Professional Documents
Culture Documents
INTRODUCTION
In ancient time, the waste products of a society including human excreta had been collected,
carried and disposed of manually to a safe point of disposal, by the sweepers was not health
concern and this system was known as old conservancy system. This primitive method of
collecting and disposing of the society’s wastes has now been modernized and replaced by a
system, in which these wastes are mixed with sufficient quantity of water and carried through
closed conduits under the conditions of gravity flow. This mixture of water and waste products
popularly called ''‘sewage”. This modem system of sewage carriage is known as “water carried
sewerage system”.
The advantage of this modem system over old system of sewerage system is:-
(iii) Sewers laid on the underground, hence do not occupy the floor area.
This treatment plant is used to treat “Domestic waster water” and water from storm drain i.e.
system is combined. The average contribution is 120 liter/capita/day of waste water.
Wastewater is about 99% water by weight and is referred as influent, as it enters the wastewater
treatment facility. Treatment plant treats sewage in two steps:-
It involves physical removal of floatable and settleable solids. The different units involves are :-
Screening:- Remove large objects, such as clothes, plastic etc that could plug lines or block tank
inlets.
Grit chamber: Slows down the flow to allow grit to fall out.
Sedimentation tank: Also known as settling tank or clarifler, in this settleable solids settle out.
The effluent from the secondary treatment contains a little BOD (5% to 10%of original) and
may contain several milligrams per litre of s DO.
CHAPTER – 2
TREATMENT UNITS
A) Medium Screen: In these types of screens of the spacing between bars is about 6 to 40 mm.
These screens will ordinarily collect 30 to 90 liters of material per million liter of sewage. The
screening usually contains some quantity of organic, material, which may putrefy and become
offensive, and must, therefore be disposed of by burial (not by dumping).
Rectangular shaped medium screen are used at sewage treatment plant. They are made of steel
bars, fixed parallel to one another at desired spacing on a rectangular steel frame, and are called
bar screens. The screens are set in masonry of R.C.C. Chamber, called the screen chamber.
Medium screens are generally kept inclined at about 30 to 60° to the direction of flow, so as to
increase the opening area, and to reduce the flow velocity: and thus making the screening more
effective. While designing the screen, clear openings should have sufficient total area so that the
velocity through them is not more than 0.8 to 1 m/s. This limit placed on velocity, limits the
head loss through the screens, and, thus reduces the opportunity for screenings to be pushed
through the screens.
The material collected on bar screens can be removed either manually or mechanically.
Manual cleaning is practiced at small plant with hand operated rakes. A rake is toothed
bar. The teeth of the rakes are design in such a way that they fit in between the spacing of
screen bar.
BAR SCREEN
B) Disposal of screening
Function:
Protect pumps, valves and pipelines from damage or clogging by rags or large; object in
wastewater.
From the primary sedimentation tank, the sewage flows to the aeration tank, and is mixed with
the activated sludge. The aeration tanks are rectangular tanks, 3 to 4.5 m deep and about 4 to 6 m
wide. The length range between 20 to 200m. Air is continuously introduced into these tanks.
(A)Aeration facilities: Oxygen requirement for decomposing the organic matter by aerobic
bacteria, supplied by diffused air aeration method. This involves the introduction of compressed
air into the sewage through submerged diffusers. The aerators are fine bubble type. Compressed
air is released near the bottom of the aeration tank through porous tubes made of aluminum
oxide grains cemented together in a ceramic matrix.
3
Air supplied to porous diffusers should contain less than 0.02 mg of dust/m , troubles due to
clogging from the inside can be reduced by providing air filters and those due to clogging from
outside can be avoided by providing adequate air pressure below the diffusers at all times.
AERATION TANK
3.6 SECONDARY SETTLING TANK:
In this tank biological sludge settlement takes place and considerable importance in the
activated sludge process as the efficient separation of the biological sludge is necessary
not only for ensuring final effluent quality but also for return of adequate sludge to
maintain the MLSS level in the aeration tank.
A) Sludge Recycle:
The MLSS concentration in the aeration tank is controlled by the inflow sludge
recirculation rate and the sludge settleability and thickening in the secondary
3
sedimentation tank. Where, Qr = Sludge recirculation rate (m /d)
The sludge settleability is determined by sludge volume index (SVI). It is the volume
occupied in ml by one gram of solids in the mixed liquor after settling for 30 min.
The sludge generated in the aeration tank: has to be wasted to maintain a steady level of
MLSS in the system. The sludge quantity will increases with increasing F/M and
decreases with increasing temperature.
