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Quality of Tuna Fish Oils Extracted from Processing the By-Products of Three
Species of Neritic Tuna Using Supercritical Carbon Dioxide
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Corresponding author. ABSTRACT
TEL: +6-046-585-435;
FAX: +6-046-585-435; Fatty acid constituents of total lipids extracted from the head, the skin and the
EMAIL: zaidul@iium.edu.my viscera of three neritic tuna species, namely Thunnus tonggol, Euthynnus affinis
and Auxis thazard, using supercritical carbon dioxide (SC-CO2) and Soxhlet
Received for Publication December 13, 2013
extraction method were determined and compared. Saturated fatty acid (39.7–
Accepted for Publication February 17, 2014
48.5%) was dominant in conjunction with monounsaturated fatty acid (21.9–
doi:10.1111/jfpp.12248 26.6%) and polyunsaturated fatty acid (PUFA) (24.1–27.9%) in all species, and
the difference between methods were nonsignificant. Docosahexaenoic acid was
the major PUFA, accounting for 17.0–19.9% in the head, 15.7–17.3% in the skin
and 14.3–16.1% in the viscera of total fatty acids. Total oil extracted by SC-CO2
had lower free fatty acid (FFA) and peroxide value (PV) content than that by
Soxhlet method. The ranges of FFA and PV were 1.8–5.0 and 1.2–2.4%, respec-
tively. It was concluded that SC-CO2 is an effective method to extract fish oil that
is rich in omega-3 fatty acids from tuna by-products.
PRACTICAL APPLICATIONS
Fish waste is a by-product of fish process and fish-based food industries. Fish oil
could be extracted from tuna fish waste that contains high amount of polyunsatu-
rated fatty acids, especially eicosapentaenoic acid and docosahexaenoic acid
(DHA). Supercritical fluid extraction could be applied to obtain refined, bleached
and deodorized fish oil from tuna waste without any toxic organic solvent. Tuna
waste oil contains long chain of omega-3,6 fatty acids, especially DHA, which have
potential health benefits in reducing the risk of various diseases.
Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc. 1
TUNA FISH OILS EXTRACTED USING SC-CO2 S. FERDOSH ET AL.
further utilized for production of fishmeal, fish oils or other conventional processes of lipid extraction. Supercritical
specialty products such as fish gelatine and edible protein carbon dioxide (SC-CO2) is a low-temperature selective
powders (Babbit 1990). During processing, commonly pro- extraction method that yields high-purity lipid extract
duced by-products are heads, skin, viscera and frames, (Dron et al. 1997).
which are generally discarded as processing leftovers or used Tuna are economically important marine fish species in
for production of animal feed or fertilizer. Proper utilization Malaysia; however, there are no reports of total lipid
of fishery by-products has many advantages; principally, it extracted by SC-CO2 and their fatty acid profile for the
increases the overall value of the catch, it reduces cost of by-products of T. tonggol, E. affinis and A. thazard from
processing waste disposal or treatment and it ultimately Malaysian waters. Therefore, the objective of this research
lowers environmental pollution. was to determine the quality of tuna fish oils extracted from
The oil content of fish by-products is highly variable and the head, the skin and the viscera of three species of tropical
may range from 1.4 to 40.1% (Babbit 1990), depending on neritic tuna using SC-CO2. A secondary objective was to
the species and tissue type. It has been well established in compare these results with the data obtained by subjecting
the current literature that marine oils are the most impor- the tissues to lipid extraction using the Soxhlet method.
tant source of long-chain polyunsaturated fatty acid
(PUFA). In marine species, lipids are deposited beneath the
skin, in the muscle, head and in the viscera, mainly in livers EXPERIMENTAL PROCEDURE
(Aryee and Simpson 2009). Not only lipid content is highly
variable, but also fatty acid composition of fish lipids is Materials
diverse, being also distinguishable within a fish for its differ- Fresh tuna fish were collected from the fish landing center
ent body parts (Saito et al. 1999; Aryee and Simpson 2009; of Batu Maung, Pulau Penang, Malaysia. The solvents used
Sahena et al. 2010). Fatty acid composition of the fish may for supercritical fluid extraction (SFE) were 99.9% pure
differ due to feeding habits, environmental temperature, CO2 obtained from MOX-LINED gases Sdn Bhd (P.J., Selan-
fish age and sexual maturity, location of the catch and type gor, Malaysia) and absolute ethanol (99.7%) were provided
of species (Haliloğlu et al. 2004; Selmi and Sadok 2010). by QRëC (QREC [Asia] Sdn Bhd, Rawang, Malaysia). Puri-
Lohne (1976) found extensive lipid deposits in the head fied helium as a carrier gas with a purity of 99.9% was also
and belly cavity of mackerel and capelin. Pink salmon purchased from MOX-LINED gases Sdn Bhd. Other sol-
by-products have been reported to contain 10.9% oil in the vents used in this study were of analytical grade and were
heads and 2% oil in the viscera (Bechtel 2003). Tuna heads obtained from QRëC (REC [Asia] Sdn Bhd).
