TBM Details

ARABIAN JACKING ENTERPRISES FOR CONTRACTING AND TRADING CO. W.L.L.
(QATAR)
Arabian Jacking Enterprises for Contracting and Trading Company W.L.L.
GENERAL
PRE-QUALIFICATION
P.O.BOX 92719
DOHA, STATE OF QATAR.
AZIZIYA OFFICE COMPLEX
AL AZIZIYA, AL-TIJARY ROAD,
OPPOSITE POST OFFICE, SALWA ROAD
TEL: (+974) 44 90 19 00 / 44 90 33 16 /
334 11 218
FAX: (+974) 44 90 17 53 .........
E-mail: ajectqatar@ajectqatar.com
Website: www.ajectqatar.com
Checked & Approved by MR.LUIGI O. STEFANEELLI - General Manger

SECTION A : COMPANY PROFILE
SECTION B : COMPANY DOCUMENTS
SECTION C : LISTS OF COMPLETED PROJECTS & APPROVALS
SECTION D : MANPOWER PROFILE
SECTION E : EQUIPMENT & MACHINERY PROFILE
SECTION F : MICROTUNNELING
Published: November 2019

SECTION-A
AJECT -QATAR
NAME OF FIRM : ARABIAN JACKING ENTERPRISES FOR

CONTRACTING AND TRADING CO. (AJECT QATAR)
Establishment : Place : Qatar
Date : 09 July 2002
REGISTRATION:
City : Doha
Country : State of Qatar
Registration No. : 24917
Date : 09 July 2002
ADDRESS:
P.O. Box No. : 92719
Street : Aziziya Office Complex, Aziziya Al-Tijary Road, Opposite Post
Office, Salwa Road.
City : Doha
Country : State of Qatar
Telephones : (+974) 44 90 19 00 / 44 90 33 16 / 334 11 218
Facsimile : (+974) 44 90 17 53
E-mail : ajectqatar@ajectqatar.com
WEBSITE : www.ajectqatar.com
SECTION-A Page 1 of 4
AJECT - INDIA
NAME OF FIRM : ARABIAN JACKING ENTERPRISES FOR

CONTRACTING AND TRADING CO. (AJECT)
Establishment : Place : Mumbai
Date : 20 January 2000
REGISTRATION:
City : Mumbai
Country : India
Registration No. : E-1722
Date : 20 January 2000
ADDRESS :
Street : FLAT # 203, "E" Hydari Complex
Opp. Hydari Juma Masjid, Mira Road (E)
Mumbai - 401107, INDIA
City : Mumbai
Country : India
Telephones : (+91) 98 20 31 74 22
E-mail : ajectqatar@ajectqatar.com
WEBSITE : www.ajectqatar.com
INTRODUCTION
AJECT- QATAR was established on July 9th 2002 and is now fully equipped and staffed Enterprise with Qualified Personnel
and Equipment, carrying out various ASHGHAL, KAHRAMA & QP projects in Qatar.
A Pioneer, having introduced Micro-tunneling in India by successfully completing a World Bank funded project for
Mumbai Municipality in the year 1998-2002.
The Company owns and maintains all types of latest Micro-tunneling and Construction Machineries and Equipment.
A team of qualified QA/QC and safety personnel govern set procedures that are strictly followed by all concerned in
accordance with the requirement of the clients.
AJECT's ultimate objective is “Cost effective Superior Workmanship” so as to meet the Client's needs in all aspects.
SECTION-B
SECTION-B Page 1 of 9
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SECTION-C
LENGTH OF
CONTRACT VALUE TYPE OF DATE DATE
SL AJECT CLIENT PROJECT DESCRIPTION PIPE DIAMETER DRIVE
(QAR) MACHINE USED STARTED COMPLETED
(L.M.)
QATAR (as of 30st April 20)
MICROTUNNELING
01. CCC/TCC- JV Western Fuel Fram & Midfield Fuel Fram Expansion Works 5073748.00 AVN 2000 Ø2000/Ø2400 RC 603 Awarded
(HIAEP-0017) Sleeve Pipe
Subcontract No: HIAEP-0017-CTJV-SCA-004
▪ Pit Excavation
▪ Micro-tunneling
▪ Laying Of Pipes
02. Tunneling Professional Company Road and Infrastructure for Government Residential Division 10992160.00 AVN 800 Ø800/Ø965 GRP 400 16 Jan. 2020 On going
(TPC) Project in South of Wukair Package 01 Lined RC Jacking
Pipes
AVN 1600 Ø1500/Ø1940 GRP 1000 15 Apr. 2020

Lined RC Jacking
Pipes
AVN 2400 Ø2400/Ø3000 HDPE 1334

Lined RC Jacking
Pipes
03. Bothar Boring & Tunneling Roads and Infrastructure works in AL Ebb and Leabaib 1391950.00 AVN 2000 Ø2000/Ø2400 GRP 287 26 Jan. 2020 On going
Operations W.L.L Package 3 Lined RC Jacking
Pipes
04. CCC/TCC- JV Construction and Upgrading of Mesaimeer road (P008-C3) 18454271.64 AVN 2400 Ø2400/Ø3000 HDPE 1,298 28 Sep. 2019 On going
Subcontract No: UMRP/1211/SC/0071 Lined RC Pipes
Ø2400 mm micro-tunneling line (works include: )

▪ Pit Excavation
▪ Micro-tunneling
ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

Micro-tunneling Works Completed 1|Page
LENGTH OF
(L.M.)
Additional Works:
Subcontract No: UMRP/1211/SC/0079
Ø800 mm micro-tunneling line (works include: ) AVN 800 Ø800/Ø965 GRP 311
▪ Pit Excavation Lined RC Jacking
▪ Micro-tunneling Pipes
Ø1200 mm micro-tunneling line (works include: ) AVN 1200 Ø1200/Ø1490 HDPE 469 03 Feb. 2020
▪ Pit Excavation Lined RC Jacking
▪ Micro-tunneling Pipes
05. National Industrial Contracting Construction of Foul Sewer & Stormwater Networks for various 16,113,440.00 AVN 800 Ø400, Ø500, Ø600 & 6,024 16 Aug. 2019 On going
Company (NICC) Catchments within Doha West C821/3,4,5 (Package 3,4,5) Ø800/Ø965 GRP
Lined RC Pipes
AVN 1200 Ø1200/Ø1490 GRP 376

Lined RC Pipes
AVN 1400 Ø1400/Ø1720 GRP 286

Lined RC Pipes
06. J& P- AVAX S.A Design and Construct New Orbital Highway & Truck Route 816,000.00 AVN 800 Ø600 & Ø800/Ø965 240 02 April. 2019 02 May. 2019
(Joannou & Paraskevaides (O) (P023) Contract 01: Doha Port to Orbital Highway GRP Lined RC Pipes (3- drives)
Ltd.)
07. Al Jaber & Makhlouf W.L.L. C-646 –Road Improvement in Al Furousiya Street 337,500.00 AVN 1000 Ø1000/Ø1280 RC 70 02 Aug. 2019 06 Aug. 2019
sleeve pipes
Ø600 GRP Pipes.

08.. Al Jaber & Makhlouf W.L.L. C-659 –Development of Al Madeed Street and Surround Roads 1,020,000.00 AVN 1200 Ø1200/Ø1490 GRP 240 03 Jan. 2019 30 Jan. 2019
Lined RC Pipes
09`. METITO (OVERSEAS) Qatar As Built Al Jeryan Farm manholes with Control Lines 119,500.00 AVN 800 Ø400/Ø965 GRP 30 11 Oct. 2018 13 Oct. 2018
WLL Lined RC Pipes
10. Al Jaber Engineering Al Rayyan Stadium SC2022 Support Works- Package 06 3,353,000.00 AVN 1600 Ø1500/Ø1940 HDPE 700 19 Aug. 2018 08 Jan. 2019
Lined RC Pipes
11. BLACK CAT Eng’g & Ethane Export Pipeline Construction Project 599,250.00 AVN 800 Ø800/Ø965 RC 103 24 July 2018 09 Oct. 2018
Construction Company sleeve pipes
Electric pulling winch ID 20” Steel Pipes.

LENGTH OF
(L.M.)
12. Larsen & Toubro Ltd. Design & Construct Al Wakrah Bypass Road (P015) 566,650.00 AVN 2000 Ø2000/Ø2400 RC 50 14 May 2018 16 May 2018
Sleeve Pipes
Electric pulling winch ID 1400 mm. Ductile 10 June. 2018 10 June. 2018
Iron Pipes
13. National Industrial Contracting GTC/644C/2014 432,915.00 AVN 1000 Ø1000/Ø1280 RC 93 30 Apr. 2018 06 May 2018
Company (NICC) Extension of Distribution Network- Phase 6 Package C Sleeve Pipes
Electric pulling winch ID 600 mm. Ductile 24 Aug. 2018 24 Aug. 2018
Iron Pipes
14. Leighton Contracting Qatar WLL- Design and Construct New Orbital Highway & Truck Route 824,950.00 AVN 800 Ø800/Ø1080 231 15 Feb. 2018 29 Mar. 2018
Al Jaber Engineering LLC- J.V. (P023) Contract 03: Orbital Highway: Mesaieed to Salwa Road GRP Lined RC pipes (4- Drives)
(LCQ- JE- J.V.) NOH3/SCA/062
15. TEKFEN Construction of East Industrial Road Between Al Muntazah 27,962,000.00 AVN 2000 Ø2000/Ø2400 HDPE 1,855 10 Mar. 2018 On going
Street and West Corridor (P017 C2) Lined RC Pipes

▪ Pit Excavation
▪ Micro-tunneling
▪ Manhole Construction- 4 nos. (include backfilling)
16. CCC/TCC- JV Design and Construction of Al Bustan Street – North 43,855,002.87 AVN 2400 Ø2400/Ø3000 HDPE 3,687 25 Nov. 2017 On going
(P007-C7-P2) Lined RC Pipes

▪ Pit Excavation
▪ Micro-tunneling

LENGTH OF
(L.M.)
Additional Works:
Change Order No.1

Ø600 mm dia. Foul Sewer micro-tunnel at Khaleefa St/ Junction 400,258.00 AVN 800 Ø600/Ø965 HDPE 49 18 Jan. 2019 04 Feb. 2020
K1 (works include: ) Lined RC Pipes
▪ Pit Excavation
▪ Micro-tunneling
Change Order No.2A

Design changes from Variation Order Proposal (VOP) to Issued 1750333.09 9
for Construction (IFC) Drawings impacted the MH Sizes
Ø2400 mm dia. Storm water Micro-Tunnel
▪ Manholes
Change Order No.2B

DN1200 &900 Microtunneling along Portable Water Network
Microtunneling along DN900 (Using AVN 1200) 158484.00 AVN 1200 ID 1200mm x OD 12 02 Feb. 2020
▪ Pit Excavation 1490mm RC sleeve
▪ Laying of DN900 DI pipe pipes
Microtunneling Along DN1200 (Using AVN1600) 190780.00 AVN 1600 ID 1600mm x OD 12 08 Feb. 2020
▪ Pit Excavation 1490mm RC sleeve
▪ Laying of DN900 DI pipe pipes
Change Order No.3A
Construction of pipeline by "Micro tunneling" for SW Drainage

Microtunneling and other related Civil Works 615330.00 AVN 800 ID 800 mm. x OD 146 18 Jan. 2020
Connection to SW-13 965 mm. GRP Lined
RC pipes
Change Order No.3B
Coffin Box Manhole Construction (AS-AG6) 154047.47 1
Change Order No.3C

ID 1000 mm dia.(using AVN 1000) 2903631.78 AVN 1000 ID 1000mm x OD 222
▪ Pit Preparation 1280mm GRP Lined
▪ Micro-tunneling RC pipes
17. Tunnels by Masters (TBM) Roads and Infrastructure in West of Al Meshaf – Package 3 588,000.00 AVN 800 Ø400/Ø965 200 18 Nov. 2017 Dec. 2017
Construction W.L.L. (DS007- P03) GRP Lined RC pipes

LENGTH OF
(L.M.)
18. MACE- Qatar Construction of surface water drainage System in Al Dayeen 307,250.00 AVN 800 Ø600/Ø965 105 26 Oct. 2017 14 Nov. 2017
Contracting and Engineering Municipality (FPS- 14) RC pipes
Company
19. Boom Construction MRPSC/008/2012-13/L – Construction & Upgrade of Al 5,750,750.00 AVN 1400 Ø1400/Ø1720 1,317 20 Nov. 2017 On going
Rayyan Road Project7: Contract 1 West of New Rayyan R/A to AVN 1000 Ø1000/Ø1280 92 09 Oct. 2017 30 Oct. 2017
East of Bani Hajer R/A GRP/HDPE lined RC
Pipes
20. Muhibbah Engineering Construction of Roads & Infrastructure at Um Alhoul Special 7,474,442.50 AVN 800 Ø400/Ø965 1,500 11 Sept. 2017 On going
Economic Zone (QEZ- 3) Package 2.1, Portion 2A Marine Ø400/Ø765 33
Cluster); Contract #: EZ03- CW05- CON- 16 Ø600/Ø965 85
Works include: AVN 1000 Ø800/Ø1280 400

▪ Jacking Pit Preparation GRP Lined RC pipes
▪ Micro-tunneling
▪ Laying of ID400 mm. GRP carrier pipes inside ID750 mm.
RC Sleeve Pipes
21. QDVC-BIN OMRAN Design and Construct New Orbital Highway & Truck Route 3,945,299.75 AVN 800 Ø800/Ø965 1,195 18 July 2017 On going
(P023) Contract 2: Orbital Highway: Salwa Road to North AVN 1000 Ø1000/Ø1280
Relief Road AVN 1400 Ø1400/Ø1720
RC sleeve jacking
pipes
Electric Pulling Winch • Ø600 mm Ductile
Iron Pipes.
• Ø900 mm Ductile
Iron Pipes.
22. HLG Construction of Roads & Infrastructure at Um Al Houl 7,285,600.00 AVN 800 Ø400/Ø765 2,602 09 May.2017 23 Oct. 2017
Leighton Contracting (Qatar), Economic Zone (QEZ3) (PKG3.1.A) Ø400/Ø965
W.L.L. RC sleeve pipes
23. CCC/TCC- JV EPIC for Hamad International Airport Jet A-1 Supply Project 4,210,800.00 AVN 1000 Ø1000/Ø1280 RC 456 19 Aug. 2017 On going
sleeve pipes
• 24” Ductile Iron
Pipes.
24. Six Construct Design- Build of Second Phase Expansion to Existing Industrial 480,732.00 AVN 1000 Ø1000/Ø1280 GRP 102 27 Dec.2016 28 Jan.2017
Area Sewage Treatment Facility Lined RC Pipes
25. BLACK CAT Eng’g & EPIC for Gas Supply to Facility- D at Al Wakrah (Phase-2) 929,600.00 AVN 1000 Ø1000/Ø1280, RC 135 4 Nov. 2016 17 Nov. 2016
Construction Company sleeve pipes w/ Mild
steel collar (Unlined
& Coated)
Electric Pulling Winch • Ø750 mm Gas
pipeline

