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Enhancing Reactivity of SiC-Supported Graphene by Engineering


Intercalated Metal Atoms at the Interface
Kah-Meng Yam, Na Guo, Zhuoling Jiang, Shulong Li, and Chun Zhang*
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ABSTRACT: Controlling the reactivity of graphene with effective yet practical


physical/chemical methods has been known to be the key for many applications of
graphene including graphene-based solid-state catalysis. Here, by state-of-art ab initio
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modeling, we present a new avenue to enhance reactivity and catalytic activity of


graphene that is supported on a SiC substrate. We show that intercalated metal atoms
(e.g., Ru atoms) at the SiC−graphene interface form a self-assembled two-dimensional
monolayer with hexagonal lattice, and by controlling the concentration of the metal
atoms, the reactivity of the supported graphene could be greatly enhanced, resulting in
the chemisorption of O2 molecule on graphene. Detailed analysis revealed that the O2
chemisorption originates from the charge transfer of nearly one electron from the
activated graphene to the O2 2π* orbital. We further show that the activated graphene
can be an excellent catalyst toward CO oxidation reaction.

1. INTRODUCTION homogeneous epitaxial graphene.15 While graphene can grow


It has been convincingly shown that graphene has great on either the silicon-terminated SiC(0001) surface or carbon-
potential in applications in both solid-state physics (as an terminated SiC(0001), growth on the SiC(0001) surface is
excellent electronic material)1−3 and solid-state chemistry (as more extensively studied between the two and can allow better
an excellent catalyst)4−10 owing to its peculiar electronic control of the process and therefore produce graphene of
properties and the ease of modulating it.4 Graphene is gapless higher quality. Thus, in this study, the SiC(0001) surface is
and chemically inert so that certain types of “preprocessing” of chosen for which graphene is deposited on.
graphene are necessary in both electronics (for band gap During the graphitization on either 4H- or 6H-SiC(0001),
opening) and catalysis (to catalytically activate graphene) surface thermal decomposition takes place where Si in various
applications, for which an efficient yet practical way of moieties sublimes away from the sample surface in an inert
controlling the reactivity of graphene often plays a key role. ultrahigh vacuum (UHV) condition. A (6 3 × 6 3 )R 30°
Many ways of controlling graphene reactivity have been (6R3) surface reconstruction was observed during the process,
proposed in the literature such as applying a moderate where the 6R3 reconstruction corresponds to the first single
mechanical strain,8 introducing vacancy defects11 or impurity layer of carbon atoms with the atomic arrangement similar to
atoms,7,12 and decorating with functional groups.9,13 Very graphene, commonly known as the buffer layer (BL).16−19 In
recently, it was shown that the reactivity of graphene can be previous computational studies, it has been shown that the so-
greatly enhanced by engineering the underlying metal substrate called R3 model16,20 with a 2 × 2 supercell of graphene and a
for which the direct treatment of graphene can be avoided, and ( 3 × 3 )R 30° supercell of SiC is able to correctly
then graphene can be turned into an excellent solid-sate reproduce the structure and electronic properties of the BL
catalyst.10,14 Here, by state-of-art first-principles calculations, on SiC(0001). The model was then widely used in the
we present a novel way of controlling the graphene reactivity literature to study SiC−graphene-based systems.17,21,22 Here,
that is supported on a nonmetal substrate by engineering the we employed the same model in our calculations. To model
intercalated metal atoms at the interface. We show that the hexagonal SiC substrate, the 4H-SiC polytype structure is
system can be an excellent catalyst with greatly reduced chosen with four bilayers of SiC, and a flat graphene layer was
amount of Ru atoms compared with the previously proposed
Ru-supported graphene catalyst,10 which may have the
potential to impact future applications of graphene-based Received: June 10, 2020
solid-state catalysis. Revised: July 16, 2020
Besides chemical vapor deposition over appropriate metal Published: July 29, 2020
substrates, graphitization via high-temperature annealing of
hexagonal silicon carbide (SiC) is another promising method
employed to realize industrial production of large-area,