are known to be rich in omega-3 PUFA, mainly
docosahexaenoic acid (DHA) (Saito et al. 1999). Fish from
tropical climate were found to have lower amounts of total Sample Preparation for the Experiments
lipids compared to fish from the Arctic region. Besides,
the lipids of freshwater feeds are characterized by Fresh fish samples were kept in plastic bags and transported
linoleic (C18:2ω-6) and linolenic (C18:3ω-3) acids and in an insulated icebox to the laboratory of Environmental
eicosapentaenoic acid (EPA) (Haliloğlu et al. 2004). The Technology, School of Industrial Technology, Universiti
plankton of marine feeds presents low levels of ω-6 PUFA, Sains Malaysia, Malaysia. The samples were immediately
of which EPA and DHA are the predominant acids (Justi de-headed, gutted and washed with copious amounts of
et al. 2003). Thus, marine fish are distinguished by high cool water, and then the flesh and skin were separated using
concentrations of ω-3 because they feed on plankton, a mechanical de-bonner. The head, skin and viscera were
whereas freshwater fish mainly contains ω-6 fatty acids. stored at −20C separately, and then freeze-dried (model:
Many technologies have been developed for the extrac- LABCONCO, Kansas City, MO) at a drying temperature of
tion of fish oil in the food industry. Wet pressing is the most −47C and under a vacuum of 0.133 bar. The dried samples
common traditional process to obtain crude fish oil from were kept at −80C until use. For experimental analysis, the
fresh fish at industrial scale, as described by the Food and dried samples were ground with a dry mixer (Waring Labo-
Agriculture Organization of the United Nations (FAO, FID ratory, Pompano Beach, FL) into particles ranging from 0.5
1986). The process involves the production of crude fish oil to 1.0 mm in size by being forced through a sieve.
through several steps, i.e., cooking of the raw material,
pressing of the cooked material and final filtration or cen-
Extraction of Total Oil Using the
trifugation to recover the oil from the extract (FAO, FID
Soxhlet Method
1986). However, this is not feasible when the oil content
of the raw material is low (Rubio-Rodríguez et al. 2010). Five grams (dry weight) of head, skin and viscera powder
New processes that use supercritical fluids are replacing was weighed into a cellulose extraction thimble and covered
2 Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc.
S. FERDOSH ET AL. TUNA FISH OILS EXTRACTED USING SC-CO2
Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc. 3
TUNA FISH OILS EXTRACTED USING SC-CO2 S. FERDOSH ET AL.
Note: Different superscript letters within rows indicate statistical difference at P < 0.05.
SC-CO2, supercritical carbon dioxide; SD, standard deviation.
4 Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc.
S. FERDOSH ET AL. TUNA FISH OILS EXTRACTED USING SC-CO2
Note: Different superscript letters within rows indicate statistical difference at P < 0.05.
FA, fatty acid; MUFA, monounsaturated fatty acid; PUFA, polyunsaturated fatty acid; SC-CO2,
supercritical carbon dioxide; SD, standard deviation; SFA, saturated fatty acid.
Note: Different superscript letters within rows indicate statistical difference at P < 0.05.
FA, fatty acid; MUFA, monounsaturated fatty acid; PUFA, polyunsaturated fatty acid; SC-CO2,
supercritical carbon dioxide; SD, standard deviation; SFA, saturated fatty acid.
Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc. 5
TUNA FISH OILS EXTRACTED USING SC-CO2 S. FERDOSH ET AL.
Note: Different superscript letters within rows indicate statistical difference at P < 0.05.
