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40
T 09
Preface
Chapter 3 and Chapter 4 of the Standard are mandatory, others are recommended.
The standard corresponds to FMVSS 571.302 Flammability of Automotive Interior Materials of Federal Motor
Vehicle Safety Standards and Regulations. Its consistency with FMVSS 571.302 Flammability of Automotive
Interior Materials is non-equivalent.
The standard substitutes GB 8410-1994 Flammability of Automotive Interior Materials.
Compared to GB 8410-1994, major changes of the standard are as follows:
– Chapter 1 Automotive Classification Method is modified according to requirements of GB 3730.1-2001;
– Compiling means of Terminology Part in Chapter 2 is modified and added with English content according to
requirements of GB/T 1.1-2000;
– Definition of composite material is modified; please refer to Item 2.2;
– Definition of interior material is improved; its definition scope is broadened; please refer to Item 2.5;
– Technical requirements of Chapter 3 are modified; Item 3.1 and Item 3.3 in the original standard technical
requirements are cancelled and relevant contents are included in Item 4.6;
– Requirements of heat source for test are modified; please refer to Item 4.2.4;
– Test requirements are modified in case that leveling test sample is unavailable due to winding spare parts; please
refer to Item 4.3.2;
– Requirements to prepare test sample are supplemented in case that spare parts shape and dimension are
inconsistent with sampling requirements; please refer to Item 4.3.2;
– Sampling requirements are added into in case of uneven spare parts thickness; please refer to Item 4.3.2;
– Sampling example and graphic representation are added into; please refer to Item 4.3.2;
– Hackling direction before test for surface fuzzing sample of the test procedure is modified; please refer to Item
4.4.1;
– Test method is added into in case of sample slow-burning; please refer to Item 4.4.9;
– Content of results indication is added into; please refer to Item 4.6.
The standard is put forward by National Development and Reform Commission.
The standard is under centralized management of National Automotive Standardization Technical Committee.
The standard is drawn up by the Technical Center of China Faw Group Corporation.
Principal draftsmen of the standard: Wang Qing Guo, Li Jing Hua.
All previous versions of the standard substituted by this standard:
– GB 8410-1987, GB8410-1994.
3 Technical requirements
Flammability of automotive interior material must conform to following technical requirements:
Burning rate should be no larger than 100mm/min.
4 Test procedure
4.1 Principle
Retain the sample horizontally on the U shaped bracket, and then exposing the specimen to a flame for 15 second
in the cabinet, with the transmission of a flame front from the open end of the specimen, It shall be determined
whether the specimen shall burn or not, and when it stops burning, the length of the flame traveling and the time
to travel that length.
Heat-resistance Thermometer
glass
Specimen
Bunsen burner
(Buttom)
Figure 2 Cabinet dimensions illustration
Unit: mm
Specimen
Length direction
Figure 6 Specimen
When comparing the flammability of different composite materials, the specimen to be tested shall have the same
dimensions. Usually, the specimen is produced by cutting the material so that it provides the same section alone
the whole length.
Where it is not possible to produce a standard specimen because of the shapes and dimensions of the material used
in the vehicles, the minimum dimensions specimen should be cut as follows, and recorded:
a) In case of that the specimen is 3~60mm wide, and 356mm long at least, the specimen to be tested shall be
produced as close the width of the material to be used in vehicle as possible.
b) In case that the specimen more than 60mm in width, less than 138mm in length at least, the possible flaming
length shall correspond to the traveling distance of the flame from the first line of the length marks to the point of
the flame going out, or the whole length from the line to the end of specimen.
c) If width of the spare parts is between 3mm to 60mm and 356mm long, or more than 60mm wide but less than
138mm long, the test shall not be carried out in accordance with this standard, neither case of the width of the
specimen being less than 3 mm.