LENGTH OF
(L.M.)
26. NATIONAL INDUSTRIAL GTC 644/2014 Extension of Distribution Network- Phase 6, 499,100.00 AVN 800 Ø800/Ø965, RC 70 31 Oct. 2016 07 Nov. 2016
CONTRACTING COMPANY Package C sleeve pipes w/ Mild
(NICC) steel collar (Unlined
& Coated)
Iron Pipes.
27. Rizzani de Eccher Spa. Qatar/ Red line North Elevated and at Grade (TSE Crossing) 142,850.00 AVN 1000 Ø1000/Ø1280, RC 39 24 Oct. 2016 27 Oct. 2016
Lotte Engg. & Const. Co. Ltd./ RTC/081/2013 sleeve pipes w/ Mild
Redco International Trading & steel collar (Unlined
Contracting WLL (RLR) JV & Coated)
Iron Pipes.
AVN 800 Ø800/Ø965 GRP 30 18 Oct. 2016 23 Oct. 2016
lined RC pipes (Lined
& Coated)
28. TRAGS Procurement, Installation and Commissioning (PIC) of 1,015,222.50 AVN 800 Ø800/Ø965 mm. RC 166.50 15 Nov.2016 11 June. 2017
Interconnecting Line Between East and West WWTP in RLIC sleeve pipes
for Zero TIW Discharge to Sea (MOC-1195). Electric Pulling Winch • Ø12” & Ø14”
HDPE Pipes.
29. Al Jaber & Makhlouf Improvement of Roads surrounding ISF Camp 3,421,628.51 AVN 1200 Ø1200/ Ø1490 487.506 20 April. 2016 09 Aug. 2016
RC jacking pipes w/ (2 – drive)
Subcontract No. 01 Mild Steel collar
▪ Micro-tunneling Hydraulic pipe Jacking • GRP carrier pipes
▪ Supply of sandblast, galvanize and coat Roller spider rings Machine
▪ Jacking pit Preparation – blinding, Entrance Wall &
backwall (Workmanship only)
Subcontract No. 02 3,606,330.50 AVN 1200 Ø1200/ Ø1490 1,007.523 30 Oct. 2016 27 March 2017
▪ Micro-tunneling RC jacking pipes w/ (4 – drives)
▪ Jacking pit Preparation – blinding, Entrance Wall & Mild Steel collar
backwall (Workmanship only)
30. Al Mohana & Puentes JV Roads & Infrastructure in North part of New Salata (Zone40)- 1,482,000.00 AVN 1200 Ø1200/ Ø1490 412 30 Oct. 2016 -
Additional Works RC jacking pipes
Roads & Infrastructure in North part of New Salata (Zone40) 1,375,010.00 AVN 800 Ø800/ Ø965(HDPE) 260 22 Jan. 2016 19 Mar.2016
AVN 1000 Ø1000/ Ø1280 90
RC jacking pipes
31. Consolidated Contractors Group LR2 Refinery Project - Ras Laffan Industrial City 415,393.93 AVN 800 Ø750/Ø965, RC 45.43 27 Dec. 2015 30 Dec. 2015
S.A.L. (Offshore) (CCC) LR2/1126/SCA/007A sleeve pipes (Unlined
& Coated)
Electric Pulling Winch • 2 Nos. CS Pipes
(ID 150 & 75mm)
• 2 Nos. PVC duct
pipes (ID 100 mm)

LENGTH OF
(L.M.)
32. Boom Construction MRPSC/008/2012-13/L – Construction & Upgrade of Al 3,685,925.72 AVN 800 Ø300/ Ø965 610 11 Aug. 2015 25 April 2017
Rayyan Road Project7: Contract 1 West of New Rayyan R/A to Ø400/ Ø965
East of Bani Hajer R/A Ø500/ Ø965
GRP Lined RC pipes
33. CAT-Boom Const. JV GTC611/2013 – Transmission pipelines for Megareservoirs 13,307,789.03 AVN 1200 Ø1200/ Ø1490 RC 76 25 Dec. 2015 Ongoing
sleeve jacking pipe
Electric Pulling Winch • ID 900 mm DI
carrier pipes
AVN 1600 Ø1600/ Ø1940 RC 166 25 Dec. 2015 Ongoing
sleeve jacking pipe
carrier pipes
AVN 2000 Ø2000/ Ø2400 RC 1,017 15 Nov. 2015 Ongoing
sleeve jacking pipes
carrier pipes
• ID 1600 mm DI
carrier pipes
34. CCC/TCC Roads & Infrastructure in Bani Hajer North Phase 2, Package 21,779,094.00 AVN 800 Ø400/ Ø 965 632 11 June 2015 20 Aug. 2016
07 Ø 500/ Ø 965 156
Ø 600/ Ø 965 223
Ø 800/ Ø 965 354
AVN 1000 Ø1000/ Ø1280 66 25 Oct. 2015 30 Oct. 2015
AVN 1200 Ø1200/ Ø1490 1065 23 May 2015 12 Oct. 2015
AVN 1600 Ø1500/ Ø1940 GRP 682 01 June 2015 27 Sept. 2015
lined RC sleeve pipes
35. Petroserv MRPSC023 Muaither Area Sewerage CP773/1 10,903,100 AVN 800 Ø400, 800/ Ø 965 & 1,556 28 Dec. 2014 21 Apr. 2016
IA 13/14 C 050 ST AVN 1000 Ø1000/ Ø1280 RC 1,737
36. QTCG Flow Diversion Schemes for Pumping Stations PS12B1 & PS 988,000 AVN800 Ø600/Ø965 RC 260 10 Nov. 2014 13 Dec.2014
Barzan Camp(DW047) Sleeve jacking pipes
37. HSP ENABLING JV Al Sadd Station – Qatar Rail 4,307,533.50 AVN 800 Ø400/Ø965, 269 14 Aug. 2014 18 Oct. 2014
AVN 1600 Ø 1600/Ø 1940 RC 225 13 Jul. 2014 07 Sept. 2014
38. Midmac-Yuksel Lusail Development Project – CP4 , Marina interchange 18,798,100.00 AVN 2400 Ø2400/Ø3000, 650 28 Oct. 2013 30 Mar.2016
AVN 3000 Ø 3000/ Ø 3600, 849
AVN 1200 Ø1200/Ø1490 HDPE 90
lined RC Pipes
39. TEKFEN Design and Construct Service Road Enhancement to North road 54,766,543.46 AVN 800 Ø600/Ø965 GRP 4,388 13 July.2013 Ongoing
Corridor P059 lined RC Pipes 2,313
AVN 1000 Ø 900/ Ø 1280 GRP
(Including Shaft Excavation) lined RC Pipes

LENGTH OF
(L.M.)
40. HSP ENABLING JV Qatar Integrated Rail Project - Enabling Works 9,885,169.00 AVN 800 Ø500/Ø965 533 19 Apr.2013 22 Oct.2013
Ø600/965 78
AVN 1600 Ø 1600/ Ø 1940 RC 660
41. HBK Contracting Co Doha & Rayyan Sewerage Pumping Station Refurbishment 2,244,000.00 AVN 1200 Ø1200/Ø1490 RC 300 09 Jan.2013 30 Apr. 2013
Phase 6 - CP208/5 sleeve jacking pipes
42. CCC/TCC JV DUKHAN HIGHWAY CENTRAL CONTRACT 53,580,143.70 AVN 1000 Ø1000/Ø1280 20 10 Mar.2013 05 Apr. 2015
AVN 1200 Ø1200/Ø1490 & 360
AVN 2000 Ø2000/Ø2400, HDPE 2,589
lined & coated RC
sleeve pipes with
mild steel collar
43. CCC/TCC JV Barzan Onshore Pipeline Crossing & Underground Power Cable 2,574,160.00 AVN 1200 Ø1200/Ø1490 & 320 04 Mar.2013 30 Apr. 2013
Project AVN 1400 Ø1400/Ø1720, RC
sleeve pipes with
& Coated)
44. PETROSERV Limited CP 729/2 Refurbishing and Upgrading Works for Various 1,572,682.00 AVN 800 Ø800/Ø965, RC 803.22 19 Mar.2013 30 Apr. 2013
Pumping Stations. (Phase 8) Addl. Works sleeve jacking pipes
(Unlined & Coated)
45. PETROSERV Limited CP 729/2 Refurbishing and Upgrading Works for Various 1,296,596.00 AVN 1200 Ø1200/Ø1490, RC 144.00 24 May. 2012 03 Jun. 2012
Pumping Stations. (Phase 8) sleeve pipes w/ Mild (1 Drive)
& Coated)
46. QD-SBG IA 09-10 C 080G
(QATAR DIAR - SAUDI BIN QATAR PRIMARY ROUTES - DUKHAN ROAD
LADEN) (EAST CONTRACT PHASE-1)
Ø2400 mm AG line (works include: ) 61,168,976.00 AVN 2400 Ø2400/Ø3000 4,474 02 Apr. 2012 On going
▪ Pit Excavation HDPE Lined R.C.
▪ Micro-tunneling pipes
Ø1600 mm AG line (works include: ) 1,745,380.00 AVN 1600 Ø1600/Ø1940 mm 90 25 Aug. 2013 On going
▪ Pit Excavation HDPE Lined R.C.
▪ Micro-tunneling pipes
▪ Manhole Construction- 1 no. (include backfilling)
Additional Works: Dewatering 4,351,896.00

LENGTH OF
(L.M.)
Change Order # 1,2, & 3
▪ C.O. # 1- Slurry Removal 533,750.00
▪ C.O. # 2- Microtunneling Ø 1600 mm. 1,953,504.00 AVN 1600 Ø1600/Ø1940 mm 216 25 Aug. 2013 16 Apr. 2014
HDPE Lined R.C.
pipes
▪ C.O. # 3:
1. Microtunneling Ø 2400 mm. 12,165,686.43 AVN 2400 Ø2400/Ø3000 961 12 Dec. 2014 On going
• Pit Excavation HDPE Lined R.C.
• Microtunneling pipes
• Manhole Construction (include backfilling)
2. Removal of Slurry
3. Additional 2 Shafts (AG- 10A & AG- 5)
• Pit Excavation
• Manhole Construction- 2 nos. (include backfilling)
4. Cancellation of AG-11
Additional Works: Future Connections 3,579,406.60 AVN 800 Ø500/Ø965, GRP 355 18 July. 2016 On going
▪ Micro-tunneling Lined RC Pipe
▪ Pit Excavation and Jacking Pit Preparation AVN 1000 Ø1000/Ø1280, GRP 306
▪ Dewatering (Optional) Lined RC Pipe
▪ AG 5A Add’l Works- Pipe encasement & Backfilling AVN 1200 Ø1200/Ø1490, GRP 41
Lined RC Pipe
Additional Works: Small diameter 12,193,000.00 AVN 800 Ø300, Ø400, Ø500, 2,286 03 May 2016 On-going
▪ Micro-tunneling Ø600, Ø800,//Ø965,
▪ Pit Excavation GRP Lined RC Pipe
▪ Jacking Pit Preparation AVN 1000 Ø1000/Ø1280, GRP 270
▪ Dewatering of APM- 1 Lined RC Pipe
Change Order # 4
▪ Manhole Const. Shaft Enlargement – Additional amount 2,724,043.20
▪ DKN8/ DKN 9 Works
6,711,267.50 AVN 2400 Ø2400/Ø3000 371 14 Dec. 2015 28 Feb. 2016
• Microtunneling Works
HDPE Lined R.C.
• Pit Excavation
pipes
• Manhole Construction- DKN 9
Size: ID Ø 5.7 m/ OD Ø 6.4 m
Works include backfilling, shaft furnishing, tie-in of
manholes, etc.
▪ DKN1A – AG10A Works
6,394,656.00 AVN 2400 Ø2400/Ø3000 530 20 Apr. 2016 20 June. 2016
• Microtunneling Works
HDPE Lined R.C.
• Pit Set-up
pipes
• Manhole Construction – DKN 1A)

LENGTH OF
(L.M.)
▪ AS2 Gravel Filling of Cavity 1,057,190.69
▪ Open Trench Connection to AG 14 (QF MH 65) 436,000.00
▪ Contamination Works (DKN 9) 1,171,085.98
▪ Manhole Construction include backfilling- (DKN 8)
2,142,754.87
Size: ID Ø 6.0 m/ OD Ø 6.7 m
• Works include backfilling, shaft furnishing, tie-in of
manholes
▪ Dewatering for Additional Manholes
1,305,568.78
Change Order # 5
▪ APM-1 Special Excavation (DKN- 6 Connection) 214,730.91
▪ Extra Works carried out by AJECT on behalf of QD- SBG 116,435.48
▪ AS- 2 Dewatering Phase 2 1,013,022.93
▪ Microtunneling Works @ KAHRAMAA Line B-2 257,420.00 AVN 1200 Ø1200/Ø1490 42.20 15 Dec. 2016 22 Dec. 2016
GRP Lined RC Pipes
▪ Extension of Performance Bond 422,355.95
Change Order # 6
▪ Vortex Shaft Construction (AS2, AG- 12, DKN-7, DKN-8 1,548,473.39
& DKN- 9)
• Works include excavation, backfilling, shaft furnishing,
and backfilling.
▪ Penstock Chamber Construction (AG 13A, QA H-4.1 & 2,102,222.77
QA A2.3)
• Works include excavation, backfilling, shaft furnishing,
and backfilling.
▪ Microtunneling Works (AG-13 to AG 13A) 113,284.96 AVN 800 Ø800/Ø965 24 03 June. 2017 04 June. 2017
Works include excavation, backfilling, shaft furnishing, GRP Lined RC Pipes
and backfilling.
Change Order # 7
▪ AG-5 Backfilling Works (excess from C.O. # 3) 19,113.40
▪ Crack injection (AG-8 & AG- 9) 63,440.86
▪ Microtunneling Works (BH/ A0 to BH/ A1) 142,500.00 AVN 1200 Ø1200/Ø1490 26.55 15 July 2017 20 July 2017
GRP Lined RC Pipes
▪ Repair Works- AS AG-7 Microtunneling line 57,755.26
▪ Extra Work- AG- 10A breaking of Manhole 33,061.31
▪ Extra Service- Crane Hire for Laying of Precast concrete 66,951.00
covers
▪ Pit Excavation (End Cap Shaft- DKN 7 Extension 13,516.09

Micro-tunneling Works Completed 10 | P a g e
LENGTH OF
(L.M.)
▪ Pit Supply of ACO Drains 15,219.75
▪ Pit Excavation & Preparation ( DKN 2- Connection) 126,022.22
▪ Extra Works at QF- GW2 (AG 13A) 28,753.55
▪ AG- 5A Add'l (Pipe encasement & backfilling works) 53,411.60
▪ Supply & Installation of Ladder for Penstock Motors 30,405.72
▪ Pit Excavation ( DKN 4- Connection) (QA A2.1- stopped/ 17,086.62
abandoned)
▪ Dewatering Works- Optional ( DKN 6- Connection) 25,000.00
▪ Extra Works Carried Out @ MH APM-1 & MH QA- E1 48,000.00
Additional Works:
▪ Manhole (QA-A.2.3) Penstock re-location work 147,039.35
▪ Additional M/T works 100years flood mitigation plan 1,578,362.14 AVN 800 Machine Ø800/Ø965 170.18
includes pit excavation & preparation and dewatering (if GRP Lined RC Pipes
required)
▪ Demolishing 2000 Ø opening for OD1490 sleeve pipe in 339,896.34
DKN 5 & DKN 6 Shaft wall
47. COMACOE Grouting Works at Pearl Qatar 368,174.00 ID/OD Ø900/Ø1490 137.00 14 Jan. 2012
mm and ID/OD
Ø1200/Ø1771 mm 233.00 10 May. 2012
R.C. pipes
48. AL JABER Engineering Company Design and Construction of 1200mm Transmission main to Al 817,156.00 AVN 1400 ID/OD Ø1400/Ø1720 68.00 29 Sep. 2011 8 Oct. 2011
W.L.L. Rakhya farm from Doha West STW - CP C747/1 mm unlined R.C. (1 Drive)
Jacking pipes w/ Mild
steel Collar (Coated),
Ø1200/Ø1236 GRP
Carrier pipes, 12 m
length
49. HASAN JUMA BACKER Upgrading of Water Station at Gharrafa & West Bay 240,000.00 AVN 1000 Ø900/Ø1180 50.23 4 Aug. 2011 9 Aug. 2011
Concrete Jacking (1 Drive)
pipe, Ø700 DI Carrier
pipe
50. PETROSERV Limited Upgrading of Umm Salal Water Station GTC/303/2009 1,250,890.00 AVN 1000 Ø1000/Ø1200, RC 78.00 20 Jul.2011 28 Jul. 2011
sleeve pipes w/ Mild
& Coated)
AVN 1200TC Ø1200/Ø1490, RC 78.00 16 Oct. 2011 25 Oct. 2011
sleeve pipes w/ Mild
& Coated)
51. MAN Enterprises Infrastructure Project for Qatar Foundation - Priority Package 2,137,689.62 AVN 800 Ø500/Ø965 GRP 130.83 29 Dec. 2011 5 Mar. 2012
lined RC pipes

LENGTH OF
(L.M.)
AVN 1200TC Ø1200/Ø1490 GRP 107.44 16 Sep. 2011 23 Sep. 2011
lined RC pipes
AVN 2000 AB Ø2000/Ø2400 GRP 66.00 19 Jun. 2011 23 Jun. 2011
Actual Cut = Ø2475mm lined RC pipes
52. NATIONAL INDUSTRIAL Const. of AL Khor Area Sewerage for Northern Region 32,379,175.00 AVN 800 Ø400/Ø965, 10,000.00 25 Jun. 2011 06 Sep. 2011
CONTRACTING COMPANY (Package - 2) (CP 707/2 ) PWA/GTC/079/09-10 Ø600/Ø965,
(NICC) Ø800/Ø965, GRP
lined RC pipes
AVN 1000 Ø1000/Ø1200 GRP 35.00
lined RC pipes
AVN 1200 Ø1200/Ø1490, GRP 280.00
lined RC pipes
53. NATIONAL INDUSTRIAL Const. of AL Khor Area Sewerage for Southern Region 23,405,000.00 AVN 800 Ø400/Ø965, 7,550.00 25 Jan. 2011 30 Sep. 2012
CONTRACTING COMPANY (Package - 3) (CP 707/3 ) PWA/GTC/079/09-10 Ø800/Ø965, GRP
(NICC) lined RC pipes
54. BOOM Construction DEV. OF ROADS IN BLOCK 1300 6,369,712.00 AVN 800 Ø200/Ø965, 1,822.00 10 Jan. 2011 14 Nov. 2011
PWA/GTC/042/09 Ø300/Ø965, (36 Drives)
Ø400/Ø965, GRP
lined RC pipes
55. YUKSEL-MIDMAC JV DOHA EXPRESSWAY (Package-7) 16,999,962.00 AVN 1000 Ø1000/Ø1200 377.00 10 Jan. 2011 30 Jan.2011

