied to mat moisture concrete, brush the adhesion by tapping with a hammer.
adhesive well into substrate.
Cleaning tools
Pot Life
Clean all tools and application equipment with general cleaner
+100 C = ~30 Minutes after use. Hardened/cured material can only be mechanically
+230 C = ~20 Minutes removed.
+350 C = ~15 Minutes
+400 C = ~10 Minutes

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