4.3.2 Preparation specimen
At least five specimens shall be produced by cutting the material to be tested. If the burn rate of the material is not
the same at different directions, the specimens shall be cut in each direction. Each of the five or more specimens
shall be tested lonely in the cabinet in order to obtain the fastest burn rate. Sampling methods are as follows:
a) While the material applied with the whole width, the test sample shall be cut from it with whole width and
500mm long at least, then cut the specimen equally and uniformly not closer 100mm from each selvage.
b) If the shape and dimension of the material to be used are able to meet the requirement of producing the
specimen, the test specimen shall be cut from it.
c) If shape and size of the spare parts doesn’t conform to the sampling requirements and this standard must be
applied, standard samples with the same material, the same manufacturing process, the same structure with the
spare parts can be used for test (356mm*100mm); the thickness should be the minimum thickness of the spare
parts, and should not be larger than 13mm. Such test results cannot be used for identification and certification,
sample preparation details must be indicated in the test report.
d) If the thickness of the material to be used exceeds 13mm, the specimen is cut down by machine from
unexposed surface to 13mm think including the exposed surface.
e) In case of uneven thickness of the spare parts, mechanically cut off the samples from the non-exposed face to
ensure that the spare parts thickness is consistent with the minimum thickness.
f) In case that even sample is not available due to winding spare parts, choose the parts as even as possible and
arch rise of the sample should not be larger than 13mm; otherwise, standard samples with the same material, the
same manufacturing process, the same structure with the spare parts can be used for test (356mm*100mm);
thickness should be the minimum thickness of the spare parts, and should not be above 13mm.
g) The composite material shall be tested as a single material, with the same sampling method as above.
h) If the material, not being composite material, consists of more than one, any of it in the thickness of 13mm
from the exposed surface shall be tested separately. Please refer to Figure 7 for sampling demonstration.
Unit: mm
Space for passenger seating accommodation
from the first line to the point where the flame stops burning, in which length the exterior surface or the interior of
the specimen have been scorched.
4.4.7 If the non-exposed face of the sample has been cut off, timing should be based on the flame propagating
speed at the exposed face.
4.4.8 Requirements of the burning rate does not applicable to the surface formed by the cutting sample.
4.4.9 If the sample keeps slow combustion for a long time since the timing starts, stop testing when the timing
reaches 20 min and record the burning time and burning distance.
4.4.10 When a series of specimen are tested or the test is repeated, the highest temperature of the cabinet inside
space and the specimen frame shall not exceed 30℃ before each of the next test being done.
4.5 Calculation
Calculate the burn rate from the formula below:
V = 60 ×(L/T)
Where:
V = burning rate, unit is mm/min;
L = length, the flame travels in mm;
T = time in second for the flame to travel L mm.
Test result of burning speed should be the maximum measured value of the burning speed of five or more pieces
of samples.
4.6 Result indication
4.6.1 After being exposed to the flame for 15 seconds and then stop, a material shall not burning, or it is able to
burn but stop before a flame reaches the first line, there is no burning distance to measure. It should be deemed as
conformity to the requirements of burning rate. Result should be recorded as A-0 mm/min.
4.6.2 If the flame goes out itself within 60s since timing, and the burning distance is less than 50mm, it shall be
deemed as conformity to the requirements of burning rate. Result should be recorded as B.
4.6.3 If the flame goes out between two gage marks since timing, it should be deemed as self-extinguishing
sample and non-conformity to the requirements in Item 4.6.2; burning rate should be calculated according to the
requirements in Item 4.5; the result should be recorded as C-actual value of burning rate (mm/min).
4.6.4 If the flame arrives at the second gage mark since timing or situation mentioned in Item 4.49 happens (stop
testing initiatively), burning rate should be calculated according to the requirements in a Item 4.5; the result
should be recorded as D-actual value of burning rate (mm/min).
4.6.5 If the sample is burned within 15s after inflaming and the flame arrives at the first gage mark, the sample
should be deemed as nonconformity to the requirements of burning rate, recorded as E.