The sludge withdrawn from the bottom of the sedimentation basins must, therefore, be
stabilized before its final disposal. In addition to its putrescibility, another problem posed
by sludge is its high moisture content. In case of raw sludge, the moisture content is about
95% and in case of secondary sludge from an activated sludge treatment plant, it is about
98% to over 99%. The sludge containing high moisture content becomes very bulky, and
difficult to handle. The moisture content of sludge is reduced, its volume will go on
decreasing. If moisture content is reduced to about 70 to 80%, the sludge becomes
viscous and at about 10% moisture content, it becomes dry, and assumes powder form.
The sludge withdrawn from sedimentation basins contains a lot of putrescible organic
matter, and if disposed off without any treatment, the organic matter may decompose
producing tiring foul gases and a lot of nuisance, pollution, and health hazards. In order
to avoid such pollutions, the sludge is, first of all, stabilized by decomposing the organic
matter under controlled anaerobic conditions, and hence disposed of suitably after drying
on drying beds, etc. The process of stabilization is called sludge digestion and the tank
where the process is carried out is called sludge digestion tank. In activated sludge
digestion process, the sludge gets broken up into the following three forms:-
(A) Digested sludge: It is a humus like solid matter, tary black in colour, and with
reduced moisture content and is therefore, having reduced volume (about 1/3 times the
undigested sludge volume). Moreover, the quality of digested sludge is much better than
that of undigested sludge.
(B) Supernatant liquor: It includes the liquefied and finely divided solid matter, and is
having high BOD.
(C) Gases: Gases like methane (65% 70%) carbon dioxide (30%) and traces of other
inert gases like nitrogen. Hydrogen sulphide etc is evolved. They are used as fuel.
The digested sludge is dewatered, dried up and used as a fertilizer: while the gases
produced are also used for fuel.
3.9 FACTORS AFFECTING SLUDGE DIGESTION: The three important factors
which affect the process of sludge digestion are:-
1. Temperature
2. pH value
3. Seeding with digested sludge and
4. Mixing and stirring of the raw sludge with digested sludge.
Sludge should never be applied to a bed until.the preceding dose has been removed.
Normally sludge is removed from the beds after a period of about 7-10 days: a within this
period, about 30% of the moisture goes away, and the surface of sludge gets cracked. The
sludge cakes are then removed by spades, and they are dumped into a pit for further
drying. The dried is used as manure as it contains 1.7% Nitrogen, 1.5% phosphoric acid
and 0.5% potash.
First of all calculate the population served by the sewage treatment plant.
= 120 lt/d
50 x1000000
Total population =
120
= 4166667 heads
3
= 0.578 M /s
3
= 125 MLD = 1.446m /s
Minimum flow, = m = 0.4 X Qav
3
= 20 MLD=0.231 m /s
The design year for sewage treatment plant is 25 years.
0
Temp ( C) = 25
PH = 7-8
BOD5 @ 20 C = 200 mg/l
PH = 7-7.5
BOD5 @ 20 C 200 mg/l
Suspended solids 30 mg/l
(4.2) Inlet Chamber/Collection Chamber
Design criteria:
For rectangular section, the depth to width ratio, D:B = 1:1.5 to 1:2
Design of collection chamber
Provide 2 chamber, one design for peak flow and one for average flow.
At peak flow:-
3
Peak flow, Qp = 125 MLD = 1.446 m /s
1.446
Hence, the required cross sectional area 0.964 m2
1.5
0.960 = Dx2D
0.96
D = 0 0.7m
2
3
Volume required = 3.5 x 0.96 = 3.36 m
3
= 3.5x1.4x0.7 =3.43 m
3
Ok (3.43 > 3.36 m )
At average flow:-
3
Average flow, Qav = 0.578 m /s
Area, A = DxB
0.77
D = 1.5 0.7m
Width of chamber, B = 1.5 x 0.7 = 1.10m
3
Volume required V = A x L = 0.77 x 3 = 2.31 m
= L x B x D = 3 x 0.7 x 1.10
3
Total volume = 2.32 m
OK
Width B = 1.10m
No. of chamber = 2
Width = 1.4m
Depth = 0.7m
Width = 1.8m
Depth = 0.7m
Provide 2 mechaniclolly and one manually cleaned serene chamber, keep one
as stand by.
Design criteria:
= 75cm/s(Mechanical cleaning)
No. of chamber =2
1.446
Peak flow for one chamber = 0.723m3 / s
2
Provide a chamber with same dimension as inlet chamber for average flow
No. of Bars:-
n 0.025 43.4
n=43.4
n 43
= 1.09 m
Hence, the provided width is 1.10 m, acceptable.