© XXXX American Chemical Society https://dx.doi.org/10.1021/acs.jpcc.0c05286


A J. Phys. Chem. C XXXX, XXX, XXX−XXX
The Journal of Physical Chemistry C pubs.acs.org/JPCC Article

Figure 1. Relative formation energy of the intercalated Ru atoms as a function of concentration (number of atoms) of Ru atoms (n). The lowest-
energy configuration for each concentration is imposed. Ru is in yellow. Then the formation energy of the the most stable concentration (16 Ru
atoms in the supercell) is set as the reference. Note that from the lowest to highest concentrations shown in the figure, the number of Ru atoms in
the supercell increases from 14 to 18.

placed on top of the SiC(0001) surface while the dangling discussed. In this paper, we perform ab initio calculations to
bonds on the SiC(0001) surface were passivated with provide a comprehensive understanding of the two-dimen-
hydrogen atoms. The bottom two bilayers were fixed to sional (2D) monolayer formed by intercalated Ru atoms and
simulate the bulk. A vacuum layer of at least 12 Å was included then propose that the intercalated metal atoms at the interface
to prevent significant interactions between the periodic images could be used as an effective tool to tune the catalytic activity
in the [0001] direction. of graphene. We show that by controlling the concentration of
After structural optimization, it was observed the formerly interaction of Ru atoms, the reactivity and the catalytic activity
flat graphene buckled to give the BL. It is evident that there are of the supported graphene could be greatly enhanced, leading
two types of carbon atoms in this BL: the first type is one with to O2 chemisorption and a low reaction barrier of CO
a Si atom directly underneath, and the second type is without. oxidation. Ru was chosen as the intercalating species because
The first type (1Cgr) forms covalent bonds with the underlying previous studies have shown that Ru−graphene interaction can
Si atoms resulting in sp3 hybridization, relaxed toward the be used as an excellent tool to activate graphene.10 We start by
substrate with a 1Cgr−Si bond length of 2.0 Å. On the other investigating how the concentration of Ru atoms affects the
hand, the average vertical distance of the second type (2Cgr) atomic and electronic structures of intercalated atoms at the
away from the substrate is about 2.5 Å, and these atoms retain interface. We found that when the concentration is not too
their sp2 hybridization. Furthermore, the average binding high, the intercalated Ru atoms form a 2D self-assembled
energy of graphene on SiC(0001) is 0.34 eV per graphene unit monolayer at the interface, similar to other metal species that
cell. The calculated structure parameters and the electronic were observed in experiments.
energy band structure (as shown in Figure S1) that we In Figure 1, we plotted the relative formation energy per Ru
obtained agree very well with previous reports.17,20,21 atom of the monolayer as a function of the concentration of Ru
atom. Different concentration corresponds to different number
2. COMPUTATIONAL DETAILS of Ru atoms (n) in the supercell. The most stable (lowest
formation energy) configuration is found to be 23.6 g/cm2 (or
All first-principles calculations are carried out under the
n = 16). In the figure, the formation energy of the most stable
ground-state spin-polarized density functional theory (DFT)
case is set to zero. Note that other than n = 16, there are
formalism implemented in the Vienna ab initio simulation
actually a few different stable configurations for each
package (VASP).23,24 Activation barriers of the catalyzed CO
concentration or each n. The structures shown in the figure
oxidations were determined by the climbing image nudged
are the energetically most stable ones at each n. The top view
elastic band (cNEB) method.25 The generalized gradient
of those structures can be found in Figure S2 in the Supporting
approximation (GGA) in the Perdew−Burke−Ernzerhof
Information. When n > 17, Ru atoms start to form clusters,
(PBE) format26 and the projector augmented-wave (PAW)
breaking the 2D structure. We picked the n = 16 case as the
method27 are employed in all calculations. A plane wave basis
model system for further investigations. In this case, Ru atoms
with the cutoff kinetic energy of 400 eV is used. The energy
are underneath the C−C bridge sites (Figures 2a and 2b) and
and force convergence criteria are set to 10−4 eV and 0.02 eV/
form a 2D pattern with a hexagonal lattice (see Figure S3 in
Å respectively for all structural optimizations.
the Supporting Information for details). The average Ru−Ru
bond length is around 2.67 Å, very close to the lattice constant
3. RESULTS AND DISCUSSIONS of 2.71 Å of bulk Ru, which is why this case gives the lowest
Intercalation at the gr−SiC interface using different metal formation energy. The supported graphene is more planar than
atoms has been extensively studied both experimentally and the case without intercalation. To further confirm the
theoretically,28−36 but the implications of such system in structure, we performed calculations with the minima hopping
applications of graphene-based catalysis have not been algorithm as implemented in the atomistic simulation environ-
B https://dx.doi.org/10.1021/acs.jpcc.0c05286
J. Phys. Chem. C XXXX, XXX, XXX−XXX
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there are four different types of single vacancies in the Ru layer.