5 Test report
The test report shall include:
a) Kinds of materials, parts name, the source of the material, test date, tester;
b) Colors and numbers of the test samples;
c) The composition of the material;
d) Dimensions of specimen, thickness of each material in a composite, orientation of the samples;
e) Quantity of the specimen;
f) Test result: length, time and rate of the flame traveling, and whether the flammability of a material complying
with the requirements of the standard;
g) Whether the wire support used;
h) Records of test conditions different from that specified in this standard.
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Preface
This standard was drafted in accordance with the rules given in GB/T1.1-2009.
This standard was amended by referring to ASTM A500-07 Standard Specification for Cold-Formed Welded
and Seamless Carbon Steel Structural Tubing in Rounds and Shapes.
– Add the quality grade of Q215, Q235, Q345, Q390 steel designations, and delete the Q295 steel
designation;
– Order content added;
– Amend the bending and torque value requirements;
– Delete the example of markings;
– Amend the normal lengths;
– Amend the mechanical property of the steel tube;
– Add the impact test requirements of steel tube;
– Amend the specifications and sizes of steel tubes listed in Annex A.
This Standard is proposed by the China Iron and Steel Association.
This Standard is under the jurisdiction of the National Steel Standardization Technical Committee
(SAC/TC183).
This standard was drafted by: Shanghai Shaped Steel Tube Co., Ltd., Jiangsu Jieda Specific New Material
Co., Ltd..
Main drafters of this standard: Gao Zhijian, Chen Hongqi, Zhu Sujian, Xue Jianliang, Wang Wei, Hu
Hongwei, Yang Wenyi, Lei Liangliang.
This standard replaces the previous standard as follows:
– GB 3094-1982;
– GB/T 3094-2000.
GB/T223.9 Iron steel and alloy - Determination Chrome azurol S photometric method
of aluminum content
GB/T223.12 Methods for chemical analysis of The sodium carbonate separation-diphenyl carbazide
steels and alloys photometric method for the determination of
chromium content
GB/T223.60 Methods for chemical analysis of Perchloric acid dehydration gravimetric method for
steels and alloys determination of silicon content
GB/T223.62 Methods for chemical analysis of Butyl acetate extraction and spectrophotometric for
steels and alloys determination of phosphorus content
GB/T223.64 Iron steel and alloy - Determination Flame atomic absorption spectrometry
of manganese content
GB/T223.68 Methods for chemical analysis of Potassium iodate titration method for determination of
steels and alloys sulfur content in a tube furnace combustion
GB/T223.69 Iron steel and alloy - Determination A tube furnace burned gas volumetric method
of carbon content
GB/T223.71 Methods for chemical analysis of Gravimetric method for determination of carbon
steels and alloys content in a tube furnace combustion
GB/T228.1 Metallic material tensile test Part 1: test method at room temperature
GB/T2975 Steel and Steel Products - Location and Preparation of Test Pieces for Mechanical Testing
GB/T4336 Standard test method for spark discharge atomic emission spectrometric analysis of carbon
and low-alloy steel (routine method)
GB/T20066 Steel and iron - Sampling and preparation of samples for the determination of chemical
composition
GB/T20123 Steel and iron - Determination of total carbon and sulfur content Infrared absorption method
after combustion in an induction furnace (routine method)
GB/T20125 Determination of low alloy steel multi-elements - inductively coupled plasma emission
spectroscopy
4 Order content
The steel tube contract or order placed according this standard shall include , but not limited to the following
items:
a) The standard number;
b) The product name;
c) The steel grade and quality level (if applicable);
d) Dimensions;
e) The ordering number (the total weight or total length);
f) Condition of delivery;
g) Special requirements.
5 Profile, dimensions and weight
5.1 Profile and dimensions
The profile and dimensions of the steel tubes shall comply with Annex Figure A.1 to Figure A.6 and Table
A.1 to Table A.6 respectively. The steel tubes of profile and/or sizes not covered by the above figures and
tables are allowed if agreed by both parties.
5.2 Tolerances of steel tube dimensions
The tolerance of dimensions of steel tube shall conform to Table 1.