Salwa Road (Phase-2) PVC/HDPE lined RC



pipes
AVN 2400 Ø2400/Ø3000 940.00 16 Mar. 2011 23 Apr. 2011
PVC/HDPE lined RC (2 Drives)
pipes
AVN 3000 Ø3000/Ø3600 378.00 26 Jun. 2011 08 Aug. 2011
PVC/HDPE lined RC (1 Drive)
pipes
56. TEKFEN Construction Company Construction of Qatar Primary Routes, North Road Project 6,376,751.46 AVN 800 Ø600/Ø965 GRP 729.53 4 July. 2010 18 Oct. 2010
(Contract 2 &3) lined RC pipes (8 Drives)
57. ASHGHAL DOHA EXPRESSWAY(Package – 2) 598,636.00 AVN 1000 Ø1000 mm. ID GRP 36.2 13 July. 2010 21 July. 2010
AL Jawaan Street lined RC pipes (1 Drives)
58. FERNAS Construction Company GC 08112500 427,567.00 AVN 1200 Ø1200/1490 mm 41.00 23 May. 2010 30 May. 2010
Epic of Gas Supply to Umm-Bab & Dukhan Actual Cut = Ø1540mm. RC Sleeve Jacking (1 Drive)
(GSUD) and Gas Supply QAFCO-5 Pipes /
36" FBE Coated
Carrier
59. QBS Development of Roads at North Khalifa & Markhia Area 3,666,591.00 AVN 800 Ø400/965 GRP Lined 657.80 28 Feb. 2010 15 May. 2010
Actual Cut = Ø1000mm. RC Pipes (11 Drives)

LENGTH OF
(L.M.)
60. ASHGHAL RA 09-10 C 072 G 23,793,997.74 AVN 2400 Ø2400 mm. ID 802.00 3 May. 2010 28 Nov. 2010
Construction of Rayyan Road Surface Water Tunnel Actual Cut = Ø3075 HDPE Lined RC (2 Drives-
mm Jacking Pipes MT)
(1 Open
Trench)
61. HYOSUNG EBARA ENG'G. . Contract no. GC 07102200, Proj. No.: 2456 1,196,438.00 AVN 1200 TC Ø1200/1490 RC 141.41 7 Apr. 2010 23 Apr. 2010
Company LTD. EPIC for Phase - 1 of the Expansion of DWTP in Mesaieed. Actual Cut = Ø1540mm. Pipes (Sleeves) (1 Drive)
Ø700/965GRP Lined
62. PETROSERV LIMITED CP 693 Doha & Rayyan Sewerage Schemes, Al Furousia area 12,563,064.00 AVN 2000 AB Ø2000 mm. I.D. 1794.18 16 Mar. 2010 28 Sep. 2010
Drainage & Out-Fall (Additional Works) Actual Cut = Ø2475mm Reinforced Concrete
HDPE lined
63. HYOSUNG EBARA ENG'G. . Contract no. GC 07102200, Proj. No.: 2456 286,351.00 Auger Boring Machine Ø200/213 Carbon 300.00 26 Jan. 2010 17 Jun. 2010
Company LTD. EPIC for Phase - 1 of the Expansion Existing DWTP in Steel. (Sleeve) (9 Drives)
Mesaieed. Ø100 I.D. PVC
64. BLACK CAT Construction GASAL-003/FP 1,046,221.90 AVN 800 1 Nos. 14" ID 63.50 25 Jan. 2010 20 Feb. 2010
Company. Ras Laffan 14" Nitrogen Pipeline ASU Actual Cut = Ø1000 mm Nitrogen Carrier Pipe
AVN 100 2 Nos. 14" ID 53.50
Actual Cut = Ø1245 mm Nitrogen Carrier Pipe
65. VCGP/QDVC/EC Joint Venture Doha North Sewerage Treatment & Assoc 2,361,965.00 AVN 2400 Ø2400/Ø3000 GRP 52.05 8 Jan. 2010 3 Feb. 2010
(VINCI Construction) works PS 70 and Pumping Mains CP 682/2 Actual Cut = Ø3075 mm lined RC Pipes
66. HBK Company. W.L.L. GTC-220/2008-Construction of Mesaimeer RPS & Associated 1,008,122.00 AVN 1000 Ø1200 mm. O.D. 128.59 27 Mar. 2010 26 Apr. 2010
Pipeline Actual Cut = Ø1245mm Mild Steel Sleeve
Pipes
Ø900 mm.I.D.
(DI Carrier Pipe)
67. BOOM CONSTRUCTION GTC 115/2006 - Provision of water Network at DOHA & 215,300.00 AVN 800 Ø985 mm. O.D. D.I. 11.85 28 Jun. 2009 1 Jul. 2009
NORTH QATAR AREAS - Phase1 Actual Cut = Ø1000mm. (16mm thick Mild (1 Drive)
Steel Sleeve Pipe)
68. PETROSERV LIMITED CP 693 Doha & Rayyan Sewerage Schemes, Al Furousia area 2,250,239.55 AVN 1200TC Ø900 mm. I.D. 395.29 8 Jul. 2009 18 Aug. 2009
Drainage & Out-Fall (Additional Works AL-Muhairqa) Actual Cut = Ø1540 Ductile Iron Carrier
Pipes
69. HBK Company. W.L.L. GTC-158/2007-Ras Laffan "C" Water Transmision 1,614,664.00 AVN 1600 Ø1940 mm. O.D. 152.56 7 Jul. 2009 10 Oct. 2009
Pipelines Actual Cut = Ø2030mm. (15mm thick Sleeve) (4 Drives)
Ø1600 mm. DI Pipes
70. HBK Company. W.L.L. GTC 128/2006 - Permanent Reservoir and 1,006,106.86 AVN 1000 Ø1000/Ø1200 Mild 39.60 3 Jun. 2009 2 Nov. 2009
Pumping Station from Shahaniya to Dukhan Actual Cut = Ø1245mm steel Sleeve Pipes (1 Drive)
Ø900 mm. DI Pipe 74.45
Ø1000/Ø1200 RC
Sleeve Pipes (2 Drives)
Ø600 mm. DI Pipe

LENGTH OF
(L.M.)
71. HYOSUNG EBARA ENG'G. . Contract no. GC 07102200, Proj. No.: 2456 6,723,207.00 AVN 800 Ø300/965, Ø350/965, 949.32 22 May. 2009 24 Jun. 2010
Company LTD. EPIC for Phase- 1 of the Expansion of DWTP in Mesaieed Actual Cut = Ø1000mm. Ø400/965, Ø600/965, (16 Drive)
and Ø700/965 GRP
Lined
RC Pipes
72. BLACK CAT Construction GTC/07/147/FP/SC-71 EPIC of Desilinated Water 262,120.00 AVN 1000 Ø1040/Ø1200 mm. 18.00 14 Apr. 2009 22 Apr. 2009
Company. Network Phase II @ Ras Laffan Actual Cut = Ø1245mm R.C. Sleeve pipes (1 Drive)
Ø800 mm. I.D. GRP
Pipe (Carrier pipe)
73. LARSEN & TOUBRO LTD. Gas Supply from Station "V" to Facility "C" (Ras Laffan) 1,801,700.00 AVN 1000 Ø1040/Ø1200 mm. 232.30 24 Jun. 2009 02 Oct. 2009
Actual Cut = Ø1245mm R.C. Sleeve pipes (4 Drives)
Ø36" I.D. API 5L
Grade X - 65 & Ø2"
Dia. (50mm.) PVC
Fiber Optic Cable.
74. PUNJ LLOYD EPIC Strategic Gas Transmission Project 7,833,539.00 AVN 1200TC Ø1200/Ø1490 mm. 936.17 21 May. 2009 9 Nov. 2009
Actual Cut = Ø1540mm R.C. Sleeve pipes (10 Drives)
Ø36" I.D. API 5L
Grade X - 65
75. JV BILFINGER BERGER - AL ERC 1400/D20/C1 2,578,361.84 AVN 1200TC Ø1000/Ø1200mm 542.21 4 Aug. 2008 30 Oct. 2008
HAMED 22nd. February St. & Al Amir St. Upgrading & Interchange Actual Cut = Ø1540 mm R.C. PVC line pipes (8 Drives)
76. PETROSERV LIMITED CP 693 Doha & Rayyan Sewerage Schemes, Al Azizia area 7,898,734.89 AVN 1000 Ø1000/Ø1200 828.15 19 May. 2009
Drainage & Out-Fall Actual Cut = Ø1245 RC.PVC/HDPE lined
mm Pipes
AVN 1200TC Ø1200/Ø1490 mm. 597.55
Actual Cut = Ø1540mm
Upsized to Ø1400 Ø1400/Ø1740 mm. 188.97
77. STRABAG ERC 1416/D1/C1 18,977,597.39 AVN 800 Ø800/Ø965 mm., 2,989.61 14 Sep. 2008 23 May. 2009
Contract No. C/2007/40 Actual Cut = Ø1000 Ø700/Ø965 mm.,
Construction of Izghawa Link Road AVN 1000TC Actual Ø800/Ø1200 mm., 249.91
Cut = Ø1245 mm. Ø700/Ø1200 mm.
GRP lined Pipes
78. BLACK CAT Construction GTC 07/147/ED/FP/SC 489,650.00 AVN 1200TC Ø1000/Ø1200 RC 60.50 02 Jul. 2008 09 Jul. 2008
Company. EPIC of desalinated water network Phase II @ Ras Laffan Actual Cut = Ø1540mm. Sleeve Pipes
(Ø500 mm. GRP
pipe)
79. MEDGULF D5761-SC10 1,988,112.00 AVN 1200TC Ø1200/Ø1490 RC 254.50 26 Nov. 2008 28 Dec. 2008
Onshore works for Qatar Shell GTL - Pearl GTL project. Actual Cut = Ø1540mm. Sleeve Pipes ( Ø36" (1st Drive
(Pipeline) & Ø24" Gas line) Twin line)
(2nd. Drive
Triple line)

LENGTH OF
(L.M.)
80. PUNJ LLOYD GTC/06/200/ED 2,372,335.50 AVN 1200 1200 mm. I.D. RC 343.32 20 Jan. 2008 01 Apr. 2008
(EPIC-Doha Urban Pipeline Relocation Proj. Actual Cut = Ø1540mm. Cassing Pipes
(15.9mm. X 36"
Carrier Pipes)
81. DESCON Engineering Ras Laffan Olifin Project 858,620.00 AVN 1200 1200 mm. I.D. RC 114.00 20 Dec. 2007 29 Dec. 2007
Actual Cut = Ø1540mm. Cassing Pipes
(20" Fuel Gas Pipe
100 mm. PVC Sleeve
for FO cables.
TECHNIP TPME Project No. 8458U 806,946.00 AVN 800 800 mm. I.D. 107.00 29 Jul. 2007 4 Dec. 2007
Actual Cut = Ø1000mm.
NATIONAL INDUSTRIAL CP 367/1 & 554 Sewerage & Garrafa Trunk, Sewer PH 2 13,046,769.10 AVN 800 Ø300/965 GRP Lined 2907.98 16 Jul. 2007 14 Dec. 2008
82. CONTRACTING COMPANY Actual Cut =Ø1000mm. Ø400/965 GRP Lined
(NICC) Ø500/965 GRP Lined
CP 367/1 & 554 ( Additional) 1,192,158.10 AVN 800 Ø300/965 GRP Lined 352.00 15 Apr. 2009 20 May. 2009
CP 367/1 & 554 ( Additional) 828,174.00 AVN 800 Ø300/965 GRP Lined 180.00 04 Jul. 2010 22 Aug. 2010
83. NATIONAL INDUSTRIAL CP 524 & 525 23,758,089.19 AVN 800 Ø300/965 GRP Lined 4,069.34 28 Jun. 2007 11 Nov.2008
CONTRACTING COMPANY Doha & Rayyan Sewerage PS 34A, Area Sewerage & Garrafa Ø400/965 GRP Lined
(NICC) Trunk, Sewer PH 2 Ø500/965 GRP Lined
Ø600/965 GRP Lined
Ø800/965 GRP Lined
CP 524 & 525 ( Additional) AVN 800 Ø300/965 GRP Lined 678.49 21 Dec.2008 11 Apr. 2009
Ø600/965 GRP Lined
84. KONSTRUKTOR Engineering ERC 1400/20/C2 19,375,615.39 AVND 2000AB 2400mm. I.D. 1,477.03 16 Jul. 2007 25 Feb. 2008
d.d. Doha Expressway Package 3 (Sub Contract-1) (Upsize to 3000mm.)
Act. Cut = Ø 3040mm.
85. KONSTRUKTOR Engineering ERC 1400/20/C2 31,683,554.59 AVND 2000AB 2400mm. I.D. 2,894.89 19 Mar. 2008 16 Feb. 2009
Act. Cut = 3040mm.
KONSTRUKTOR Engineering ERC 1400/20/C2 82,743,310.86 AVND 2000AB 2400mm. I.D. 4,292.38 30 Aug. 2009 9 Aug. 2010
Act. Cut = 3040mm.
86. AL JABER ENERGY SERVICES Qatar Gas Onshore Pipeline Installation Project 3,086,518.03 AVN 1200 1200mm.. I.D 233.83 26 Jun. 2007 4 Oct. 2007
Common condensate SPM Facilities Pipeline Actual Cut = Ø1540mm
87. HBK Company W.L.L. GTC 70 / 2005 165,300.00 AVN 800 34.50 Feb. 2007 Feb. 2007
88. MEDGULF D 5684 Onshore Pipeline workfs for Ras Gas Offshore 1,832,750.00 AVN 1200 981mm O.D. 358.60 17 Jan. 2007 7 Mar. 2007
Expantion. Contract No. 573/2861 Actual Cut = Ø1540mm
QG 3&4 OffShore Facilities Proj. C & I Onshore Pipeline. 2,231,986.00 AVN 1200 1200 mm. I.D. 356.60 20 Oct. 2007 11 Dec. 2007
Contract No. 575/3137 Actual Cut = Ø1540mm RC Casing Pipes

LENGTH OF
(L.M.)
89. MEDGULF GTC/ QG II-Offshore 475,192.00 AVN 1200 981mm O.D. 88.00 17 Dec. 2006 20 Dec. 2006
Contract No. 572/2860 Actual Cut = Ø1540mm.
90. TEMALCO Industrial Area TSE - Phase I CP 639 569,505.00 AVN 800 400mm I.D. 122.27 05 Dec. 2006 12 Dec. 2006
Actual Cut = Ø 1000
mm.
91. NATIONAL INDUSTRIAL Extension of 600mm Water Distribution Main At Bani Hajer - 1,460,055.00 AVN 1200 600mm I.D. 85.06 05 Sept. 2006 17 Sept. 2006
CONTRACTING COMPANY Phase C Actual Cut = Ø
(NICC) GTC 32 / 2004 1540mm
AVN 1200 600mm I.D. 166.00 25 Jun. 2007 19 Jul. 2007
Actual Cut = 1540mm (3 Drives )
AVN 800 300mm. I.D. 63.00
Actual Cut = Ø1000mm (2 Drives )
92. BLACK CAT Construction Ras Laffan "B" Power Plant Project - 20" 1,114,844.00 AVN 800 500mm I.D. 189.25 24 Aug. 2006 10 Oct.2006
Company. Fuel Gas Supply Pipeline Installation Works (4 Crossing) Actual Cut = Ø
1000mm
93. TEKFEN Construction & Ras Laffan Mesaieed Transmission Pipeline Proj. 2,388,642.80 AVN 800 600mm I.D. 438.72 20 Jul. 2006 4 Dec. 2006
Installation Company. Inc.
94. CONSOLIDATED CONTRACTORS Ras Laffan "B" Water pipeline Project 4,610,621.18 AVN 1200 / 693.81 16 Apr. 2006 24 Jun. 2007
INTERNATIONAL Company Contract No. GTC/43/2004 AVN 800 /
ISEKI 1500
95. AL JABER Engineering Company GTC 60 - Upgrading of New & Old Salwa Water Scheme 568,050.00 AVN 1600 1400mm I.D. 75.60 15 May. 2007 22 May. 2007
W.L.L. Actual Cut = Ø Ductile Iron Pipe
2030mm
Qatalum Project. 569,760.00 Aug. 2009 Sep. 2009
96. AL JABER Engineering Company Ras Gas Onshore Expansion Project Phase II 604,700.00 AVN 800 122.50 02 Sept. 2006 27 Sept. 2006
W.L.L. (Train 6 & 7) EPIC- Portable Water Pipeline to West Camp Actual Cut = Ø1000mm
Area
97. AL JABER Engineering Company Hamad Medical City Surface and Ground 8,859,006.80 Herrenknecht :
W.L.L. Distillate & Rising Mains CP-706 AVN 1200 1200mm I.D. 194.17 09 Mar. 2006 02 Jan. 2007
AVN 2000 2000mm I.D. 436.40
Actual Cut = Ø 2400mm I.D. 342.52
2460mm
98. AL HUDA Engineering Works ERC 1400/D3/C3 - Project 101 1,552,980.00 Herrenknecht :
AVN 1200 1100mm I.D. 470.72 05 July 2006 24 Aug. 2006
99. AL HUDA Engineering Works Gharrafa Trunk Sewer - Phase 1 3,730,375.00 Herrenknecht :
Civil Project - 451 "B" AVN 800 500mm I.D. 1,031.72 20 Apr. 2006 05 Oct. 2006
100. AL HUDA Engineering Works Gharrafa Trunk Sewer - Phase 1 7,024,897.01 Herrenknecht :
Civil Project - 451 "A" AVN 1200 / 1100mm I.D. 1680.36 17 Nov. 2005 10 Jul. 2006
AVN 1100
101. AL HUDA Engineering Works Industrial Area Sewerage Phase III 2,093,082.32 Herrenknecht :
Civil Project 505/1 AVN 800 / 300mm I.D. 344.61 04 May. 2006 30 Jun. 2007
AVN 1000 400mm I.D. 394.14
700mm I.D.