= 0.67 m
0.723
=
0.469
= 1.5
2 2
Head loss through the bar rack, hl = 0.0729 (v – v h)
2 2
= 0.0279 (1.5 – 0.93 )
= 0.109 m
D
Inclined length of bars =
Sin450
= 1.0 1.414m
1
2
1.5m
Hence, total length of the provided bars is 1.5 m
1
= 1.5 x
2
= 1.06 1.1 m
No. of chamber = 1
3
Peak flow for chamber = 0.723 m /s
Assume some dimension, L = 3m, B = 1.10m, D = 0.7M
Qp
Horizontal velocity, vh = 0.93m / sec
BxD
No. of bars:
Provide bars of 10 mm x 50 mm with a clear spacing of 25 mm. Let n be the no. of bars
then-
n 1.075 30.7 31
0.035
= 1.11 m
= 0.79m
2
= 0.553 m
0.723
Velocity of flow through serene bars, v =
0.553
= 1.30m/sec
Design summary:
No. of chamber = 3(1 standing)
Size of bars = 10mm x 50 mm
0
Inclination of bars = 45
Mechanically cleaned screen chambers no. of bars n = 31
Clear opening between the bars = 25 mm
Length of chamber, L = 3m
Width of chamber, B = 1.1m
Depth of chamber, D = 0.7 + 0.3 = 1.0m
4.4 GRIT CHAMBER
Provide Rectangular horizontal flow type grit chamber with 2 unit and
1 unit as standby.
Design consideration
3
o Design for peak flow Qp = 1.446 m /s
o Length, L = 3 – 25 m
3 3
o Quantity of grit = 0.022 – 0.075 m /1000m of flow
3 2
o Overflow rate = 1200 – 1700 m /m –d
Design
1.446 3
Peak flow for one chamber = = 0.723 m /s
2
Cross – sectional area of one chamber, Ax =
vh
0.723
=
0.3
2
= 2.41m
Ltotal = Net length + 10% net length for inlet and outlet provision.
Depth of chamber, D = AB
2.41/1.5=1.6m
1.2m
= 2.0 m
Net volume of each chamber = LxBxD
= 18 x 1.6 x 1.5
3
= 43.2 m
Check for volume of the tank l, V = Qxt
= 0.723 x 60
3
= 43.38 m
Acceptable, volume of Tank.
Acceptable
Number of chamber = 3 (1 stand by)
Total length of chamber = 20m
Total width of chamber = 1.5 m
Total depth of chamber = 1.91 m
function of the PST will mainly be to reduce the load on the following biological unit.
Design considerations
0
o BOD5 20 C of wastewater = 200 mg/L
o Surface loading rate for primary settling,
3 2
At peak flow = 80 – 120m /m -d
3 2
At average flow = 30 to 60 m /m -d
3
o Weir loading rate = 125 – 500 m /m.d
o Sp. Gravity of primary sludge = 1.03
Design calculations:-
0.578
Qavg. for each tank = 0.289m3 / s
2
1.446 3
Qpeak for each tank = = 0.723 m /s
2
Surface area of each tank for
Q
Qpeak is given by =
SL
R
0.72
= 3 449.14
0.00116
2
= 623m
= 28m
3
Total volume of each clarifier V =615 x 3.5 = 2152m
At Average flow:-
A1x4
Dia. of each tank, d = =30 m
2 2
Area provided, A2 = 4 (30) = 706.85 m
Q
Surface loading rate = 0.289
av
A
2 706.85
3 2
= 35.32 m /m -d
Acceptable, at average flow.
3
= 2400 m
V
Detention time for each clarifier = = 2.30hrs
Q
av
0.289
=
x30
‘ 264.93M*M 9
=
3 2
Acceptable (Range 125-500 m / m d).
Design of Hopper Bottom:-
3168 3 3
Vs1= = 40.68 m /d 1.69 m /h
998.2x1.3x0.06
Now; volume
3 3
= = 11.35 m 12 m
3
As this volume is greater than the compute capacity of 10m , providing the
3
hopper bottom of 12m , in capacity is Acceptable.
Overall tank depth, D= Liquid depth + F.B. + Depth for tank bottom slope + hopper
Bottom depth
Assuming 10% slope of bottom of the tank for sludge scraping the depth for bottom
slope is-
= 1.125m
Diameter of the Central Feed Pipe:-
Assume horizontal velocity in central feed pipe as 0.3 m/sec, the cross sectional area
of the feed pipe can be given by the equation
Ax =
2
= = 0.772 0.80 m
Design Summary:-
3
Volume of each tank = 2400m (at Average flow)
Dia. of each tank = 30 m
3
Vol. of sludge produced = 1.69 m /h
(4.6) AERATION TANK
Design parameter:
The following are the design parameter for completely mix type process for efficiency
85-95%.
