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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

See IPC
** ON A/C FSN 201-250
TASK 78-12-40-000-801-A
Removal of the Exhaust Nozzle Assembly

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER ENGINE SHU
TDOWN. THE ENGINE PARTS CAN STAY HOT FOR ALMOST ONE HOUR. DO NOT
TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN CAUSE IN
JURIES TO PERSONNEL.

CAUTION: THIS PART IS A REMOVABLE STRUCTURAL COMPONENT (RSC), WHICH CAN BE


MOVED BETWEEN AIRCRAFT. THUS IT CAN HAVE DIFFERENT OPERATION CON
DITIONS AND A DIFFERENT LIFE RECORD (FLIGHT HOURS/FLIGHT CYCLES/CA
LENDAR) FROM THE AIRCRAFT IT IS INSTALLED ON OR REMOVED FROM. THE
OPERATOR IS RESPONSIBLE FOR THE SPECIFIC TRACKING AND CONTINUED A
IRWORTHINESS OF REMOVABLE STRUCTURAL COMPONENTS. INCORRECT MAI
NTENANCE OF THESE COMPONENTS CAN CAUSE A RISK FOR THE FLIGHT SAFET
Y.

1. Reason for the Job


Self explanatory

2. Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

QT
REFERENCE DESIGNATION
Y
No specific 2 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific AR SAFETY CLIP - CIRCUIT BREAKER
98K7810H005-000 1 EXHAUST NOZZLE SHOCK ABSORBER
98K7810H007-000 1 EXHAUST TROLLEY
98K7810H008-000 1 NOZZLE HANDLE KIT

B. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


410 ENGINE 1
420 ENGINE 2
811
FOR 4030EM1(POWERPLANT-DEMOUNTABLE, ENG 1)
415AL, 416AR, 417AL, 418
AR
FOR 4030EM2(POWERPLANT-DEMOUNTABLE, ENG 2)
425AL, 426AR, 427AL, 428
AR

C. Referenced Information
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

REFERENCE DESIGNATION
Ref. 24-42-00-861-801-A Energize the Ground Service Network
Ref. 52-41-00-010-801-A Opening of Avionics-Compartment Access Door 811
Ref. 71-13-00-010-816-A Opening of the Fan Cowl Doors
Ref. 78-30-00-040-826-A Deactivation of the Thrust Reverser for Maintenance
Ref. 78-36-00-010-805-A Opening of the Thrust Reverser Cowl Doors for Maintenan
ce (44-degree angle)
Ref. Fig. Exhaust Nozzle Assembly

3. Job Set-up
SUBTASK 78-12-40-861-050-A
A. Energize the ground service network
Ref. AMM TASK 24-42-00-861-801.
SUBTASK 78-12-40-941-050-A
B. Safety Precautions
(1) Make sure that the engine shutdown occurred five minutes or more before you do
this procedure.

SUBTASK 78-12-40-010-050-A
C. Get access to the avionics compartment.
(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at access door 81
1.
(2) Open the access door 811 Ref. AMM TASK 52-41-00-010-801.
(3) Unlock and open the protective door of AC/DC emergency power-center 740VU.

SUBTASK 78-12-40-865-050-A
D. Open, safety and tag this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION


FOR FIN 4030EM1(POWERPLANT-DEMOUNTABLE, ENG 1)
722VU EEC1 CHAN-B 13KS1 D44
742VU EEC1 CHAN-A 12KS1 Q73
FOR FIN 4030EM2(POWERPLANT-DEMOUNTABLE, ENG 2)
722VU EEC2 CHAN-B 13KS2 K49
742VU EEC2 CHAN-A 12KS2 Q74

SUBTASK 78-12-40-010-051-A
E. Get Access
(1) Open the fan cowl doors Ref. AMM TASK 71-13-00-010-816:

(a) FOR 4030EM1 (POWERPLANT-DEMOUNTABLE, ENG 1)


415AL, 416AR.

(b) FOR 4030EM2 (POWERPLANT-DEMOUNTABLE, ENG 2)


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

425AL, 426AR.

SUBTASK 78-12-40-040-050-A
F. Deactivation of the Thrust Reverser for Maintenance

WARNING: YOU MUST MAKE THE THRUST REVERSER UNSERVICEABLE FOR MAI
NTENANCE (DEACTIVATION OF THE HYDRAULIC CONTROL UNIT (H
CU)) BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSE
R.
IF YOU DO NOT DO THE DEACTIVATION PROCEDURE, THERE IS A R
ISK THAT THE THRUST REVERSER WILL OPERATE ACCIDENTALLY. T
HIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE E
QUIPMENT.
(1) Do the deactivation of the thrust reverser for maintenance Ref. AMM TASK 78-30-
00-040-826.

SUBTASK 78-12-40-010-052-A
G. Get Access
(1) Open the thrust reverser doors Ref. AMM TASK 78-36-00-010-805:

(a) FOR 4030EM1 (POWERPLANT-DEMOUNTABLE, ENG 1)


417AL, 418AR.

