Scribd Logo
Upload

Welcome to Scribd!

  • Hoist Universal

    Uploaded by

    Edson Carvalho
    98 views37 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    98 views37 pages

    Hoist Universal

    Uploaded by

    Edson Carvalho

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 37
    Equipment P/N: 98 F275 08498 000 Issue: D Ground Instruction Manual (ORIGINAL) @ AIRBUS Ground Instruction Manual HOIST Ri FLAP / SLAT / AILERON P/IN 98 F275 08498 000 Airbus Deutschland GmbH Department SEMS11 GSE & Tools Customer Services AIRBUS Allee 1 28199 Bremen/Germany Department GSE-Title: |” Page: 1 of 37 SEMS11 HOIST R/1 FLAP/SLAT 07.04.2010 Equipment Pin 98 F275 08498 000 Manual (ORIGINAL) Ground Instruction Issue: O mn wy AIRBUS Acceptance and Signature vin Date SEMS11) 02.04 10: SEMS11) 02.04 1 T Company!) Name Prepared) AIRBUS, Bosse AIRBUS | Pauer Checked t Accepted) AIRBUS. Fokken Record of Revision SEMS17 02.0410, +49 #211836-3608 J Zz be. 38-5761) 471 Fee q Issue Date Page effected | Reason for Revision | A 08.12.05 All First Issue B 20.01.06 | 1,3.4,6,9,10,32 | Effect. update. B 29.07.06 16+17/23+23 | _ Insert new Effect. BB | 29.07.06 [26,27,28,28.30.31| Insert new Effect. c 02.05.07 “Al | Revision DRW D_ 07.04.10 All Revised | Department GSE-Title: Pane 20897 | SEMS11 HOIST R/I FLAPISLAT 97.04.2010 | Equipment PIN: 98 F275 08498 000 Ground Instruction Manual Issue: D (ORIGINAL) AIRBUS List of Effective Pages Page Issue Rev.-Date 1 D 07.04.2010 2 D 07.04.2010 3 D 07.04.2010 4 D 07.04.2010 5 D (07.04.2010 6 D 07.04.2010 7 D 07.04.2010 8 0 07.04.2010 9 D 07.04.2010 10 D 07.04.2010 11 D 07.04.2010 12 D 07.04.2010 13 D 07.04.2010 14 a) 07.04.2010 15 D 07.04.2010 16 D 07.04.2010 17 D 07.04.2010 78 D 07.04.2010 79 D 07.04.2010 20 D 07.04.2010 21 0 07.04.2010 22 D 07.04.2010 23 D 07.04.2010 24 D 07.04.2010 25 Do 07.04.2040 26 D 07.04.2010 27 D 07.04.2010 28 D 07.04.2010 29 0 07.04.2010 30 D 07.04.2010 31 D 07.04.2010 32 Do 07.04.2010 33 D 07.04.2010 34 D 07.04.2010 35 D 07.04.2010 36 D 07.04.2010 37. D (02.05.2007 Department GSE-Title: Page: 3 of 37 SEMs11 HOIST R/I FLAP/SLAT 07.04.2010 Equipment PIN: Ground Instruction Manual Issue: D (ORIGINAL) 98 F275 08498 000 @ AIRBUS Table of Contents 1General LL TERMS AND ABBREVIATIONS. 12 AIRCRAFT MAINTENANCE MANUAL 13 Syste Overview 2Shipping /Transports and Environment. 2.1 PACKING Lis. sn 22 TRANSIT PACKING 23 InammicaTon Laoei, 24 Storact 25 SroRAGE ENVIRONMENT CONDITIONS 2.6 Line MAINTENANCE Servicing Calibration 3Technical Data.. 3.1 Sreciricarion. 3.2. Ourer DIMENSION... 33. Test Loap Diagram. installation, Assembly ......... 4.1 ASSEMBLY OF THEGSE/ Toor. Handling of the VARIO WEB 5Operation with the GSE...... 5.1 REFERENCE AND SAFETY PRECAUTIONS 5.2___ FUNCTIONAL DESCRIPTION GSE handling in accordance to the AMM. Interface GSE €D AIC. Airoraft System Drawings Fehler! Testmarke nicht definiert 5.24 Removal : Inner Flap 4340-200-300-500-600, 3.24 Removal : Inner Flap A 310, 318, 319, 320, 321. 3.2.5 Removal : Outer Flap 4330 (340-200-300. Removal : Outer Flap 340-500-600. Removal : Outer Flap A310, 318, 319, 320, 321. 5.2.7 Removal : Slat !~7 A 330/340. ‘ 3.2.7 Removal : Slat 1-5 A 318, 319, 320, 321. 3.2.7 Removal : Slat 1-3 / Krueger Flap/ A 310. 5.2.7 Removal : All Speed Aileron A 310 5.2.8 Installation of Inner Flap A340-200-300-500-600 A 310,318.319,320,321. 5.2.9 Installation of Outer Flap A340-200-300 A310-318-319-320-321. 