YF SERIES INCINERATOR

INSTRUCTION MANUAL

SHANDONG XINHUA MEDICAL INSTRTUMENT

CO,LTD

2 HONGGOU ROAD,ZHANGDIAN,ZIBO,
SHANDONG PROV,P.R.CHINA 255027
TEL: (+86)0533 -2212888 3811261
FAX: (+86)0533 -2212888
1

CONTENTS

1. Purpose 2

2. Technical Details 2

3. Operation and Control 3

4. Instruction 5

5. Maintenance 8

6. Trouble Shooting 8

7. Electric Principal Diagram of the Medical Incinerator 11

8. External Wiring Diagram of the Medical Incinerator 12

9. Parts Bill of Various Type of Incinerator 15

10. Capital Construction of Medical Incinerator 16

1
 2

YF series incinerator
Instruction manual
1. Purpose
YF series medical incinerators are mainly used in hospitals to burn
postoperation garbage, virulent materials and inflammable solid rubbish. It
has the properties of automatic, little incendiary agent, thorough combustion
and no re-pollution, etc..There are various types of incinerators available for
users.
2. Technical Details

Type YF-20 YF-50 YF-100 YF-150

Capacity
20-30 50 100 150
(kg/h)
Votage
220 220 220 220
(v)
Power
750 1000 1500 1500
(w)
Available
200 500 1000 1500
(beds)

FeedMode Manual Manual Manual or Auto Manual or Auto

Weight
1700 2400 4300 4800
(kg)
Size(mm)
1600x1400x1900 2120x1500x2050 2120x1650x2900 3000x2300x3100
LxV/xH

Note
(1) The capacity listed above refers to the weight of inflammable solid
rubbish having 1000-3000 kcal/kg calorific value being disposed per hour

2
3

by the unit.
(2) Oil available are kerosene and diesel oil below -10#.
(3) The size does not include the smokestack

3. Operation and Control

3.1 Preparation
3.1. 1 Put the rubbish to be burnt into the incinerator, put paper, fibre etc
inflammable material in the bottom layer, others over inflammable
material, and exiguous material on the top.
3.1.2 A-drying room is provided in type YF-50 ' and YF-100.
incinerator, hunk material that containing water or not inflammable
should be put into the drying room first, dried by the residue heat of
combustion, then pull the active bar, the material in the drying room
will drop into combustion room and be burnt.
3.1.3 Plastic, rubber and disposable medical utensil etc. are not suitable to
be set directly above the bar in order to avoid smoke due to insuffici-
ent combustion.
3.1.4 Close all doors and observing windows before switch on the inciner-
ator to assure a negative pressure in the chamber and avoid the over
flow of smoke.
3.1.5 Proper material can be added up when the material in the combusti-
on combustion room nearly finish combustion in order to continue
the combustion.
3,2 Combustion
There are 3 working mode available for the YF serial incinerator:oil
supporting combustion, gas supporting combustion and selfcombu-
stio
3.2.1 Oil supporting combustion. Set proper combustion time on the panel of
3
4

electric box, switch on power, blower begins running, press combus

tion supporting, the"combustion supporting" lamp shines, the motor
of combustion engine starts up. At the same time, the type 20 pump
of the incinerator is switched on, vapor mist dust start up, spark is
created by the ignition electrode, the electromagnetic valve automa-
tically open after 7 seconds blow, ignition by oil spray. The motor
shine, and the motor stops running. Press the " reset " butto on thec-
ombustion engine to ignite once again 3 minutes later, if it failsonce
again, the unit is malfunctioned, press the "reset"butt on after trouble
shooting (see table 2). If there is fire in the chamber, take out the ph-
otoelectric detector and cover it with hand, put it back after ignition
succeeded. The combustion begins now, and the combustion engine
stops when reach the scheduled time, the "combustion supporting"
lamp blacks out, the blower will continue work for 30 minutes to co-
ol down the chamber.
3.2.2 Gas-aided combustion
Check the pipeline and valve before start the gas combustion engine
to assure there is no leakage, the cover of the combustion engin should
be grounded. Set proper combustion time on the panel of electric box,
switch on power, blower begins running, press combustion supporting,
the"combustion supporting" lamp shines, the program of combustion
engine and the motor of blower starts up after 8 seconds. After 30 sec-
onds blow, spark is created by the ignition electrode, the coal gas val-
ve opens, ignition and flame appear. If the ignition failed but the red
supply whether in the defined range, if the red failure lamp shines, cl-
ose the gas supply, check the control and detect circuit. Press the " co-
mbustion supporting" button to reset the unit after trouble shootin (see
e table2), if the failure lamp still shines, press the "reset" button, The
4
 5

