POSSIBLE PROBLEMS AND SOLUTIONS TEST CERTIFICATE

Product HYDRAULIC BOTTLE JACK

Valves may not be closed or have foreign matter present. To flush valves. Lower the saddle
and close the release. Manually lift the saddle several inches, open the release valve and
Item

HYDRAULIC BOTTLE JACK

Jack may be low on oil. Remove filler plug and fill reservoir with clean hydraulic jack oil.
Inspector

Jack may be air-bound. Open the release valve and pump the handle several times.
Date of Package

Reservoir may be overfilled. Remove filler plug and drain excess oil.

Close the release valve and operate. Repeat if necessary.

SOLUTIONS

then force the saddle to lower as rapidly as possible.

Release valve may not be tightly closed.

MAIN TECHNICAL DATA

Lifting Minimum Lifting Adjusting Net

ITEM Capacity Height Height Height Weight
(TON) (mm) (mm) (mm) (kg)
T90204 2 181 116 48 2.9
ht

T90204S 2 181 116 48 2.9

eig
h
ll

T90404 4 194 118 60 3.6

fu
k

f t
ac

li
ot

T90404S 4 194 118 60 3.6

b

n
s
lie

ill
dl r lo k w
rf

T90604 6 216 127 70 4.8

o

c
es

Ja
r d
is
e a

T90604S 6 216 127 70 4.8

y

a
ng

a e
g

H nd
lu

sp

T90804 8 230 147 80 6.3

n
p

u
ls
r
le

e
fe
fil

T91004 10 230 150 80 6.8

m

p
m
fro
ad

Pu

T91204 12 230 155 80 8

g
lo

n
ki
er
l

ea
ul

T91504 15 230 150 80 8.9

n
f

l
SS ll noacit rs u
or

il
O
d

T92004 20 242 150 60 11.5

a

P w ca ow
LE lo
y

l
B t lift

T93004 30 285 180 / 21

c
Ja
i p

T95004 50 300 180 / 30

cked
I

J at
r
a
O

MAINTENANCE CONSTRUCTION DIAGRAM

1. Read, study and understand all warnings and operating Adding Oil/ Lubrication (Fig.4)
Fig.4
instructions prior to use. 1. Place the jack in an upright position.
2. Do not overload this jack beyond the rated capacity.
2. Lower pump and piston to full down
3. This jack is designed for use only on hard level surfaces
capable of sustaining the load. position. Oil Plug
4. This is a lifting device only, immediately after lifting, support 3. Remove rubber oil plug on jack.
the vehicle with jack stands. 4. Fill with GOOD GRADE HYDRAU-
5. Do not get under or allow anyone under the vehicle until it has LIC OIL only. (Fill to lower rim of oil
been supported by jack stands. Oil Level
6. Lift only on areas of the vehicle as specified by the vehicle fill hole.) Purge system of air as
manufacturer. described below ( purging air from
7. Center load on saddle prior to lifting. Hydraulic System).
8. Some vehicles require an adapter to properly engage the 5. Replace rubber oil plug.
frame for lifting. use vehicle manufacturers instructions on 6. Lubricate pivoting joints and screw
proper lifting.
9. No alterations to the jack shall be made. extension periodically for proper
(Fill to Rim of Oil Plug Hole)
10. Only attachments, restraints, or adapters supplied by the maintenance.
manufacturer shall be used.
11. Failure to heed these warnings may result in personal injury
and/or property damage.
PURGING AIL FROM HYDRAULIC SYSTEM
Occasionally, air bubbles become trapped inside the jack,
reducing its efficiency. Bleed air out of the jack’s hydraulic system as
INSTRUCTIONS FOR USE
follows:
TO RAISE: 1. Open release valve, remove oil plug.
1. With narrow end of jack handle, close release valve tightly by
2. Operate pump rapidly sever times to force air out.
turning it clockwise. (Fig.1)
3. Close release valve, replace oil plug.
2. Place jack under vehicle at proper lifting location. (Refer to
vehicle Owner’s Manual.) If needed, turn the extension screw on Jack should now operate normally. If not, repeat purging procedure
jack counterclockwise until it comes into contact with vehicle.(Fig.2) as needed.
3. Insert jack handle into handle socket. Pump the handle to lift
T90204 - T92004
vehicle to desired height. (Fig.3)
RUST PREVENTION
TO LOWER: Keep Piston, Pump and Extension Screw in full down position
CAUTION: LOWER VEHICLE SLOWLY! TURN RELEASE VALVE 1. Release valve lever
when not in use. Avoid contact with moisture. If contact with
SLOWLY!
1. Remove handle, use small end to open release valve. (To open moisture occurs, wipe dry and grease/lubricate all jack parts. 2. Base
release valve turn it SLOWLY in a counter clockwise direction.) 3. O-ring
NOTE: DO NOT OPEN RELEASE VALVE MORE THAN ONE (1)
FULL TURN 4. Hydraulic cylinder
2. When vehicle is fully lowered. Remove jack. (If Extension Screw 5. Ram
has been extended, turn it clockwise until it retracts enough to FOR YOUR SAFETY AND TO PREVENT INJURY:
move jack away from vehicle.) 6. Hydraulic oil

Use jack for 7. Oil-tight tank

lifting purposes 8. Extension screw
Fig.1 Fig.2 Fig.3
ONLY.
9. Top cap
Extension
Screw Jack
Handle Socket Always support 10. Pump plunger
vehicle with
Jack 11. Pump body
Handle jack stands.
Release Pump 12. O-ring
Valve
Safety Valve 13. Safety valve