5.2.10 Installation Outer Flap 4340-500-600. 5.2.11 Installation of Slat 17 A330-200/300 4340-200-300/ 00-600, Slat 1 ~ 5 A318 / 319/320 /320/ 321. Slat 1-3, Krueger Flap, 4 310. 5.2.12 Operator Misuse. 5.3 ALTERATIONS TO APPLICATION 6Troubleshooting. 7 illustrated GSE Spare Parts List. B8inspection Report 13 16 Ww 20 22 4 26 28 30 32 32 32 32 Department GSE-Title: Page: 4 of 37 ‘SEMS11 HOIST R/| FLAP/SLAT 07.04.2010 Equipment PIN: 1 — | TA 98 F275 08498 000 Ground Instruction BD Manual Issue: D (ORIGINAL) AIRBUS 1 General 4.4 Terms and Abbreviations NC Aircraft A Airbus IQ Airbus Industrie Quality Instructions AMM Aircraft Maintenance Manual ‘Appr.lApprox Approximate, Approximately Dwg Drawing eg For Example tc. Etcetera, and so on Fig, Figs Figure, Figures 9 Gravity Acceleration cm Ground instruction Manual GSE Ground Support Equipment HSB Handbuch Struktur Berechnung (German Stress Manual) PC lustrated Parts Catalogue iaw. In accordance with Iss Issue max Meximum min Minimum NOI Non Destructive Inspection NA Not Applicable Prelim Preliminary ava Quaiitatssicherungsverfahrensanweisungen (Q.A. Procedure Instruction) Ref. Reference Ref. To Refer to Shi Sheet Spec ‘Specification TN Technical Note 1 Department GSE-Title: Page: 6 of 87 SEMS11 HOIST R/I FLAP/SLAT ~ 07.04.2010 - E ] Equipment PIN 98 F275 08498 000 Groune Instruction A janual Issue: D (ORIGINAL) AIRBUS 4.2. Aircraft Maintenance Manual Chapter: 27 — 50 and 27 ~ 80 1.3. System Overview The GSE "HOIST Ril LR FLAP" is designed for removal installation of the Inner Flap- AIC 330/ A340 BASIC AIC 340-500/600 AIC 310/ 318/319 / 320/321. Outer Flap - AIC 330/ A340 BASIC A/C 340-500/600 AIC 310/318 / 319 /320/ 321. Slat 1 AIC 330/340 Basic 340-500-600 Slat 2-7 AIC 330/340 Basic 340-500-600 Slat 1-3/ Krueger Flap A/C 310 Slat 1-5 AIC 318/319/320/321 All Speed Aileron AIC 310 : Table of Length 003 max Sling length 5000 mm 004 max Sling length 4000 mm 005 max Sling length 4000 mm 04 | | Measuring 027 Points we (LY 013 o12 Department GSE-Title: Page: 6 of 37 SEMS11 HOIST R/I FLAP/SLAT 07.04.2010 Equipment PIN Ground Instruction Manual Issue: D (ORIGINAL) 98 F275 08498 000 yD AIRBUS Mr Protectiv Sleeve No. on one Side Oo Measuring Tape 5 m, Standard Tool 2. Shipping /Transports and Environment 2.1 Packing List omt : ry fe) offo the other side 98 F275 08498 000 Protractor, Standard Tool No PIN. (003 SLING 1_ COMPLETE [98 F275 08408.040 | (004 SLING 2 COMPLETE _ 98 F275 08498.042 005 [SLING 3 COMPLETE — 98 F275 08498.044 010 LUG ‘98 F275 08498.200 Measuring Tape, length 5m Standard Tool Protractor Standard Tool OF PROTECTIV SLEEVE (003) 98 F275 08498.202 on2 PROTECTIV SLEEVE (004) [98 F275 08498.204 | 013 /PROTECTIV SLEEVE (005) _ ‘98 F275 08498.206 O14 PROTECTIV CAP [98 F275 08498.208 022 SWIVEL ADAPTER ~ | Standarc 4 TURNBUCKLE ‘Standard SPECIAL MASTER LINK (Lifting Eye Standard Department GSE-Titl | semsi1 HOIST R/I FLAPISLAT Page: 7 of 37 07.04.2010 Equipment P/N: MAN 98 F275 08498 000 Ground Instruction BD anual 'ssue:D (ORIGINAL) AIRBUS 2.2 Transit Packing = All units must be suitably preserved and packaged for the route and method of trans- portation, either in the original or in a suitable container. The transit pack is in most cases the storage pack - Ifa container is used, adequate cushioning material and bracing must be provided to secure the units during transit. 