FA, fatty acid; MUFA, monounsaturated fatty acid; PUFA, polyunsaturated fatty acid; SC-CO2,
supercritical carbon dioxide; SD, standard deviation; SFA, saturated fatty acid.
among the SFA, palmitic acid (C16:0) was found to be the (Stansby et al. 1990; Chantachum et al. 2000). On the con-
highest, which could be regarded the dominant fatty acid in trary, Intarasirisawat et al. (2011) extracted total lipids from
the total oil extracted using both Soxhlet and SC-CO2 tuna roes and reported oleic acid (C18:1n-9) constituent as
extraction methods (Tables 2–4). the main MUFA. In all the samples, the palmitoleic acid
The total amount of MUFA constituents was high in the (C16:1n-7) and cis-vaccenic acid (C18:1n-7) as the n-7 fatty
skin, followed by head and viscera in all three species of acids were found to be low. This is because the n-7 fatty
tuna fish (Tables 2–4). The highest amount of MUFA was acids, especially the palmitoleic acid and cis-vaccenic acid,
about 26.6% in the skin of E. affinis (Table 3), followed by are ubiquitous minor components in animal tissue
the skin (about 25.9%) of A. thazard (Table 4) and skin (Intarasirisawat et al. 2011).
(about 25.5%) of T. tonggol (Table 2). However, the differ- The total amount of PUFA was significantly highest
ences in the MUFA in the skin of all three species were non- (ranging from 25.4 to 27.9%) in the head part, followed by
significant. The percentage of C18:1n9 constituent was the skin (ranging from 24.1 to 26.0%) and viscera (ranging
higher (ranged from 11.9 to 14.8%) than any other MUFA from 24.1 to 25.8%) parts. The C22:6n3 PUFA, defined as
constituents among all dissected parts: head, skin and DHA itself, was more than 80% among all other PUFA con-
viscera of all three species of tuna followed by C16:1n7 stituents in all the individual dissected parts of head, skin
(ranging from 4.4 to 7.7%) and C18:1n7 (ranging from 2.1 and viscera of all three species. The highest amount of DHA
to 3.6%). However, the differences in these three types of (19.9%) was found in the head of T. tonggol (Table 2), fol-
MUFA constituents among the body parts of all three lowed by 18.0% in the head of E. affinis (Table 3) and 17.1%
species were nonsignificant, whereas the differences in the in the head of A. thazard (Table 4). The second highest
percentages of other MUFA, e.g., C20:1n9 and C22:1n11 DHA content was observed in the skin of all three species of
were nonsignificant in all the dissected parts in three species tuna, where the highest amount (17.3%) of DHA was found
of tuna fish, and the specific amount of those MUFA could in T. tonggol (Table 2), followed by E. affinis (16.9%)
be considered as low (0.5–2.2%). (Table 3) and A. thazard (16.2%) (Table 4). Similarly, the
Other studies also reported the short-chain FA content to last highest trend of DHA content was observed in the
be very low in the total oil extracted from fish by-products, viscera of all three species, where 16.1% DHA was obtained
where the oleic acid (C18:1) is the dominant fatty acid, fol- in T. tonggol (Table 2), followed by 15.9% in A. thazard
lowed by palmitoleic acid (C16:1) among the MUFA (Table 4) and 14.9% in E. affinis (Table 3). Lipids from all
6 Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc.
S. FERDOSH ET AL. TUNA FISH OILS EXTRACTED USING SC-CO2
tuna species by-products – head, skin and viscera – con- similar to the observation of SFA, MUFA and PUFA in the
tained a low level of EPA, ranging from 1.3 to 3.7% total oils of T. tonggol (Saito et al. 2005). Saito et al. (1999)
(Tables 2–4). However, the viscera contains the highest also claimed relatively higher DHA in the total lipid content
amount of EPA, followed by the skin and head in all three of tissue of two tuna species, e.g., E. affinis and S. orientalis,
species of tuna. The other PUFA, e.g., C18:2n6, C18:4n3, than their stomach contents. Thus, it may be concluded that
C20:4n6 and C22:5n3, nonsignificantly exhibited at the highly migratory marine fish such as tuna species, although
range of 0.5–3.8% within the dissected parts of all three dominated mainly with SFA constituents in their total oil
species of the tuna fish. but it is the incorporation of MUFA and PUFA where accu-
According to Stansby et al. (1990), who studied various mulation of DHA is compulsory and relatively high among
species of tuna, DHA is often considerably higher in the all other PUFA, and this is due to SFA and MUFA in any
total oils than in the total oils of most other species. fatty fish. E. affinis, which belongs to the tribe Thunnini, is
Shimada et al. (1997) also reported higher amount of expected to have a high level of DHA similar to that of other
DHA (22.9%) than EPA (6.5%) in tuna oils. Similarly, Thunnini species such as bonito E. pelamis (Medina et al.