Note that the formation energies of those four single vacancies
are close to each other with the lowest-energy vacancy
appearing at site 3 (corresponding to the structure of n = 15
case shown in Figure 1), and the highest-energy one appears at
site 1. The difference in formation energy between these two
sites is around 0.05 eV per Ru. The system with the vacancy-
engineered Ru layer will be abbreviated as gr/sv-Ru/SiC.
The vacancy-engineered Ru layer at the interface greatly
enhances the reactivity of the supported graphene. Our
calculations show that after introducing a single vacancy, O2
binds onto the graphene with a side-on configuration, forming
bonds with two C atoms right above the vacancy in the Ru
monolayer. The O2 adsorption energies for different types of
single vacancies, the Oads−Oads bond length of adsorbed O2
(abbreviated as O2*) on graphene, and the electrons O2*
gained and the underneath C atoms lost after adsorption from
Bader charge analysis39,40 are all tabulated in Table 1. For all

Table 1. O−O Bond Length of O2* in Å on Graphene


(r(O2*)), Corresponding Adsorption Energy in eV
(Eads(O2)), Number of Electrons Gained by the O2*, and
the Number of Electrons Lost by the Binding C Atoms
underneath the O2* Moleculea
Eads(O2*)/ e− gained by O2*/| e− lost by the C
site r(O2*)/Å eV e| atoms/|e|
1 1.48 0.30 0.93 0.89
Figure 2. (a) Top and (b) side view of the optimized gr/SiC system 2 1.49 0.58 1.00 0.89
with 16 intercalated Ru atoms (one unit cell). The sites of the four 3 1.49 0.79 1.02 0.95
inequivalent Ru atoms in the unit cell are labeled as 1, 2, 3, and 4 in
4 1.49 0.80 1.02 0.97
red in (a). (c) Calculated band structure and DOS of the system. The a
color bar for the band structure indicates the contribution of Ru states Electron transfer is calculated by Bader charge analysis.
to the bands. We see that around the Fermi energy, the bands are
mainly from Ru. four types of vacancies (sites 1−4), O2* gained about one
electron, which are lost by the two binding C atoms
ment (ASE) interfaced with VASP as the external calcu- underneath, indicating the Ru vacancy induced charge transfer
lator.37,38 The main results are shown in Figure S5 in the from graphene to O2, thus resulting in the reasonably strong
Supporting Information where we can see that the same chemisorption for all cases.
interfacial structure is refound. To further show the origin of the high reactivity of graphene
In Figure 2c, the calculated band structure and the projected after intercalation, we calculated the charge redistribution
density of states (DOS) of the whole system (gr/SiC with 16 caused by the interaction between graphene and the 2D Ru
intercalated Ru atoms) are plotted, where we can see that now monolayer with a single vacancy for all cases (site 1 case is
the system is very metallic, with the states near the Fermi level shown in Figures 3a and 3b; the other three sites can be seen
originating mainly from the interfacial 2D Ru monolayer. Since in Figure S4 in the Supporting Info). The charge redistribution