2.3 Identification Label - An identification label must be attached to the units so that itis easily visible both be- fore and after packing. If necessary an additional identification label must be attached to the outside of the package - Each part has its separate part number and identification label. 2.4 Storage ~ Pad comers to prevent puncture of barrier material. = Pack in approved storage containers. 2.5 Storage Environment Conditions - Wherever possible retain in their original storage pack until issued for use. - Do not store near corrosive fluid and gases, or near heat or ozone generating sources. - Store ina clean dry ventilated room - The relative humidity shall not exceed 85%. - If stacked storage is used, avoid the possibility of damage. = Position package so that the identification label is visible. 2.6 Line Maintenance Servicing NIA Calibration Test: see chapter 3.3 (page 10) Department GSE-Title: Page: 8 of 37 SEMS11 HOIST R/1 FLAP/SLAT 07.04.2010 Equipment PIN: AX 98 F275 08498 000 Ground Instruction AD love: oneal) AIRBUS 3. Technical Data 3.1 Specification LOAD: 300 KG /1101,6 Ib EFFECTIVITY: Inner Flap / Outer Flap / Slat 1 / Slat 2-7 / Krueger Flap / All Speed Aileron AIC 330/ A340 BASIC AIC 340 - 500/ - 600 AC 310/318 / 319 / 320/321. TEST LOAD: Ref. To Figure 01 3.2. Outer dimension DIMENSION: CONTAINER 600 x 40x 400 mm appr. 23,6 in x 15,74 in x 15,74 in appr. TOTAL WEIGHT: 8 kg app. / 17,6 Ib appr. DWG No.: 98 F275 08498.000 3.3. Test Load Diagram Acceptance test after manufacturing of Hoist: 450 Kg. Load test shall be performed once per year: 330 Kg. CRANE 2000 KG 330 KG 661 Ib 330 KG 661 Ib 330 KG. 661 Ib Figure 04 Department GSE-Title: Pago: 9 of 37 SEMS11 HOIST R/1 FLAP/SLAT 07.04.2010 Equipment P/N 98 F275 08498 000 Ground Instruction @ Manual Issue: D (ORIGINAL) AIRBUS 4 44 Installation, Assembly The GSE is delivered ready for assembly. Before assembly the parts should be checked refer to packing list. Assembly of the GSE / Tool For the removal and/or installation of Inner Flap- A/C 330/ A340 BASIC and A/C 340 - 500/ - 600° AIC 310/ 318/ 319/ 320/ 321. Outer Flap - AC 330/ A340 BASIC and A/C 340 - §00/ - 600 AIC 310/ 318/ 319/ 320/ 321 Slat 1 AIC 330/ A340 Basic and A/C 340-500-600 Slat2-7 AVC 330/ A340 Basic and A/C 340 ~ 500-600 Slatt1-3 AIC 310 Krueger Flap A/C 310 Slati-5 A/C 318/319/320/321 All Speed Aileron A/C 310 various strap length combination are to be adjusted according to the relevant AJC type - see Chapter 5.2.4 Department GSE-Title: Page: 10 of 37 SEMS11 HOIST R/| FLAP/SLAT 07.04.2010 Equipment PIN: 98 F275 08498 000 Ground Instruction ®D Gi Manual tssue: D (ORIGINAL) AIRBUS Hoist. Fig. 03 For the fine adjustment of the length use turnbuckle pos. 025. The basic setting before use should be 285 mm/11,22 inch before installing the 025 Figure 03 Department GSE-Title: Page: 11 of 37 ‘SEMS11 HOIST R/| FLAP/SLAT 07.04.2010 Equipment P/N: 98 F275 08498 000 Ground Instruction GD Manual Issue: D (ORIGINAL) AIRBUS Handling of the VARIO_WEB : 1. Push lever forward so the friction lock will release (see Fig. 04 ) 2. Adjust lifting strap to length (see Fig. 05 ) 3. Push lever to the top (see Fig. 06 ) 4. Thread in lifting strap into guide slot (see Fig. 07 ) The lifting strap is ready to use (see Fig. 08 ) — 1 ©. ww Figure 04 Figure 05 Figure 06 Figure 07 Figure 08 Department GSE-Title: Page: 12 of 37 ‘SEMS11 HOIST R/| FLAPISLAT 07.04.2010 Equipment PIN MAN 98 F275 08498 000 Groune Instruction BW janual Issue'0 (ORIGINAL) AIRBUS 5 