LENGTH OF
(L.M.)
102. AL HUDA Engineering Works Industrial Area Sewerage Phase II 14,073,390.00 Herrenknecht :
Civil Project 505 AVN 800 / 300mm I.D. 2,755.69 01 Oct. 2005 Sep. 2007
AVN 1000 500mm I.D. 1,518.15 * all Micro-
600mm I.D. 815.77 tunneling Done
800mm I.D. 29.10 by AJECT
103. TRACER QATAR W.L.L QATAR COOL 1,229,862.30 Herrenknecht :
Construction of District Cooling Pipe Reticulation System in AVN 1200 241.94 13 Aug. 2005 11 Oct. 2005
West Bay Doha Actual Cut = Ø 1540
mm.
104. LOTUS Trading & Contracting Microtunneling for Sewer Line along Salwa Road 109,930.00 Herrenknecht
Company AVN 800 600mm. I.D. 27.00 23 Jun. 2005 25 Jun. 2005
105. SAIPEM - CONSOLIDATED MAF- Sohar Crude Oil Pipeline Project 1,524,395.00 Herrenknecht :
CONTRACTORS Company JV AVN 800 600 mm I.D. & 250 412.60 09 Jul. 2005 22 Aug. 2005
Actual Cut = Ø 1000 mm. ID (7 Drives)
mm.
106. AL JABER Engineering Company Contract GTC 05-ED-120/05 879,585.84 Herrenknecht :
W.L.L. EPIC of Desalinated Water at Ras laffan Phase 1, MS 2 & 3 AVN 1200 500 mm I.D. 113.15 08 Jun. 2005 14 Jul. 2005
Actual Cut = Ø 1540 GRP Pipe (3 Drives)
mm.
107. AL JABER Engineering Company CP 646 876,371.00 Jun. 2003 Sep. 2004
W.L.L. CP 288 EFFLUENT MAINS
108. Contract No. GTC 221 - ED - 2003 EPIC of Portable Water 769,314.00 Herrenknecht : 800 mm I.D. 45.00 21 Oct. 2004 27 Oct. 2004
Transmission System and Landscaping Mains ( Part 1) At Ras AVN 1200 GRP Pipe
Laffan Variation to Contract No. 2 Actual Cut = Ø 1540
mm.
AVN 800 500 mm I.D. 57.50 17 Oct. 2004 24 Oct. 2004
Actual Cut = Ø 1000 GRP Pipe 59.59 28 Oct. 2004 09 Nov. 2004
mm.
109. MABANI Qatar Company. W.L.L Contract No. GTC 037/2001 2,163,611.44 Herrenknecht : 800mm I.D. 41.79 18 Nov. 2004 24 Nov. 2004
RAS LAFFAN Water Pipelines Additional Microtunneling AVN 800 1000mm I.D. 157.65 22 Nov. 2004 25 Feb. 2005
Works AVN 1200
110. MABANI Qatar Company. W.L.L Contract No. GTC 14/2002 823,262.65 Herrenknecht : Cable Duct 77.50 03 Aug. 2004 12 Aug. 2004
Urgent Transmission Network Reinforcement Work and AVN 1200
Replacement of Leaking oil Filled Cable - Microtunniling Actual Cut = 1540 mm.
Works at hayatt Plaza Vicinity Diameter
AVN 1200 Cable Duct 50.00 20 Sept. 2004 25 Sept. 2004
Actual Cut = Ø 1540
mm.
111. MABANI Qatar Company. W.L.L Contract No. GTC 037/2001 513,929.00 Herrenknecht :
RAS LAFFAN Water Pipelines Microtunneling Works at AVN 800 800 mm I.D. 107.50 27 July 2004 17 Aug. 2004
Shamal Road and Army Camp Actual Cut =Ø1000mm Ductile Iron Pipe
AVN 800 600mm. I.D. 27.60 12 June 2005 16 June 2005
AVN 1200 1000mm I.D. 120.10 15 May 2005 04 June 2005

LENGTH OF
(L.M.)
112. QATAR BUILDING Company. Civil Project 621 - Microtunneling Works 174,350.00 Herrenknecht :
(QBC) AVN 1200 1200 mm I.D. 46.75 06 July 2004 13 July 2004
Actual Cut = Ø 1540 GRP Lined Conc.
mm. Pipe
113. MABANI Qatar Company. W.L.L Contract No. GTC 037/2001 185,000.00 Herrencknecht : 1200 mm. I.D. 40.00 06 June 2004 09 June 2004
RAS LAFFAN Water Pipelines AVN 1200 Ductile Iron Pipe
114. SATCO Int'l. Trading and CP 574 1,280,210.00 Herrenknecht :
Contracting AVN 800 800 mm I.D. 409.40 Mar. 2005 May. 2005
DFC 0293 - Doha Rayyan Sewerage Area Code : 61010 100,000.00 Herrenknecht :
Microtunneling Sub-Contractor AVN 800 800 mm I.D. 449.00 13 Jan. 2004 15 Jan. 2004
115. AL DARWISH Engineering Qatar Foundation-Education City Construction of Roads, 500,650.00 ISEKI 1500 1500 mm. I.D. Steel 90.00 13 Oct. 2003 25 Oct. 2003
(W.L.L.) Underground Parking Utility tunnel & Utilities - Contract No.; Actual Cut = Ø1800 lined Concrete Pipe
BP # 1C-1 mm.
116. HBK COMPANY, W.L.L. New Industrial Area Sewerage 21,033,536.15 Herrenknecht : Various: (I.D.)
Civil Project 675 AVN 800 500mm;400 & 250 2,452.46 July 2003 January 2005
AVN 1000 800mm; 700mm; 2,093.64 May 2003 March 2004
600; 450 & 400mm
AVN 1200 900mm & 800mm 2,337.35 March 2003 March 2004
TOTAL VALUE IN (QAR) 968,155,573.30 TOTAL DRIVE LENGTH in (lm.) 136,205.10
LENGTH
TYPE OF
CONTRACT OF DATE DATE
AJECT CLIENT PROJECT DESCRIPTION MACHINE PIPE DIAMETER
SL VALUE (QAR) DRIVE STARTED COMPLETED
USED
(L.M.)
INDIA
MICROTUNNELING
1 Municipal Corporation of Laying of Sewer Lines at Various Location at INR 41,812,500.00 Herrenknecht : Various: (I.D.) Mar. 1999 Dec. 2002
Greater Mumbai (MCGM) Mumbai By Microtunneling & Pipe Jacking Method Plus USD AVN 800 800 mm 931.97
(300mm to 1250mm Ø RCC Pipe) 3.778 Km 7,250,000.00 AVN 1000 1000 mm 2936.80
AVN 1200 TC 1250 mm (Sleeve 887.02
pipes)
Additional Works same as Additional Works same as above. 1.075 Km. INR 10,796,012.00 300 mm, 450 mm,
above. 1.075 Km. Plus USD 600 mm HDPE &
1,871,920.00 1175 mm RibLoc
(Carrier pipes)
TOTAL VALUE IN (INR) 52,608,512.00
Plus (USD) 9,121,920.00

SUMMARY OF MICROTUNNELING EXPERIENCE / DRIVE
QATAR (as of 30 th. April 2020)
ITEM MACHINE DESCRIPTION TOTAL METERAGE (Lm.)
1 AVN 800 - 1 8,719.97

2 AVN 800 - 2 15,727.15
3 AVN 800 - 3 17,402.42
4 AVN 800 – 3 Upsized to Ø1100 112.00
5 AVN 800 – 4 10,128.70
6 AVN 800 – 4 Upsized to Ø1100 185.00
7 RCM 800 – 5 2,834.44
8 AVN 800 – 6 9,348.14
9 AVN 800 – 6 Upsized to Ø1100 1,111.78
10 AVN 1000 10,274.47
11 AVN 1000 Upsized to Ø1100 2,253.70
12 AVN 1200 TC 14,702.93
13 AVN 1200 Upsized to Ø1400 1,080.97
14 ISEKI 1500 342.29
15 AVN 1600 3,150.35
16 AVND 2000 524.75
17 AVND 2000 3,228.27
18 AVND 2000 – A (M 544M) 4,168.56
19 AVND 2000 – A (M 544M) Upsized to Ø2400 4,293.94
20 AVND 2000 – B (M 999M) Upsized to Ø2400 12,044.96
21 AVND 2400 (M 1198M) 2,164.56
22 AVND 2400 (M 1198M) Upsized to Ø3000 2,445.33
23 MTS Perforator 2400 2,398.32
Total Length Accomplished 128,643.00 -
INDIA
ITEM MACHINE DESCRIPTION TOTAL METERAGE (Lm.)
1 AVN 800 931.97

2 AVN 1000 2,936.80
3 AVN 1250 887.02
Total Length Accomplished 4,755.79

SECTION-C Page 1 of 0
SECTION-D
SECTION-D Page 1 of 5
OWNER REPRESENTATIVE
GENERAL MANAGER
REHABILITATION
Renovations / Replacement
Surveyor
TENDERS / CONTRACTS OPERATIONS COUNTRY / AREA MANAGERS ADMINISTRATION DEPT. FINANCE DEPARTMENT
Estimator Maintenance Dept. Govt. Relations Chief Accountant
Pipe Jacking, Thrustboring Labours

Asst. Estimator
Supervisor/Foreman, Operators,
CAD Technicians, Labours
Horizontal Directional Drillings
Technicians, Labours
Piling / Shafts
Microtunneling
Workshop Assembly Section Camps
Purchasing Camp Boss
Store Keeper
Yard Supervisor
Camps
List of Managerial & Technical Supervisory Staff:
1. Luigi O. Stefanelli General Manager

2. Nicola Stefanelli Project’s Manager
3. Vladimir Nikolic Engineering Superintendent
4. Milos Radovanovic Contract’s Superintendent
5. Falah Sailfalin Sr. Civil Engineer
6. Jerome P. Siso Planning Engineer
7. J.John Denslin Office Engineer
8. Rajeeve Udumulla Quantity Surveyor
9. Dominador R. Mallilin Site Engineer (Civil Works)
10. Emmanuel Lagundino Workshop Fabrication Superintendent
11. Alwyn Nazareth Electrical/ Electronic / Superintendent
12. Branko Sokic Warehouse Supervisor/ Camp Boss
13. Marius Andrei Lungu Site In-charge
14. Armin Alic Site In-charge
15. Petrisor Andrei Petru Site In-charge
16. Kresimir Mihalak Site In-charge
17. Andrei Vasile Zaharia Site In-charge
18. Andres C. Gana Jr. Sr. Site Supervisor
19. Janpa Lachanna Site Supervisor
20. Kanhaiya Lal Yadav Site Supervisor
21. Narciso J. Patayan Site Supervisor
22. Raja Ram Sapkota Site Supervisor
23. Shubhana Shankar Chavan Site Supervisor
24. Suresh Makkara Site Supervisor
25. Vinod Gena Shelar Site Supervisor
26. Santosh Basnet Site Supervisor
27. Deepak Singh Sawad Site Supervisor
28. Tilak Thapa Site Supervisor
29. Abdul Hameed Vallanchira Site Supervisor
30. Florante Valdez Site Supervisor
31. Nazrudheen Tharakan Site Supervisor
32. Som Bahadur Damai Site Supervisor
33. Saddam Hossain Site Supervisor
34. Mohammed Imythiyaz Site Supervisor
35. Swapan Kumar Gain Civil Supervisor
36. Sajal Basu Civil Supervisor
37. Stephen A. Ablay Foreman – Civil Works
38. Ganesha Salian Sr. Safety Officer
39. Naseeb Reza Safety Officer
40. Jupiner C. Tomas Safety Officer
41. Aldrin U. Careng Safety Officer
42. Loe P. Palarao Safety Officer
43. Robert S. Andaya Safety Officer

44. Sunil Lama Safety Officer
45. Chandrashekhar Badugu Safety Officer
46. Dilshad Abdul Kalam Safety Officer
47. Simeon R. Eleria III Trainee Safety Officer
48. Marvin L. De Guzman Trainee Safety Officer
49. Dave M. Javier Trainee Safety Officer
50. Joselito N. Annang Trainee Safety Officer
51. Daryll James G. Patayan Trainee Safety Officer
52. Julio Andrew B. Medrano Trainee Safety Officer
53. Bernardo D. Diola Sr. Surveyor
54. Sanjay Kumar Shankar Chavan Sr. Surveyor
55. Larry A. Miras Surveyor
56. Sherwin M. Diola Surveyor
57. Mark Anthony V. Javellana Survey Aide
58. Wilson L. Anatalio Survey Aide
59. Darwin Parco Survey Aide
60. Dipak Suyal Thapa Survey Aide
61. Vishal KC Survey Aide
62. Donald Ivan D’Souza TBM Operations Supervisor
63. Joseph Ronald D’Souza Sr. TBM Operator
64. Mohammad Rafikul Islam TBM Operator
65. Danilo B. Reate TBM Operator
66. Luis B. Tagra TBM Operator
67. Gobinda Sarki TBM Operator
68. Raju Lamsal TBM Operator
69. Iurii Partyka TBM Operator
70. Marlon B. Cunsad TBM Operator
71. Somwang Duangphan TBM Operator
72. Samon Sinsap TBM Operator
73. Venkatesham Lokati TBM Operator
74. Loknath Adhikari TBM Operator
75. Dambar Bahadur Ban Trainee TBM Operator
76. Amit Kumar Yadav Trainee TBM Operator
77. Dipak Dhami Trainee TBM Operator
List of Manpower in Qatar:

JOB TITLE No.
1. General Manager 1
2. Micro-tunnelling Superintendent 1
3. Sr. Civil Engineer 1
4. Sr. Project Engineer 1
5. Administrative/Finance Officer 1
6. Administrative Assistant 5
7. Accounting Assistant 2
8. Secretary 1
9. Document Controller 1
10. Site Clerk 1
11. Office Boy 2
12. Store & Purchasing Officer 1
13. Translation Officer / PRO 1
14. Planning Engineer 1
15. Office Engineer 2
16. Quantity Surveyor 1
17. Site Engineer- Civil 1
18. Site In-charge 5
19. Sr. Site Supervisor 1
20. Site Supervisor 16
21. Civil Supervisor 2
22. Sr. Safety Officer 1
23. Safety Officer 8
24. Trainee Safety Officer 6
25. Mechanical Workshop Superintendent 1
26. Electrical/Electronic Superintendent 1
27. Workshop Fabrication Superintendent 1
28. Camp Boss 1
29. TBM Operations Supervisor 1
30. Sr. TBM Operator 1
31. TBM Operator 11
32. Trainee TBM Operator 3
33. Sr. Surveyor 2
34. Surveyor 2
35. Survey Aide 5
36. Crane Operator 26
37. JCB/ Excavator Operator 9
38. Heavy Duty Driver 26
39. Light Duty Driver 23
40. Store keeper 1
41. Laborer / Helper 8
42. Site Electrician 21
43. Industrial Electrician/ AC Technician 3
44. Auto Electrician 2
45. Electrical/Electronic Technician 6
46. Mechanic 23
47. Welder/Workshop Assistant Supervisor 1
48. Welder 24
49. Foreman- Civil Works 1
50. Team Leader- Civil Works 7
51. Carpenter 16
52. Mason 15
53. Rigger 8
54. Fitter 62
374
SECTION-E
Sl. PLANT SIZE

EQUIPMENT DESCRIPTION MODEL
No. NO.
MICROTUNNELING MACHINE & EQUIPMENT
1. Q354 AVND 2400 - (M-1198M) UPSIZABLE to AVN 3000 HERRENKNECHT

2. AVND 2000-A MACHINE (M-544M) UPSIZABLE TO
P 900
AVN 2400 (2400-A) HERRENKNECHT
3. AVND 2000-B MACHINE (M-999M) UPSIZABLE TO
P 715
2400 (2400-B) HERRENKNECHT
4. P 676 AVN 1600C MACHINE (M-777M) HERRENKNECHT
5. P 1001 ISEKI 1500 MACHINE ISEKI
6. AVN 1200 TC MACHINE (M-618M) UPSIZABLE TO
P 890
Ø1400/Ø1720 HERRENKNECHT
7. P 802 AVN 1100 MACHINE HERRENKNECHT
8. P 870 AVN 1000 MACHINE (M-534M) HERRENKNECHT
9. P 850 AVN 800-A MACHINE (M-269M) HERRENKNECHT
10. P 685 AVN 800-B MACHINE (M-77M) HERRENKNECHT
11. Q 137 AVN 800-C MACHINE (M-773M) SILVER COAST
12. P 877 AVN 800-D MACHINE (M-839M) HERRENKNECHT
13. RCM 800-E MACHINE (RCM) PALMIERI
14. AVN 800-F MACHINE (M-1599M) HERRENKNECHT
15. P 687 AVN 1600C + Mixed Cutter Head HERRENKNECHT
16. Q 352 BACK UP CAN FOR AVN 2400 - M1199 HERRENKNETCH
17. P 902 BACK UP CAN FOR AVND 2000AB MACHINE (2400-A) HERRENKNECHT
18. P 716 BACK UP CAN FOR AVND 2000AB MACHINE (2400-B) HERRENKNECHT
19. P 676 A BACK UP CAN FOR AVN 1600C HERRENKNECHT
20. P 891 F BACK UP CAN FOR ISEKI 1500 MACHINE ISEKI
21. P 891 BACK UP CAN FOR AVN 1200 MACHINE HERRENKNECHT
22. P 891 I BACK UP CAN FOR AVN 1100 MACHINE HERRENKNECHT
25. P 878 BACK UP CAN FOR AVN 800 -B MACHINE HERRENKNECHT
26. P 686 BACK UP CAN FOR AVN 800 -C MACHINE HERRENKNECHT
27. BACK UP CAN FOR AVN 800 -D MACHINE HERRENKNECHT
28. BACK UP CAN FOR RCM 800 -E MACHINE PALMIERI
29. BACK UP CAN FOR AVN 800 -F MACHINE HERRENKNECHT
30. P 717 AIR LOCK CAN w/ Tailskin FOR AVN 2000AB HERRENKNECHT
31. Q 346 CONTROL CABIN FOR AVN 2400 – M1199 HERRENKNECHT
32. P 901 CONTROL CABIN FOR AVND 2000A (M 545) HERRENKNECHT
33. P 718 CONTROL CABIN FOR AVND 2000B (M 998) HERRENKNECHT
34. P 640 CONTROL CABIN FOR AVN 1600 HERRENKNECHT
38. P 882 CONTROL CABIN FOR AVN 800-B HERRENKNECHT
39. P 683 CONTROL CABIN FOR AVN 800-C HERRENKNECHT
40. CONTROL CABIN FOR AVN 800-D HERRENKNECHT
41. CONTROL CABIN FOR RCM 800-E PALMIERI
42. CONTROL CABIN FOR AVN 800-F HERRENKNECHT
43. Q 352 A JACKING FRAME / PUSHING RING FOR AVN 2400 HERRENKNECHT
44. P 852 JACKING FRAME / PUSHING RING FOR AVND 2000 HERRENKNECHT
SECTION-E Page 1 of 13
Sl. PLANT SIZE

No. NO.
AB
45. P 711 RAIL WITH BACKWALL PLATE HERRENKNECHT
46. P 712 JACKING FRAME / PUSHING RING FOR AVND 2000 AB HERRENKNECHT
47. P 676 C JACKING FRAME / PUSHING RING FOR AVN 1600C HERRENKNECHT
48. P 852 F JACKING FRAME / PUSHING RING FOR ISEKI 1500 ISEKI
49. P 182A Jack SI No. 1821
50. P 182B Jack SI No. 1822
51. P 263A Kings Jack SI No. 2631
52. P 892 JACKING FRAME / PUSHING RING FOR AVN 1200 HERRENKNECHT
53. P 872 JACKING FRAME / PUSHING RING FOR AVN 1000 HERRENKNECHT
54. Q 118 JACKING FRAME / PUSHING RING FOR AVN 800 HERRENKNECHT
55. P 879 JACKING FRAME / PUSHING RING FOR AVN 800-B HERRENKNECHT
56. P 913 JACKING FRAME / PUSHING RING FOR AVN 800-C HERRENKNECHT
57. JACKING FRAME / PUSHING RING FOR AVN 800-D HERRENKNECHT
58. JACKING FRAME / PUSHING RING FOR RCM 800-E PALMIERI
59. JACKING FRAME / PUSHING RING FOR AVN 800-F HERRENKNECHT
60. P 907 MAIN JACKING STATION
61. Q 135 HYDRAULIC CYLINDER
62. P 954 EXTENSION KIT WITH ROCK CUTTING HEAD
1. CONTAINER STORE ROOM FOR AVN 2400A 20 Ft. long
2. P 530 CONTAINER STORE ROOM HERRENKNECHT 6 x 2.4 M
3. P 543 CONTAINER STORE ROOM HERRENKNECHT 6 x 2.4 M
4. P 680 CONTAINER STORE ROOM FOR AVN 800 20 Ft. long
5. Q 107 CONTAINER STORE ROOM 20 Ft. long
7. Q 109 CONTAINER STORE ROOM FOR AVN 2400B 20 Ft. long
8. Q 109B CONTAINER STORE ROOM FOR AVN 2400B 20 Ft. long
12. P 677 CONTAINER STORE ROOM #1 FOR AVN 800-E 20 Ft. long
13. P 678 CONTAINER STORE ROOM #2 (40 Ft) 40 Ft. long
14. P 679 CONTAINER STORE ROOM #3 (6m) 20 Ft. long
16. P 956 CONTAINER STORE ROOM 20 Ft. long
17. Q202 CONTAINER STORE ROOM 20 Ft. long
18. Q219 CONTAINER STORE ROOM 20 Ft. long
19. CONTAINERD STORE ROOM FOR AVN 800-F (New) 20 Ft. long
20. CONTAINER STORE ROOM 20 Ft. long
21. CONTAINER STORE ROOM 20 Ft. long
22. CONTAINER STORE ROOM FOR AVN 800-C 20 Ft. long
23. CONTAINER STORE ROOM FOR AVN 800-D 20 Ft. long
24. CONTAINER STORE ROOM CIVIL TEAM 20 Ft. long
25. CONTAINER STORE ROOM FOR AVN 800-B 20 Ft. long
Sl. PLANT SIZE

No. NO.
OTHER MICROTUNNELING EQUIPMENT
1. FLOW METERS - FEED & SLURRY HERRENKNECHT

2. BENTONITE SCHIMER STATION 1 TO 10 HERRENKNECHT
3. BENTONITE HOSES
4. HYDRAULIC HOSES
5. LEAKAGE HOSES
6. P 908 INTERJACK STATION; IJS- DN 2000
7. P 913 INTERJACK STATION; IJS- DN 2000
8. INTER JACK SLEEVE with PUSH RING - 7 nos.
9. SLURY HOSES ; 100 mm Ø
10. LEAKAGE HOSES
11. STEERING HOSES
12. CUTTING HEAD HOSE
13. INTERJACK STATION HOSE
14. AIR HOSES
15. JACKING FRAME HOSE
16. WATER HOSE 25mm. Ø
17. FLEXIBLE HOSE 100mm.Ø
18. VICTAULIC CLAMPS
19. INTERMIDIATE PUMP CABLE HERRENKNECHT
20. FEED PUMP EXTENSION CABLE
21. SLURRY PIPE 4"Ø (B.I. PIPE) SINGLE
22. SLURRY PIPE 4"Ø (B.I. PIPE) DOUBLE
23. PANEL BOXES
24. Q 218 COMPACTOR MACHINE
25. DATA CABLES
26. BENTONITE CABLES
27. ENTRANCE RING FOR AVN 1200
30. ENTRANCE RING FOR AVN 800-A
31. ENTRANCE RING FOR AVN 800-B
32. P 633 SEDIMENTATION TANK
36. SEPARATION PLANT BAUER
37. SEPARATION PLANT BAUER
38. P 610 SEPARATION PLANT SCHAUENBURG
39. Q 146 SEPARATION PLANT SCHAUENBURG
40. P1102 SEPARATION PLANT MUNGO 1
41. SEPARATION PLANT MUNGO 2
42. SEPARATION PLANT MUNGO 3
43. Q 256 SEPARATION PLANT SCHAUENBURG
44. P 952 SEPARATION PLANT SCHAUENBURG
45. Q 115 LUBRICATION UNIT
46. BRIDGE/WALK WAY
Sl. PLANT SIZE

No. NO.
AUGERING EQUIPMENT
1. P 126 48" AUGER MACHINE RICHMOND

2. P 127 24" AMERICAN AUGER MACHINE
3.
SURVEYING EQUIPMENT
1. BUILDER T100 ELECTRONIC THEODOLITE LEICA SN 901460

2. AUTOMATIC LEVEL E2-4 SOKKIA 300225
3. AUTOMATIC LEVEL AC-2S NIKON 609543
4. AUTOMATIC LEVEL NA2 LEICA 657861
5. BUILDER T100 ELECTRONIC THEODOLITE LEICA 902753
6. AUTOMATIC LEVEL C3-30 SOKKIA 484276
7. AUTOMATIC LEVEL E2-4 SOKKIA 302476
8. THEODOLITE NE-101 NIKON 900352
9. AUTOMATIC LEVEL SOKKIA 576108
10. OPTICAL THEODOLITE J2-2 SOKKIA 103187
11. AUTOMATIC LEVEL NA720 LEICA 5318301
12. AUTOMATIC LEVEL C41 SOKKIA 017575
13. OPTICAL THEODOLITE T16 LEICA 349092
14. WILD DIOR 300 2 S LEICA 9185117
15. WILD DIOR 300 2 S LEICA 9185110
16. WILD T1010 LEICA S 296
17. Q 124 LASER PRECISION DG-511 SPECTRA SN: 9650
18. Q 125 LASER TRIMBLE DG-511 SPECTRA SN: 11082
19. Q 001 LASER PIPE LAYING SN: 676666
24. Q 006 LASER PIPE LAYING
27. Q 009 LASER PIPE LAYING
28. Q 010 LASER PIPE LAYING SN: 308-614
36. Q 018 TARGET GUIDE SYSTEM SN: 23-276-058
37. Q 019 TARGET GUIDE SYSTEM SN: 23-135-392
38. Q 020 TARGET GUIDE SYSTEM SN: 037.004.00
39. Q 021 TARGET GUIDE SYSTEM SN2411-61-611
Sl. PLANT SIZE

No. NO.
45. P 341 GROUND PROBE RADAR
46. S 284 DUMPY LEVEL SOKIA SN 017575
47. Q 127 C330 TRIPOD
EARTH MOVER
1. Q 163 BACKHOE LOADER JCB
CRANES / TRUCKS
1. P 590 CRANE (50 TONS) P&H

2. P 495 HYDRUALIC TELESCOPIC CRANE (12 TONS) ACE SN 121296
3. P 589 MOBILE CRANE (50 TONS) LORAIN
4. P 1108 MOBILE CRANE / POCLAIN (75 TONS) PPM 35217 (P. No.)
5. P 1109 MOBILE CRANE (50 TONS) LORAIN
6. Q 369 MOBILE CRANE (QY70K) XCMG Plate # 52195
9. P1110A Overhead Crane 10 Ton/Kone
10. P1110B Overhead Crane 10 Ton/Kone
11. P 1124 TRUCK CRANE (100 TONS) XCMG QY 100K
12. Q 254 220 Ton GMK 5220 New CRANE GROVE
13. Q 269 60 TON A 600 CRANE-1 TEREX 39242
14. Q 270 60 TON A 600 CRANE-2 TEREX
15. P 751 CONVEYOR
16. Q 247 WHEEL LOADER(ZL50G) XCMG 48660
17. Q 248 DUMP TRUCK FOTON 233352
18. Q 265 DUMP TRUCK FOTON
19. Q 228 FORKLIFT TRUCK TCM Plate # 37660
20. Q 264 TRUCK (4 TONS) FOTON
21. Q 266 TRUCK 1846 (Trailor) MERCEDES BENZ 215839
22. Q 267 TRUCK 1836 (Trailor) MERCEDES BENZ 215862
23. Q 250 Trailer 30313
24. Q 251 Trailer 30314
25. Q 253 LOW BED TRAILER New 32370
26. Q 252 SEWAGE TANKER 31116
27. Q 258 SEWAGE TANKER
28. Q 262 SEWAGE TANKER
29. Q 318 SEWAGE WATER TANKER
30. Q 239 SEWAGE WATER TANKER
31. Q 257 TRACTOR HEAD FOTON
32. Q 263 TRACTOR HEAD FOTON
33. Q 399 DAIMLER TRACTOR HEAD (NEW) FOTON Plate # 284116
34. Q 400 DAIMLER TRACTOR HEAD (NEW) FOTON Plate # 284091
33. Q 300 EXCAVATOR w/ IB 400 S YANMAR
34. Q 400 EXCAVATOR VIO 55/ ICM 400 YANMAR Plate # 34461
Sl. PLANT SIZE

No. NO.
COMPRESSORS
1. P 145 PORTABLE COMPRESSOR (AVN 1000) SONEE 12765

2. P 329 INGERSOL RAND AIR COMPRESSOR (AVN 1200) MOD XP P750
3. Q 101 AIR COMPRESSOR ATLAS
4. Q301 AIR COMPRESSOR 270 litre NF10180
WELDING EQUIPMENT
1. WELDING MACHINE DOUBLE HORSE SN400

2. WELDING MACHINE SIP 300
3. WELDING MACHINE THYROLUX
4. P 798 WELDING MACHINE
7. P 835 WELDING MACHINE LINCOLN
8. LINEAR 400 DD WELDING MACHINE TELWIN
9. WELDING MACHINE DOUBLE HORSE
TUNNEL CONTROL LAZERS
1. L 296 AMA LASER SYSTEM (AVN 1000) AMA SLP SN: 1378
2. LASER OHME VL-30
3. LASER VL - 70 13578
4. LASER VL - 70 41538
5. LASER GEO Type
6. LASER VL - 50 308614
7. LASER VL - 70 507049
8. P 719 LASER GGS KL-76 GEO 676666
9. LASER KL-75 476692
10. Q 242 LASER GGS VL-70 GEO 42055
11. Q 243 LASER GGS VL-70 GEO 42057
12. L 301 LASER GGS KL-76 GEO 676667
13. TARGET GUIDE SYSTEM ELS-2
14. TARGET GUIDE SYSTEM ELS-2 23276058
16. TARGET GUIDE SYSTEM PALMIERI 037.004.00
18. 999 TARGET GUIDE SYSTEM ELS-2 23062211
GENERATORS
1. Q 164 GENERATOR 68 KVA AKSA