(b) FOR 4030EM2 (POWERPLANT-DEMOUNTABLE, ENG 2)


427AL, 428AR.
(2) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the thrust rever
ser door.
(3) Install the EXHAUST NOZZLE SHOCK ABSORBER (98K7810H005-000) between th
e top of the front plug and the exhaust nozzle (1).

WARNING: MAKE SURE THAT THE NOZZLE ASSEMBLY IS SUFFICIENTLY SUPPORTED DURI
NG REMOVAL OR INSTALLATION. THE NOZZLE ASSEMBLY WEIGHS APPROXIMA
TELY 105.82 LB (48 KG). IF IT IS NOT SUFFICIENTLY SUPPORTED, INJURY TO
PERSONS AND/OR DAMAGE TO EQUIPMENT CAN OCCUR.
4. Procedure
Ref. Fig. Exhaust Nozzle Assembly
SUBTASK 78-12-40-020-050-A
A. Removal of the Exhaust Nozzle Assembly
(1) Remove the applicable attachment fasteners from the specific front flange holes
(2) between the exhaust nozzle (1) and the engine flange (3) to install the nozzle
handle (4). See View E of the figure:
Ref. Fig. Exhaust Nozzle Assembly

NOTE: The attachment fasteners to be removed to install the nozzle handles (4)
in holes (2) are located from the second to the fourth fasteners above th
e spigot (5) on Left Hand (LH) side and the Right Hand (RH) side.

(a) Remove the nuts (6) and washers (7).

(b) Remove the screws (8) and washers (9).


(2) Install the nozzle handle (4) of the NOZZLE HANDLE KIT (98K7810H008-000) on t
he exhaust nozzle (1), refer to the manufacturer's instructions:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

NOTE: This procedure is the same for the two nozzle handles (4).
NOTE: The nozzle handle holes (2) are located from the second to the fourth fas
teners above the spigot (5) on LH and RH sides.

(a) Carefully put the nozzle handle (4) on the exhaust nozzle (1).

1 Make sure that the jaw (10) is in the open position and the bolt (11) i
s removed.

(b) Put the two pins (12) of the triangular plate into the specific front flange hol
es (2).

(c) Insert the screw (13) inside the trailing edge hole.

(d) Close the jaw (10) and install the bolt (11) on the screw (13).
(3) Removal of the exhaust nozzle

WARNING: THREE PERSONS ARE NECESSARY TO REMOVE OR INSTALL TH


E EXHAUST NOZZLE:
- TWO PERSONS TO HOLD THE EXHAUST NOZZLE
- ONE PERSON TO REMOVE OR INSTALL THE FOUR FASTE
NERS.
IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY TO PERSO
NS AND/OR DAMAGE TO THE EXHAUST NOZZLE CAN OCCUR.
(a) Hold the exhaust nozzle (1), while you remove the remaining screws (8), nu
ts (6) and washers (7) and (9).

(b) Remove the exhaust nozzle (1) from the engine flange (3).
(4) Install the exhaust nozzle (1) on the EXHAUST TROLLEY (98K7810H007-000). Ref
er to the manufacturer's instructions.
(5) Remove the nozzle handle (4) from the exhaust nozzle (1):

NOTE: This procedure is the same for the two nozzle handles (4).

(a) Remove the bolt (11).

(b) Open the jaw (10) and extract the screw (13) from the nozzle trailing edge
hole.

(c) Extract the two pins (12) from the specific front flange holes (2).

(d) Remove the nozzle handle (4) from the exhaust nozzle (1).

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.


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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

A B
D C

E
A

6 x46

8 x46
7 x46

3
AYW-MM-0143-B

9 x46
B

F_MM_781240_4_YAA0_01_01

Figure 78-12-40-991-00100-25-A (SHEET 1/3) - Exhaust Nozzle Assembly


** ON A/C FSN 201-250

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.


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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

12 x4

4 x2

4 x2
13 x2

10 x2

11 x2
AYW-MM-0144-B

F_MM_781240_4_YAA0_02_01

Figure 78-12-40-991-00100-25-A (SHEET 2/3) - Exhaust Nozzle Assembly


** ON A/C FSN 201-250

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.


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11/6/22, 5:05 PM TAP - A330 - AMM - FSN: 219 - 01-Oct-2022 - 78-12-40-000-801-A - Removal of the Exhaust Nozzle Assembly

AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
78-12-40-000-801-A - Removal of the Exhaust
TAP A340 A330 AMM 01-Oct-2022 58
Nozzle Assembly
TAIL NUMBER - MSN - FSN: CS-TUS - 01954 - 219
Print date: 2022-11-06 18:05:20

POSITION 1

2
2

POSITION 35 POSITION 13

POSITION 24

E
AYW-MM-0145-B

5 VIEW FROM FORWARD

F_MM_781240_4_YAA0_03_01

Figure 78-12-40-991-00100-25-A (SHEET 3/3) - Exhaust Nozzle Assembly


** ON A/C FSN 201-250

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.


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