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LABORATORY: SECTION of 2
REVISION NO:
PROCESS TECHNOLOGY
29 SEPT
EFFECTIVE DATE:
EXPERIMENT: GAS FLOW 2014
PROCESS CONTROL AMENDMENT 20 FEB
DATE: 2020
COURSE CODE
EXPERIMENT NO. EXPERIMENT 2
INTRODUCTION: /5%
PROCEDURE: /5%
RESULTS& CALCULATIONS /15%
ANALYSIS /15%
DISTRIBUTION OF MARKS FOR DISCUSSIONS: /20%
LABORATORY REPORT: ADDITIONAL QUESTIONS /15%
CONCLUSION /10%
SUGGESTIONS& RECOMENDATIONS /5%
REFERENCES: /5%
TOTAL: /100%
I hereby declare that I have prepared this report with my own efforts. I also admit to
not accept or provide any assistance in preparing this report and anything
that is in it is true.
1. Switch the "PANEL, SCADA/DDC" selector switch at the front of the cubicle
to "PANEL, SCADA" position. Switch ON the main power supply at the front
of the cubicle. All the panel instruments will lit up.
2. From the process air supply, trace the two pipelines, PLI and PLII as follows:
Pipeline I (PLI):
AR900-MV900A-T90-MV900D-PLI-FI911-TE911-FE91/FT91-FCV91-FCV1-VF
Pipeline II (PLII):
AR900-MV900A-T90-MV900D-PLII-FCV90-PG902-V
3. Open valves of the pipelines PLI and PLII at their various STATUS. Close the
manual by-pass valve of the control valve FCV91 and the ON/OFF control
valve FCV90.
4. The pipeline PLI has two discharge manual valves, VF and MV901. Open the
vent VF and close the valve MV901.
5. Make sure the valves MV900A and MV900D are open and valves MV900B
and MV900C are shut.
6. Place the panel controller FIC91 in the Manual (M) mode. Open fully the
control valve FCV91 by setting the MV of FIC91 to -6.3%.
7. Adjust the manual valve MV900A till the air flow rate is about 50 kg/hr
(Read the flow rate from PV of FIC91).
8. Check that vent valve and bottom drain valve of vessel T90 are shut. Set MV
= 106.3% at FIC91 to fully shut the control valve FCV91.
9. Check control valve FCV91 (in the plant) is fully shut and FI911 reads the
air volumetric flow rate as ZERO. Also check the mass flow rate Fm at FIC91
is ZERO.
10. Now set the MV = 50% at FIC91 and check control valve FCV91 (in the plant)
is 50% opened.
FACULTY : UniKL MICET EDITION: 1
LABORATORY: SECTION of 2
REVISION NO:
PROCESS TECHNOLOGY
29 SEPT
EFFECTIVE DATE:
EXPERIMENT: GAS FLOW 2014
PROCESS CONTROL AMENDMENT 20 FEB
DATE: 2020
11. Note the variables that are recorded in each channel of the recorder FPTR91.
Red Pen - Mass flow rate (kg/hr)
Green Pen - Volumetric flow rate (m3/hr)
Blue Pen - Temperature (°C)
Locate the rotameter FI911 and pressure gauge PG900. Take both
instruments’ readings and also note the units used. (Rotameter
reading should be taken as ±0.5 Nm3/hr)
Now, take another sets of readings for MV = 50% and MV = 70% and
record them in the Table 1 in the results section.
FACULTY : UniKL MICET EDITION: 1
LABORATORY: SECTION of 2
REVISION NO:
PROCESS TECHNOLOGY
29 SEPT
EFFECTIVE DATE:
EXPERIMENT: GAS FLOW 2014
PROCESS CONTROL AMENDMENT 20 FEB
DATE: 2020
II III
PB = 150% PB = 100%
TI = 6s TI = 6s
TD = 0s TD = 0s
8.0 DISCUSSIONS
Discuss the overall experiment on data obtain based on your understanding.
Discussion should relate reasons for the phenomena/results obtained,
theoretical parts, suggested reasons (if necessary but back with sound
theoretical knowledge) and your overview understanding.
FACULTY : UniKL MICET EDITION: 1
LABORATORY: SECTION of 2
REVISION NO:
PROCESS TECHNOLOGY
29 SEPT
EFFECTIVE DATE:
EXPERIMENT: GAS FLOW 2014
PROCESS CONTROL AMENDMENT 20 FEB
DATE: 2020
9.0 ADDITIONAL QUESTIONS
i. Water has been analysed for pH, conductivity and dissolve oxygen. What
does each of this measurement tell you about the water?
ii. Includes short essay on your understanding on pH, conductivity and
dissolve oxygen. Relate your discussion on the requirement of industrial
effluent released (if applicable).
9.0 CONCLUSION
Conclusion is merely a summary of the important findings already reported
in the discussion section. It also relates to the objectives stated earlier.
11.0 REFERENCES
Minimum of at least 5 references (with 3 of them are paper/book/chapter
based)