3. P 627 GENERATOR 68 KVA AKSA
Sl. PLANT SIZE

No. NO.
6. Q 165 GENERATOR 100 KVA PERKINS
7. P 546 GENERATOR 250 KVA PERKINS
8. P 692 GENERATOR 1250 KVA CATERPILLAR
11. P 611 GENERATOR - 250 KVA CATERPILLAR 3306
12. P 180 GENERATOR 250 KVA CATERPILLAR 99030220
13. DD 63 PORTABLE GENERATOR LEISTER
14. Q 211 GENERATOR 250 KVA KIRLOSKAR
15. Q 220 GENERATOR 250 KVA KIRLOSKAR
17. Q 238 GENERATOR 500 KVA PERKINS
18. Q 268 GENERATOR 320 KVA CATERPILLAR
21. P 178 GENERATOR ONAN
WATER TREATMENT MACHINE
1. Q 240 R.O. GPD 12000 WATER TREATMENT MACHINE
AIR TANKS
1. AT 01 AIR RECEIVER TANK
MOULDS
1. P 780 HYDRAULIC POWER UNIT CORSETTI

2. MOULDS AND ACCESSORIES TO MANUFACTURE
PC 66 &
DOUBLE REINFORECED CONCRETE JACKING PIPES CORSETTI
67
800 mm. Ø
PC 69 DOUBLE REINFORECED CONCRETE JACKING PIPES CORSETTI
1250 mm. Ø
4. PC 68 PIPE MOULD VIBRATION PANEL CORSETTI
PC 70 &
DOUBLE REINFORECED CONCRETE JACKING PIPES CORSETTI
71
1000 mm. Ø
PC 72 DOUBLE REINFORECED CONCRETE JACKING PIPES CORSETTI
1000 mm. Ø
GROUT PUMPS
1. AP/OL 90 S -
Q 150 GROUTING MACHINE
CLIVIO ETA
2. AP/OL 90 S -
Q 210 BENTONITE MACHINE
CLIVIO ETA
3. AP/OL 90 S -
CLIVIO ETA
4. P 215 BENTONITE MIXER KILLER SD
5. P 235 BENTONITE MIXER KELLER
Sl. PLANT SIZE

No. NO.
6. P 616 BENTONITE MIXER KELLER
7. P 212 BENTONITE PUMP & MIXER COLCRETE
8. P 912 AUTOMATIC LUBRICATION SYSTEM HANY
9. COLCRETE
EURODRILL
10. P 645 BENTONITE MACHINE HANY
11. P 642 BENTONITE MACHINE HANY
12. P 697 BENTONITE MACHINE
13. Q 081 BENTONITE MACHINE
16. COLCRETE
EURODRILL
17. Q 085 BENTONITE MACHINE HANY
18.
SUBMERSIBLE PUMPS
1. 2" SUBMERSIBLE PUMP PUMP ASIA

8. Q 207 2" SUBMERSIBLE PUMP GRINDEX 981014
9. Q 174 DEWATERING PUMP 4" GRINDEX
10. 4" SUBMERSIBLE PUMP ABS 54006484
23. Q184 4" SUBMERSIBLE PUMP GRINDEX 951173
Sl. PLANT SIZE

No. NO.
52. Q 271 8" SUBMERSIBLE PUMP ABS 20502158
53. Q 272 8" SUBMERSIBLE PUMP ABS 20502159
60. Q 160 HIGH PRESSURE WATER PUMP MISTRAL
TUNNELLING PUMPS
1. FEED PUMP 20 HP (AVN 1200) DENVER ORION

2. FEED PUMP (AVN 1000) ETANORM
3. FEED PUMP ETANORM
4. Q 236 FEED PUMP ETANORM 23500760
5. FEED PUMP 20 HP
6. FEED PUMP 90KW KSB MOTOR
7. P 903 FEED PUMP KSB MOTOR
8. FEED PUMP 90 KW KSB MOTOR
9. FEED PUMP WARMAN
10. SLURRY PUMP (AVN 800 #2) PANZER
11. SLURRY PUMP 35 HP (AVN 1200) PANZER
12. SLURRY PUMP (AVN 800) PANZER
13. SLURRY PUMP (DISCHARGE PUMP; 90 kw.) PANZER
14. SLURRY PUMP PANZER
15. Q 235 SLURRY PUMP HABERMANN
16. P 682 SLURRY PUMP 6" WARMAN
18. Q 086 SLURRY PUMP PANZER
19. Q 087 SLURRY PUMP PANZER
Sl. PLANT SIZE

No. NO.
21. Q 232 SLURRY PUMP TURO ITALIA IT 112631
22. Q 233 SLURRY PUMP TURO ITALIA IT 112632
23. Q237 INTERMEDIATE PUMP HABERMANN
24. INTERMEDIATE PUMP INT 100 HABERMANN
25. INTERMEDIATE PUMP VEM MOTORS 134654/0001H
26. INTERMEDIATE PUMP HABERMANN 1102497
30. Q 234 INTERMEDIATE PUMP VEM MOTORS 6008476
PUMPS AND ACCESSORIES
1. Q 192 DEWATERING PUMP 10" FLYT BWS 250

7. DEWATERING PUMP 4" FLYT BWS 100
8. Q 132 DEWATERING PUMP 4" VARISCO
12. DEWATERING PUMP 4" VARISCO
16. Q 212 DEWATERING PUMP 6" HUDG Diesel
17. P 632 HIGH PRESSURE WATER PUMP
18. P 207 HIGH PRESSURE WATER PUMP
19. HIGH PRESSURE PUMP URACA HERRENKNECHT 112 339 M 16
20. HIGH PRESSURE PUMP 09121001
21. BOOSTER PUMP 5.5 kw
22. BOOSTER PUMP 5.5 kw
23. WATER PUMP 2.2 kw
24. Q 259 WATER PUMP SPERONI
25. Q 260 WATER PUMP SPERONI
26. SEWAGE PUMP SWP 001 SPERONI MOTOR
TANKS AND DRUMS
1. P 786 DIESEL STORAGE TANK

2. Q 070 DIESEL STORAGE TANK (Twin Tank) FABRICATED 
3. Q 071 DIESEL STORAGE TANK (Twin Tank) FABRICATED 
4. Q 059 DIESEL STORAGE TANK 5000 Litres Capacity 
5. Q302 DIESEL STORAGE TANK (Twin Tank) FABRICATED 
6. Q303 DIESEL STORAGE TANK (Twin Tank) FABRICATED 

Sl. PLANT SIZE

No. NO.
7. P 635 A SLURRY TANK 1 FABRICATED
8. P 635 B SLURRY TANK 2 FABRICATED
9. P 684 SLURRY TANK 3 FABRICATED
10. Q 060 SLURRY TANK 4 (Long) FABRICATED
11. Q 061 SLURRY TANK 5 (6 Mtr X 2 Mtr) FABRICATED
22. Q069 SLURRY TANK 16 (6 Mtr X 2 Mtr) FABRICATED
27. Q 108 CYLINDER WATER TANK BIG 1
28. Q 109 CYLINDER WATER TANK BIG 2
LOOSE TOOLS & OTHERS
1. P 314 ROCK DRILL ATLAS COPCO PNA048847A

2. P 316 ROCK DRILL ATLAS COPCO PNA046993A
3. P 915 BOLT TENSIONING EQUIPMENT HP
4. RS 05 SPLITTER DARDA
5. Q 102 AXIAL FLOW FAN KORFMANN
6. P 619 BOYLE DRILL PRESS BOYLE
7. Q 185 LATHE MACHINE TRENCIN 40C-50C
8. Q 244 ABRASIVE BLASTING MACHINE P7601R WESTCO M-05.3365
9. P 967 DRILL PRESS
10. Q 103 CHEMICAL TOILET #33A
13. Q 168 CHEMICAL TOILET #A423
16. CHEMICAL TOILET #415
17. CHEMICAL TOILET #539
18. Q 298 CHEMICAL TOILET # 918
19. Q 299 CHEMICAL TOILET # 919
20. Q 116 JACK HAMMER CHISEL TEX
21. P 620 SAND PUMP
22. P 710 A HYDRAULIC JACK HERRENKNECHT
23. P 710 B HYDRAULIC JACK HERRENKNECHT
24. P 710 C HYDRAULIC JACK HERRENKNECHT
Sl. PLANT SIZE

No. NO.
25. P 710 D HYDRAULIC JACK HERRENKNECHT
26. HYDRAULIC JACK HERRENKNECHT
27. Q 141 HYDRAULIC MOTOR HERRENKNECHT
POWER TOOLS
1. CIRCULAR SAW DEWALT

2. BENCH GRINDER BLACK&DECKER
3. BENCH GRINDER BLACK&DECKER
4. BENCH GRINDER VIRAS
5. CIRCULAR SAW (WHEEL CUTTER) XEST LING
6. GRINDING MACHINE 4" DEWALT
8. GRINDING MACHINE 4" MAKITA
25. HAND DRILL DEWALT
30. HAND DRILL MAKITA
31. HAND DRILL MAKITA
32. HOT BLOWER LEISTER
40. JACK HAMMER BIG ATLAS COUPCO
41. JACK HAMMER SMALL ATLAS COUPCO
42. JACK HAMMER TE X220
43. HYDRAULIC JACK 1 - 20 Ton
Sl. PLANT SIZE

No. NO.
44. HYDRAULIC JACK 2 - 20 Ton
45. CONCRETE VIBRATOR ROBIN
46. JIG SAW MACHINE DEWALT
VEHICLES
PLANT
TYPE / DESCRIPTION MODEL PLATE No.
No
1. V 181 SERVICE VEHICLE NISSAN URVAN 159057
2. V 182 SERVICE VEHICLE NISSAN PICKUP 19955
5. V 204 3 Ton PICKUP / TRUCK MITSUBISHI 165654
6. NISSAN X-TRAIL 352490
9. V 211 PICK UP VEHICLE NISSAN 165431
10. TIIDA 1.6 STD NISSAN 60752
12. V 221 NISSAN XTERRA NISSAN 396478
13. V 222 L-300 Bus 2.0 12 Seater MITSUBISHI 68554
14. V 223 PICKUP VEHICLE NISSAN D/C 27220
17. V 226 BUS NISSAN URVAN 27223
18. V 227 TIIDA 1.6 STD NISSAN 99352
19. V 228 CIVILIAN 26STR NISSAN 29791
20. V 229 CIVILIAN 4.5 SWB DX2 NISSAN 74179
23. V 232 DIESEL CARGO TRUCK / BOOM TRUCK NISSAN 76822
28. V 237 NISSAN SUNNY 1.6 PE A/T P.1 NISSAN 407193
29. V 238 NISSAN SUNNY 1.6 PE A/T P.1 NISSAN 342936
31. V 240 NISSAN X-TRAIL NISSAN 248591
32. V 242 URVAN NISSAN 208927
35. ALTIMA NISSAN 295985
36. ALTIMA NISSAN 447100
37. V 245 GRAND VITARA SUZUKI 467586
38. V 246 Alpha Romeo Car 503078
39. V 247 Toureg VOLKSWAGEN 533931
SECTION-F
AJECT MICROTUNNELLING METHOD STATEMENT
GENERAL
The AJECT MICROTUNNELLING MACHINE (TBM) system is complete with all equipment necessary to drive non man-
entry tunnels by the pipe jacking method.
The system is design for tunneling without the use of ground improvement processes such as a compressed air, ground
treatment or freezing in water bearing ground with a head of up to 20 meters of ground water.
Owing to the small size of the launch and reception shafts by the system and the compact containerized design of the
equipment, it is ideal for use in the urban areas.
TUNNELLING OPERATION
The cutting head is thrust against the tunnel face by hydraulic cylinders located in the launching shaft.
To commence a drive particularly in condition under the ground water level, the head is capable of cutting its way through
the concrete wall of the launch shaft through a seal assembly bolted to the wall to exclude ground water.
Thus it is also capable of cutting its way through the concrete wall of the reception shaft in the same manner, again through a
seal assembly to exclude ground water if necessary.
CUTTING HEAD - SOFT GROUND
The cutting wheel is equipped by carbide tipped tools to cut the entire face of the tunnel. Excavated material passes through
the openings in the cutting wheel into the crushing / mixing chamber.
Here, the conical crusher reduces the material to a size suitable for conveying to the surface settling tank by pump, water
being injected through nozzles in the crushing / mixing chamber to assist mixing without blockage.
The cutting wheel is driven by electrical motors located with the cutting head assembly – thus excavating and crushing
power is not dependent upon distance from the launch shaft as with auger driven equipment.
CUTTING HEAD – ROCK
The cutting wheel is equipped by the hardened discs which are designed to excavate by bursting hard rock strata.
The particles produced are slivers and flakes of rocks which pass through the head with a secondary grinding action.
Then they pass through a rotation hardened steel tube along with injected water and are transported back to the setting tanks.
The disk head is driven by a series of motors each driving a pinion which engages with a communal ring gear.
The speed of head rotation can be varied as can the energy input to suit the rock type and strength.
CUTTING HEAD – GENERAL
The cutting head assembly consists of two sections which are articulated to allow movement of up to 3.5 degrees in and
direction to each enable precise steering of the thrust.
SECTION-F Page 1 of 22
MATERIAL CONVEYANCE
A centrifugal pump located next to the settling tank on the surface pressurizes the feed water to the crushing / mixing
chamber nozzles. The reduced excavated material is mixed with the feed water to form slurry which is pumped out by the
slurry pump located in the launch shaft.
The pumps have infinitely variable speed controls to adopt the varying ground condition and balance the flow rates.
A by-pass valve system within the cutting head enables washing out of the lines and partial recirculation. These valve also
isolate the cutting head whilst the pipeline is broken to insert a new concrete (or other pipe material) pipe. Thus, face support
can be maintained whilst the slurry material transport system is disconnected when putting a new jacking pipe.
The slurry is pumped into a settling tank on the surface from which the feed water is drawn. Excavated material is removed
at interval from the settling tank as required.
LAUNCH SHAFT
The jacking rig rest on the floor of the launch shaft and serves as a cradle for the launch of the machine and the tunnel lining
pipes. The reaction for the pipe thrusting forces is provided by the shaft wall, at the rear of the jacking rig being suitably
shaped to bear against it.
The pipes are thrust forward by the powerful short stroke hydraulic cylinders via a push ring to distribute the jacking forces
into the last pipe. The jacking rig has an integral ratchet device to allow the pushing of long pipes (up to 3.00 meters) with
short stroke cylinders. Thus pipes of up to 6.00 meters length can be launched from shafts of 9.00 lengths and upwards
depending on pipes' outside diameter.
RECEPTION SHAFTS
Normally, shafts of size 5 x 4 meters or 4 meters diameter are required to permit swift and easy removal of the cutting head.
LENGTHS OF THRUST
Under normal conditions, thrust of up to 100 meters between launch and reception shafts have been achieved. Length of
circa 80 meters are easily achievable but with longer thrusts ground condition may necessitate high jacking forces, limited by
jacking pipe strength. Laser resolution may also fall off in proportion to length of thrust, reducing accuracy.
The standard machine package includes hydraulic hoses, electric cables and slurry pipes. The jacking system for this
machine is capable of producing a force up to 1200 tons.
CONTROL / POWER PACK MODULE
The control / power pack module is housed within an ISO standard freight container providing rapid relocation from shaft to
shaft.
The module is sited above the launch shaft, thus guarding it. Hand railing and lighting are included. The container roof has a
crane runway beam which can be pulled out to cover the pipe stockyard and the hoist capacity is adequate to handle pipes,
the cutting head assembly and the jacking rig.
The container is soundproofed.
GUIDANCE SYSTEM
A laser guidance system has been developed specifically for use with this microtunnelling system.
A plate is placed within the cutting head for the impinging laser beam to define the exact position of the machine prior to
work start. The laser is preset to the desired grade (vertical axes). During the tunnel execution the machine operator “steers”
the cutting head to the desired pre defined horizontal and vertical tolerance. Thus gravity sewers and similar utilities can be
installed to stringent criteria without surface disruption.
TOLERANCE
Tolerance is subject to the ground conditions, quality of pipe joints, and diameter of pipes being placed.
Individual project shall be agreed taking note of the above and the duty required.
EQUIPMENT DETAILS
MICROTUNNELING - TECHNICAL SPECIFICATIONS The HERRENKNECHT AVN Tunneling system is

complete with all equipment necessary to drive tunnels
AVN 800 Tunneling Machine by the pipe jacking method.
The HERRENKNECHT AVN Tunneling system

comprises of:
1. Cutting Head (machine).