If the tolerance level of steel tube dimensions is not indicated in the contract by the buyer, the dimension
tolerance shall comply with the ordinary grade dimensional accuracy. The high level dimensional accuracy
shall be indicated in the contract if required by the buyer.
Upon the buyer’s request, the steel tubes of dimension tolerance other than those specified in Table 1 can be
supplied if agreed by both parties.
Table 1 Tolerances of steel tube dimensions
Unit: mm
Allowable deviation
Dimension
Ordinary level High level
≤30 ±0.30 ±0.20
>30~50 ±0.40 ±0.30
Side A and B
>50~75 ±0.80%A, ±0.80%B ±0.7%A, ±0.7%B
>75 ±1%A, 1%B ±0.8%A, ±0.8%B
Table 1 (continued)
Unit: mm
Allowable deviation
Dimension
Ordinary level High level
≤1.0 ±0.18 ±0.12
+15%S +12.5%S
>1.0~3.0
Wall thickness S -10%S -10%S
+12.5%S
>50~75 ±10%S
-10%S
Accuracy level Degree of curve/(mm/m) Degree of curve over total length (L)
≤30 ≤1.5
>30~75 ≤2.0
>75 ≤2.5
5.7 Length
5.7.1 General length
The general length of steel tube shall be 2000mm ~ 9000mm.
Upon the buyer’s request, the steel tubes of other length can be supplied if agreed by both parties and
indicated in the contract.
5.7.2 Cut length and multiple length
5.7.2.1 Upon the buyer’s request, the steel tubes can be supplied in cut length or multiple length if agreed by
both parties and indicated in the contract.
5.7.2.2 The cut length and multiple length shall be within the general length range. The cut length tolerance
shall be and that of multiple length shall be mm. Each multiple length shall allow the cut allowance of
5mm~10mm.
5.8 End profile
The steel tube end faces shall be vertical to the tube axle and the cut burrs shall be removed.
5.9 Weight
The steel tube shall be delivered as per actual weight. Where indicated in the contract, the tube can be
delivered in the theoretical weight. For the calculation formula of theoretical weight, refer to Annex A (the
steel density shall be 7.85kg/dm3).
6 Technical requirements
6.1 Steel grade and chemical composition
6.1.1 The grade of carbon constructional quality steel shall be 10, 20, 35 and 45, and the chemical
composition (heat analysis) shall comply with GB/T699.
The grade of carbon constructional quality steel shall be Q195, Q215 and Q235, and the chemical
composition (heat analysis) shall comply with GB/T700.
The grade of high strength low alloy structural steel shall be Q345 and Q390 and the chemical composition
(heat analysis) shall comply with GB/T1591.
The structural alloy steel tubes of other grade and chemical composition (heat analysis) complying with
GB/T3077 can be supplied if requested by the buyer and agreed by both parties.
6.1.2 The finished product chemical analysis shall be indicated in the contract if required by the buyer. The
tolerance of finished steel tube chemical composition shall comply with GB/T222.
6.1.3 Upon the buyer’s request, the steel tubes of other grades can be supplied if agreed by both parties.
6.2 Manufacturing method
6.2.1 The steel tube shall be made of seamless steel tube through cold drawing and shaping.
6.2.2 Upon the buyer’s request, the steel tubes can be manufactured by welding and cold drawing and
shaping if agreed by both parties and indicated in the contract. The welds of cold drawing welded steel tube
shall keep clear of the fillet.
6.3 Condition of delivery
The steel tube shall be delivered in cold drawing state. Upon the buyer’s request, the steel tubes can be
supplied in heat treatment conditions if agreed by both parties and indicated in the contract.
6.4 Mechanical properties
6.4.1 The test of mechanical property is not required for the steel tubes delivered in cold drawing state.
Where the steel tubes are delivered in heat treatment conditions, the longitudinal mechanical properties shall
comply with Table 6; that of structural alloy steel tubes shall comply with GB/T3077.