MLSS
MLVSS/MLSS
K = 0.1/d
Provide total three aeration tanks; two is working with one stand by.
Design calculation:-
iii) Effluent total BOD5, Stotal is assumed equal to soluble BOD 5 (Ssol) and BOD5 due
to suspended solids, SSS is neglected. However, here the BOD5 due to SS
in the effluent has also been considered.
Stotal=Ssol+Sss
Where,
= 92.85%
S S
0 total
Based on total effluent BOD5, Etotal = x100
S0
= 200 30 x100
200
= 85.0%
Normally, ASP is designed for the treatment efficiency based on soluble influent BOD 5.
Q
Volume of reactor, V =
av x Y x c S0 Ssol x100
X (1 Kdc )
-1
Assume, Y = 0.5 and Kd=0.06 d
3
V = 4145 m
Q 25x10
= 3.97h 4h
Volume is Acceptable.
VX
c =
Qw x X Qe x X e
4167x3500
10= Q x 3500 20000x 0.8x25
w
10xQwx3500+10x20000x0.8x25=33334x3500
35000Qw = 7669000
3
Qw = 250 m /d
Now, compute the mass of sludge wasted per day determined by using following relation:
To compute increase in mass of solids (growth of biomass), first calculate observed yield,
using the following equation.
Y Y
obs
1 K d c
0.5 0.3125
= 1 0.06x10
Then calculate increase in biomass (MLVSS) in the reactor Px(VSS) using the
following equation
1160 kg/d
Px 1160
Px(ss) = 1450 kg / d
0.8 0.8
So, the mass of sludge wasted each day = increase in MLSS-SS lost in effluent
= 1450-25000x 253
10
Neglecting the oxygen require for nitrification, the oxygen needed to stabilize only
carbonaceous organic compounds is determined as under:
Qav xS0 Ssol
Mass of ultimate BOD utilized/day, BODL = 0.68
= 6825 kg/d
Now, compute oxygen required per day from the following relation:-
= 6825-1.42 x 768
2 0
Now, assume density of dry air equals to 1.185 kg/m of 25 C and 101.325
kPa pressure and 23.20% of oxygen in air,
4370
we get, Qair =
1.185x0.232
3 3
= 15895.53 m /d = 662.3 m /h
3
11.0 m /min.
3
So, the theoretical quantity of air required is about 11 m /min
Air required for Diffuse Aeration system:-
Assuming 8% transfer efficiency of diffuse aeration system, the actual quantity of air
required
=11/0.08
3
=137.5 140 m /min
3
= 201600 m /d
Also assume factor of safety as 2 for design of blower, quantity of air required
for blower
3
= 2x11 m /min
3
= 22 m /min
3
Acceptable (Range 30-55 m air/kg of BOD5 removed)
QxS0
Volumetric loading is given by =
V
0.2x25000
=
4168
3
= 1.20 kg BOD5/m of reactor volume
3
Acceptable (Range 0.8-3.2 kg BOD5/m of reactor volume)
=115.6
Total length of each tank = V =4167 1
BXD 9X4
Design summary
3
Volume of each tank = 4168 m
-1
F/M = 0.36 d
3
Air required for each tank = =140 m /min
Design criteria:
3
Wier loading rate = 250-400 m /m-d of maximum flow
3 2
Surface loading rate or = 15-32 m /m -d at Qav
2 2
Over flow rate = 40-50 m /m -d at Qpeak
2
Solids loading rate = 90.148 Kg/m -d at Qpeak
Design calculation:
3 2
Adopting a surface loading rate of 20 m /m -d at average flow,
Q 25x1000 2
A1 = SLR =
Surface area required, 20 =1250 m
Check for surface loading rate at peak flow:-
Q
25x2.5x1000
peak
Surface loading =
A1 1000
3 2
= 62.5 m /m -d
3 2
OK (Prescribed range 40-50 m /m -d)
2
Now, for a solid loading of 80 kg/m -d at average flow:-
Area required, A2 = (Qav/Solid loading rate)
= 25x1000x3000
80x1000
2
= 937.5 m
2
Area needed for peak flow at a solids loading of 937.5 kg/m -d
Q
peak
=
SLR
25x1000x2.5x3000
=
937.5x1000
2
= 200 m
2
The higher surface area of 200 m is to be adopted
200x4
Adopting circular tank, hence diameter of the tank, d= = 16 m
Providng each tank of dia. 36 m, the surfaces of each tank = 4 x 162
2
= 201.06 200m
Assume side water depth of the tank = 4 m
3
= 398.08 m /m-d OK
o No. of Tank = 2
3
o Total vol. of each tank = 4380 m
o Total depth of each tank = 4.3 m
o Mass of sludge wasted each day from each tank = 950 Kg/d
Total = 12700
3
[ 1% consistency = 1000 mg/L = 10kg/m ]
mixed sludge
3810
Percentage of inorganic matter in the digested sludge = 8255 0.4615 46.15%
digested sludge withdrawn from the low rate digested is expected to be in the
range of 4 – 6%.