there is still a low number of states around the Fermi level in this case is defined as δρ = ρgr/sv‑Ru/SiC − (ρgr + ρsv‑Ru/SiC).
coming from graphene, it is expected that after intercalation We see that the vacancy weakens the local interaction between
graphene is still not reactive. Indeed, our calculations show that the Ru 2D monolayer and the two C atoms in graphene right
in this case, the O2 molecule still does not bind onto graphene, above the vacancy (circled by a red dotted line in Figure 3a−
which is consistent with the previous report that the epitaxial b), making the local part of the graphene not as planar as
graphene grown on pristine Ru substrate remains inert toward before. The vacancy induced changes in local bonding
the chemisorption of O2.10 This also indicates that the R3 symmetry and electron distribution, causing the different
model used in calculations is able to predict a reliable reactivity reactivity of two C atoms right above the vacancy from other
of graphene toward O2 adsorption in the case under study. parts of inert graphene.
Next, we consider tuning the reactivity of graphene by To see more clearly how those two activated C atoms
engineering the underlying Ru monolayer. interact with the O2 molecule, we plotted in Figures 3c and 3d
We shall abbreviate the Ru intercalated system of gr/SiC as the charge redistribution caused by the O2 adsorption, defined
gr/Ru/SiC from this point onward. We will show that the as δρ = ρO2@gr/sv‑Ru/SiC − (ρgr + ρsv‑Ru/SiC + ρO2) (see Figure S4
defect-engineered intercalated Ru layer at the interface could for the other three vacancy sites). The figure clearly shows that
greatly improve the reactivity of graphene. The defect here there are significant charges transferred from two activated C
refers to a single vacancy in the Ru layer. Single vacancies can atoms to the antibonding 2π* orbital of O2*. The density of
be introduced by controlling the concentration of Ru atoms. states projected onto O2* and the two activated C atoms in
There are four inequivalent sites for Ru atoms in one unit cell, graphene before and after O2 adsorption (Figure 3e)
labeled as 1, 2, 3, and 4 in red in Figure 2a. Consequently, confirmed the charge transfer from binding C atoms to O2*.
C https://dx.doi.org/10.1021/acs.jpcc.0c05286
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Figure 3. (a) Top view and (b) side view for the optimized structure of gr/sv-Ru/SiC with the defect at site 1 superimposed with the charge
redistribution. The site of the defect is circled in red with a dashed line in (a). The charge redistribution is defined as δρ = ρgr/sv‑Ru/SiC − (ρgr +
ρsv‑Ru/SiC), and green (blue) represents the electron accumulation (depletion). (c) Top view and (d) side view of the O2 adsorption configuration
with the isosurfaces of charge redistribution caused by the O2 adsorption. Here, the charge transfer is defined as δρ = ρO2@gr/sv‑Ru/SiC − (ρgr +
ρsv‑Ru/SiC+ ρO2) with the same color scheme as above, and the isosurface is set at 0.003 |e| Å−3. (e) Projected density of states of O2 and two binding
C atoms in graphene before/after adsorption.