6.4.2 The steel tubes of Q195, Q215, Q235, Q345 and Q390 delivered in heat treatment conditions shall be
subjected to the impact test if the perimeter is not less than 240mm and the wall thickness is not less than
10mm. The Charpy izod notch impact absorption energy (KV2) shall comply with Table 6. The width of
Charpy key hole specimen shall be the larger one of 10mm, 7.5mm or 5mm; where 5mm width is unavailable,
the impact test is not required.
The impact absorption energy shown in Table 6 is the required value for the Charpy izod notch impact test of
standard size coupon. Where the smaller coupon is used, the required impact absorption energy shall be the
impact absorption energy of standard size coupon multiplies the decline factor in Table 7.
6.4.3 For the structural alloy steel tube with the perimeter not less than 240mm and wall thickness not less
than 10mm, the standard coupon impact absorption energy shall comply with GB/T3077.
6.4.4 The sampling location for the test of mechanical properties of cold drawing welded steel tube shall be in
the parent metal zone.
Table 6 Mechanical properties of steel tube
Impact test
Tensile Lower yield
Elongation at Absorbed
Quality strength strength
S/N Grade break A/% Temperature/ energy
grade Rm/MPa ReL/MPa
℃ (KV2)/J
Not less than Not less than
1 10 - 335 205 24 - -
2 20 - 410 245 20 - -
3 35 - 510 305 17 - -
4 45 - 590 335 14 - -
5 Q195 - 315~430 195 33 - -
A - -
6 Q215 335~450 215 30
B +20 27
A - -
7 Q235 B 370~500 235 25 +20
27
C 0
Impact test
Tensile Lower yield
Elongation at Absorbed
Quality strength strength
S/N Grade break A/% Temperature/ energy
grade Rm/MPa ReL/MPa
℃ (KV2)/J
Not less than Not less than
D -20
A - -
20
B +
8 Q345 C 470~630 345 20 34
D 21 -20
E -40 27
A - -
18
B +
9 Q390 C 490~650 390 20 34
D 19 -20
E -40 27
Table 7 Decline factor for small size coupon impact absorption energy
Coupon specification Coupon size (height×width)/(mm×mm) Decline factor
Standard coupon 10×10 1.00
Small coupon 10×7.5 0.75
Small coupon 10×5 0.50
7.2 The inside and outside surface of the steel tube shall be visually checked piece by piece under the
sufficient lighting conditions.
7.3 The sampling method and test methods for rest test items of steel tube shall comply with Table 8.
Table 8 Test items, sampling number, sampling method and test method of steel tubes
8 Test Rules
8.1 Inspection and acceptance
The inspection and acceptance of steel tube shall be made by the quality technical supervision department of
the supplier.
8.2 Rule of batching
8.2.1 The inspection and acceptance of steel tubes shall be made in batches.
8.2.2 Each batch shall consist of the steel tubes of the same grade, furnace number, specification and heat
treating regime or heat (if applicable). The number of steel tubes in each batch shall not exceed the following:
a) 400, if the perimeter ≤240mm;
b) 200, if the perimeter >240mm.
8.3 Sampling number
The sampling number of each batch of steel tube for each test item shall comply with Table 8.
8.4 Re-inspection and criterion rule
The re-inspection and criterion rule of steel tubes shall comply with GB/T2102.
9 Packing, Sign and Certificate of Quality
The packing and certificate of quality of steel tubes shall comply with GB/T2102. The marking items of the
cold drawing welded steel tube shall include the welding identification. The rest markings of the steel tube
shall comply with GB/T2102.
Annex A
(normative)
Profile and Dimensions of Steel Tube
A.1 Figure A.1 to Figure A.6 and Table A.1 to Table A.6 show the profile and dimensions of the steel tube.
The theoretical weight and physical parameters listed in Table A.1 to Table A.6 are for reference only.