combustion begins now, and the combustion engine stops when reach
the scheduled time, the "combustion supporting" lamp blacks out, the
blower will continue work for 30 minutes to cool down the chamber.
3.2.3 Self-combustion
The combustion of inflammable material can be started in the mode of
3.2.1 or 3,1.2, if the combustion supporting needs to be stopped, press
the "stop" and "self-combustion" button successively, self ,combustion
begins with the blower working continuously . The blower needs .to
work for 20 minutes after the combustion finished, then switch off the
power.
4. Instruction
4.1 Connect the outer circuit according to the wiring diagram of the cont-
rol system. Generally, the control box should be set up according to
actual need.
4.2 An oil filter must be added ahead to the oil entrance pump. The outlet
switch of the oil tank is not suitable to be near the bottom. The oil ta-
nk and oil filter should be cleaned termly. The oil pipeline should be
chec- ked after the connection of oil pipe to avoid gas and oil leak-
age.
4.3 The motor of combustion engines starts up once the start button being
pressed, spark is created by the ignition electrode, the electromagnetic
valve automatically open after 7 seconds blow, oil mist is sprayed by
the oil nozzle, ignited by electric sparkle and flame is formed. Then
the brightness of the flame is detected by the photoelectric detector
and the controller enters lock mode. The combustion engine begins to
work normally after the ignition electrode ignites for 15seconds.
4.4 f flame doesn't appear due to failure of ignition or the photoelectric
detector can riot detect the brightness of the flame, the safety alarm
5
6

system will break off the startup program of the combustion engine
and the red failure lamp will shine after 23 seconds.
4.5 If the photoelectric detector has detected brightness when the combus-
tion engine begins to start up, the safety system acts so that the contr-
ollercan not enter into normal procedure and the electromagnetic val-
ve can not be opened. Flame can not be formed at the puzzle, and the
red failure lamp will shine after about 23 seconds. So, cover the pho-
toelectric with hand when start up the combustion engine in bright pl-
ace, unclinch it immediately when flame is sprayed by the combustion
engine, otherwise, the combustion engine can not work normally.
4.6 The reset button cannot be pressed before 3 minutes since the red fail-
ure lamp shine.
4.7 The position of the air door must match the size of nozzle. Generally it
has been adjusted in the factory, but there may be some differences d-
epends on the pressure in the chamber of the stove . The intensity of
wind should be adjusted by the adjustment of the air door when the c-
ombustion engine has sprayed flame. The intensity of the wind is pro-
per when the flame is stable without black smoke, too low of it may c
ause black smoke, too high may blow out the , flame.
4.8. When a gas combustion engine is used, blow off the air remained in
the pipeline before connect the combustion engine and coal gas (na-
ture gas) pipeline, open all the doors and windows of the room. It con
not work normally in the atmosphere of below -15°C.
4.9 The gas supply pressure is proper between 300-400mmHg, apressure
reductor valve is needed when the pressure is above 400mmHg, the
minimum diameter of the connect pipe is 14mm.
4.10 The combustion engine enters into the blowing procedure when the
power is switched on. If the air pressure exceeds the set value of the
6
7

air pressure switch, the ignition transformer will be connected and

the coal gas valve be opened. Series clock may occur during the first
ignition due to such reasons as below:
A. The air in the coal gas pipe is not blown off thoroughly so that th-
ere is not sufficient coal gas to maintain a stable flame.
B. The ratio of air/coal gas is not proper.
C. The itinerary current may be blocked by the current of the ignition
transformer, this can be avoided by change the 2 lines on the side
of the transformer source supply with each other. Another possible
reason is that there is not special ground electrode in the cover of
the combustion engine or the groun(na resistance is too high.
4.11 The atmosphere of the combustion engine should nod exceed 70 "C,
cooling procedures must be adopted if the atmosphere temperature
is too high.
5. Maintenance
5.1 The oil used must be light diesel, the oil tank and filter should be cle-
aned termly.
5.2 The spot of the combustion engine should be far away from inflamm-
able and explosive material.
5.3 Assure no foreign matter be absorbed into the wind pipe.
5.4 The combustion should not be sprayed by water.
5.5 Use a pressure gauge to measure the oil pressure when the pressure is
being adjusted, the pressure of the oil pump should not exceed 2MPa.
5.6 Check flame drum, impeller, photoelectric detector and ignition electe-
ode, and clean the oil smeary and dust termly.
5.7 No other fire can be used to ignite the combustion engine.
5.8 Switch off the power during checking or maintenance.
5.9 Prevent the abrupt flame do harm to people or material during the star-
7
8

tup.
6. Trouble Shooting
Check for external reasons if the unit failed.
6.1 Whether the power supply is working.
6.2 Whether the oil stored in the oil tank is adequate and the oil valve is
opened.
6.3 Whether the pressure controller has been adjusted.
6.4 Whether the gas volume in the gas supply is adequate.
6.5 Whether the combustion time has been adjusted. If above external
reasons have been excluded, check in the sequencebelow:

Problem Cause Remedy

The connection of the motor Reconnect the wire.

is loosed
The motor is burned out. Replace
1.The motor does'
The capacitance is broken
not run. Replace
down.

The blower is blocked by Check and remove

. foreign matter. foreign matter.