Before adsorption (an isolated O2 and the gr/sv-Ru/SiC), the


paramagnetic O2 molecule has a spin-down 2π* orbital as its
lowest unoccupied molecular orbital (LUMO). After adsorp-
tion, electrons transfer from the states of the binding C atoms
near the Fermi level to the O2 LUMO, pulling the LUMO
below the Fermi level.
The significant elongation of the O−O bond from 1.23 Å in
the gas phase to around 1.48 Å (Table 1) implies that the O2*
molecule is ready for catalyzed chemical reactions. We now use
the CO oxidation reaction to probe the catalytic activity of gr/
sv-Ru/SiC. We pick the site 1 case in Table 1 as a test since the
site 1 adsorption gives the shortest O−O bond length so shall
be the most nonreactive one among all four cases. According
to our calculations, the CO molecule does not adsorb onto the
supported graphene, so the catalyzed reaction should happen
in the Eley−Rideal (ER) mechanism. We investigate the ER
type of CO oxidation catalyzed by gr/sv-Ru/SiC via the cNEB
method.30 As such, a complete cycle of the catalyzed CO
oxidation consists of two steps: (1) CO (g) + O2 (ads) → CO2
(g) + O (ads) and (2) CO (g) + O (ads) → CO2 (g). The
calculated energy profiles of the two-step reaction along the
reaction path are shown in Figure 4. In the first step, the CO
molecule approached the adsorbed O2 molecule from 2.63 to
1.90 Å away to reach the transition state (TS), resulting in the
r(O2*) to increase from 1.48 to1.52 Å. In the second step, the Figure 4. cNEB calculations for the two reaction steps of catalyzed
CO molecule approached the adsorbed O atom to be only 1.72 CO oxidation by gr/sv-Ru/SiC with the defect at site 1 in the ER
Å away to reach the TS. Both steps have low reaction barriers, mechanism: (a) CO (g) + O2 (ads) → CO2 (g) + O (ads) and (b)
CO (g) + O (ads) → CO2 (g). Atomic structures of the initial state
0.35 eV for the first step and 0.47 eV for the second step, (IS), the transition state (TS), and the final state (FS) are also shown
indicating the high activity of the catalyst. It is worth with the same color scheme as before.
mentioning here that other reaction mechanisms (e.g., the
CO insertion mechanism41) may also be possible for the
catalyzed CO oxidation. interface with single vacancies (which can be done by
controlling the concentration of Ru atoms), the reactivity of
the supported graphene can be greatly enhanced, leading to
4. CONCLUSION reasonably strong chemisorption of O2 molecules. Using the
As a summary, by ab initio calculations, we find that the CO oxidation reaction as a probe, we show that with the
intercalated Ru atoms at the graphene and SiC interface form a underlying vacancy-engineered 2D Ru monolayer, graphene
self-assembled 2D monolayer with hexagonal lattice, and we exhibits high catalytic activity. Compared with previously
then propose that by engineering the 2D Ru layer at the proposed graphene catalyst supported on Ru substrate, the
D https://dx.doi.org/10.1021/acs.jpcc.0c05286
J. Phys. Chem. C XXXX, XXX, XXX−XXX
The Journal of Physical Chemistry C pubs.acs.org/JPCC Article

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Corresponding Author (13) Deng, D.; Chen, X.; Yu, L.; Wu, X.; Liu, Q.; Liu, Y.; Yang, H.;
Chun Zhang − Department of Physics and Centre for Advanced Tian, H.; Hu, Y.; Du, P.; et al. A Single Iron Site Confined in a
2D Materials and Department of Chemistry, National Graphene Matrix for the Catalytic Oxidation of Benzene at Room
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The authors declare no competing financial interest. (20) Markevich, A.; Jones, R.; Ö berg, S.; Rayson, M. J.; Goss, J. P.;

■ ACKNOWLEDGMENTS
We acknowledge the support from the NUS academic research
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Intercalation into Graphene-SiC (0001) Interface. Phys. Rev. B:
Condens. Matter Mater. Phys. 2012, 86 (4), 045453.
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SiC. Phys. Rev. Lett. 2007, 99 (7), 076802.
143-000-A63-114), and Ministry of Education of Singapore (22) Hsu, C.-H.; Ozolins, V.; Chuang, F.-C. First-Principles Study of
(R-723-000-029-112). Computational works were performed Bi and Sb Intercalated Graphene on SiC(0001) Substrate. Surf. Sci.
at the Graphene Research Centre computing cluster facilities.


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