Chantachum et al. (2000) found that tuna oil from the head 1995).
exhibited a much higher content of DHA (18.8–25.5%) Saito et al. (2005) analyzed the lipid and fatty acid com-
than EPA (0.1%). Intarasirisawat et al. (2011) extracted total positions of various dissected organs, including the stomach
lipids from tuna roes, which contained high amount of contents of a highly migratory fish species T. tonggol. The
DHA (20.5–26.2% of total lipids) along with the phospho- authors also reported that SFA, such as 16:0, 18:0 and
lipids as the major component (51.2–54.9% of total lipids). 18:1n-9, and MUFA are major components in marine fish
The authors claimed that DHA, an important n-3 fatty acid, rather than the DHA contents, which attributed less than
was the dominant PUFAs and attributed as much higher 20% of the total fatty acids. The authors claimed high levels
than the EPA in all samples. Eyes in the tuna head could be of DHA in the neutral lipids a characteristic of tuna species,
an important source of DHA, whereas the EPA content was such as the orbital fats and head oils. However, their obser-
negligible (Chantachum et al. 2000). The authors also vations are in agreement with the findings of this study
reported that DHA contents in both crude oils from pre- where only four fatty acid constituents were found as major
cooked and non-precooked tuna heads exhibited slightly fatty acids in terms of tryglyceride compositions of all the
higher content of DHA in the former ones; thus, it could be organs. These fatty acids could be listed as SFA, 16:0 and
concluded that the high heat/temperature possibly resulted 18:0, and as MUFA, 18:1n-9, and n-3 PUFA: DHA as shown
in a higher release of phospholipids located in the cell mem- in Tables 2–4. However, these reports strongly support our
brane. This could be the reason for the small differences in observations, although there is a small difference in the FA
the total oil content as well as in the fatty acid constituents constituents compared with those reported by the above-
between the oils extracted from the different dissected parts mentioned researchers. This was probably due to the differ-
by Soxhlet and SFE methods in our study. The important ences in species, locations, nature of migration, food habit
and essential characteristic of the tuna family is that the of the tuna as well as the processing of the raw material
DHA is still rich in the total oils of all tissues throughout and the differences in the extraction methods of fish oil
the dissected body parts (Saito et al. 2005). extraction.
Saito et al. (1999) analyzed the FA composition of the Whereas the head part contains the highest amount of
lipid extracted from fish muscle and fish wastes: liver, total PUFA followed by the skin and viscera part, and the
viscera, stomach of three highly migratory tuna species, differences were significant. On the contrary, reverse trend
which belong to the tribes of tunas such as Euthynnus, was found in the total MUFA, and it was high in the skin
Thunnus and Auxis. The authors claimed that the DHA part followed by viscera and head parts, and the differences
content is comparatively high in the total lipid of all migra- were not significant. The trend of neither PUFA nor MUFA
tory tuna species belonging to the tribes of tuna. Our obser- was found in the total amount of SFA content, which was
vation is similar to that of other tuna species containing high in the viscera part followed by the head and skin parts,
comparatively high DHA among PUFA in the total oils of and the differences were significant. These results are in line
other highly migratory tuna species belonging to the tribe with the studies of Saito et al. (2005) and Karunarathna and
Thunnini (Medina et al. 1995; Saito et al. 1999, 2005). Total Attygalle (2010).
SFA was always higher than total MUFA and total PUFA in Some unidentified FAs defined as other FAs were
all dissected part in all species of tuna in our study. It might observed in all dissected parts of all three species. These
be due to high seawater temperature due to tropical weather other FAs could be SFA, MUFA and/or PUFA, and those FAs
in Malaysia. However, the visceral lipids contained lower were unidentified. The reason of this unidentification may
DHA level than the head and skin parts, which might be be due to the experimental errors or due to the limitation of
dominated by prey lipids. The observation however is either using proper GC column, program settings especially
Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc. 7
TUNA FISH OILS EXTRACTED USING SC-CO2 S. FERDOSH ET AL.
TABLE 5. FREE FATTY ACID AND PEROXIDE VALUE OF LITTLE TUNA WASTE OIL EXTRACTED BY SOXHLET AND SC-CO2 METHOD (VALUES ARE
MEAN ± SD)
Note: Different superscript letters within rows indicate statistical difference at P < 0.05.