The pressure in the oil pump Check after loose the axle
is too high, the charge is too head , reduce the oil
high. pressure.
The controller fails. Replace

A phase of the power is not

available or the fuse is Replace the fuse.
broken.
2.The,blower does The connect axis is Check and replace the
not run. damaged axle.

8
9

The head of the connect axis

is damaged, the oil pump Replace the axle head.
does not run
3. No oil supplied
by the oil bump, no There is gas leakage in the Tighten the seal nut,
oil returned from oil entrance pipe. replace oil pump.
the oil return pipe. There is gas block in the oil Discharge gas by loose
pump. the discharge holt.
The oil pump is worn out, or Clean the oil filter or
the oil filter is blocked, replace oil pump.
The ignition electrode and
Check and adjust the
the gruund has is shoyt
postion
circuit.
The high voltage line is
Replace
4. The ignition broke down.
electrode does not The ignition transformer is
Replace
ignite. broken.
The air switch of the
•combustion engine is not Adjust air controller
closed
Clean the puzzle or
The puzzle is closed.
replace.
The winding of the
electromagnetic valve is Replace
broken down.
The corn of the
5. No oil sprayed electromagnetic valve is Check and clean
from the nozzle. blocked.

The photoelectric detector Cover the detector

is shined or damaged. with hand or replace

The controller is failed. Replace

The air door is too big and Start up with smaller

the flame is blown off. air door

9
10

The air door is too big and
the fiame is diown off.
6. No flame after
The pressure of the oil
the oil spraying
pump is insufficient.
and ignition.
There is moisture in the oil.
Start up with smaller air
door
Increase oil pressure or
replace the oil pump.
Replace

The puzzle is worn and torn Replace

The photoelectric detector is

Clean or replace
oil smeary or damaged,
The air door is too big or Adjust the position of the
7. Flame goes out
small air door.
after about
minutes. The controller is failed. Replace

The combustion engine is

Check and dispose.
not reliably grounded.

8. Oil sprayed The electromagnetic valve is

Replace
immediately after out of control or oil leakage.
startup, but goes
out later. The controller is failed. Replace

Oil leakage from the puzzle. Replace

Increase the wind

The air door is too small
gradually.

9. Black smoke Too much dust in the

Clean
produced during impeller.
combustion The oil pressure is too low. Measure the oil pressure.

The oil filter is blocked. Clean

The motor runs too slowly. Replace

10
11

7. Electric Principal Diagram of the Medical Incinerator

11
12

8.External Wiring Diagram of the Medical Incinerato

12
13

9. Parts bill of various tape of incinerator

Name Quantity Note

Incinerator 1

Combustion 3

Oil Tank 1

1 Type 100 .50 and 20

Transition Flue
2 Type 150

smokestack 4 sections

Ash harrow 1

Quality Certificate 1

Instruction manual 1

Environmental
protection appraisal
1
certificate
Control box 1
M10X40 44 pieces for
type 150.100 and 50
M8X40 33 pieces for
Bolt type 20

Asbestus rope 4m

13
14

10. Capital construction of medical incinerator

10.1Capital construction'oftype YF-l00medical incinerator

Technical requirement:

1. The wall is brick-constructed , roof is made of reinforcine steel bar

and concrete prefab board. Leave a hole of diameter 700mm as ab-
ove diagram , it should be sealed with cement after the installation.
2. The require of the power supply: 220V, 50Hz, the diameter of the
2
wire is 2.5mm .
3. The height of the unit in the room is 2.9m the height of the room is
suggested to be over 4.5m.
4. The height when the^umfenters into the door is above 3.2m
5. The floor should be tamped with concrete, then be'covered with a
laver of 12cm concrete. -
14
15

10.2 Capital-construction of type YF-50 medical incinerator

Technical requirement:

1. The wall is brick-constructed, roof is made ofremforcina; steel bar

andconcrete prefab board. Leave a hole of diameter 600mm as above
dia-gram, it should be sealed with cement after the installation.
2. The require of the power supply: 220V, 50Hz, the diameter of the

wire is 2.5mm2.
3. The height of the unit in the room is 2.6m the height of the room is
suggested to be over, 4m.
4. The height when the unit enters into the door is above 2.8m.
5. The floor should be tamped with concrete, then be covered with a
layer of 12cm concrete.
15
16

10.3 Capital-construction of type YF-20 medical incinerator

Technical requirement:

1. The wall is brick-constructed, roof is made of reinforcing steel bar arid'

concrete prefab board. Leave a hole of diameter 500mm as above
diasram, it should be sealed with cement after the installation.
2. The require of the- power supply: 220V. 50Hz, the diameter of the wire
2
is 2.5mm
3. The heieht of the unit in the room is 1.9m, the height of the room is
sussested to be over 3.5m.
4. The height when the unit enters into the door is above 2.2m.
5. The floor should be tamped with concrete, then be covered with layer of
12cm concrete. .

16