A S F G Jx=Jy Wx=Wy
A S F G Jx=Jy Wx=Wy
10
A S F G Jx=Jy Wx=Wy
2 4
mm cm kg/m cm cm3
11
A S F G Jx=Jy Wx=Wy
12
A S F G Jx=Jy Wx=Wy
2 4
mm cm kg/m cm cm3
13
Basic size Section area Theoretical weight a Inertia moment Modulus of section
A B S F G Jx Jy Wx Wy
14
Basic size Section area Theoretical weight a Inertia moment Modulus of section
A B S F G Jx Jy Wx Wy
15
16
A B S F G Jx Jy Wx Wy
2 4 3
mm cm kg/m cm cm
17
A B S F G Jx Jy Wx Wy
2 4 3
mm cm kg/m cm cm
18
A B S F G Jx Jy Wx Wy
19
Basic size Section area Theoretical weight a Inertia moment Modulus of section
A B S F G Jx Jy Wx Wy
a
When S≤6mm and R=1.5S, the recommended calculation formula for theoretical weight of square steel pipe is (A.3); when
S>6mm and R=2S, the recommended calculation formula for theoretical weight of square steel pipe is (A.4).
Where:
G - theoretical weight of square steel pipe (the steel density is 7.85kg/dm3) in kilograms per meter (kg/m);
20
Table A.3 Dimensions, theoretical weight and physical parameters of ellipse steel tube
Basic size Section area Theoretical weight a Inertia moment Modulus of section
A B S F G Jx Jy Wx Wy
21
A B S F G Jx Jy Wx Wy
2 4 3
mm cm kg/m cm cm
22
A B S F G Jx Jy Wx Wy
23
24
Basic size Section area Theoretical weight a Inertia moment Modulus of section
B S F G Jx=Jy Wx Wy
25
B S F G Jx=Jy Wx Wy
26
B S F G Jx=Jy Wx Wy
a For the recommended calculation formula of inside and outside hexagon steel tube theoretical weight, see formula (A.7).
Where:
G - theoretical weight of inside and outside hexagon steel tube (R=1.5S, the steel density is 7.85kg/dm3) in kilograms per meter
(kg/m);
A, B - opposite side distance of inside and outside hexagon steel pipe in millimeter (mm);
S - nominal wall thickness of inside and outside hexagon steel tube in millimeter (mm).
A B H S F G Jx Wx Wy
27
A B H S F G Jx Wx Wy
………A.8)
Where:
G - theoretical weight of right angle trapezia steel tube (R=1.5S, the steel density is 7.85kg/dm3) in kilograms per meter
(kg/m);
S - nominal wall thickness of right angle trapezia steel tube in millimeter (mm).
28
Annex B
(normative)
Determination of Shape Tube Torsion Value
B.1 Torsion value
Due to the fabrication, the steel tube may generate the torsion angle along the longitudinal axis when twisted.
The maximum value corresponding to the unit length is called the torsion value which is in millimeter per
meter (mm/m).
B.2 Measuring principle
In the case of tube torsion, the side will create a plane consituted by one end point which deviates from the
rest 3 end points in the unit length. This deviation length is called the torsion value.
B.3 Measuring method
Take 2 steel plates with the side length more than that of steel tube under measurement. Set the parallel
spacing of 2 plates to be 1m on the leveling plate and fix them as the simple measuring tool for the steel tube
torsion value. During measurement, place the measuring tool over the surface of steel tube under
measurement (the measuring tool should orientate the same as the steel tube) and cling one end of the
measuring tool to the steel tube plane. Where any torsion occurs, the other end of the measuring tool must
form an included angle with the steel tube plane. Measure the maximum distance H of this angle with the
feeler gauge (for the calculation formula, see formula (B.1)). This value shall be the torsion value of the steel
tube (for the sketch, refer to Figure B.1).
29
Where:
H - torsion value in millimeter per meter (mm/m)
α - torsion angle per meter in degree (°);
A - side length of steel tube in millimeter (mm);
R - corner radius of steel tube in millimeter (mm).
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