Operation with the GSE 5.1. Reference and safety precautions. The Universal Hoist for Inner - Outer Flap, Slat, Krueger Flap & ASA can only be used in conjunction with a crane min. Load 2000 KG / 4406 Ib ‘The user must be trained in the use of the GSE / Tool. 5.2 Functional description GSE handling in accordance to the AMM Any handling procedure with the GSE at A/C must be in accordance with the AMM Chapter 27 ~ 50 and 27 - 80 Interface GSE €P A/C Installation / positioning of the GSE to the A/C. Refer to R/I procedure (chapter 5.2.4, continuous) 5.2.4 Removal : Inner Flap A340-200-300-500-600 = Install lifting eye of hoist into the crane hook. ' * Adjusting of sling length with a measuring Tape according to Table of length. Check Flap extended Position 32° and Installation Angle 14°, according AMM Task, with a Protractor. For the fine adjustment the turnbuckle pos 025 and Fig.3 Page 11 is used. Instructions for handling of the Vario Web ~see chapter 4.1.1- page 12 + Unscrew protection cap 014 off the hoisting lugs - see Fig. 10 * Screw hoisting lugs 010 into the relevant flap position Layout of lifting straps and location of hoist points -see Fig. 12 page 15 Department GSE-Title: Page: 13 of 37 SEMS11 HOIST R/I FLAP/SLAT 07.04.2010 Equipment PIN: 98 F275 08498 000 Issue: D Ground Instruction Manual (ORIGINAL) Or Dy AIRBUS Attention! Figure 10 Install the lifting lug 010 in full length and turn it less than one turn anti clock- wise until the bolt has a tangential position to the lifting eye and the swivel adapter 022 can move freely when under load. ~ see Fig. 11 = After use of hoist protect lifting lug 010 with the protection cap 014. 022 010 Figure 11 Department GSE-Title: Page: 14 of 37 SEMS11 HOIST R/I FLAP/SLAT “Equipment PIN: 7 suraveas 000 Ground Instruction @ 'ssue:D oneinat) AIRBUS Inner Flap A 330 200-300 / A 340 200-300 - 500-600 Lifting Eye 003 INBOARD ‘OUTBOARD Hoist Point inboard Fwn Hoist Hoist Point Point inboard outboard AFT Figure 12 Table of Length A330 / 340 200 - 300_A 340 500 - 600 003. Sling length 3415 mm Flap Position 32° 004 Sling length 2330 mm 005. Sling length 1920 mm For the fine adjustment the turnbuckle pos 025 Page 11 is used, The basic setting before use should be 285 mm/11,22 inch before installing Page: 15 of 37, Department GSE-Title: ‘SEMS11 HOIST R/1 FLAP/SLAT 7 07.04.2010 Equipment PIN: (iP 98 F275 08498 000 Groune Instruction AD janual Issue: D (ORIGINAL) AIRBUS 5.2.4 Removal : Inner Flap A 310, 318, 319, 320, 321. * Install lifting eye of hoist into the crane hook. * Adjusting of sling length with a measuring Tape according to Table of length. Check Flap extended Position 20° and Installation Angle 4°, according AMM Task, with a Protractor. For the fine adjustment the turnbuckle pos 02 and Fig.3 Page 11 is used. Instructions for handling of the Vario Web —see chapter 4.1.1- page 12 = Unscrew protection cap 014 off the hoisting lugs - see Fig. 13 * Screw hoisting lugs 010 into the relevant flap position Layout of lifting straps and location of hoist points -see Fig. 15 page 17 Attention! Install the lifting lug 010 in full length and turn it less than one turn anti clock- wise until the bolt has a tangential position to the lifting eye and the swivel adapter 022 can move freely when under load. - see Fig.14 After use of hoist protect lifting lug 010 with the protection cap 014. 