SC-CO2, supercritical carbon dioxide; SD, standard deviation.
temperature setting and/or selecting GC standards. extraction method on the FFA content of the oils. The
However, the ranges of the other FAs were observed within authors also reported that highest amount of FFA was
4.0–10% and they could be considered as low and found in Soxhlet method than other methods reported,
ignorable. which is in line with our results. A relatively lower FFA
According to the report of Japan Aquatic Oil Association content of SC-CO2 extracted oil in this study can be attrib-
(1989), marine fish species generally contain wide ranges of uted due to low temperature and short extraction time. Fish
FAs because they are on marine grazing food such as oil is highly susceptible to oxidative damage and the rate of
phytoplanktones through zooplantone and micronektons oxidation increases with increasing unsaturated fatty acid
from where most of the lipids as well as PUFA are origi- content in oil. Therefore, mild extraction methods are pre-
nated in fish. Fish oil is one of the main sources of marine ferred to minimize oxidative deterioration as well as forma-
bioactive compound that plays a vital role in many biologi- tion of undesirable co-products (Aryee and Simpson 2009).
cal functions, which is potential for increasing the range of In all species of tuna by-products, viscera oil contains the
functional seafood products (Kaur and Das 2011). Huynh highest content of FFA and PV, followed by the skin and
et al. (2007) reported that oleic acid (C18:1) plays a vital head (Table 5). This higher percentage of FFA reflects the
role in energy metabolism during gonad development, degree of lipid hydrolysis in the raw material, mainly caused
whereas palmitic acid (C16:0) is used as a source of poten- by enzymatic and bacterial activity from microorganisms or
tial metabolic energy during growth and roe formation in biological tissues (Ashie et al. 1996). The quality of SC-CO2
fish. Goldberg et al. (2009) stated that palmitoleic acid is extracted fish by-product oil was superior to that of Soxhlet
involved in the regulation of insulin and systemic metabolic extracted oil.
homeostasis associated with type 2 diabetes, obesity, athero-
sclerosis and inflammatory disorders.
CONCLUSIONS
FFA and PV of Extracted Oil
Among the individual body parts, the head is one of the
The FFA content of oils extracted by Soxhlet and SC-CO2 main waste parts of any species of tuna fish that is usually
method was studied to determine the effect of extraction discarded as major by-products during tuna processing in
method on oil quality. According to the quality guideline for fish industry. The total oil content was found higher
edible crude fish oil, FFA and PV content should vary (36.2%) in the head part compared to any other individual
usually between 2–5% and 3–20 meq/kg (Bimbo 1998). part of any species of tuna fish. The SC-CO2 extraction with
Table 5 presents the levels of FFA and PV of oil extracted co-solvent could be applied as green processing method of
from the head, skin and viscera of T. tonggol, E. affinis and obtaining maximum and organic residue-free oil yield.
A. thazard. The FFA content of oil extracted by Soxhlet and However, a part of total SFA and total MUFA, very high
SC-CO2 method ranged from 2.3 to 5.0% and from 1.8 to amount of total PUFA constituents, ranging from 24.1 to
3.9%, respectively. Tuna viscera contains the highest PV 27.9%, was observed in all dissected parts such as the head,
(1.9–2.4 meq/kg), followed by the skin (1.4–1.9 meq/kg) skin and viscera individually in all three tuna species
and head (1.2–1.8 meq/kg). Generally, oils prepared at analysed in this study. Among the PUFA constituents, DHA
higher temperature had higher FFA value (Chantachum alone was about 80% of the total PUFA in the tuna
et al. 2000). Aryee and Simpson (2009) studied the effect of by-products, where the head part was regarded to have the
8 Journal of Food Processing and Preservation •• (2014) ••–•• © 2014 Wiley Periodicals, Inc.
S. FERDOSH ET AL. TUNA FISH OILS EXTRACTED USING SC-CO2
highest content of PUFA, especially DHA, among all other composition in some tissues of rainbow trout (Oncorhynchus
by-product parts of all three species of tuna fish. Moreover, mykiss) living in seawater and freshwater. Food Chem. 86,
the quality of the total oil extracted using both Soxhlet and 55–59.
SC-CO2 methods were acceptable as relatively lower FFA HUYNH, M.D., KITTS, D.D., HU, C. and TRITES, A.W. 2007.
content was observed. Comparison of fatty acid profiles of spawning and
non-spawning Pacific herring, Clupea harengus pallasi. Comp.
Biochem. Physiol. B Biochem Mol. Biol. 146, 504–511.
ACKNOWLEDGMENTS INTARASIRISAWAT, R., BENJAKUL, S. and VISESSANGUAN,
W. 2011. Chemical compositions of the roes from skipjack,
The authors gratefully acknowledge the financial support tonggol and bonito. Food Chem. 124, 1328–1334.
under Research University Grant No. 1001/PTKIND/845032 JAPAN AQUATIC OIL ASSOCIATION. 1989. Fatty Acid
provided by the Universiti Sains Malaysia, Malaysia, to carry Composition of Fish and Shellfish, pp. 1–309, Korin Press Inc.,
out this study. Tokyo.
JUSTI, K.C., HAYASHI, C., VISENTAINER, V.N., DE’SOUZA, E.
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