2. Control Container / powerpack module.
3. Jacking frame.
4. Feed and Slurry pumps.
5. Two surface located flowmeters.
CONTROL PANEL
Guidance System
Control Guidance
Panel System
Computer
Guidance System
Electric
Control
Cable
Laser Laser
Target
GENERAL INFORMATION
Jacking
Frame
The AVN 800 tunneling machine was designed and
built for Arabian Jacking Enterprises for Contracting &
Trading Co. (AJECT) as such, while of an established
design, the machine is to be considered to have been
specifically built for use in the ground conditions to be
encountered, and for the pipe jacking method to be
used.
The machine would be suitable for use in certain other

ground conditions, and with minor modifications, and
with other types of pipe. Before such use, however, it
is recommended that Herrenknecht International be
consulted.
The life and availability of the machine is dependent

upon the correct operation and maintenance procedures
being followed, and it is imperative that staffs working
on the machine are familiar with the information
contained within this manual. This will help ensure as Slurry Pump
far as possible that production can be maximized, and
downtime and accidents minimized.
MACHINE AND EQUIPMENT WEIGHTS Outside Diameter 975mm

of machine.
MACHINE LIFTING POINTS
Steering cylinders 3 No.
130 x 90 x 50mm
Two lifting points are fitted to the machine and two on
stroke
the back-up pipe, both sets of two are located central to
the crown of the cutting head, machine can and back-
Bypass Cylinder DN100
up pipe sections.
CUTTING WHEEL
Type 1 No. hydraulic motor unit with

Lifting Lug splined connection to planetary
reduction gearbox, direct to
Bolt drive shaft within cutting head.
Cutting Wheel speed Variable within 0 – 6.5 rev/min.

ENSURE LIFTING EYE BOLTS AND THREADS
ARE IN GOOD CONDITION, DO NOT ATTEMPT BACK-UP PIPE
TO LIFT MACHINE WITH DAMAGED OR WORN Total Length 2300mm.
LIFTING DEVICES.
Outside Diameter 975mm.
WEIGHTS Lighting 2No. Halogen Lamps
Bentonite Lubricant Injection 3No. Ports
Cutting Wheel 2.00 tonne
Equi-Spaced 120 degrees.
Machine 4.00 tonne
Back-up pipe 1.50 tonne
OIL CAPACITIES
Steer Cylinder 0.06 tonne Hydraulic oil tank-container 1000 liters.
(ARAL VITAM GF46)
Control Container 12.0 tonne
Power Pack
Cutting wheel Drive 12liters
Slurry Pump 30 KW 1.00 tonne Gearbox (machine). (ARAL DEGOL BMB220)
Feed Pump 25 KW 0.50 tonne

Cutting Head bearing – 25 liters
Flow meter – feed 0.08 tonne drive gear oil (machine) (ARAL DEGOL BMB220)
Flow meter – slurry 0.08 tonne

ELECTRICAL INSTALLATION
Type of protection (container) IP55
Motors Type of protection (machine) IP57
Type of protection (ELS target) IP88
45KW Cutting Wheel Drive 0.25 tonne
Type of protection (Feed pump motor) IP55
30KW Push system and 0.20 tonne
Interjacks Type of protection (slurry pump motor). IP57
1.5KW Steering System, 0.04 tonne
INSTALLED POWER
Bypass System
Cutting wheel drive motor 45kW
and Dynex Pilot
Oil Supply Push System 30kW
Push System Flushing 1.5kW
MACHINE DIMENSIONS AND TECHNICAL
DATA Feed pump 25kW
Slurry discharge pumps 30kW
TUNNELING MACHINE
AUXILLARY POWER
Type of Machine AVN800B Tunneling
Machine. Laser 12V
Auxiliary sockets 110/240V(container)
Total Length of Machine 2300mm
EQUIPMENT DETAILS
MICROTUNNELING - TECHNICAL SPECIFICATIONS 4. ELS Laser target

5. Bypass system
AVN 1000 Tunneling Machine 6. Electrical supply
7. Control container, guidance system and powerpack
module.
8. Hydraulics complete with cooling system.
9. Feed / Slurry discharge pumps.
10. Push system jacking frame for 4500mm Ø Shaft.
11. Two surface located floemeters.
MACHINE AND EQUIPMENT WEIGHTS
WEIGHTS
Cutting Wheel 2.50 tonne
Machine 7.60 tonne
Back-up pipe 2.30 tonne
Steer Cylinder 0.08 tonne
Control Container 8.50 tonne
GENERAL INFORMATION Power Pack
Slurry Pump 30 KW 1.00 tonne
The “M534” AVN 1000 tunneling machine was
designed and built for Arabian Jacking Enterprises for Feed Pump 25 KW 0.50 tonne
Contracting & Trading Co. (AJECT) as such, while of Flow meter – feed 0.08 tonne
an established design, the machine is to be considered
to have been specifically built for use in the ground Flow meter – slurry 0.08 tonne
conditions to be encountered, and for the pipe jacking
method to be used. Motors
75KW Cutting Wheel Drive 0.35 tonne
The machine would be suitable for use in certain other
ground conditions, and with minor modifications, and 30KW Push system and 0.27 tonne
with other types of pipe. Before such use, however, it Interjacks
is recommended that Herrenknecht International be 1.5KWSteering System, 0.04 tonne
consulted. Bypass System
and Dynex Pilot
The life and availability of the machine is dependent Oil Supply
upon the correct operation and maintenance procedures
being followed, and it is imperative that staffs working MACHINE DIMENSIONS AND
on the machine are familiar with the information TECHNICAL DATA
contained within this manual. This will help ensure as
far as possible that production can be maximized, and TUNNELING MACHINE
downtime and accidents minimized.
Type of Machine AVN1000 Tunneling
The HERRENKNECHT AVN Tunneling system is Machine.
complete with all equipment necessary to drive tunnels
by the pipe jacking method. Total Length of Machine 2970mm
The HERRENKNECHT AVN Tunneling system Outside Diameter 1220mm
comprises of: of machine.
1. Circular “AVN 1000” articulated cutting head and Steering cylinders 3 No.
660 x 500bar x 60mm
maintenance section. stroke
2. Rock cutting wheel and drive unit.
3. Back-up pipe with 3No. bentonite injection ports. Bypass Cylinder DN100
CUTTING WHEEL AUXILLARY POWER

Type Four Spoke type, rock
cutting wheel Laser 12V
Auxiliary sockets 110/240V
Cutting Tools Disc cutters
(container)
Weight 2.5 tonne.
TECHNICAL DESCRIPTION
GENERAL
CUTTING WHEEL DRIVE
The AVN1000 Tunneling machine is designed as a
Type 1 No. hydraulic motor unit
remotely controlled machine of 1220 diameter capable
with splined connection to
of operating in conventional ‘Slurry’ mode.
planetary reduction
gearbox, direct to drive
The machine consists of a hard rock cutting wheel,
shaft within cutting head.
with a boring diameter of 1250mm which is mounted
on a central drive shaft housed in the cutting head
Cutting Wheel speed Variable within 0 – 4.5
section. A machine can is attached to the cutting wheel
rev/min.
section by three steering cylinders.
BACK-UP PIPE
The machine is operated from the surface located
Total Length 2500mm. control container which contains the main operators
control panel, to control the operation of the machine
Outside Diameter 1220mm.
and associated systems, together with the hydraulic
Lighting 2No. Halogen powerpack to operate the machine, main jacking
cylinders, located in the bottom of the launch shaft,
Lamps
and the interjack stations located at various positions in
Bentonite Lubricant Injection 3No. Ports Equi-Spaced the pipeline.
120 degrees.
CUTTING WHEEL
OIL CAPACITIES The cutting wheel is driven by a hydraulic motor and

Hydraulic oil tank-container 1000 liters. gearbox and is fitted with replaceable disc type cutting
(ARAL VITAM GF46) tools and scrapers within the center and around the
outer periphery of the wheel. the cutting wheel is
Cutting wheel Drive 12liters designed to allow the cutting tools to be charged from
Gearbox (machine). (ARAL DEGOL BMB220) the front of the wheel.
Cutting Head bearing – 25 liters The function of the cutting wheel is to cut material
drive gear oil (machine) (ARAL DEGOL BMB220) from the tunnel face and agitate and mix the material
with the water or bentonite being pumped into the
ELECTRICAL INSTALLATION excavation chamber in order that it may be removed to
the surface as a slurry suspension.
Type of protection (container) IP55
The cutting wheel will operate in either direction of
Type of protection (machine) IP65
rotation, from o to 4.5 rpm in order that wear on the
Type of protection (ELS target) IP88 cutting tools can be kept balanced, and that any
Type of protection (Feed pump motor) IP55
tendency for the machine to roll, due to reaction of
Type of protection (slurry pump motor) IP57 cutting torque, can be corrected by rotating the cutting
wheel in the opposite direction to the roll.
INSTALLED POWER
CUTTING WHEEL DRIVE
Cutting wheel drive motor 75kW
The cutting wheel is driven through a hydraulic motor
Push System 30kW connected to a reduction gearbox by a splined shaft.
the reduction gearbox is connected in turn to a splined
Push System Flushing 1.5kW
drive shaft.
Feed pump 25kW
The drive shaft is connected to the main drive bearing
Slurry discharge pumps 30kW
which is bolted to the cutting wheel. the main bearing
is carried in roller bearings to react to redial and axial and four screw jacks are provided for fine adjustment
loads. of the jacking frame, in the launch shaft, to the desired
gradient.
CUTTING HEAD SECTION DESIGN
The push frame is free running, the outer frame being
The cutting head section is braced by a conical crusher mounted on four sets of rollers, two on the top and two
cone and a bulkhead, both of which seal off the cutting on the bottom.
wheel chamber from the rest of the machine.
The two push cylinders are mounted onto the back
The conical crusher cone is equipped with holes which support of the jacking frame with the extension and of
allow the material to pass into the slurry chamber for each cylinders supported by fabricated slide mountings
removal. The clearance between the rear spokes of the which are free to slide mountings which are free to
cutting wheel and the ribs of the crusher cone reduces slide along travel beams as the cylinders are extended
the excavated material to the correct size to pass or retracted.
through the holes to the slurry chamber.
The jacking frame is a three stage operation, the
The cutting head section is attached to the machine can cylinders pushing the frame to the end of the stroke,
by three hydraulically operated steering cylinders. the before being retracted and locked in position and
two sections together are referred to as the articulated pushing the frame a second and third time.
cutting head.
A push ring is fitted to the front of the frame and is
When steering the cutting head section by differential designed to mate with the pipe diameter of the concrete
extension of the hydraulically operated steering pipes being used.
cylinders the machine can and attached back-up pipe
can follow the cutting head section around the curve
being driven.
An articulation seal is fitted between the two shield

sections to prevent the ingress of ground water when
the machine is in operation.
CONTROL CONTAINER
The control container is separated into two

compartments. The front compartment houses the
operators main control panel and monitor.
The rear compartment contains the main electrical

supply panel and isolator complete with a transformer
and three frequency converters to supply all electrical AVN 1000 TAKEN OUT ON RECEIVING PIT
power to the machine and ancillary equipment
including the feed and slurry pumps.
The hydraulic powerpack to supply the machine, main

jacking station and interjack stations is located at the
rear of the compartment together with the auxiliary
compressor.
MAIN JACKING STATION
The main jacking station is located at the bottom of the

launch shaft and consists of a compact jacking frame
incorporating two hydraulic cylinders.
The rear of the jacking frame is shaped for load

distribution against the shaft wall for thrust reaction
EQUIPMENT DETAILS
MICROTUNNELING - TECHNICAL SPECIFICATIONS No. of drive motors 4 No.
AVN 1200TC No. of steering cylinders 3 No.
Diameter of Steering 140/90 mm.

cylinder platon / red
Steering Stroke 60 mm.
Steering capacity per cylinder 789/450 KN

at 500 bar extend / retract.
Maximum pressure of 500 bar

steering Cylinder
Steering angle (up/down) 4 bar
Steering angle (up/down) 4 bar
Steering angle (left/right) 3 bar
FRONT VIEW HYDRAULIC BYPASS
Diameter feed/slurry lines 100 mm
Diameter bypass 100 mm
Number of bypass cylinders 2 Stock
Maximum pressure bypass 150 bar

cylinder
LASER TARGET
Dimensions active surface 146 x 88 mm

of laser target.
REAR VIEW Height of the target above 250 mm

tunnel axis
TECHNICAL DATA Pitch circle steering cylinders 1125 mm
TUNNELING MACHINE AVN1200TC Distance between target and 3225 mm

cutting wheel point
Outside Diameter 1505 mm
Distance between target and 3315 mm
Overall length with 3583 mm rock cuttinghead-point
cutting wheel
GREASE PUMP ART.NR. 23501272
Torque left / right 172.5 KNm
step 1 Drive power 24V / 3A
Torque left / right 86.25 KNm Max. rate of delivery 720 cm3/h
step 2 per piston
Speed left / right 2.75 rpm Justification 602 kg/h

step 1
Reservoir capacity 8 Liter
Speed left / right 5.5 rpm
step 2 Max. Operating Pressure 350 bar
Weight w/o grease filling 11 Kg. appox. hard ground conditions, Rock cutting heads are provided
with disc cutters. the rotation of the disc cutters causes of
Transport Dimension LxBxH 250x230x495 mm the rotation of the cutting head in the jacking force.
CUTTING WHEEL DISC CUTTERS
Diameter cutting wheel 1515 mm Disc cutters are fitted with a specially hard facing or
build of specially material to reach a long residence time.
Cutting Diameter 1534 mm Changing disc cutters will be done from the rear of the
cutting head with AVN 1200TC machines. Therefore the
Length inclusive tools 704 mm steering head is designed with a bulk head hatch in the
center of cutting wheel drive.
Length without tools 575 mm
CUTTING WHEEL FOR MIXED GROUND
Weight 2400 kg CONDITIONS
The cutting wheel is of four spoke design, fitted with

ROCK CUTTING HEAD replaceable slab cutters and disc cutters. Four arms (one
behind every spoke) are used for the power transmission
Diameter Rock cutting head 1505 mm from the cutting wheel shaft. Those arms are also used
for ground classes 1 to 5.
Cutting Diameter 1535 mm
Disk cutters which are used for the rock cutting head are
Length Inclusive tools 805 mm also used for this type of cutting wheel. Only the caliber
disk cutter are designed as conical disk cutters. Disc
Length without tools 740 mm cutters give the possibility to drive through erratic
blocks.
Weight 2914 kg
TUNNELING MACHINE
TECHNICAL DESCRIPTION
STEERING HEAD
CUTTING WHEEL
Steering head is the front part of the tunneling machine.
The cutting wheel is of four spoke design, fitted with It is attached to the machine-can of the AVN Micro by
replaceable slab cutters. Four arms (one behind every four hydraulic steering cylinders. This allows steering
spoke) are used for the power transmission from the movements about 4 degrees. Steering movements make
cutting wheel shaft. Those arms are also used as stone possible to correct direction of tunneling during pipe
crusher. With the tool the tunneling machines can be jacking.
used for Ground classes 2 to 5.
STONE CRUSHER
SLAB CUTTERS
The conical crushing cone chamber reduces the material
The Slab cutters are carbide fitted. They will be mounted to a size suitable for conveying to the surface settling
into the prepared recesses on the front side of the cutting tank by the slurry pump, water being injected through
wheel and screwed with hex. head screws from the rear. feed nozzles into the crushing cone chamber to assist the
mixing of discharge without blockage.
CENTER CUTTER
STEERING CYLINDERS
The center cutter is fitted with a specially hard facing
and it forms a cone shaped outline. The steering cylinders are fitted with a measuring
system. This allows exactly steering of the steering head.
CALIBER CUTTERS
Caliber cutters are mounted at two spokes of the cutting CUTTING WHEEL DRIVE
wheel. Standard slab cutters as described above are used
for caliber cutters. Four decentralize arranged hydraulic motors are
mounted to planetary gear drives are used for the
cutting wheel drive. The centerfree construction give
ROCK CUTTING HEAD access to the excavating chamber to change cutting
Tunneling machine in this size can also be equipped with tools if necessary. Details about torque and revolution
a rock cutting head. This allows to use the machines in see in chapter technical data.
jacking frame is shaped for load distribution against