022 014 : i 010 Fig.13 Fig. 14 Department GSE-Title: | Page: 16 of 37 SEMS11 HOIST R/1 FLAP/SLAT 07.04.2010 | Equipment P/N: a MAY 98 F275 08498 000 Ground Instruction Dp janua sue: (ORIGINAL) l AIRBUS Inner Flap A 310, 318, 319, 320, 321 Lifting Eye 005 J a \,_—rrsnine an OG 4,0° Hoa [00a ton Inboard SS a tot Spot wi 004 Fig. 15 ms Hoist Point Outboard Table of Length A310, 318, 319, 320, 321 (003 Sling Length 3350 mm Flap Position 20° 004 Sling Length 3500 mm. 005 Sling Length 3700 mm For the fine adjustment the turnbuckle pos 025 Page 11 is used. The basic setting before use should be 285 mm/11,22 inch before installing Department GSE-Title: Page: 17 of 37 SEMS11 HOIST R/I FLAPISLAT 07.04.2010 a | Equipment PIN: 7 98 F275 08498 000 Ground Instruction YY Manua Issue: D (ORIGINAL) AIRBUS 5.2.5 Removal : Outer Flap A330 /340-200-300 Install lifting eye of hoist into the crane hook * adjusting of sling length with a measuring Tape according to Table of length. Check Flap extended Position 32° and Installation Angle 4°, according AMM Task, with a Protractor. For the fine adjustment a turnbuckle pos 025 and Fig.3 Page 11 is used Instructions for handling of the Vario Web ~see chapter 4.1.1- page 12 = Unscrew protection cap 014 off the hoisting lugs - see Fig. 16 * Screw hoisting lugs 010 into the relevant flap position Layout of lifting straps and location of hoist points -see Fig. 18 page 19 Attention! Install the lifting lug 010 in full length and turn it less than one turn anti clock- wise until the bolt has a tangential position to the lifting eye and the swivel adapter 022 can move freely when under load. ~ see Fig. 17 = After use of hoist protect lifting lug 010 with the protection cap 014. 022 ' 014 o10 Figure 16 Figure 17 Department GSE-Title: Page: 16 of 37 SEMS11 HOIST R/T FLAP/SLAT 7.042010 Equipment PIN TAN 98 F275 08498 000 Ground Instruction BW anual Issue: (ORIGINAL) AIRBUS Outer Flap A 330/340 200-300 Lifting Eye 005 4 004 003 oureoaR I, INBOARD Hoist Point OUTBOARD Point Point MID INBOARD Figure 18 Table of Length 003 Sling length 3877mm | Flap Position 32° 004 Sling length 3036 mm 005 Sling length 3413 mm For the fine adjustment a turnbuckle pos 025 Page11 is used. The basic setting before use should be 285 mm/11,22 inch before installing Department | Page: 19 of 37 dt __ HOIST R/I FLAP/SLAT | 07.04.2010 “SEMS11 Equipment P/N: 7 98 F275 08498 000 Ground Instruction AD anual Issue: D (ORIGINAL) AIRBUS Removal : Outer Flap A340-500-600 + Install lifting eye of hoist into the crane hook. + adjusting of sling length with a measuring Tape according to Table of length. Check Flap extended Position 32° and Installation Angle 4°, according AMM Task, with a Protractor. For the fine adjustment a turnbuckle pos 025 and Fig.3 Page 11 is used Instructions for handling of the Vario Web -see chapter 4.1.1- page 12 = Unscrew protection cap 014 off the hoisting lugs - see Fig. 19 = Screw hoisting lugs 010 into the relevant flap position Layout of lifting straps and location of hoist points -see Fig. 21 page 21 Attention! Install the lifting Jug 010 in full length and turn it less than one turn anti clock- wise until the bolt has a tangential position to the lifting eye and the swivel , adapter 022 can move freely when under load. - see Fig. 20 = After use of hoist protect lifting lug 010 with the protection cap 014, 022 014 010 Figure 19 Figure 20 Department | GSE-Title: Page: 20 of 37 SEMS11 HOIST R/1 FLAP/SLAT 97.04.2010 EqupmentPin; ~DSS*=~

    You might also like