SLR = 8890/10536
3
= 0.84 kg/d m
3
OK (Permissible range 0.6 to 1.6 kg/m –d)
Gas generation
3
Gas production /kg of VM destroyed Total = 0.9m /kg
3
= 400.5 4001 m
3
CH4 produced = 2680.67 m /d
Size of digester:
No. of digester = 2
3
10536 = 5268 m
Required volume of each digester = 2
4001 3
Total gas production = 2000 m
9
2000x2 2
Optimum area of the digester = 9
= 444.44 m
= 23.79 24m
Selecting the actual diameter less than the permissible hence provide:-
Chord, C = 2 H (2d H )
20 = 2 H (32 H )
2
100 = 32 H – H
2
H = 32H + 100 = 0
On solving, H = 3.5 m
Diameter = 20m
Gas holder
Proposed = 1
3
Volume = 2680.67 m
Assume Depth = 8m
2680.67 2
Area required = = 335.1 m
8
= 20.66m 21m
3
o Volume of digested sludge = 166m /d
2
5334 m
2 2
= 184.46m 190m
Design summary:-
2
Total plan area = 40 x 190 = 7600 m
Filtrate pumps
3
Total quantity of digested sludge = 166 m /d
Assuming 40% moisture is retained in the sludge over sludge drying bed.
3
Total quantity of filtrate = 99.6 m /d
3
= 460 - 166 = 294 m /d
3
= 294 + 99.6 = 393.6 m /d
3
Capacity of each pump = 393.6/24 = 16.4 16.5 m /h
Safe water supply and hygienic sanitation facilities are the two basic essential amenities
the community needs on a top priodity for healthy living. While provision of safe
drinking water takes precedence in the order of hygienic sanitation facilities through low
cost on site sanitation. Conventional sevarage and sevarage treatment system can not
longer be allowed to log behind, as about 80% of water used by the community comes
out of house in form of waste water (domestic waste water) which unless properly
collected conveyed and safely disposed of that may eventually pollute our precious water
resource and caused environmental degradation and pollution.
As of now about 45% of the urban pollution has been provided with reasonable hygienic
sanitation facilities in our country. As such there is still much to accomplish so as to rich
100% coverage while it is necessary to adopt conventional sewage treatment methods in
our metros and mega cities. It is important and urgent for the concern of public health and
environmental aspect to reuse or recycle of water after necessary treatment for various
beneficial uses so as to reduce the ever-increasing demand for the fresh water.
ABBREVIATIONS & SYMBOLS
S.T.P. : Sewage Treatment Plant
M.L.D. : Million Liter Per Day
M : Meter
D : Day
H/hr : Hour/Hours
Min : Minute
Sec/s : Second
BOD5 : 5 days Biological Oxygen Demand
BOD : Days Biochemical Oxygen Demand
c
O : Degree Centigrade
HRT : Hydraulic Retention Time
AS : Activated Sludge
3
M : Cubic Meter
2
M : Square Meter
MLSS : Mixed Liquor Suspended Solids
MLVSS : Mixed Liquor volatile Suspended Solids
SS : Suspended Solids
P.S.T. : Primary Sedimentation Tank
S.S.T. : Secondary Sedimentation Tank
A.T. : Aeration Tank
V.S. : Volatile Solids
V.S.S. : Volatile Suspended Solids
Ha : Hectare
L : Liter
PRIMARY CLARIFIER
AERATION
TANK
SKIMMI STABILIZATION
NG TA
TANK N
K
SECONDAR
FIN Y
E CLARIFIER
SCRE
EN
GRIT SLUDGE
CHAMB DRYING
ER BED
COAR
SE
SCRE
EN
RECEIV
ING
CHAM
BER
FLOW DIAGRAM OF SEWAGE
TREATMENT PLANT