MACHINE CAN the shaft wall for thrust reaction. Base frame is also
used as guide-way for the thrust pipes.
Laser target and bypass are mounted in the machine
can. The steering head is attached to the machine-can PUSH RING
by three hydraulic steering cylinders. These are used to
direct the steering head and cutting wheel in the The push ring is used as transmission element for pipe
direction while pipe jacking. The machine can is also jacking force between thrust pipes and tunneling
used as an abutment for steering movement. machine or concrete pipes.
TRAILING TUBE THRUST PIPES
To prevent rotation between the machine can and the The Thrust pipes with the mounted push cylinders are
trailing tube, two torque reaction bars are provided used as pulsion group of jacking frame. By dumping
between the two. In the way the skin friction will out the ratchets, the push ring will be moved forward,
almost absorb the roll, which is a reaction of running if the thrust cylinders are discharged.
cutting head.
LAUNCH GAUGE RING
CONVEYANCE
The launch gauge ring is used to center the tunneling
All AVN machines are fitted with hydraulic machine and the concrete pipes during pipe jacking.
conveyance. This allows to work under groundwater The launch side is used to advance the tunneling
only by using a launch seal and a reception seal. machine, the gauge side is to advance the trailing tube
and the concrete pipes.
BYPASS
WATERCIRCUIT
The Bypass is a part of the water circuit. By opening
the bypass valve and closing the feed and slurry The watercircuit consist of feed and slurry pumps,
valves, the feed water can get directly through the settlement tank and the necessary hoses and pipelines.
slurry lines. This can help you to remove stoppers in Two flowmeters, one in the slurry line, are installed for
the slurry lines. controlling the flowrate. Both flowmeters have to show
the same flowrate during feed and slurry pumps are
By closing feed and slurry valves, the water circuit will running.
be interrupted. A constant water pressure will stay at
the drift face for supporting it. Running the feed pump clean water will be flow into
the excavating chamber via the pipeline. In the
EMERGENCY BALL VALVE excavating chamber the water will be mixed with the
excavated material. The running slurry pumps pump
The tunneling machine is equipped with an emergency the mixed water via the slurryline. Into the settlement
ball valve. This would help you to change bypass or a tank or a separation plant. Excavated materials will be
feed or slurry line if it’s damaged. separated from the water and the water flows back
into the watercircuit.
LASER TARGET
The Laser Target helps to control the tunneling

machine. It records the position of the laser beam and
sends the data via cable to the computer mounted in
the control panel of the control container.
JACKING FRAME
BASE FRAME
Four Hydraulic cylinders are provided for fine

adjustment of the base frame in the launch shaft to the
desired gradient of the tunnel to be thrust. It is built in
a divisible design. That allows to dismantle the base
frame for transport. The pressure plate at the rear of the
EQUIPMENT DETAILS
AVND 1600AB
Shaft size min. rectangular 5.5 x 4.5 m
Shaft size min. round Ø 6.5 m
Trust force 8500 kN
Max. pipe Diameter 2300 mm
SLURRY LINES TUNNEL
- Victaulic coupling system

- Perfect sealing system
- Individual length same as product pipe
- Delivered with steel storage frame
Slurry line diameter 125 mm
Individual length 3m
(longer is possible)
TECHNICAL DATA
For tunnel length 185 m
TUNNELING MACHINE AVND 1600AB
Number of section L = 3 m. 60
Outer Diameter (O.D.) 1,970 mm
Outside Diameter of Pipe 1,940 mm LAUNCH SEAL DATA
Inner Diameter of Pipe 1,600 mm - For launch shaft

- Rubber seal
Maximum Torque 360 kNm - Steel ring
- Adapted to product pipe
Steering Cylinders 4 Nos.
Shaft type Rectangular
Force per cyl. / oil pressure 1,005/500 kN/bar
Seal type Neoprene
Stroke per cycle 100 mm
Hydraulic Pipe breaks Ø 1940
Recommended Drive Length 700 m
Waterproofness 3 Bar
RECEPTION SEAL DATA
Slurry Line Diameter 150 mm
- For reception shaft
Length of Machine 4,200 mm - Rubber seal
- Steel ring
Length of Back-up can 3,200 mm - Adapted to product pipe
Weight of Machine 34,000 kgs Shaft type Rectangular
Seal type Neoprene

JACKING FRAME
SEDEMENTATION TANK DATA
- Pressure ring
- Displacement rail for 3 m. jacking pipes - For slurry system
- Max. pipe O.D. 2300 - Container sized
- 2 x main jacking cylinder - Dividing wall
- Compact sized frame - Necessary connections for slurry system
- Steel cage mesh filter at suction flange
- Lifting points TECHNICAL DESCRIPTION

Volume 25 m3 MECHANICAL
Main dimensions 6 x 2.44 x 2.5 m
- Conical crusher
Weight 5,000 kg. - Water feed and slurry lines
- Cutting wheel and drive
- Shield with cutting wheel and drive
AUTOMATIC STEERING SYSTEM - Machine pipe
- Trailing pipe
- Additionally to the unique ELS Laser active - Main bearing cutting wheel
target is developed an automatic steering, Fuzzy - Gear box cutting wheel
Logic. - Seals: shield – machine pipe / machine pipe –
- Very effective for inexperienced operators and trailing pipe (standard for 30 m. ground water
specially for small sized microtunnelers level)
- Will help the new operators to developed their - Bentonite nozzles in the trailing pipe
skills - Torque support shield machine can
- Results in less deviations, therefore less jacking - Tailskin adapted to product pipe
forces and in total quality od the drives done
HYDRAULICS
LASER DATA - Motor(s) for cutting wheel

- Steering pistons with integrated linear measuring
- Vertical pending laser for min. space system
requirement. - High reliability inductive stroke measurement
- With mounting console system ( I.M.S)
- Hor. And ver. Mechanical fine adjustment - Piston for ball valve by-pass
- Special safety travel case - Piston for selection feed water front or mixing
chamber behind crusher (AVN 800 and upwards)
- Necessary hydraulics blocks
Type VL50 - Oil filter
He Ne continues wave 3 mw SLURRY SYSTEM
Laser Class 3A - by-pass with 3 ball valves

- 2 ball valves for selection feed water front or
Gradient setting range 0-29% mixing chamber behind crusher (AVN 800 and
upwards)
Inclination setting range 0-20% - High pressure nozzle in stone crusher (for clay)
- Necessary lines for slurry system
Smallest reading 0.01%
Powered with 12 V 0.8 A

LASER TARGET
Weight 3.7 kg.
- Active laser target
SEPARATION PLANT - Mounted in the machine pipe
- For hor. & ver. Deviation, roll, yaw and nick.
- for soil separation of slurry system
- to be installed on top of slurry tank SENSORS
Capacity 250 m3/h - All necessary sensors of non mechanical type.
D50 cut point 0.045 mm
Installed total power 64 kw
Weight 6.250 kg.
EQUIPMENT DETAILS
MICROTUNNELING - TECHNICAL SPECIFICATIONS Recommended Drive Length 1,100 m
AVND 2000 / 2400 AB
Slurry Line Diameter 200 mm.
Length of Machine 4,700 mm
Length of Back-up can 3,200 mm
Weight of Machine 38,000 kgs
TUNNELING MACHINE AVND 2400 AB
Outside Diameter of Pipe 3,000 mm
Inner Diameter of Pipe 2,400 mm

AVND 2000 AB
Maximum Torque 1,200 kNm
Force per cyl. / oil pressure 770/500 kN/bar
Recommended Drive Length 1,100 m
AVND 2400 AB Length of Back-up can 3,200 mm
TECHNICAL DATA
BRIEF DESCRIPTION
TUNNELING MACHINE AVND 2000 AB
AVND Machines are tunnel boring machines with
Outer Diameter (O.D.) 2,425 mm liquid conveyance system, that are applicable in almost
every kind of geology, mainly sand, sandy gravel,
Outside Diameter of Pipe 2,400 mm gravel as well as hard rock. AVND machines are
excellently suitable in soil with high ground water
Inner Diameter of Pipe 2,000 mm level.
Maximum Torque 780 KNm
Steering Cylinders 4 Nos. ROCK CUTTING HEAD
Force per cyl. / oil pressure 1,272/500 kN/bar The cutting head of a tunneling machine represents the
excavating device. Due to preinvestigated geological
Stroke per cycle 100 mm conditions an appropriate design of the cutting head
respectively arrangement of cutting tools will be
provided.
The rock cutting head is to loosen the ground and / or

cut material off the face in front of the tunneling Interjack stations consists of 1 steel pipe and integrated
machine by rotating the cutting head under pressure jacking cylinders. They are used as jacking stations.
from behind. Excavated material falls through
openings in the cutting head immediately and gets into The interjack stations are integrated in several
the excavation chamber, where it will be removed by distances in the pipeline and severe to separately
muck transportation system. advance the pipeline in sections. In the course of this,
the section of the pipeline behind the moving interjack
This type of cutting head is for application in station is resting. Only the part in front of the interjack
consolidated ground material, ground with stones and station moves forwards. Afterwards, when the
boulders and hard rock such as e.g. granite, basalt, interjack station has reached its maximum stroke, the
granulite or gneiss. next following interjack behind it will extended and
the pipeline section between the first and the second
The design of a rock cutting head mainly consists of a interjack station is moving forwards.
basic steel structure equipped with disc cutters. The
cutting head can be operated in both directions. This procedure has to be repeated until the last
interjack station is extended. Then the remaining
The disc cutters that are set in rotation by contact pipeline is jacked forwards with the use of the main
pressure and revolution of the cutting head and thus jacking station in the launch shaft.
destroy the rock by pressure. Tensions are generated,
which result in cracking off rock material from the After finishing the tunneling, the interjack stations can
face. be dismounted by disassembling the jacking cylinders
from the station and then pushing together according
the steel pipe and the following jacking pipe.
EXTENSION KIT
Extension kits are used to drive different diameters of BENTONITE LUBRICATION SYSTEM
pipes with one machine. Thereby, the inner diameter of
the extension kit has to correspond to the outer During pipe jacking process the whole pipeline is
diameter of the tunneling machine. pushed through the ground. Thus, between pipe wall
and ground material friction forces lead to high jacking
An extension kit consists of steel sleeves for shield and forces.
machine cans and of a cutting wheel with the
according diameter. The mantles and the cutting wheel To reduce friction, the pipeline will be lubricated
are assembled to the tunneling equipment. In this way, continuously. A bentonite suspension acts as lubricant
the whole tunneling equipment can be extended in in the pipe jacking process.
diameter.
It is mixed in a bentonite plant at job site and gets
Extension kit can be dismounted after use and the pumped by means of a bentonite pump via hoses into
tunneling machine is applicable again with its original the tunnel. Through injection nozzles
outer diameter.
INTERJACK STATION
With increasing tunneling distance, the necessary

jacking forces for advance the whole pipeline
increases, these forces are limited by the preset values
of the maximum jacking pipe load. To realize longer
advance distances in accordance with the given
maximum load, interjack stations can be used.
MICROTUNNELING - TECHNICAL SPECIFICATIONS Recommended Drive Length 1,500 m
AVN 2400 / 3000
TUNNELING MACHINE AVN 3000
Outside Diameter of Pipe 3,600 mm
Inner Diameter of Pipe 3,000 mm
Maximum Torque 1,200 kNm
Force per cyl. / oil pressure 770/500 kN/bar
Recommended Drive Length 1,500 m
TECHNICAL DATA
BRIEF DESCRIPTION
TUNNELING MACHINE AVN 2400
AVND Machines are tunnel boring machines with
Outer Diameter (O.D.) 3,025 mm liquid conveyance system, that are applicable in
almost every kind of geology, mainly sand, sandy
Outside Diameter of Pipe 3,000 mm gravel, gravel as well as hard rock. AVND machines
are excellently suitable in soil with high ground water
Inner Diameter of Pipe 2,400 mm level.
Maximum Torque 850 KNm
Steering Cylinders 4 Nos. ROCK CUTTING HEAD
Force per cyl. / oil pressure 1,272/500 kN/bar The cutting head of a tunneling machine represents
the excavating device. Due to preinvestigated
Stroke per cycle 100 mm geological conditions an appropriate design of the
cutting head respectively arrangement of cutting tools
will be provided.
the section of the pipeline behind the moving interjack

The rock cutting head is to loosen the ground and / or station is resting. Only the part in front of the
cut material off the face in front of the tunneling interjack station moves forwards. Afterwards, when
machine by rotating the cutting head under pressure the interjack station has reached its maximum stroke,
from behind. Excavated material falls through the next following interjack behind it will extended
openings in the cutting head immediately and gets and the pipeline section between the first and the
into the excavation chamber, where it will be removed second interjack station is moving forwards.
by muck transportation system.
This procedure has to be repeated until the last
This type of cutting head is for application in interjack station is extended. Then the remaining
consolidated ground material, ground with stones and pipeline is jacked forwards with the use of the main
boulders and hard rock such as e.g. granite, basalt, jacking station in the launch shaft.
granulite or gneiss.
After finishing the tunneling, the interjack stations can
The design of a rock cutting head mainly consists of a be dismounted by disassembling the jacking cylinders
basic steel structure equipped with disc cutters. The from the station and then pushing together according
cutting head can be operated in both directions. the steel pipe and the following jacking pipe.
The disc cutters that are set in rotation by contact

pressure and revolution of the cutting head and thus BENTONITE LUBRICATION SYSTEM
destroy the rock by pressure. Tensions are generated,
which result in cracking off rock material from the During pipe jacking process the whole pipeline is
face. pushed through the ground. Thus, between pipe wall
and ground material friction forces lead to high
jacking forces.
EXTENSION KIT
To reduce friction, the pipeline will be lubricated
Extension kits are used to drive different diameters of continuously. A bentonite suspension acts as lubricant
pipes with one machine. Thereby, the inner diameter in the pipe jacking process.
of the extension kit has to correspond to the outer
diameter of the tunneling machine. It is mixed in a bentonite plant at job site and gets
pumped by means of a bentonite pump via hoses into
An extension kit consists of steel sleeves for shield the tunnel. Through injection nozzles
and machine cans and of a cutting wheel with the
according diameter. The mantles and the cutting
wheel are assembled to the tunneling equipment. In
this way, the whole tunneling equipment can be
extended in diameter.
Extension kit can be dismounted after use and the

tunneling machine is applicable again with its original
outer diameter.
INTERJACK STATION
With increasing tunneling distance, the necessary

jacking forces for advance the whole pipeline
increases, these forces are limited by the preset values
of the maximum jacking pipe load. To realize longer
advance distances in accordance with the given
maximum load, interjack stations can be used.
Interjack stations consists of 1 steel pipe and

integrated jacking cylinders. They are used as jacking
stations.
The interjack stations are integrated in several

distances in the pipeline and severe to separately
advance the pipeline in sections. In the course of this,

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ARABIAN JACKING ENTERPRISES FOR CONTRACTING AND TRADING CO. W.L.L.

Checked & Approved by MR.LUIGI O. STEFANEELLI - General Manger

SECTION A : COMPANY PROFILE

SECTION B : COMPANY DOCUMENTS

SECTION C : LISTS OF COMPLETED PROJECTS & APPROVALS

SECTION D : MANPOWER PROFILE

SECTION E : EQUIPMENT & MACHINERY PROFILE

Published: November 2019

NAME OF FIRM : ARABIAN JACKING ENTERPRISES FOR

NAME OF FIRM : ARABIAN JACKING ENTERPRISES FOR

AVN 1600 Ø1500/Ø1940 GRP 1000 15 Apr. 2020

AVN 2400 Ø2400/Ø3000 HDPE 1334

Ø2400 mm micro-tunneling line (works include: )

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

AVN 1200 Ø1200/Ø1490 GRP 376

AVN 1400 Ø1400/Ø1720 GRP 286

Ø600 GRP Pipes.

Electric pulling winch ID 20” Steel Pipes.

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

Ø2000 mm micro-tunneling line (works include: )

Ø2400 mm micro-tunneling line (works include: )

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

Change Order No.1

Change Order No.2A

Change Order No.2B

Change Order No.3A

Construction of pipeline by "Micro tunneling" for SW Drainage

Change Order No.3C

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

Works include: AVN 1000 Ø800/Ø1280 400

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

Salwa Road (Phase-2) PVC/HDPE lined RC

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

TOTAL VALUE IN (QAR) 968,155,573.30 TOTAL DRIVE LENGTH in (lm.) 136,205.10

ACTIVITIES & EXPERIENCE PROFILE SECTION-C (1)

SUMMARY OF MICROTUNNELING EXPERIENCE / DRIVE

QATAR (as of 30 th. April 2020)

ITEM MACHINE DESCRIPTION TOTAL METERAGE (Lm.)

1 AVN 800 - 1 8,719.97

Total Length Accomplished 128,643.00 -

1 AVN 800 931.97

Total Length Accomplished 4,755.79

Estimator Maintenance Dept. Govt. Relations Chief Accountant

Pipe Jacking, Thrustboring Labours

Horizontal Directional Drillings

Workshop Assembly Section Camps

Purchasing Camp Boss

List of Managerial & Technical Supervisory Staff:

1. Luigi O. Stefanelli General Manager

43. Robert S. Andaya Safety Officer

List of Manpower in Qatar: