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BRITISH STANDARD BS EN ISO

9905:1998
Incorporating
Amendment No. 1 to
BS 7784:1994
(renumbers BS as
BS EN ISO 9905:1998)
and incorporating

Technical Corrigendum No. 1

specifications for
centrifugal pumps —
Class I

The E urop ean S tandard E N I S O 99 05 : 1 997 has the s tatus of a

Britis h S tandard

IC S 2 3 . 0 80
BS EN ISO 9905:1998

Committees responsible for this


British Standard

The preparation of this British Standard was entrusted by the Engineering


Sector Board to Technical Committee MCE/6, upon which the following bodies
were represented:

British Chemical Engineering Contractors’ Association

British Hydromechanics Research Association

British Pump Manufacturers’ Association

Department of Trade and Industry (National Engineering Laboratory)

Electricity Association

Energy Industries Council

Engineering Equipment and Materials Users’ Association

UK Offshore Operators’ Association Limited

Water Services Association of England and Wales

The following bodies were also represented in the drafting of the standard,
through subcommittees and panels:

British Rubber Manufacturers’ Association Ltd.

Process Plant Association

South West Water Authority

This British Standard, having


been prepared under the
direction of the Engineering
Sector Board, was published
under the authority of the
Standards Board and comes
into effect on
1 5 October 1 994
Amendments issued since publication
© BSI 2006 Amd. No. D ate C omments

The following BSI references


9864 Feb ruary 1 998 I ndicated b y a sideline in the margin
relate to the work on this
standard:
Committee reference MCE/6
1 62 7 7 3 1 July 2 006 C hanges to C laus e 1 and addition to

C orrigendum No. 1 b ib liograp hy


Draft for comment 91 /76635 DC

ISBN 0 580 23256 5


BS EN ISO 9905:1998

Contents

Page

Committees responsible Inside front cover

National foreword iii

1 Scope 3

2 Normative references 3

3 Definitions 3

4 Design 6

5 Materials 24

6 Shop inspection and tests 25

7 Preparation for dispatch 28

8 Responsibilities 28

Annex A (normative) Centrifugal pump — Data sheet 29

Annex B (normative) External forces and moments on branches 34

Annex C (normative) Enquiry, proposal, purchase order 41

Annex D (normative) Documentation after purchase order 41

Annex E (informative) Peak displacement 42

Annex F (informative) Examples of seal arrangements 43

Annex G (informative) Piping arrangements for seals 45

Annex H (informative) Code for identification of fluid connections 62

Annex J (informative) Materials and material specifications for


centrifugal pump parts 63

Annex K (informative) Check- list 65

Annex L (informative) Bibliography 66

Annex ZA (normative) Normative references to international


publications with their relevant European publications 67
Figure 1 — Driver output percentage of rated pump power required
in the range of 1 kW to 1 00 kW 64

Figure 2 — Conditions of critical speed 64

Figure 3 — Maximum spacing between shaft guide bushes (vertical


lineshaft pumps) 64

Figure E. 1 — Single amptitude A, as a function of speed of rotation


for various rms- velocity values 42

Figure F. 1 — Soft packing (P) 43

Figure F. 2 — Single mechanical seal (S) 43

Figure F. 3 — Multiple mechanical seal (D) 44

Figure F. 4 — Quench arrangement (Q) for soft packing, single and


multiple mechanical seal 44

Table 1 — Limits of vibration severity for horizontal pumps with


multivane impellers 11

Table 2 — Minimum running clearances 14

Table 3 — Maximum coupling end floats 22

Table B. 1 — Characteristics of horizontal pump families 35

Table B. 2 — Characteristics of vertical pump families 36

Table B. 3 — Basic values of forces and moments for horizontal


and vertical pumps 38

Table B. 4 — Coefficients for actual values of horizontal pumps 39

Table B. 5 — Coefficients for actual values of vertical pumps 39

Table H. 1 — Identification of corrections for measurement devices 63

Table H. 2 — Identification of corrections for auxiliary devices 63

© BSI 2006 i
BS EN ISO 9905:1998

Page

Tab le J. 1 — Material s p ecification for centrifugal p ump p arts 63

Tab le J. 2 — Material code for mechanical seal comp onents 64

© BS I 2 0 06
ii
BS E N IS O 990 5 : 1 998

National fore word

This British Standard has been prepared by Technical Committee MCE/6 and is
Technical specifications for
the English language version of EN ISO 9905: 1 997
centrifugal pumps — Class I, including Corrigendum February 2005, published
by the European Committee for Standardization (CEN). It is identical with
ISO 9905: 1 994 published by the International Organization for
Standardization (IS) and in the development of which the United Kingdom played
an active part.

In 1 997 the European Committee for Standardization (CEN) accepted


ISO 9905: 1 994 as European Standard EN ISO 9905: 1 997. As a consequence of
implementing the European Standard this British Standard is renumbered as
BS EN ISO 9905: 1 998 and any reference to BS 7784: 1 994 should be read as
reference to BS EN ISO 9905: 1 998.

The Technical Committee has reviewed the provisions of ISO 7- 1 : 1 982,


ISO 1 85: 1 988, ISO 228- 1 : 1 982, ISO 427: 1 983, ISO 544: 1 989, ISO 2858: 1 975,
ISO 3069: 1 974, ISO 3274: 1 975, ISO 7005- 1 : 1 992, ISO 7005- 2: 1 988 and
ISO 7005- 3: 1 988 to which normative reference is made in the text, and has
decided that they are acceptable for use in conj unction with this standard.

A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.

C o mp liance with a British S tand ard d oe s not of itse lf co nfe r immunity

fro m le gal o b ligations.

S ummary o f p age s

This document comprises a front cover, an inside front cover, pages i to iv,
the E N ISO title page, pages 2 to 6 7 and a back cover.

This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.

© BSI 2006 iii


iv blank
EUROPEAN STANDARD EN ISO 9905
NORME EUROPÉENNE
October 1 997
EUROPÄISCHE NORM

ICS 23. 080. 00 I ncorporating Corrigendum February 2005

Descriptors: See ISO document

English version

Technical specifications for centrifugal pumps — Class I

(ISO 9905: 1 994)

Spécifications techniques pour pompes Kreiselpumpen technische Anforderungen —


centrifuges — Classe I Klasse I
(ISO 9905: 1 994) (ISO 9905: 1 994)

This European Standard was approved by CEN on 1 8 September 1 997.

CEN members are bound to comply with the CEN/CENELEC Internal


Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration. Up- to- date lists and
bibliographical references concerning such national standards may be obtained
on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French,


German). A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the
Central Secretariat has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium,


Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland,
Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and United Kingdom.

CEN

European Committee for Standardization


Comité Européen de Normalisation
Europäisches Komitee für Normung

C e ntral Se cre tariat: rue de Stassart 3 6, B-1 0 5 0 Brusse ls

© 1 997 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
Members.
Ref. No. EN ISO 9905: 1 997 E
EN ISO 9905:1997

Foreword
The text of the International Standard from
Technical Committee ISO/TC 1 1 5, Pumps, of the
International Organization for Standardization
(ISO) has been taken over as a European Standard
by Technical Committee CEN/TC 1 97, Pumps, the
secretariat of which is held by AFNOR.

This European Standard shall be given the status of


a national standard, either by publication of an
identical text or by endorsement, at the latest by
April 1 998, and conflicting national standards shall
be withdrawn at the latest by April 1 998.

According to CEN/CENELEC Internal Regulations,


the national standards organizations of the
following countries are bound to implement this
European Standard: Austria, Belgium,
Czech Republic, Denmark, Finland, France,
Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal,
Spain, Sweden, Switzerland and the United
Kingdom.

Endorsement notice
The text of the International Standard
ISO 9905: 1 994 has been approved by CEN as a
European Standard without any modification.

NOTE Normative references to International Standards are


listed in Annex ZA (normative) .

© BSI 2006
2
ISO 9905:1 994(E)

1 Scope ISO 427: 1 983, Wrought copper-tin alloys —

1 .1 This International Standard covers the Class I Chemical composition and forms of wrought
(most severe) requirements for centrifugal pumps products.
used in various industries. It consists of a basic text ISO 544: 1 989, Filler materials for manual
covering general requirements. The technical welding — Size requirements.
requirements refer only to the pump unit.
Mechanical vibration — Balance
ISO 1 940- 1 : 1 986,
Storage pumps are not included in this
quality requirements of rigid rotors —
International Standard. A separate standard will be
Part 1: Determination of permissible residual
issued by IEC.
unbalance.
The requirements of this International S tandard
ISO 2372: 1 974, Mechanical vibration of machines
do not ap ply to centrifugal p ump s used in

p etroleum, p etrochemical and natural gas


with operating speeds from 10 to 200 rev/s — Basis
ap p lications . The requirements for centrifugal for specifying evaluation standards.
ISO 2548: 1 973, Centrifugal, mixed flow and axial
p ump s used in thes e ap p lications are given in

IS O 1 3 709.
pumps — Code for acceptance tests — Class C (It is
1 .2 This International Standard includes design planned to combine ISO 2548 with ISO 3555 during
features concerned with installation, maintenance their next revision to create a new International
and safety of such pumps, including baseplate, Standard).
coupling and auxiliary piping. ISO 2858: 1 975, End-suction centrifugal pumps
1 .3 Where this International Standard specification (rating 1 6 bar) — Designation, nominal duty point
has been called for: and dimensions.
a) and requires a specific design feature, ISO 3069: 1 974, End suction centrifugal
alternative designs may be offered which meet pumps — dimensions of cavities for mechanical
the intent of this International Standard, seals and for soft packing.
provided that the alternative is described in ISO 3274: 1 975, Instruments for the measurement of
detail; surface roughness by the profile method — Contact
b) pumps not complying with all requirements of (stylus) instruments of consecutive profile
this International Standard may be offered for transformation — Contact profile meters, system M.
consideration, provided that all deviations are Corrosion-resistant stainless steel
ISO 3506: 1 979,
stated. fasteners — Specifications.
ISO 3555: 1 977, Centrifugal, mixed flow and axial
2 Normative references
pumps — Code for acceptance tests — Class B (It is
The following standards contain provisions which, planned to combine ISO 3555 with ISO 2548 during
through reference in this text, constitute provisions their next revision to create a new International
of this International Standard. At the time of Standard).
publication, the editions indicated were valid. All
Acoustics — Determination of sound
ISO 3744: 1 981 ,
standards are subj ect to revision, and parties to
power levels of noise sources — Engineering
agreements based on this International Standard
methods for free-field conditions over a reflecting
are encouraged to investigate the possibility of
plane.
applying the most recent editions of the standards
ISO 3746: 1 979,Acoustics — Determination of sound
indicated below. Members of IEC and ISO maintain
power levels of noise sources — Survey method.
registers of currently valid International Standards.
Cast carbon steels for general
ISO 3755: 1 991 ,
Pipe threads where pressure-tight
ISO 7- 1 : 1 982,
engineering purposes.
joints are made on the threads —
Part 1: Designation, dimensions and tolerances. ISO 4863: 1 984, Resilient shaft couplings —
Information to be supplied by users and
ISO 76: 1 987, Rolling bearings — Static load
manufacturers.
ratings.
ISO 7005- 1 : 1 992, Metallic flanges — Part 1: Steel
ISO 1 85: 1 988, Grey cast iron — Classification.
flanges.
Pipe threads where pressure-tight
ISO 228- 1 : 1 982,
ISO 7005- 2: 1 988, Metallic flanges — Part 2: Cast
joints are not made on the threads —
iron flanges.
Part 1: Designation, dimensions and tolerances.
Metallic flanges — Part 3: Copper
ISO 7005- 3: 1 988,
Rolling beatings — Dynamic load
ISO 281 : 1 990,
alloy and composite flanges.
ratings and rating life.

© BSI 2006 3
ISO 9905:1 994(E)

3 Definitions 3.1 0
For the purposes of this International Standard, the rated inlet pressure
following definitions apply. inlet pressure for the operating conditions at the

3.1 guarantee point

normal conditions 3.1 1


conditions at which usual operation is expected maximum allowable temperature

highest allowable continuous temperature for which


3.2 the equipment (or any part to which the term refers)
rated conditions is suitable when handling the specified operating
specified guarantee- point operating conditions, fluid at the specified operating pressure
including flowrate, head, power, efficiency, net 3.1 2
positive suction head, suction pressure, rated power input
temperature, density, viscosity and speed
power required by the pump at the rated conditions
3.3
3.1 3
operating conditions
maximum dynamic sealing pressure
all operating parameters (for example temperature,
highest pressure expected at the shaft seals during
pressure) determined by a given application and
any specified operating condition and during
pumped liquid
startup and shutdown
these parameters will influence the type of
NOTE 1 In determining this pressure, consideration should be
construction materials given to the maximum inlet pressure, circulation or inj ection
(flush) pressure and the effect of internal clearance changes.
3.4
allowable operating range 3.1 4
minimum permitted flow
flow range, defined by the manufacturer/supplier, at
the specified operating conditions using the impeller 1 ) for stable flow: Lowest flowrate at which the
supplied, as limited by cavitation, heating, pump can operate without exceeding the noise
vibration, noise, shaft deflection and other similar and vibration limits imposed by this
criteria; range whose upper and lower limits are International Standard.
denoted by maximum and minimum continuous 2) for thermal flow: Lowest flowrate at which the
flow, respectively pump can operate and still maintain the

3.5 temperature of the pumped liquid below that at

maximum allowable casing working pressure which net positive suction head available equals
net positive suction head required.
greatest outlet pressure at the specified operating
temperature for which the pump casing is suitable 3.1 5
corrosion allowance
3.6
basic design pressure that portion of the wall thickness of the parts wetted
by the pumped liquid in excess of the theoretical
pressure derived from the permitted stress at 20 ° C
thickness required to withstand the pressure limits
of the material used for the pressure- containing
given in 4.4.2.2 and 4.4.2.4
parts
3.1 6
3.7
maximum allowable continuous speed
maximum outlet working pressure
highest speed at which the manufacturer will
sum of the maximum inlet pressure plus maximum
permit continuous operation
differential pressure at rated conditions using the
supplied impeller 3.1 7
rated speed
3.8
rated outlet pressure number of revolutions of the pump per unit time
required to meet the rated conditions
outlet pressure of the pump at the guarantee point
NOTE 2 Induction motors will operate at a speed that is a
with rated flow, rated speed, rated inlet pressure
function of the load imposed.
and density
3.1 8
3.9 trip speed
maximum inlet pressure
speed at which the independent emergency
highest inlet pressure to which the pump is
overspeed device operates to shut down a prime
subj ected during operation
mover

© BSI 2006
4
ISO 9905:1 994(E)

3.1 9 3.26
first critical speed inj ection (flush)

speed of rotation at which the lowest lateral natural introduction of an appropriate (clean,
frequency of vibration of the rotating parts compatible, etc. ) liquid into the seal cavity from an
corresponds to the frequency of rotation external source and then into the pumped liquid

3.20 3.27
design radial load quenching

maximum hydraulic radial forces on the largest continuous or intermittent introduction of an


impeller (diameter and width) operating within the appropriate (clean, compatible, etc. ) fluid on the
manufacturer’s specified range on its maximum atmospheric side of the main shaft seal to exclude
speed curve using the design liquid air or moisture, to prevent or clear deposits
3
(normally 1 000 kg/m ) (including ice), lubricate an auxiliary seal, snuff out
fire, dilute, heat or cool leakage
3.21
maximum radial load 3.28
barrier liquid (buffer)
maximum hydraulic radial forces on the largest
impeller (diameter and width) operating at any an appropriate (clean, compatible, etc. ) liquid
point on its maximum speed curve with a maximum inserted between two seals (mechanical seal and/or
liquid density soft packing)

3.22 NOTE 5 The barrier liquid pressure depends on the seal


arrangement. The barrier liquid may be used to prevent air
shaft runout
entering the pump. The barrier liquid is normally easier to seal

total radial deviation indicated by a device than the pumped liquid and/or creates less hazard if leakage
occurs.
measuring shaft position in relation to the bearing
housing as the shaft is rotated manually in its 3.29
bearings with the shaft in the horizontal position throttle bush (safety bush)

3.23 close- clearance restrictive bush around the shaft (or

face runout sleeve) at the outboard end of a mechanical seal to


reduce leakage in case of seal failure
total axial deviation indicated at the outer radial
face of the stuffing box by a device attached to and 3.30
rotated with the shaft when the shaft is rotated throat bush
manually in its bearings in the horizontal position close- clearance restrictive bush around the shaft (or
the radial face is that which determines the sleeve) between the seal (or packing) and the
alignment of a seal component impeller

3.24 3.31
shaft deflection pressure casing

displacement of a shaft from its geometric centre in composite of all stationary pressure- containing
response to the radial hydraulic forces acting on the parts of the unit, including all branches and other
impeller attached parts

NOTE 3 Shaft deflection does not include shaft movement 3.32


caused by tilting within the bearing clearances, bending caused
double casing
by impeller unbalance or shaft runout.
type of construction in which the pressure casing is
3.25
separate and distinct from the pumping elements
circulation (flush)
contained in it
return of pumped liquid from a high pressure area
3.33
to seal cavity, by external piping or internal
barrel casing
passage, to remove heat generated at the seal or to
maintain positive pressure in the seal cavity or refers specifically to a pump of the double casing
treated to improve the working environment for the type
seal
3.34
NOTE 4 In some cases it may be desirable to circulate from the vertical canned pump
seal cavity to a lower pressure area (for example, the inlet) .
vertical pump inserted in an outer casing (can or
caisson) taking its suction from the liquid in the
annular space

© BSI 2006 5
ISO 9905:1 994(E)

3.35 3.42
vertical canned motor pump suction specific speed

glandless pumping set in which the stator of the parameter relating the rotational speed, the
(electric) motor is sealed by a can against the rotor flowrate and the NPSHR, determined at the best
which runs in the pumped liquid or in any other efficiency point
liquid
3.43
3.36 hydrodynamic bearing
hydraulic power recovery turbine
bearing whose surface is oriented to another surface
pump operated with reversed flow to deliver such that relative motion forms an oil wedge to
mechanical energy at the coupling obtained from support the load without metal- to- metal contact
the recovery of energy released by the reduction of
3.44
fluid pressure (and sometimes from the additional
hydrodynamic radial bearing
energy released by vapour or gas evolution from the
bearing of sleeve- j ournal or tilting- shoe type
fluid)
construction
NOTE 6 For hydraulic power recovery turbine branches, all
references in this standard to suction and discharge apply to the 3.45
outlet and inlet, respectively.
hydrodynamic thrust bearing
3.37
bearing of multiple- segment or tilting- shoe type
radial split
construction
refers to casing j oints that are transverse to the
3.46
shaft centreline
design values
3.38
values used in the design of a pump for the purpose
axial split
of determining the performance, the minimum
refers to casing j oints that are parallel to the shaft permissible wall thickness and physical
centreline characteristics of the different parts of the pump

3.39 NOTE 8 Use of the word design in any term (such as design
pressure, design power, design temperature or design speed)
net positive suction head (NPSH)
should be avoided in the purchaser’s specifications. This
absolute total inlet head above the head equivalent terminology should be used only by the equipment designer and
manufacturer/supplier.
to the vapour pressure referred to the NPSH datum
plane 3.47
NOTE 7 NPSH is referred to the datum plane, whereas inlet
coupling service factor
total head is referred to the reference plane. The NPSH datum
a factork, by which is multiplied the nominal
plane is the horizontal plane through the centre of the circle
torque T of the driver in order to obtain the rated
torque T = kT , which makes due allowance for
described by the external points of the entrance edges of the N
impeller blades; in the case of double inlet pumps with vertical or K N
inclined axis, it is the plane through the higher centre. The cycle torque fluctuations from the pump and/or its
manufacturer/supplier should indicate the position of this plane
driver, and therefore ensures satisfactory coupling
with respect to precise reference points on the pump.
life
3.40
net positive suction head available (NPSHA)
4 Design
NPSH determined by the conditions of the
4.1 General
installation for a specified liquid, temperature and
rate of flow Whenever the documents include contradicting
technical requirements, they shall apply in the
3.41
following sequence:
net positive suction head required (NPSHR)
a) purchase order (or enquiry, if no order is
minimum NPSH for a pump achieving a specified
placed) (see Annex C and Annex D);
performance at the specified rate of flow and speed
b) data sheet (see Annex A) ;
(occurrence of visible cavitation, increase of noise
due to cavitation, appearance of head or efficiency c) this International Standard;
drop, head or efficiency drop of a given amount, etc. ) d) other standards to which reference is made in
the order (or enquiry, if no order is placed).

© BSI 2006
6
ISO 9905:1 994(E)

The applicability of any national and local Should the pump manufacturer/supplier consider
codes, regulations, ordinances or rules shall that, because of the construction material and liquid
be mutually agreed upon by the purchaser pumped, a greater NPSH is required, this should be
and the manufacturer/supplier. stated in the proposal and the appropriate curve
4.1 .1 Characteristic curve
provided.
4.1 .1 .1 The characteristic curve for the supplied
The manufacturer/supplier shall specify on the data
impeller shall show the head, efficiency, NPSHR sheet the net positive suction head required
and the power input, plotted against flowrate. It (NPSHR) when the pump is operated with water at
shall also show the allowable operating range of the the rated flowrate and rated speed.
pump. Head/flowrate curves (on the basis of Hydrocarbon reduction or correction shall not be
calculation or test) for the largest and smallest applied.
impeller diameters shall be plotted for single stage For NPSH tests, see 6.3.5 .
pumps, and for multistage pumps when requested. 4.1 .3 Pump design
4.1 .1 .2 Pumps that have stable head/flowrate
4.1 .3.1 Pumping units may be of single-stage or
curves which continuously rise to shutoff are multistage design. When the rated inlet gauge
preferred for most applications and are required pressure is positive or the differential pressure is
when parallel operation is specified by the more than 3,5 bar, the pump should be designed to
purchaser. Unstable head/flowrate curves or curves minimize the pressure on the shaft seals unless
with dips (such as propeller pump curves) can be thrust balance requirements dictate otherwise. On
offered providing the application is suitable and the single-stage overhang designs this can be
curve shape deviations are shown. When service accomplished with rings or pumping vanes on the
conditions are such that a stable curve is technically back of the impeller. On multistage pumps this can
impossible, other means of ensuring the desired be accomplished either by a back-to-back impeller
flow(s) must be used. When parallel operation is arrangement combined with a close clearance
specified, the rise of the head at rated flowrate shall throttle bush, or by an in-line impeller arrangement
have sufficient slope to avoid instability of flow. using balance drums or discs.
4.1 .1 .3 The best efficiency point for the supplied
impeller should preferably be between the rated Other means can be used after agreement

point and the normal point (see 3.1 ). between purchaser and
manufacturer/supplier.
4.1 .1 .4 When the pump design permits a
.3.2 High-energy pumps (head greater
constant-speed driver, the pump shall be capable of 4.1 than 200 m per stage and power more than 225 kW
approximately a 5 % head increase at rated per stage) require special consideration to ensure
conditions by installing a new larger impeller or that the radial distance between the volute tongue
impellers. (including double volute casing) or diffuser vane and
4.1 .1 .5 Pumps that handle Newtonian liquids the impeller periphery is so dimensioned to avoid
more viscous than water shall have their undue vibrations and noise (blade-passing
performance corrected in accordance with the frequency and low frequency at reduced flowrates).
4.1 .3.3 Vertical pumps with threaded line shaft
conversion factors to be agreed between
purchaser and manufacturer/supplier.
coupling that could be damaged by reverse rotation
Non-Newtonian liquids require special
shall be provided with a non-reverse ratchet or other
consideration.
approved means.
4.1 .3.4 All equipment shall be designed to permit
4.1 .2 Net positive suction head (NPSH)

NPSHR shall be based on cold water


1)
rapid and economical maintenance. Major parts
according to ISO 2548 and/or ISO 3555 unless such as casing components and bearing housings
otherwise agreed. shall be designed (shouldered or dowelled) to ensure
The NPSHR curve as a function of flow for water accurate alignment on reassembly.
shall be provided.
NPSHA must exceed NPSHR by a 10 % margin but
in each case by not less than 0,5 m. The basis for use
in performance curves is the NPSH corresponding to
a drop of 3 % of the total head of the first stage of the
pump (NPSH3).
1) A combination of ISO 2548 and ISO 3555 and their simultaneous revision in a new International Standard is foreseen.

© BSI 2006 7
ISO 9905:1 994(E)

4.1 .3.5Control of the sound level of all equipment 4.2.1 .2 Thrust load

supplied shall be a joint effort of the purchaser and When the thrust bearing is not part of the pump,
the manufacturer/supplier. Unless otherwise and unless otherwise approved by the purchaser,
specified, the equipment supplied by the motor, turbine or gear drivers for vertical pumps,
manufacturer/supplier shall conform to the including in-line vertical pumps, shall be designed
requirements of local regulations and to the to carry the maximum thrust the pump may develop
maximum allowable sound level specified by the while starting, stopping or operating at any
purchaser. flowrate. The maximum thrust load shall be
NOTE 9 The scope of this International Standard excludes the
driver, but a contribution of the driver to the sound level should
determined at double the initial internal clearances.
be taken into account. If the driver is not supplied by the
manufacturer/supplier he shall notify the purchaser
4.1 .4 Outdoor installation
of such requirements.
The purchaser shall specify whether the installation
is indoors (heated or unheated) or outdoors (with or 4.2.2 Turbine-driven pumps

without a roof) and the local ambient conditions in 4.2.2.1 Steam turbines

which the equipment must operate (including The steam turbines selected shall be capable of
maximum and minimum temperatures, unusual carrying the pump rated power input required for
humidity, corrosive air or dust problems). The unit the rated conditions based on the guaranteed pump
and its auxiliaries shall be suitable for operation in efficiency, or alternatively the maximum power
these specified conditions. For the purchaser’s input required for the full operating range of the
guidance, the manufacturer/supplier shall list in the pump. The steam turbine power rating shall be
proposal any special protection that the purchaser is based on the minimum inlet and maximum exhaust
required to supply. steam conditions specified.
4.2 Drivers 4.2.2.2 Turbine-driven pump speed

4.2.1 General The turbine-driven pumps shall be designed to


4.2.1 .1 operate continuously at 105 % of rated speed and to
operate briefly, under emergency conditions, at up
Requirements for determining rated drive

to 110 % of rated speed (turbine overspeed trip


performance

The following shall be considered when determining setting).


the rated performance of the drive: For steam turbines and reciprocating engines, the
a) application and method of operation of the trip speed shall be at least 110 % of the maximum
pump. For instance in the case of parallel
operation, the possible performance range with allowable
trip speed
continuous speed. For gas turbines the
shall be at least 105 % of the maximum
only one pump in operation, taking into account allowable continuous speed.
the system characteristics, shall be considered;
b) position of the operating point on the 4.3 Critical speed, balance and vibration

characteristic curve of the pump; 4.3.1 Critical speed

c) shaft seal friction loss; 4.3.1 .1 Critical speeds correspond to resonant

d) circulation flow for the mechanical seal frequencies of the rotor-bearing support system.
(especially for pumps with low rate of flow); The basic identification of critical speeds is made
from the natural frequencies of the system and of
e) properties of the pumped medium (viscosity, the forcing
solids content, density); phenomena. If the frequency of any
harmonic component of a periodic forcing
f) power loss and slip through the transmission; phenomenon is equal to or approximates the
g) atmospheric conditions at the pump site. frequency of any mode of rotor vibration, a condition
of resonance may exist. If resonance exists at a finite
Drivers for any pumps covered by this International speed, that speed is called a critical speed. This
Standard shall have power output ratings at least specification is concerned with actual critical speeds
equal to the percentage of rated pump power input rather than various calculated values both in lateral
given in Figure 1 but not less than 1 kW. Where it vibration and in torsional
appears that this will lead to unnecessary oscillation.
oversizing of the driver, an alternative proposal
shall be submitted for the purchaser’s approval.

8 © BSI 2006
ISO 9905:1 994(E)

Figure 1 — Driver output percentage of rated pump power required in the range
of 1 kW to 1 00 kW

4.3.1 .2 A forcing phenomenon or exciting frequency The first critical speed (in bending) shall preferably
may be less than, equal to, or greater than the be at least 20 % above the maximum operating
synchronous frequency of the rotor. Such forcing speed, except when it is not possible to design a stiff
frequencies may include but are not limited to the shaft pump, and shall have the purchaser’s
following phenomena: agreement.
a) unbalance in the rotor system, For vertical shaft pumps, this applies particularly
b) oil film effects, when the liquid handled contains an appreciable
c) internal rub frequencies, proportion of solid particles.
d) blade, vane, nozzle or diffuser passing When it is not possible to design a stiff shaft pump
frequencies, and with the purchaser’s agreement
e) gear meshing and side band frequencies, — the first critical speed Nc1 shall not
exceed 0,37 ( = 1/2,7) times the minimum
f) coupling misalignment frequencies, operating speed Nmin,
g) loose rotor system component frequencies, — the second critical speed Nc2 shall not be less
h) hysteresis and friction whirl frequencies, than 1,2 times the maximum continuous speed
i) boundary layer (vortex shedding), Nmax.
j) acoustic or aerodynamic effects, This can be illustrated as in Figure 2.
k) start-up conditions, for example, speed detents 4.3.1 .4 The separation margin of encroachment

(under inertial impedance) or torsional from all lateral modes (including rigid and bending)
deflections contributing to torsional resonances, shall be at least
l) number of cylinders, angle between banks, and a) 20 % over the maximum continuous speed for
whether two-or four-stroke in the case of internal rigid rotor systems, or
combustion engines. b) 15 % below any operating speed
4.3.1 .3 Actual critical speeds shall not encroach and 20 % above the maximum continuous speed
upon specified speed ranges. for flexible-shaft rotor systems.
Torsional modes of the complete unit shall be at least 10 % above the trip speed.
at least 10 % below any operating speed or

© BSI 2006 9
ISO 9905:1 994(E)

The separation margins specified are intended to 4.3.2 Balance and vibration
prevent the overlapping of the critical response 4.3.2.1 General
envelope into the operating speed range.
4.3.2.1 .1 All major rotating components shall be
4.3.1 .5 Slow roll, start-up and shutdown of rotating
balanced.
equipment shall not cause any damage as critical assembledWhen specified by the purchaser, the

speeds are passed. rotors shall be balanced.

4.3.1 .6 Support and bearing housing resonances of


4.3.2.1 .2 When specified by the purchaser, the

the driver and driven equipment shall not occur manufacturer/supplier shall demonstrate that

within the specified operating speed range or the the pump can operate at the quoted minimum

specified separation margins. continuous stable flow without exceeding the


vibration limits given in 4.3.2.2.
4.3.2.1 .3 Pumps shall operate smoothly throughout
4.3.1 .7 When specified by purchaser, critical
speeds shall be confirmed by test stand data,
their speed range in reaching rated speed, and to the
or if above test speeds, they shall be
overspeed limit in the case of turbine-driven units.
a) calculated damped values, or 4.3.2.1 .4 The smooth running of the pump (and its
b) values determined by externally applied driver) after installation shall be the joint
rotor excitations. responsibility of the manufacturer/supplier and the
4.3.1 .8 When specified by the purchaser, the purchaser. The units shall perform as well on their
calculations detailed in items a) and b) below permanent foundation as they do on the
shall be provided by the manufacturer/supplier’s test stand.
manufacturer/supplier. If the purchaser supplies 4.3.2.2 Horizontal pumps
the driving equipment, it shall be his responsibility Unfiltered vibration shall not exceed the vibration
to provide the data for these calculations:
a) a lateral critical speed analysis to determine severity
the
limits given in Table 1 when measured on
manufacturer/supplier’s test facilities. These
that the critical speeds of the driver are
compatible with the critical speeds of the pump at a single operating point at atrated
values are measured radially the bearing housing
speed (± 5 %)
and that the combination is suitable for the and rated flow (± 5 %) when operating without
specified operating speed range; cavitation. This can normally be achieved by
b) a torsional vibration analysis of the balancing in accordance with grade G 6.3 of
pump-driver system and a transient torsional ISO 1940-1; for further information see ISO 5343
vibration analysis for synchronous motor-driven and ISO 8821.
systems. The manufacturer/supplier shall be Pumps with a special impeller, for example a single
responsible for the satisfactory performance of channel impeller, may exceed the limits given
the system. in Table 1. In such case the pump
In case of drive by internal combustion engine, manufacturer/supplier should indicate this in his
the manufacturer/supplier of the latter is offer.
responsible for the analysis.

Figure 2 — Conditions of critical speed (see 4.3.1 .3 )

10 © BSI 2006
ISO 9905:1 994(E)

Table 1 — Limits of vibration severity for 4.4.2.2 The thickness of the pressure casing shall be
horizontal pumps with multivane impellers suitable for the maximum outlet working pressure
(based on ISO 2372) plus allowances for head and speed increases at
pumping temperature, and for hydrostatic test
Speed of rotation, N
Maximum rms values, in mm/s, of
the vibration velocity for the pressure at ambient temperature.
shaft centreline height h1 a The maximum allowable casing working pressure
min–1 h1 # 225 mm h1 > 225 mm shall be equal to or greater than the maximum
N # 1 800 2,8 4,5 outlet pressure.
1 800 < N # 4 500 4,5 7,1 Areas of double-casing, horizontal multistage (three
or more stages) and axially split casing pumps
a For horizontal foot-mounted pumps h
1 is the distance
between baseplate area in contact with pump feet (including
normally subjected to inlet pressure need not be
supports) and pump shaft centreline. designed for discharge pressure. (The purchaser
should consider installation of relief valves on the
4.3.2.3 Vertical pumps suction side of such installations.) The purchaser
4.3.2.3.1 Vibration readings shall be taken on the
shall specify if the vertical canned pump inlet

top flange of the driver mount on vertical pumps can is to be suitable for maximum discharge
pressure. (This is advisable when two or more
with rigid couplings and near to the top pump pumps are connected to a common discharge
bearing on vertical pumps with flexible couplings. system.) The stress used in design for any given
4.3.2.3.2 Vibration limits for both rolling and sleeve material shall not be in excess of the values given in
bearing pumps shall not exceed a velocity specified material standards. The calculation
of 7,1 mm/s during shop test at rated speed (± 5 %), methods for pressure-containing parts and the
and rated flow (± 5 %) operating without cavitation. safety factors for the selected materials shall be in
4.4 Pressure-containing parts (see also 5.1 ) accordance with the relevant national rules.
4.4.1 Pressure-temperature rating The pressure-containing parts shall have a
The maximum allowable working pressure of the corrosion allowance of 3 mm unless a lower
pump at the most severe operating conditions must corrosion allowance can be accepted (e.g. for
be clearly defined by the manufacturer/supplier. In titanium).
no case shall the maximum allowable working 4.4.2.3 The maximum discharge pressure shall

pressure of the pump (casing and cover, including apply to all parts referred to in the definition of
shaft seal housing and gland follower/end plate) pressure casing (see 3.31 ), except in the case of
exceed that of the pump flanges. double-casing pumps, horizontal multistage (three
or more stages) and axially split casing pumps.
4.4.2.4 The inner casing of double-casing pumps
4.4.2 Pump casing

4.4.2.1 Pumps with radially split cases are required shall be designed to withstand the maximum
if any of the following operating conditions are internal differential pressure or 3,5 bar, whichever
specified: is greater.
a) pumping temperature of 200 °C or higher (a 4.4.2.5 If there is a risk of misalignment between
lower temperature limit should be considered pump and driver due to temperature differences or
when thermal shock is probable); any other cause, precautions shall be taken to
b) toxic pumped liquid or flammable liquid with a minimize this, for example centreline support,
density of less than 0,7 kg/dm3 at the specified cooled pedestals, pre-alignment.
pumping temperature; 4.4.3 Materials
c) flammable pumped liquid at a rated discharge The materials used for pressure-containing parts
gauge pressure above 70 bar. shall depend on the liquid pumped, the pump
NOTE 10 Pumps with axially split cases may be supplied for configuration and the application of the pump
the conditions specified above with the specific approval of the
purchaser. (it is recommended that the purchaser consider design (see clause 5 ).
details and previous manufacturer/supplier operating experience 4.4.4 Mechanical features
before approving pumps with axially split cases for these
conditions. Maximum hydrostatic test, horizontal joint sealing 4.4.4.1 Dismantling
technique, pump location, and the skill of field maintenance
personnel should be factors in the decision.) With the exception of vertical lineshaft pumps and
ring-section type multistage pumps, the pump shall
be designed to permit removal of the impeller, shaft,
shaft seal and bearing assembly without disturbing
the inlet and outlet flange connections.

© BSI 2006 11
ISO 9905:1 994(E)

For axially split pumps, lifting lugs or eyebolts shall 4.4.4.5.3 Tapped holes in pressure parts shall be
be provided for lifting only the top half of the casing. held to a minimum. Sufficient metal in addition to
Methods of lifting the assembled pump shall be the metal allowance for corrosion shall be left
specified by the manufacturer/supplier. around and below the bottom of drilled and tapped

4.4.4.2 Jackscrew and casing alignment dowels holes in pressure sections of casings to prevent
leakage.
Jackscrew and casing alignment dowels shall be
4.4.4.5.4 To facilitate dismantling, internal bolting
provided to facilitate dismantling and reassembly.
for vertical pumps shall be of a material fully
When j ackscrews are used as a means of parting
resistant to corrosive attack by the fluid pumped.
contacting faces, one of the faces shall be relieved
(counterbored or recessed) to prevent a leaking j oint 4.4.4.5.5 Studded connections shall be supplied with
or improper fit caused by marring. studs installed. Blind stud holes should be drilled

4.4.4.3 Jackets only deep enough to allow a preferred tap


depth 1 , 5 times the maj or diameter of the stud.
Jackets for heating or cooling the casing or stuffing
4.4.4.5.6 Studs are preferred to cap screws.
box, or both, are optional. Jackets shall be designed
4.4.4.5.7 A clearance shall be provided at bolting
for an operating pressure of at least 6 bar at a
locations to permit the use of socket or box- type
temperature of 1 70 ° C.
wrenches. The manufacturer/supplier shall supply
Jacket cooling systems shall be designed to
any required special tools and fixtures.
positively prevent leakage of pumped liquid into the
coolant. Coolant passage shall not open into casing 4.5 Branches (nozzles) and miscellaneous
j oints. connections

4.4.4.4 Casing gaskets 4.5.1 Gen era l

Casing gaskets shall be of a design suitable for the For the purpose of this International Standard, the

working conditions and for hydrostatic test terms branch and nozzle are synonymous.

conditions at ambient temperature. This subclause is concerned with all fluid

For radial split casings the casing- cover gaskets connections to the pump, whether for operation or

shall be confined on the atmospheric side to prevent maintenance.

blow- out. 4.5.2 Ven t, p ressu re-ga u ge a n d dra in

Radially split casings (including mechanical seal 4.5.2.1 All pumps shall be provided with a vent
end plate gaskets) shall have metal- to- metal fits connection unless the pump is made self- venting by
with confined controlled compression gaskets. the arrangement of the nozzles.

4.4.4.5 External bolting 4.5.2.2 Preferably, no tapped openings shall be


4.4.4.5.1 Bolts or studs that connect parts of the supplied in the suction or discharge passages or in

pressure casing, including shaft seal housing, shall other high- velocity areas of the pump unless they

be at least 1 2 mm diameter (ISO metric series). are essential for pump operation. If drain, vent, or
pressure gauge connections are required, they
The use of bolts or studs smaller than 1 2 mm
shall be specified by the purchaser in the
diameter, if necessary due to space
enquiry and order.
limitations, shall be agreed upon between
purchaser and manufacturer/supplier. In such 4.5.3 Clo su res

a case the bolting torque should be specified by the The material for the closures (plugs, blank/blind
manufacturer/supplier. flanges etc. ) shall be appropriate for the pumped
4.4.4.5.2 The bolting selected (property class liquid. Attention shall be paid to the suitability of
according to information in Annex L) shall be material combinations to resist corrosion and to
adequate for the maximum allowable working minimize the risk of seizure or galling of screw
pressure and temperature and for normal threads.
tightening procedures. If at some points it is All openings exposed to the pumped liquid under
necessary to use a fastener of special quality, pressure, including all shaft seal openings, shall be
interchangeable fasteners for other j oints shall be of fitted with removable closures adequate for
the same special quality. containing pressure.

4.5.4 Au xi li a ry p i p e c on n ec tio n s

4.5.4.1 All auxiliary pipe connections shall be of


adequate material, size and thickness for the
intended duty (see also 4.1 4 ).

© BSI 2006
12
ISO 9905:1 994(E)

4.5.4.2 Connections shall be at least 1 5 mm (outside 4.8.1 .2 The impeller, excluding wear rings, shall
diameter) for pumps with discharge openings consist of one piece (such as cast or welded
of 50 mm and smaller. Connections shall be manufacture) .
at least 20 mm (outside diameter) for pumps with Impellers fabricated by other means are
discharge openings of 80 mm and larger, except that permissible in special cases, i.e. for small
connections for seal flush piping and lantern rings impeller outlet widths or if comprised of
may be 1 5 mm (outside diameter) without regard to special material. This, however, requires
pump size. When, because of space limitations, agreement with the purchaser.
smaller connections must be used, all precautions
4.8.1 .3 Impellers shall preferably have solid hubs.
shall be taken to protect them from damage and
ensure their reliability. 4.8.1 .4 If the pump shaft is wetted by the pumped

4.5.5 Connection identification fluid such that danger can occur or the product may
become contaminated should the fluid become
All connections shall be identified on the trapped in a confined space, then the design of the
installation drawing in accordance with their duty impeller and its securement shall be such that,
and function. If possible it is recommended that this when assembled onto the shaft, any enclosed spaces
identification also be applied on the pump, shall be freely drained by passageways of not less
2
particularly for mechanical seals and for bearing than 1 0 mm cross- sectional area.
lubrication and cooling (see Annex H).
4.8.2 Securing of impellers
4.6 External forces and moments on branches
4.8.2.1 Impellers shall be secured against
(inlet and outlet)
circumferential and axial movement when rotating
The method given in Annex B shall be used for in the intended direction. Pinning of impellers is not
pumps with flexible coupling unless another acceptable.
method is agreed upon between the purchaser
4.8.2.2 Overhung impellers shall be secured to the
and the manufacturer/supplier.
shaft by a cap screw or cap nut that does not expose
The purchaser shall calculate the forces and shaft threads. Either securing device shall be
moments exerted by the piping on the pump. threaded to tighten by liquid drag on the impeller

The manufacturer/supplier shall verify that these during normal rotation, and a positive mechanical

loads are permissible for the pump under locking method (for example, a staked and

consideration. If the loads are higher than those corrosion- resistant set screw or a tongue- type

given in Annex B, the solution to the problem washer) is required. Cap screws shall have fillets

shall be agreed upon between purchaser and and a reduced diameter shank to decrease stress

manufacturer/supplier. concentrations.

4.7 Inlet and outlet flanges and facings 4.8.3 Axial adjustment
4.7.1 Flanges shall conform to ISO 7005 except as If field adj ustment of impeller axial clearance is

specified in items a) to c) below: required, external means of adj ustment shall be


provided. If adj ustment is achieved by axial
a) cast iron flanges shall be flat- faced;
movement of the rotor, attention must be paid to the
b) flat- faced flanges on casings other than cast
possibly dangerous effect on the mechanical seal(s)
iron are acceptable only with full raised- face
(see also 4.1 1 .6 ) .
thickness;
4.9 Wear rings
c) flanges that are thicker or have a larger outside
diameter than required by the specified standard 4.9.1 Wear rings should be fitted where appropriate.
are acceptable but shall be faced and drilled as When wear rings are fitted they shall be renewable

specified. and securely locked to prevent rotation.

4.7.2 Good seating of the bolt head and/or nut on the 4.9.2 Mating wear surfaces of hardenable materials
back face of cast flanges shall be ensured, if shall have a difference in Brinell hardness number

necessary by machining. of at least 50, unless both the stationary and


rotating wear surfaces have a Brinell hardness
Bolt holes shall straddle the flange centreline.
number of at least 400 or if this difference in
4.8 Impellers hardness is impossible to obtain with the material

4.8.1 Impeller design specified.

4.8.1 .1 Impellers of closed, semi- open or open design


may be selected according to the application.

© BSI 2006 13
ISO 9905:1 994(E)

4.9.3 Renewable wear rings shall be held in place by 4.1 0.4 For vertical pumps, the running clearances
a press fit with locking pins or threaded dowels specified in 4.1 0.2 shall not apply to the clearances
(axial or radial) or by flanged and screwed methods. of steady bearings or interstage bushings if
Other methods, including tack welding at three or materials of low galling tendencies are used. The
more points, require the purchaser’s approval. clearances used shall be stated in the proposal.
4.1 0 Running clearances 4.1 1 Shaft and shaft sleeves

4.1 0.1 When establishing running clearances 4.1 1 .1 General


between wear rings and between other moving 4.1 1 .1 .1 Shafts shall be of ample size and stiffness
parts, consideration shall be given to pumping to:
temperatures, suction conditions, the character of a) transmit the prime mover rated power,
the fluid handled, the expansion and galling
characteristics of the materials, and hydraulic b) ensure satisfactory packing or seal
efficiency. performance,
Clearances shall be sufficient to assure c) minimize wear and the risk of seizure,
dependability of operation and freedom from seizure d) take due consideration of method of starting
under normal operating conditions. and inertia loading involved,
4.1 0.2 For cast iron, bronze, chromium e) take due consideration of radial thrust (static
hardened 11 % to 13 % and materials of similar low and dynamic).
galling tendencies, the minimum clearances given 4.1 1 .1 .2 The pump shaft of vertical pumps shall be
in Table 2 shall be used. For diameters greater where possible of one piece, unless otherwise
than 150 mm the minimum diametral clearance approved by the purchaser (because of total shaft
shall be 0,43 mm + 0,025 mm for each length or shipping restrictions).
additional 25 mm of diameter or fraction thereof.
For materials with greater galling tendencies and/or 4.1 1 .2 Surface roughness
for operating temperatures above 260 °C, 0,125 mm The surface roughness of the shaft or sleeve at the
shall be added to these diametral clearances. stuffing box, mechanical seal, and lubricant seal, if
When materials such as cast iron and/or bronze are provided, shall be not greater than 0,8 4m Ra unless
used with cold and clean fluids such as water at otherwise required for the seal. Measurement shall
temperatures below 50 °C, then the be in accordance with ISO 3274 (see also 4.11 .7.1 ).
manufacturer/supplier may use clearances below 4.1 1 .3 Shaft deflection
those of Table 2. In order to have satisfactory packing or seal
Table 2 — Minimum running clearances performance, avoid shaft breakage and prevent
Dimensions in millimetres internal wear or seizure, the shaft stiffness for
one- and two-stage horizontal and vertical in-line
Diameter of rotating Minimum diametral
pumps shall limit the total shaft deflection under
the most severe dynamic conditions over the
member at clearance clearance

50 0,25 complete head-capacity curve — with a


50 to 64,99 0,28 maximum-diameter impeller and the specified
65 to 79,99 0,30 speed and fluid — to a maximum of 50 4m at the
face of the stuffing box (or at the mechanical seal
80 to 89,99 0,35 face for built-in seal pumps) and to less than
90 to 99,99 0,40 one-half the minimum diametral clearance at all
100 to 114,99 0,40 bushes and wear rings. On in-line pumps, the
stiffness of the total shaft system, including
115 to 124,99 0,40 coupling and motor, shall be included in the
125 to 149,99 0,43 calculations.
The required degree of shaft stiffness can be
4.1 0.3 Interstage bushes on multistage pumps may achieved by a combination of shaft diameter, shaft
have clearances to the manufacturer/supplier’s span or overhang and casing design (including use
standard, provided the clearances are stated in the of dual volutes or diffusers). Support by
proposal. conventional packing shall not be considered when
determining shaft deflection.

14 © BSI 2006
ISO 9905:1 994(E)

4.1 1 .4 Diameter 4.1 1 .7.5 On horizontal pumps, removable casing


bushes and interstage shaft sleeves, or the
The dimensions of shaft ends should be in
equivalent, shall be provided at all interstage
accordance with ISO/R 775, and the dimensions of
points.
key for shaft ends should be in accordance with
ISO/R 773 where practical. 4.1 1 .7.6 On vertical pumps, renewable bushes shall

4.1 1 .5 Shaft runout be provided at all interstage and steady bearing


points. However, the character of the fluid handled
4.1 1 .5.1 Shafts shall be machined and properly (for example, dirty or non- lubricating) should
finished throughout their length. influence the need for corresponding shaft sleeves.
4.1 1 .5.2 Manufacture and assembly of the shaft and 4.1 2 Bearings, bearing housings and
sleeve, if fitted, should ensure that the runout
lubrication
(see 3.23 ) at a radial plane through the outer face of
the stuffing box is not greater than 50 4m for 4.1 2.1 Bearings and bearing housings
nominal diameters smaller than 50 mm, not greater 4.1 2.1 .1 Radial bearings shall be of the
than 80 4m for nominal diameters 50 mm standard available design (ball, roller, sleeve
to 1 00 mm and not greater than 1 00 4m for nominal or pivoted shoe) unless otherwise specified by
diameters greater than 1 00 mm. the purchaser. Thrust bearings shall be either

4.1 1 .6 Axial movement rolling or hydrodynamic as required.


4.1 2.1 .2 Rolling bearings shall be selected and rated
Axial movement of the rotor permitted by the
in accordance with ISO 76 and ISO 281 . The
bearings shall not adversely affect the performance
of the mechanical seal.
minimum basic rating life L1 0 shall
be 3 years (25 000 h), in continuous operation at
4.1 1 .7 Shaft sleeves rated pump conditions but not less than 1 6 000 h
4.1 1 .7.1 Shaft sleeves when provided shall be locked at maximum axial and radial loads and rated speed,
or clamped to the shaft. The sleeves shall be of wear within the allowed operating range.

resistant and when necessary of corrosion- and 4.1 2.1 .3 Rolling bearings shall be retained on the
erosion- resistant material. The outside surface of shaft and fitted into housings according to the
sleeves shall be suitable for the actual application bearing manufacturer/supplier’s instructions. Snap
(see also 4.1 1 .2 ). rings in direct contact with the bearings shall not be
4.1 1 .7.2 For shafts that require gaskets to pass over used for transmitting the thrust from the shaft to
threads, the threads shall be at least 1 , 5 mm less the inner face of the thrust bearing. Locknuts and

than the internal diameter of the gasket, and the lockwashers are preferred.

diameter transition shall be chamfered 1 5 ° to 20 ° to 4.1 2.1 .4 Hydrodynamic radial and/or thrust
avoid damage to the gasket. bearings shall be required under the following
4.1 1 .7.3 With the purchaser’s approval, sleeves conditions:
may be omitted for in-line pumps and for small a) when DN factors are 300 000 or greater [the
horizontal pumps, provided the proposal so DN factor is the product of bearing size (bore) in
states and the shaft is constructed of a mm and the rated speed in revolutions per
material that has equal wear and corrosion minute] ;
resistance and equal finish to that of a sleeve.
b) when the product of rated pump power input
If sleeves are not supplied, shafts or stub shafts
(in kilowatts) and rated speed (in revolutions per
shall include centres to permit refinishing. 6
minute) is 2 × 1 0 or greater;
4.1 1 .7.4 On a pump arranged for packing, the end of
c) when standard rolling bearings fail to meet the
the shaft sleeve assembly, if fitted, shall extend
basic rating life L1 0 given in 4.1 2.1 .2 .
beyond the outer face of the packing gland follower.
On a pump arranged for mechanical seals, the shaft
sleeve shall extend beyond the seal end plate. On
pumps employing an auxiliary seal or throttle bush,
the shaft sleeve shall extend beyond the seal end
plate. Leakage between the shaft and sleeve thus
cannot be confused with leakage through box
packing or mechanical seal faces.

© BSI 2006 15
ISO 9905:1 994(E)

4.1 2.1 .5 When allowed by the pump design and 4.1 2.1 .8 Housings for oil-lubricated
justified by the operating conditions, hydrodynamic non-pressure-fed bearings shall be provided
radial bearings should be split for ease of assembly with 15 mm minimum thread tapped and plugged
and shall be of the precision-bored sleeve or pad fill and drain openings. They shall be equipped with
type, with babbited replaceable liners, shells or constant level sight-feed oilers connected to
pads. Bearings shall be equipped with antirotation transparent containers (not subject to sunlight- or
pins and shall be positively secured in the axial heat-induced opacity or deterioration), which shall
direction. The bearing design shall suppress be installed at an appropriate position on the
hydrodynamic instabilities and provide sufficient bearing housing and positively locked in the
damping to limit pump vibrations to the maximum operating position. These oilers shall meet the
specified amplitudes (see 4.3.2.2 and 4.3.2.3 ) while purchaser’s preference when specified. A
operating loaded or unloaded at specified operating permanent indication of proper oil level shall be
speed, including operation at any critical frequency. accurately located and clearly marked on the
The liners, pads or shells shall be in axially split outside of the bearing housing with permanent
housing and shall be replaceable. The removal of the metal tags, marks inscribed in the castings or other
top half of the casing of an axially split machine or durable means, and shall state whether that level
the head of a radially split machine shall not be represents stationary or running conditions.
required for replacement of these elements. The 4.1 2.1 .9 Bearing housings for hydrodynamic
bearing design shall not require removal of the bearings designed for pressure lubrication shall be
coupling hub to permit replacement of the bearing arranged to minimize foaming. The drain system
liners, pads or shells. shall be adequate to maintain the oil and foam
4.1 2.1 .6 Thrust bearings shall be sized for levels below the shaft end seals. Oil temperature
continuous operation under all specified conditions, rise through the bearing and housings shall not
including conditions such as maximum internal exceed 30 °C under the most adverse specified
differential pressure. All loads shall be determined operating conditions when oil inlet temperature
at design internal clearances. As a guide, is 40 °C. When oil inlet temperatures exceed 50 °C,
hydrodynamic thrust bearings should be selected at special consideration shall be given to bearing
no more than 50 % of the bearing design, oil flows and allowable temperature rise. Oil
manufacturer/supplier’s rating, and shall be outlets from thrust bearings shall be tangential in
adequate for the pump design and application. the control ring, or in the thrust bearing cartridge if
In addition to thrust from the rotor and any internal oil control rings are not used.
gear reactions due to the most extreme allowable 4.1 2.1 .1 0 In order to prevent loss or contamination,
conditions, the axial force transmitted through the gaskets or threaded connections shall not be used to
flexible coupling shall be considered a part of the separate cooling or heating fluids from lubricants.
duty of any thrust bearing. 4.1 2.1 .1 1 All openings in the bearing housing,
Thrust bearings must provide full load capabilities particularly the sealing between the bearing
if the normal direction of rotation of the pump is housing and the shaft, shall be designed to prevent
reversed. Consideration should be given to type of the ingress of contaminants and the escape of the
driver, coupling and possible misalignment. lubricant under normal operating conditions.
4.1 2.1 .7 Hydrodynamic thrust bearings shall be 4.1 2.1 .1 2 In hazardous areas, any device for sealing
designed for equal thrust capacity in both directions the bearing housing shall be designed not to be a
and arranged for continuous pressurized lubrication source of ignition.
to each side. The thrust collar shall be replaceable 4.1 2.1 .1 3 Housing for ring-oil-lubricated bearings
when specified by the purchaser and shall be should be provided with means to allow visual
positively locked to the shaft to prevent fretting. inspection of the oil rings while the pump is
When integral thrust collars are supplied, they shall running.
be provided with a minimum of 3 mm of additional
stock for refinishing should the collar be damaged. 4.1 2.1 .1 4 If specified by the purchaser, the

Both faces of the collar shall have a surface finish manufacturer/supplier shall supply oil

not exceeding 0,4 4m Ra and the axial total heaters when the ambient or operating

indicated runout of either face shall not temperature dictates.

exceed 13 4m. Bearing housings shall preferably be


4.1 2.1 .1 5
arranged so that bearings can be replaced without
disturbing pump drives or mountings.

16 © BSI 2006
ISO 9905:1 994(E)

4.1 2.1 .1 6 Sufficient cooling, including allowance for 4.1 2.3.2 A pressure lubrication or oil mist
fouling, shall be provided to maintain oil lubrication system shall be supplied if
temperature below 70 ° C for drain oil in pressurized specified by the purchaser or if recommended
systems and below 80 ° C for ring- oiled or splash by the manufacturer/supplier and approved
systems based on specified operating conditions by the purchaser. Oil lubrication shall be ensured
and 40 ° C ambient temperature. Cooling coils at constant level by internal arrangement.
(including fittings), if used, shall be of non- ferrous 4.1 2.3.2.1 If an external pressure lubrication
material and shall have no internal pressure j oints system is required, it shall consist, as a minimum, of
or fittings. The coils shall be 1 mm minimum an oil pump with a suction strainer and/or filter, a
material thickness and 1 2 mm minimum tube supply- and- return system, an oil cooler when
outside diameter. required, an oil reservoir, a full- flow filter and
Guide bushes and bearings for vertical
4.1 2.2 means for lubrication before the pump unit is
lineshaft pumps running, and all necessary controls and
instruments, including a low- oil- pressure alarm and
4.1 2.2.1 The maximum spacing between shaft guide
shutdown (see G.6 ).
bushes shall be in accordance with Figure 3, except
for cantilever- type pumps. If these bushes are 4.1 2.3.2.2 When specified by the purchaser, a
product- lubricated, they must be suitably corrosion removable steam-heating element external to
and abrasion resistant for the specified product and the oil reservoir or a thermostatically
temperature. controlled electrical immersion heater shall
be provided for heating the charge capacity of
4.1 2.2.2 Thrust bearings that are integral with the
oil prior to start-up in cold weather. The
driver are covered in 4.2.1 .2 . Where the thrust
heating device shall have sufficient capacity to heat
bearing is integral with a vertical lineshaft pump,
the oil in the reservoir from the specified minimum
the paragraphs under 4.1 2.1 that relate to thrust
site ambient temperature to the
bearings and housings shall apply.

Lubrication
manufacturer/supplier’s required start- up
4.1 2.3 temperature within 4 h when the lubrication oil
4.1 2.3.1 Bearings and bearing housings shall be system is running.
arranged for hydrocarbon oil or grease lubrication
unless otherwise specified.

Figure 3 — Maximum spacing between shaft guide bushes (vertical lineshaft pumps)

© BSI 2006 17
ISO 9905:1 994(E)

4.1 2.3.2.3 An oil reservoir, with the characteristics The following information shall be given in the data
specified in items a) through f) below, shall be sheet (see Annex A):
supplied: — shaft seal arrangement (as specified in
a) the ability to provide a 3- minute minimum Annex F) ;
retention time, to avoid frequent refilling, and to — for mechanical seals:
provide adequate allowance for the contents of
type: balanced (B)
the system when drained;
unbalanced (U)
b) provision to eliminate air and to minimize
bellows (Z)
flotation of foreign matter to pump suction;
size: nominal shaft or sleeve diameter, in
c) fill connections, level indicators and breathers
millimetres, based upon shaft
suitable for outdoor use;
diameter passing through stationary
d) sloped bottoms and connections for complete ring (see ISO 3069);
drainage;
— for stuffing box:
e) cleanout openings of practicable size;
size: diameter of seal cavity as specified
f) descaling, rust protection and permanent
in ISO 3069.
surface coating of the interior according to the
manufacturer/supplier’s standard procedure, 4.1 3.2 Operating criteria for selection
unless otherwise specified. The principal operating criteria for selection of
4.1 2.3.2.4 Flingers or oil rings shall have a mechanical seals and soft packings are:
submergence above the lower edge of a flinger or — chemical and physical properties and the
above the lower edge of the bore of an oil ring. Oil nature of the pumped liquid;
flingers shall have mounting hubs to maintain
— minimum and maximum expected sealing
concentricity and shall be positively secured to the
pressures;
shaft.
— temperature of the liquid at the seal;
4.1 2.3.2.5 The manufacturer/supplier shall state in
the operating manual the amount of and the — special operating conditions (including

specification for the lubricating oil required, taking start- up, shutdown, thermal and mechanical

into consideration the ambient and service shocks, etc. );

conditions. — shaft diameter and speed;

4.1 2.3.2.6 Refer to 4.1 4.3 for lubricating- oil piping and as a supplementary criterion for mechanical
requirements. seals:

4.1 2.3.3 Where regreasable bearings are used, — direction of rotation of the pump.
grease relief shall be provided.
4.1 3.3 Mechanical seals
4.1 3 Shaft sealing
4.1 3.3.1 Type and arrangement
4.1 3.1 General Mechanical seals shall be of the balanced type.
When the pump shaft has to be sealed, the pump Unbalanced seals shall only be supplied when
design shall permit the use of one or more of the specified or approved by the purchaser.
following alternatives:
This International Standard does not cover the
— soft packing (P), design of the components of the mechanical seal;

— single mechanical seal (S), however, the components shall be suitable to


withstand operating conditions specified in the data
— multiple mechanical seals (D),
sheet (see Annex A).
as shown in Annex F. If it is necessary to
Mechanical seal design shall take account of axial
interchange one or the other alternative, this
adj ustment of shaft and shaft movement during
shall be specified by the purchaser. Other
normal operation.
means of sealing devices (e.g. labyrinth seals,
hydrodynamic seals, magnetic couplings)
shall be mutually agreed upon. Quench
arrangements (Q) , which in certain cases can
become necessary, are also shown in Annex F.
Devices shall be provided for limiting, collecting and
draining all liquid leakage from the sealed area, in
particular if the mechanical seals have controlled
leakage.

© BSI 2006
18
ISO 9905:1 994(E)

Arrangement (e.g. single or multiple 4.1 3.3.4.2 The seal end plate shall have sufficient
mechanical seal) shall be agreed upon rigidity to avoid distortion. The seal housing and
(see Annex F). end plate including fixing bolts (see 4.4.4.5 ) shall be

If pumps handle liquids near their boiling point, the designed for the permissible operating pressure at

pressure in the mechanical seal chamber shall be operating temperature and the required gasket

sufficiently above inlet pressure, or the temperature seating load.

in the immediate vicinity of the seal shall be 4.1 3.3.4.3 Gaskets between seal housing and
sufficiently below vaporization temperature to stationary seal ring (seat ring and/or spring- loaded
prevent vaporization at the seal faces. ring) or seal end plate shall be externally confined or

If a back- to- back arrangement of multiple of equivalent design in order to prevent blow- out.

mechanical seals is applied, the barrier liquid 4.1 3.3.4.4 All stationary seal components including
between the seals must be compatible with the seal end plates shall be protected from accidental
process and at a pressure higher than the sealing contact with the shaft or sleeve and from rotation. In
pressure. case a stationary sealing component (seat ring

If a back- to- back arrangement of multiple and/or spring- loaded ring) contacts the shaft or

mechanical seals is installed, the stationary ring on sleeve, the surface in contact with the seal shall be

the impeller side shall be secured so that it cannot adequately hard and corrosion- resistant. Lead- ins

move due to pressure drop of the barrier liquid. shall be provided and sharp edges removed to
prevent damage to the seal during fitting.
For pumps operating at temperatures below 0 ° C,
quench may be provided to prevent ice formation. 4.1 3.3.4.5 Machining tolerance of the seal chamber

4.1 3.3.2 Cooling or heating requirements and seal end plate must restrict the face run- out at
the stationary seal ring (seat ring and/or
If required by the duty, j ackets shall be provided on spring- loaded ring) of the mechanical seal to
pump seal chambers. Cooling (or heating) maximum permissible values as given by the seal
requirements for pumps containing manufacturer/supplier.
mechanical seals shall be mutually agreed 4.1 3.3.4.6 If a throttle bush is provided in the end
upon by the purchaser, pump plate to minimize leakage on complete failure of the
manufacturer/supplier and seal seal or to monitor access of liquid, the diametral
manufacturer/supplier. As a guide, j ackets are clearance, in millimetres, between bush and shaft
normally required for the conditions and services
should be the minimum practical but in no case
specified in items a) to e) below:
greater than
a) fluid temperatures above 1 50 °C, unless
shaft diameter
bellows- type mechanical seals are used; ---------------------------------------- + 0, 65
1 50
b) fluid temperatures above 31 5 °C;
4.1 3.3.4.7 A throat bush shall be provided
c) dead- end seal arrangements;
when specified by the purchaser or
d) low flash point fluids; recommended by the manufacturer/supplier.
e) high melting point fluids (heating). Throat bushes are used to increase the box pressure,

4.1 3.3.3 Materials isolate the fluid, or reduce the flow in or out of the
seal chamber.
Appropriate material for the seal components shall
4.1 3.3.4.8 Where leakage must be avoided an
be chosen to withstand corrosion, erosion,
auxiliary seal (for example, multiple seal) is
temperature, thermal and mechanical stress, etc.
necessary (see Annex F) .
For mechanical seals, metallic parts wetted by the
4.1 3.3.4.9 The seal chamber shall be designed to
pump liquid shall have at least the same material
prevent trapping vapour (see 4.5.2.1 ) where
quality as the pump casing (see clause 5 ) as far as
practicable. If this is not possible the seal chamber
mechanical properties and corrosion resistance are
shall be ventable by the operator. The method of
concerned.
doing this shall be given in the instruction manual.
The material code for mechanical seal components
4.1 3.3.4.1 0 Liquid inlets to and if necessary outlets
in Table J. 2 (Annex J) shall be used for designation
from the chamber shall be as close as possible to the
in the data sheet (Annex A).

Construction features
seal faces, preferably at the rotary ring side
4.1 3.3.4
(spring- loaded ring and/or seat ring) .
4.1 3.3.4.1 Provision shall be made for centring the 4.1 3.3.4.1 1 Holes may be drilled and tapped even
seal end plate in relation to the seal chamber bore. where a connection is not required (see 4.5.2
An inside or outside diameter register fit is an and 4.5.4 ) unless otherwise agreed.
acceptable method of achieving this.

© BSI 2006 19
ISO 9905:1 994(E)

4.1 3.3.5 Assembly and test 4.1 4.1 .1 Design of piping


For assembly for dispatch see 7.1 . The design of piping systems shall provide the

The mechanical seal shall not be subj ected to a conditions specified in items a) through d) below:

hydrostatic test pressure exceeding the seal a) permit removal of piping for maintenance
pressure limit. The mechanical seal may be used unless welded piping is specified;
during all running or performance tests (see 6.3.3.4 b) proper support to prevent damage from
and 6.3.4.4 ) . On pumps that require final vibration during operation and during
adj ustment in the field, the manufacturer/supplier maintenance using generally accepted practices;
shall attach a metal tag warning of this
c) proper flexibility and normal accessibility for
requirement.
operation, maintenance and thorough cleaning;
4.1 3.4 Stuffing box
d) installation in a neat and orderly arrangement
4.1 3.4.1 General adapted to the contour of the machine and not

4.1 3.4.1 .1 When required by the duty or by the obstructing access openings.

purchaser, soft packing shall be provided with a 4.1 4.1 .2 Quotation of piping
lantern ring for the introduction of a cooling fluid
The manufacturer/supplier shall include in his
directly into the packing. Inlet and outlet
quotation all integral piping he considers necessary
connections shall be provided for the lantern ring.
for the successful operation of the pump, as well as
4.1 3.4.1 .2 Ample space shall be provided for all integral piping in accordance with the specific
repacking without removing or dismantling any plans covered in Annex G and items indicated on
part other than gland components and guards. the data sheet.
The gland components shall be positively retained
even if the packing loses its compression.
4.1 4.1 .3 Construction features
4.1 4.1 .3.1 Pipe threads shall be in accordance with
4.1 3.4.1 .3 Where split glands are used, the halves
ISO 7 or ISO 228- 1 . Flanges shall be in accordance
shall be bolted together. The use of eyebolts for
with ISO 7005- 2 or ISO 7005- 3. Slip-on flanges
gland fasteners is undesirable; studs screwed into
are permitted with the specific approval of the
the pump case are preferred.
purchaser.
4.1 3.4.1 .4 A drain shall be provided on vertical
4.1 4.1 .3.2 The bolting requirements of 4.4.4.5 apply
pumps to prevent the collection of liquid in the
to auxiliary piping.
driver support piece.
4.1 4.1 .3.3 For handling nonflammable or nontoxic
4.1 3.4.1 .5 For service above 90 ° C or for handling
fluids, including lubricating oil, pipe j oints and
liquids with an absolute vapour pressure greater
connections may be to the manufacturer/supplier’s
than 1 bar at pumping temperatures, glands shall
standard or as specified by the purchaser on the
be of the water- smothering split type. For
data sheet.
high- temperature service, steam may be substituted
for water. When cooling- water piping is provided by 4.1 4.2 Cooling-water piping
the manufacturer/supplier, the flexible hose or
4.1 4.2.1 Cooling- water piping shall be G 1 /2
tubing to the quench gland shall have a minimum
nominal pipe size minimum. Where space does not
inside diameter of 6 mm.
allow this, G 1 /4 nominal pipe size may be used.
4.1 3.4.1 .6 Cooling j ackets shall be provided on 4.1 4.2.2 Material for cooling- water piping shall be
stuffing boxes of packed pumps when either of the
specified on the data sheets. If the material is not
following conditions is specified:
specified, copper tubing soft- annealed with
a) the fluid temperature is above 1 50 ° C, or G 1 /2 brass fittings shall be supplied. If agreed to

b) the absolute vapour pressure is above 0, 7 bar by the purchaser, stainless steel tubing, type
at pumping temperature. CrNi or CrNiMo may be substituted. If agreed
to by the purchaser, galvanized pipe with
4.1 4 Piping and accessories
screwed fittings for PN 20 of galvanized
4.1 4.1 General malleable iron may also be substituted.
When specified by the purchaser, cooling- water, 4.1 4.2.3 When specified by the purchaser, sight
lubricating oil and auxiliary product piping flow indicators (open or closed as specified)
systems, including all accessories such as gauges shall be supplied in each outlet line.
and valves, shall be supplied by the 4.1 4.2.4 Drains shall be provided at all low points to
manufacturer/supplier fully assembled and allow complete drainage of piping and j ackets.
installed on horizontal pumps and, where practical, Piping should be designed to eliminate air pockets
on vertical pumps. in the cooling j ackets.

© BSI 2006
20
ISO 9905:1 994(E)

4.1 4.3 Lubricating oil piping 4.1 4.5.2 Auxiliary piping may be required for the
following:
4.1 4.3.1 Oil piping shall be G 1 /2 nominal pipe size
minimum. Where space does not allow this, — Category a)
G 1 /4 nominal pipe size may be used. Service which involves process liquids or liquids
4.1 4.3.2 Oil return lines shall be sized to run no that can enter the process:
more than half full and arranged to ensure good • circulation — if not by internal passages;
drainage (recognizing the possibility of foaming
• inj ection (flushing);
conditions). Horizontal runs shall slope
• barrier;
continuously, a minimum of 20 mm per 1 m,
towards the reservoir. • pressurizing.

4.1 4.3.3 Sight flow indicators shall be supplied for — Category b)


each return line. Service for liquids which do not enter the
4.1 4.3.4 All lubricating oil piping shall be cleaned process:
thoroughly before assembly to the pump, by a • heating;
method of cleaning appropriate to the piping
• cooling;
material. If piping is shipped separately, the open
ends shall be plugged. Galvanized piping shall not • quenching.

be used. In each case the range of supply and details of

4.1 4.4 Other auxiliary piping piping connection for external services are to
be agreed between purchaser and
4.1 4.4.1 Other auxiliary piping includes vents and manufacturer/supplier.
drains, balance lines and process fluid lines. For
Auxiliary piping shall be in accordance with
auxiliary piping for soft packing and mechanical
Annex G or an agreed alternative.
seals see 4.1 4.5 .
4.1 4.5.3 A suitable material shall be used for
4.1 4.4.2 Auxiliary process piping shall
process fluid category a) piping to mechanical seals
be G 1 /2 nominal pipe size minimum. Where space
and stuffing boxes. Tubing fittings may be to the
does not allow this, G 1 /4 nominal pipe size may be
manufacturer/supplier’s standard.
used.
4.1 4.5.4 Auxiliary piping shall have the following
4.1 4.4.3 Piping components subj ect to the process
construction features:
fluid shall have a pressure- temperature rating
at least equal to the maximum discharge pressure a) the temperature and pressure rating of

and temperature of the pump casing. auxiliary piping handling process liquids
(see 4.1 4.4.3 and 4.1 4.5.2 ) shall not be less than
4.1 4.4.4 When the pump casing is of alloy material,
that of the casing (see 6.3 ). The piping material
all piping components subj ect to the process fluid
shall resist corrosion caused by the liquid
shall be equal to or better than the casing material
handled (see 4.5.4 ) and by ambient conditions;
with respect to corrosion and erosion resistance.
b) drains and leakage outlets shall be provided at
4.1 4.4.5 If a restriction orifice is provided, its
all low points to allow complete drainage. Piping
diameter shall be not less than 3 mm. When using
shall be designed to avoid gas pockets;
adj ustable orifices, a minimum continuous flow
shall be ensured. c) steam services shall be “top in, bottom out”. In
general other services should be “bottom or side
4.1 4.4.6 When heating or cooling is provided, the
in, top out”;
exchanger components shall be suitable for the
pumped liquid and/or the coolant to which each is d) if a restriction orifice is provided, its diameter

exposed, and shall be sized for the respective shall be not less than 3 mm;

circulation rate. e) when using adj ustable orifices, a minimum

4.1 4.4.7 Unless valves are specified, continuous flow shall be ensured.

threaded- casing vent and drain connections shall be 4.1 5 Labelling


plugged with solid plugs. Carbon steel plugs shall be
used with cast iron casings.
4.1 5.1 Direction of rotation
Auxiliary piping for stuffing box and
4.1 4.5
The direction of rotation shall be indicated by a

mechanical seal prominently located arrow of durable construction.

4.1 4.5.1 The pump shall be designed to accept such


4.1 5.2 Nameplate
auxiliary piping as may be required by the shaft seal Nameplates shall be made of corrosion- resistant
for the specified conditions. maternal suitable for the local ambient conditions
and shall be securely attached to the pump.

© BSI 2006 21
ISO 9905:1 994(E)

The minimum information on the nameplate shall 4.1 6.1 .5 Coupling halves shall be effectively secured
include name (or trademark) and address of the against circumferential and axial movement
manufacturer/supplier, identification number of the relative to the shafts.
pump (for example, serial number or product 4.1 6.1 .6 If specified by the purchaser or
number), type and size. recommended by the manufacturer/supplier,
Further space may be provided for additional couplings shall be dynamically balanced in
information on rate of flow, pump total head, pump accordance with ISO 1 940-1 . The balance class
speed, impeller diameter (maximum and installed) , shall be mutually agreed upon by the
allowable working pressure and rated temperature purchaser and the manufacturer/supplier.
of the pump. 4.1 6.1 .7 If coupling components are balanced
In addition to appearing on the nameplate, the together, the correct assembly position shall be
pump serial number shall be piainly stamped on the shown by permanent and visible marks.
pump casing (e. g. pump outlet flange outside 4.1 6.1 .8 The permissible operating radial, axial and
diameter) . angular misalignments shall not exceed the limits
4.1 6 Couplings given by the coupling manufacturer/supplier.

4.1 6.1 General Coupling shall be selected so that the operating


conditions, such as temperature, torque variations,
4.1 6.1 .1 The pump is normally coupled to the drive number of starts, pipe loads, etc. and the rigidity of
by flexible coupling. Other types such as rigid, the pump and baseplate or driver support are taken
semi- flexible couplings or cardan shaft may be used into account.
if appropriate, in relation to the application (type of
4.1 6.1 .9 A service factor k of at least 1 , 5 shall be
drive, possibility of hydraulic shock, speed
applied to flexible- element couplings (see also 3.47 ).
variation, variation of hydraulic thrust, etc. ) the
coupling shall be chosen to transmit the maximum 4.1 6.1 .1 0 An appropriate coupling guard shall be
torque of the intended driver and axial thrust with provided. Guards shall be designed in accordance

appropriate factors in accordance with ISO 4863. with national safety regulations.

The speed limitation of the coupling shall 4.1 6.1 .1 1 If the pump is to be delivered without
correspond to all possible operating speeds of the driver, the pump manufacturer/supplier and
intended pump driver. purchaser should agree on the following:
4.1 6.1 .2 Spacer coupling shall be provided to permit a) drive system: type, power, dimensions,
the pump rotor to be dismantled or permit mass, mounting method;
replacement of seal assembly including sleeve b) coupling: type, manufacturer/supplier,
without removing the driver. Coupling spacer dimensions, machining (bore and keyway),
length is dependent on the distance required guard;
between shaft ends for dismantling the pump. The
c) speed range and power input.
distance between shaft ends should be in accordance
with ISO 2858 where possible. 4.1 6.2 Coupling for vertical lineshaft pumps
4.1 6.1 .3 For couplings using flexible elements the If solid shaft drivers are used on vertical lineshaft
design shall be such that in the event of coupling pumps without integral thrust bearings, the
flexible element failure the spacer and/or elements couplings shall be all steel and of the rigid
are prevented from escaping. If axial movement of a adj ustable type. In the case of threaded shaft
coupling hub on the shaft would permit escape of the connections, the connection shall be locked by a
spacer or elements, such movement shall be suitable device.
positively prevented.
4.1 7 Baseplate
4.1 6.1 .4 A limited end float coupling shall be
required on horizontal pumps if the driver has no
4.1 7.1 General
thrust bearing (see Table 3). The baseplate, as installed at site, and pump
supports shall be designed to withstand external
Table 3 — Maximum coupling end floats
forces on pump branches given in 4.6 , without
Dimensions in millimetres exceeding shaft misalignment specified by the
Minimum motor rotor end Maximum coupling end coupling manufacturer/supplier, and to minimize
float float misalignment caused by other mechanical forces,
6 2 such as internal differential thermal expansion and

12 5 hydraulic piping thrust. Baseplates may be


manufactured from various materials.

© BSI 2006
22
ISO 9905:1 994(E)

4.1 7.2 Baseplate for horizontal pumps 4.1 7.2.7 Non- grouted baseplates shall be rigid
enough to withstand loads described in 4.6 for
4.1 7.2.1 Provision should be made on the baseplate
freestanding installation or for installation by
for collecting and draining leakage if required.
bolting on a foundation without grouting.
When a drain- rim baseplate is specified,
connections for a drain shall be tapped (25 mm 4.1 7.2.8 When specified by the purchaser or
minimum) in the raised lip at the pump and shall be manufacturer/supplier, pedestals for
located to effect complete drainage. The pan or centreline-supported pumps handling hot
upper surface of the baseplate shall be fluids shall be designed for supplemental
sloped 8, 5 mm per 1 m (minimum) towards the cooling to maintain alignment.
drain end. 4.1 7.2.9 For driver trains over 1 50 kW, alignment
4.1 7.2.2 The baseplate shall extend under the positioning screws shall be provided for each drive
pump and driver, unless otherwise agreed element to facilitate longitudinal and transverse
upon. horizontal adj ustments. The lugs holding these
positioning screws shall be attached to the baseplate
4.1 7.2.3 All mounting pads provided for securing
so that they do not interfere with the installation or
the pump and motor shall be fully machined flat and
removal of the drive element.
parallel to receive the equipment. Corresponding
surfaces shall be in the same plane within 0, 2 mm 4.1 7.2.1 0 When specified by the purchaser,
per 1 m of distance between pads, as machined. vertical levelling screws spaced for stability
shall be provided on the outside perimeter of
All driver- train pads on the baseplate shall be
the baseplate. These shall be numerous enough to
machined to allow for installation of shims (1 , 5 mm
carry the weight of the baseplate, pump and driver
minimum thickness) under the driver train. When
without excessive deflection, but in no case shall
the pump manufacturer/supplier provides the
fewer than six screws be provided.
driver, a set of stainless steel shim packs (3 mm
minimum thickness) shall be included. When the 4.1 7.2.1 1 The height of the pump shaft centreline
pump manufacturer/supplier does not mount the above the baseplate shall be minimized.
driver, the pads for the driver shall be machined but 4.1 7.2.1 2 When specified by the purchaser, a
not drilled, and shim packs shall not be provided. All minimum vertical clearance of 50 mm shall be
shims shall straddle holding- down bolts. provided beneath the centreline at each end of
4.1 7.2.4 The underside of fabricated baseplates the drive (driver and gear) for insertion of a
beneath the pump and driver supports shall be hydraulic j ack.
reinforced by welding to cross- members shaped to 4.1 7.2.1 3 When epoxy grout is indicated by the
lock positively into the grout to resist upward purchaser on the data sheet, the
movement of the baseplate. manufacturer/supplier shall pre-coat all the
4.1 7.2.5 Where possible, baseplates for single- stage, grouting surfaces of the mounting plates with
overhung, IEC- frame motor- driven pumps shall a catalysed epoxy primer applied to degreased
preferably have standardized dimensions. For end clean metal.
suction single- stage foot- mounted pumps, baseplate 4.1 7.2.1 4 All double bearing and multistage pumps
dimensions should preferably be in accordance with operating 1 70 ° C above ambient temperature shall
ISO 3661 . Baseplates may or may not be designed be centreline- mounted and should be provided with
for grouting. transverse and longitudinal guideways between the
4.1 7.2.6 When baseplates are to be grouted, they pump feet and the baseplate pedestals to provide
shall be provided with at least one grouting, opening accurate horizontal alignment during temperature
2 transients.
having a clear area of no less than 0, 01 m and no
dimension less than 80 mm in each bulkhead 4.1 7.3 Baseplates for vertical pumps
section. These holes shall be located to permit filling
4.1 7.3.1 Double- casing vertical pumps shall have a
the entire cavity under the baseplate without
steel mounting plate attached directly to the outer
creating air pockets. Vent holes shall be provided for
can or barrel. The foundation bolts shall not be used
each bulkhead compartment. For dropped
to secure the flanged j oint under pressure. A
centre- trough baseplates, the holes shall be in the
separate base- mounting flange is desirable but not
high section adj acent to the trough. Where practical,
mandatory.
holes shall be accessible for grouting with the pump
4.1 7.3.2 Single- casing vertical pumps shall have the
and driver installed. Grout holes in the drip- pan
manufacturer’s standard mounting arrangement.
area shall have raised- lip edges, and if located in an
area where liquids could impinge, metallic grout
hole covers shall be provided.

© BSI 2006 23
ISO 9905:1 994(E)

4.1 7.3.3 If specified by the purchaser, a c) cast iron or other material construction may be
minimum of four alignment positioning offered for other services.
screws shall be provided for each drive 5.1 .5 Low- carbon or stabilized grades of austenitic
element (driver and gear) to facilitate stainless steels shall be used when parts made of
horizontal adj ustments. these materials will be fabricated, hard- surfaced,
4.1 8 Special tools overlaid or repaired by welding and exposed to a
motive or process fluid or to an environmental
Any tools which are specially designed by the pump
condition that promotes intergranular corrosion.
manufacturer/supplier and which are only used for
assembling and dismantling the pump must be 5.1 .6 Materials, casting criteria and the quality of
supplied by the manufacturer/supplier. any welding shall be in conformity with the relevant
ISO/national standards.

5 Materials 5.1 .7 When specified by the purchaser, the


manufacturer/supplier shall supply chemical
5.1 Selection of materials
and mechanical data for pressure-casing parts
5.1 .1 Materials are normally specified in the data from the melt (heat) of the material supplied.
sheet. If the materials are selected by the purchaser
5.1 .8 The purchaser shall specify the presence of
but the pump manufacturer/supplier considers
corrosive agents in the motive and process fluid and
other materials to be more suitable, these shall be
in the environment, including constituents that may
offered as alternatives by the
cause stress corrosion cracking.
manufacturer/supplier according to the operating
conditions specified on the data sheet. 5.1 .9 Minor parts not identified (nuts, springs,
gaskets, washers, keys, etc. ) shall have corrosion
Materials used for hazardous liquids shall be
resistance equivalent to that of specified parts in the
agreed between purchaser and
same environment. Gasket or seal material between
manufacturer/supplier. Non- ductile materials
the shaft and the shaft sleeve under the packing or
should not be used for the pressure- containing parts
mechanical seal shall be verified by the
of pumps handling flammable liquids.
manufacturer/supplier as satisfactory for the
For high or low temperature applications
service conditions.
(i. e. above 1 75 ° C or below – 1 0 ° C) the pump
5.1 .1 0 Where mating parts such as studs and nuts
manufacturer/supplier shall give due consideration
of 1 8- 8 stainless steel or materials having similar
to mechanical design. For seal materials,
galling tendencies are used, they shall be lubricated
see 4.1 3.3.3 .
with a suitable antiseizure compound before
5.1 .2 Materials shall be identified in the proposal assembly.
with the applicable standard designation
5.1 .1 1 Materials for the pressure casing, drive
(see Table J. 1 , Annex J, for ISO materials
shafts, balance pistons, impellers and bolting
standard). When such designation is not available, 2
having a yield strength in excess of 620 N/mm or a
the manufacturer/supplier’s material specification,
hardness in excess of Rockwell C22 shall be used for
giving physical properties, chemical composition
components exposed to wet H 2 S service, including
and test requirements, shall be included in the
trace quantities. Components that are fabricated by
proposal.
welding shall be stress relieved, if required, so that
5.1 .3 The manufacturer/supplier shall specify the both welds and the heat- affected zones meet the
optional tests and inspections necessary to ensure
yield strength and hardness requirements. It shall
that materials are satisfactory for the service. Such
be the responsibility of the purchaser to
tests and inspections shall be listed in the proposal.
specify the presence of such agents in the
The purchaser should consider specifying media.
additional tests and inspections, especially for
5.2 Castings
critical service.
5.1 .4 Classification of pump materials shall be in 5.2.1 The manufacturer/supplier shall specify
accordance with items a) through c) below: material grade for castings on the data sheet.

a) the outer pressure- casing parts of 5.2.2 Castings shall be sound and free of shrink
double- casing pumps shall be of carbon steel or holes, blow holes, cracks, scale, blisters and other

alloy steel; similar inj urious defects. The surface of castings


shall be cleaned by sandblasting, shotblasting,
b) pressure- casing parts of pumps that are to
pickling or any other standard method. All
handle flammable or toxic liquids shall be of
mould- parting fins and remains of gates and risers
carbon steel or alloy steel;
shall be chipped, filed or ground flush.

© BSI 2006
24
ISO 9905:1 994(E)

5.2.3 The use of chaplets in castings shall be held to 5.4.2 If specified by the purchaser, records of
a minimum. The chaplets shall be clean and all heat treatment and radiographs (fully
corrosion free (plating permitted) and of a identified), whether performed in the normal
composition compatible with the casing. course of manufacture or as part of a repair
5.2.4 Ferrous and nonferrous pressure- casing procedure, shall be kept available for five
castings shall not be repaired by peening, plugging, years for review by the purchaser.
fusing or impregnating. When weld repair to 5.4.3 When inspection by methods specified
castings are authorized by the material in 5.4.1 is required, acceptability of defects
specification, repair welding shall be in accordance shall be agreed between purchaser and
with that specification. Unless otherwise specified, manufacturer/supplier. Where defects exceed
weld repairs shall be inspected according to the the agreed limits they shall be reduced to meet
same quality standards used to inspect the casting. the quality standards agreed, as determined
by additional inspection prior to repair
5.3 Welding
welding.
5.3.1 Piping connections to pressure casings shall be
5.5 Low temperature use
installed as specified in items a) through c) below:

a) attachment of suction and discharge nozzles For operating temperatures below – 30 °C or


shall be by full- penetration welds. Dissimilar when specified by the purchaser for low
metal weldments are not allowed. The ambient temperatures, steels shall have an
purchaser shall specify if magnetic particle impact strength at the lowest specified
inspection or dye penetrant inspection of temperature sufficient to qualify under the
nozzle welds is required; minimum relevant ductility standard. For
materials and thicknesses not covered by the
b) auxiliary piping welded to alloy steel casing
relevant standard, the purchaser shall specify
shall be of material with the same nominal
the requirements on the data sheet.
properties as the casing or shall be low- carbon
austenitic stainless steel. Other materials
6 Shop inspection and tests
compatible with the casing material and
intended service may be used with the 6.1 General
purchaser’s approval. All weldments shall be 6.1 .1 Any or all of the following inspections
heat treated in accordance with the relevant and tests may be requested by the purchaser
material standard. If this is impossible, suitable and where so requested they shall be specified
precautions shall be taken during the welding, in in the data sheet (see Annex A). This implies
accordance with the relevant material agreement between the purchaser and the
specification. Auxiliary piping welded to the manufacturer/supplier. Such inspections and
casing shall terminate with a flange unless tests may be witnessed or certified. The reading
the purchaser specifies that it will be sheets of witnessed inspections and tests shall be
welded in the field. signed by the inspector and representative of the
c) When specified by the purchaser, manufacturer/supplier. The certification shall be
proposed connection design shall be issued by the manufacturer/supplier’s
submitted to the purchaser for approval representative.
prior to fabrication. Drawings shall show weld 6.1 .2 Where inspection is specified, the purchaser’s
design, size, materials, and preheat and inspector shall be granted access to the
post- heat treatments. manufacturer/supplier’s works, and the facilities
5.3.2 All welding of piping and pressure- casing and data to enable inspection to be carried out
parts shall be performed by operators and satisfactorily.
procedures qualified in accordance with the agreed The manufacturer/supplier shall maintain a
welding qualifications. Weld repairs are covered complete, detailed list of all final tests and shall
in 5.2.4 . prepare the required number of copies, including
5.4 Material inspection test curves and data, certified as to correctness. All
running tests and mechanical checks shall be
5.4.1 When necessary or if specified by the
completed by the manufacturer/supplier prior to the
purchaser, tests (radiography, ultrasonic,
purchaser’s inspection.
magnetic particle or dye penetrant inspection
of welds or materials) shall be conducted in
accordance with the agreed ISO/national
standard.

© BSI 2006 25
ISO 9905:1 994(E)

6.1 .3 Acceptance of shop tests shall not free the 6.3.1 .3 The purchaser shall specify if any of the tests
manufacturer/supplier from the requirements to specified in items a) through f) below are to be
meet the pump performance under the specified performed on the pumps:
operating conditions, nor does inspection relieve the a) hydrostatic test as in 6.3.3 ;
manufacturer/supplier of any of his responsibilities.
b) performance test as in 6.3.4 ;
6.2 Inspection
c) NPSH test as in 6.3.5 ;
6.2.1 It is intended that the purchaser’s inspection
d) shop inspection as in 6.2 ;
work will be reduced to a minimum by assigning to
e) dismantling, inspection and reassembly of
the manufacturer/supplier the responsibility for
liquid ends after the running test, if not needed to
providing the inspector with all specified
satisfy the requirements of 6.3.4.7 ;
certification of materials, and shop test data to
verify that the requirements of the specifications f) other tests not listed or defined herein and
and contract are being met. other forms of inspection to be completely
described in the enquiry and order.
6.2.2 When shop inspection is specified by the
purchaser, no surface of pressure- containing parts Furthermore the purchaser shall specify whether
is to be painted until the inspection is completed, these tests are to be witnessed or observed.
unless otherwise agreed. 6.3.2 Material tests
6.2.3 When shop inspection is specified by the If required by the purchaser, the following test
purchaser, a meeting between the purchaser and
certificates shall be available:
the manufacturer/supplier may be requested to
a) chemical composition: according to
coordinate manufacturing hold points and
manufacturer/supplier’s standard specifications
inspector’s visits.
or with specimen per melt;
6.2.4 The following inspections may be required:
b) mechanical properties: according to
— examination of components before assembling;
manufacturer/supplier’s standard specification
— internal examination after test running; or with specimen per melt and heat treatment;

— installation dimensions; c) susceptibility to intergranular attack where

— auxiliary piping and other auxiliaries; applicable;

— verification of information on the nameplate d) nondestructive tests, e. g. leakage, ultrasonic,

(see 4.1 5.2 ). dye penetrant, magnetic particle, radiographic,


spectroscopic identification.
6.3 Tests

6.3.1 General 6.3.3 Hydrostatic test


6.3.3.1 Each pressure casing (as defined in 3.31 )
6.3.1 .1 The purchaser shall specify the extent of his
shall be hydrostatically tested with clean water at
desired participation in the testing:
ambient temperature (1 5 ° C minimum for carbon
a) “Witnessed test” means that a hold shall be steel) according to the criteria specified in items a)
applied to the production schedule and the test through c) below:
carried out with the purchaser in attendance. It
a) pumps with radially and axially split casings
usually implies a double test.
(all materials) shall be tested at a minimum
b) “Observed test” means that the purchaser of 1 , 5 times the maximum allowable working
requires notification of the test’s timing. pressure;
However, the test is performed as scheduled, and
b) double- casing pumps, horizontal multistage
if the purchaser is not present, the
pumps and other special- design pumps as
manufacturer/supplier may proceed to the next
approved by the purchaser may be segmentally
step. Since only one test is scheduled, the
tested at the appropriate suction pressure;
purchaser should expect to be in the factory
c) auxiliary equipment, including piping exposed
longer than for a witnessed test.
to pumped fluid, shall be tested at a minimum
6.3.1 .2 Vertical pumps normally are to be tested as
of 1 , 5 times the maximum allowable working
complete assemblies. Tests using only bowls and
pressure.
impellers are not acceptable. In cases where
assembly testing is impractical because of pump
length, the pump manufacturer/supplier shall
submit alternative testing procedures with the
proposal.

© BSI 2006
26
ISO 9905:1 994(E)

Even though a part to be tested is to operate at a 6.3.4.5 During the shop tests, pumps shall operate
temperature at which the strength of the material with no undue heating of bearings or other display
will be below the strength of that material at room of unfavourable operation, such as noise caused by
temperature, the hydrostatic test pressure shall cavitation.
be 1,5 times the maximum allowable casing 6.3.4.6 If it is necessary to dismantle any pump
pressure at room temperature, unless the after the shop test for the sole purpose of machining
hydrostatic test is performed at the elevated impellers to meet the tolerances of differential head,
temperature. The data sheet shall list actual no retest will be required unless the head reduction
hydrostatic test pressure. exceeds 8 % for pumps of type number K # 1,5. (For
6.3.3.2 Cooling passages and jackets for bearings, definition of K see 3.2.6 of ISO 2548:1973.) The
stuffing boxes, pedestals, oil coolers, etc. shall be diameter of the impeller during the shop test,
tested at a test pressure of 1,5 times their maximum together with the final diameter of the impeller,
allowable working pressure but at a minimum shall be recorded on a certified shop test curve sheet
of 3 bar. showing the operating characteristics during the
6.3.3.3 Tests shall be maintained for a sufficient test and the calculated characteristics after the
period of time to permit complete examination of diameter of the impeller has been reduced.
parts under pressure. The hydrostatic test shall be 6.3.4.7 If dismantling is necessitated because of
considered satisfactory when no casing or casing some other correction, such as improvement of
joint seepage or leaks are observed for a minimum efficiency, NPSH, or mechanical operation, the
of 30 min. Large and heavy casings may require a initial test is not acceptable and a final shop test
longer testing period, to be agreed upon by the shall be run after such corrections are made.
purchaser and the manufacturer/supplier. Seepage 6.3.4.8 Hydraulic performance tests shall be in
past internal closures required for testing of accordance with ISO 2548 or ISO 35552) .
segmented casings and operation of the test pump to 6.3.4.9 If specified in the purchase order, the
maintain pressure shall be accepted. following additional conditions shall be checked
6.3.3.4 If any hydrostatic test of the complete during performance tests: vibration (see 4.3.2 ),
assembled pump is specified, overstrain of the bearing temperature, seal leakage.
auxiliary fittings such as gland packing, mechanical 6.3.4.1 0 If a noise test is required, a test of airborne
seal, etc. (see 4.1 3.3.5 ) should be avoided. noise emitted by the pump shall be carried out in
6.3.4 Performance test accordance with ISO 3744 and ISO 3746 or by
6.3.4.1 Unless otherwise specified, the agreement between purchaser and
manufacturer/supplier shall operate the pump in manufacturer/supplier.
the shop for a sufficient period to obtain at least five 6.3.5 NPSH test
points of complete test data, including head, NPSHR data shall normally be taken at the
flowrate and power. These five data points are 6.3.5.1
following four points: minimum continuous stable
subject to negotiation between the purchaser and flow, midway between minimum and rated flows,
the manufacturer/supplier but will normally be rated flow and 110 % of rated flow.
shutoff, minimum continuous stable flow, midway
between minimum and rated flows, rated flow, 6.3.5.2 A closed loop test is preferred. NPSH testing
and 110 % of rated flow. by suction valve throttling or variable depth inlet
6.3.4.2 Conversion methods for test liquids other
well may be used when mutually agreed upon.
than clean cold water and for operating conditions 6.3.5.3 NPSH test shall be in accordance with
(e.g. for high inlet pressure) shall be agreed between ISO 2548 or ISO 35552) .
purchaser and manufacturer/supplier. 6.4 Final inspection
6.3.4.3 The purchaser’s driver shall not be used for A final inspection shall be carried out to verify
the shop test if there is any possibility of serious whether the scope of supply is correct and complete
overload. according to the purchase order, including
6.3.4.4 Pumps shall be tested with all seals installed component identification, painting and
when these and their components are compatible preservation, and documentation.
with water. Pumps for oil services with double or
tandem seals shall have a clean hydrocarbon oil seal
fluid or clean water supplied between the two seals.

2) A combination of ISO 2548 and ISO 3555 and their simultaneous revision in a new International Standard is foreseen.

© BSI 2006 27
ISO 9905:1 994(E)

7 Preparation for dispatch 7.3.4 Bearings and bearing housings shall be


protected by preservative oil which is compatible
7.1 General
with lubricant. A label, warning that the
7.1 .1 Preparation for shipment shall be made after oil- lubricated bearing housing must be filled with oil
all testing and inspection of the equipment has been to the proper level prior to start, shall be securely
accomplished and the equipment has been approved attached to the pump.
by the purchaser.
7.3.5 Information on preservation agents and their
7.1 .2 Pumps with three or more stages shall be removal shall be securely attached to the pump.
disassembled after the shop running test and
7.3.6 The manufacturer/supplier shall provide the
inspected, and all internal parts shall be coated with
purchaser with the instructions necessary to
a suitable rust preventive before assembling if not
preserve the integrity of the storage preparation
made of corrosion resistant material. Single- and
after the equipment arrives at the j ob site and
two- stage pumps need not be dismantled after the
before start- up.
shop running test, provided the pump, including the
stuffing box, is completely drained and dried and all
7.4 Securing of rotating parts for transport

internal parts are coated with a suitable rust In order to avoid damage to bearings caused by
preventive. All pumps shall be shipped completely vibration during transport, rotating parts should be
assembled, except where size or configuration secured as required according to mode and distance
makes this impractical; in such instances sufficient of transport, and to mass of rotor and bearing
information for assembling must be supplied by the design. In such cases a warning label shall be
manufacturer/supplier. securely attached.

7.1 .3 Equipment shall be suitably prepared for the 7.5 Openings


type of shipment specified. The preparation shall
All openings to the pressure chamber shall have
make the equipment suitable for six months of
weather- resistant closures substantial enough to
outdoor storage from the time of shipment, with no
withstand accidental damage (see also 4.5.3 ).
disassembly required before operation, except for
Jacket closures shall not be capable of retaining
inspection of bearings and seals. If storage for a
pressure.
longer period is contemplated, the purchaser will
consult with the manufacturer/supplier regarding 7.6 Piping and auxiliaries
the recommended procedures to be followed. All precautions must be taken to ensure that small

7.2 Shaft seals piping and auxiliaries are protected from damage
during shipment and storage.
If not otherwise agreed:
7.7 Identification
a) soft packings are to be separately shipped for
installation on site. In this case a label warning The pump and all components supplied loose with it
that the stuffing box is not packed shall be are to be clearly and durably marked with the
securely attached to the pump; prescribed identification number.

b) mechanical seals and end plates shall be 7.8 Installation instructions


installed in the pump before shipment and shall
One copy of the manufacturer/supplier’s standard
be clean, lubricated if necessary and ready for
installation instructions shall be packed and
initial service.
shipped with the pump.
7.3 Preparation for transport and storage

7.3.1 All internal parts made of material which is


8 Responsibilities
not resistant to corrosive attack by the environment 8.1 The manufacturer/supplier of equipment parts
shall be drained and treated with a water- displacing is responsible for design, workmanship and supply
rust preventative prior to shipment. of non- defective materials.

7.3.2 All exterior surfaces subj ect to atmospheric 8.2 The manufacturer/supplier of equipment is
corrosion, with the exception of machined surfaces, responsible for satisfactory performance at all
shall be given a coat of the manufacturer/supplier’s operating conditions specified in the data sheet.
standard paint or coated as specified. For the
8.3 The purchaser is responsible for correctly
invisible surfaces of vertical pumps, whether
defining the operating conditions in the data sheet.
or not submerged, the method of protecting
8.4 The purchaser is responsible for storage,
these surfaces must be agreed between
installation, operation and maintenance of the
purchaser and manufacturer/supplier.
equipment.
7.3.3 All exterior machined surfaces shall be coated
with a suitable rust preventative.

© BSI 2006
28
ISO 9905:1 994(E)

Annex A (normative) Instructions for completing the data sheet:

Centrifugal pump — Data sheet — the information required is to be indicated


with a cross (×) in the appropriate column;
If a data sheet is requested or required, the
— the so marked lines are to be completed by
following centrifugal pump data sheet serves:
the purchaser for enquiry;
— the purchaser for enquiring, ordering and
— the blank columns can be used to indicate
contract handling; and
information required and also for revision marks
— the manufacturer/supplier for tendering and indicating where information has been inserted
manufacturing. or revised;
The specification of the components is in accordance — to facilitate communication about the
with this International Standard. information in an intended line and position of
To provide more space for writing or typing, the data the column, use the following key:
sheet can be enlarged and split in two pages but the
line numbering in each case shall conform to the
standard data sheet.

© BSI 2006 29
ISO 9905:1 994(E)

More detailed explanations on the individual terms are given below, insofar as the terms are not considered
to be generally understood.

Line Term Explanation

1 /1 Plant Kind of plant, location, operation, building or other


2/1 characteristics

1 /2 Service Operational duty, for example


boiler feed water pump,
waste water pump,
fire water pump,
circulation pump,
reflux pump,
etc.

2/2 Specification class For example, ISO 9905

3/2 Driver Should drive not be direct, information is to be given under


4/2 “Remarks”

5/1 Purchaser Company name

6/1

5/2 Manufacturer/supplier Company name


6/2

7 Site conditions For example, outdoor, indoor installation, other


environmental conditions

8/1 Liquid A fairly accurate designation of the fluid. When fluid is a


mixture, an analysis should be given under “Remarks”

8/3 NPSH available at rated/normal It may be necessary, when specifying NPSH available, to
flow take into account abnormal operating conditions

9/1 Solid content Solid constituents in fluid with grain size, quantity in mass
percentage of liquid, grain character (round, cubic, oblong)
3
and solids density (kg/dm ) and other specific properties (for
example, tendency to agglomerate) are to be given under
“Remarks”

1 0/1 Corrosion by Corrosive constituents of liquid

1 2/2 Inlet gauge pressure, max. Maximum pressure in the inlet during operation, for
example, by varying level, system pressures, etc.

1 3/3 Maximum pump power input at Maximum pump power requirements at rated impeller
rated impeller diameter diameter, specified density, viscosity and speed

1 4/3 Maximum pump power input at Maximum pump power requirements at maximum impeller
maximum impeller diameter diameter, specified density, viscosity and speed

1 5/3 Rated driver power output To be specified by consideration of:


a) duty and method of operation;
b) location of operating point in performance diagram;
c) friction loss at shaft seal;
d) circulation flow for mechanical seal;
e) properties of medium (solids, density, viscosity).

1 6/1 Hazard For example, flammable, toxic, odorous, caustic, radiation

1 6/2 Head rated/curve, maximum Maximum head at installed impeller diameter

© BSI 2006
30
ISO 9905:1 994(E)

Line Term Explanation

20/2 Thrust reduction by For example, axial thrust bearing, balancing disc/drum,
balancing hole, opposed impeller

21 /2 Radial bearing type, size Internal clearances to be included

22/2 Thrust bearing, type, size Internal clearances to be included

23/2 Lubrication Type of lubricant, for example, oil, pressure oil, grease, etc.

Lubricant supply For example, oil pump, grease pump, oil level controller,
grease cup, sight glass gauge stick, etc.

24/1 Impeller type Type of impeller, for example, closed, open, channel, etc.

24/2 Shaft seal arrangement Use adequate designation according to Annex F

26/2 Shaft seal For mechanical seal:

Type, size — type: balanced (B)


unbalanced (U)
bellows (Z)
— size: nominal shaft or sleeve diameter in mm based upon
shaft diameter passing through stationary ring
(e. g. ISO 3069)
For stuffing box:
— size: diameter of seal cavity according to ISO 3069

26/3 Design pressure Relating to auxiliaries (piping, cooler, etc. )

27/3 Test pressure Relating to auxiliaries (piping, cooler, etc. )

33/1 Casing support For example, shaft centre, bottom, bearing bracket

34/1 Casing split Radial, axial, relating to the shaft

35/3 to 36/3 Driver For more information, use separate data sheets or space
under “Remarks”

44/2 to 49/2 Mechanical seal components Use material code for mechanical seal components
according To Annex J

46/2 to 47/2 Mechanical seal For example, O- rings

50 to 52 Tests Company or authority which is to carry out the different


tests, for example manufacturer/supplier, and to what
standards (51 ), and name of authority for witnessed
tests (52)

© BSI 2006 31
ISO 9905:1 994(E)

32 BSI © BSI 2006


ISO 9905:1 994(E)

© BSI 2006 BSI 33


ISO 9905:1 994(E)

Annex B (normative) B.2 Definition of pump families


External forces and moments on A certain number of pump families have been
branches defined in accordance with the configuration of the
pump and the most frequently used operating
B.1 General conditions.

Forces and moments acting on the pump flanges due The characteristics of the pump families are shown
to pipe loads may cause misalignment of pump and in Table B. 1 for horizontal pumps and Table B. 2 for
driver shafts, deformation and overstressing of vertical pumps.
pump casing, or overstressing of the fixing bolts If certain pumps do not have the
between pump and baseplate. characteristics mentioned in this table, the
This annex is intended to give manufacturer/supplier will be able to consider
manufacturer/suppliers, installation contractors them similar to one of the families of his
and users of pumps a simple method for checking choice, or else a special agreement should be
that loads transmitted to a pump by its piping signed between purchaser and
remain within acceptable limits. This is done by manufacturer/supplier for each particular
comparing: case.
— the loads (forces and moments) calculated by B.3 Allowable values of forces and moments
the piping designer B.3.1 The maximum allowable forces and moments
with for each pump family were established by applying

— the maximum values allowed on the flanges, as the appropriate coefficients to the basic values

given in this annex for various pump families, as considered the most suitable to each pump family.

a function of their size and the installation B.3.2 The basic values given in Table B. 3 are
conditions. applicable to each of the pump flanges, respecting
NOTE 1 1 This method is part of the result of a study and tests the identification of the three axes in function of the
undertaken within EUROPUMP (European Committee of Pump considered flange.
Manufacturers) together with the support of piping specialists.
ISO will prepare a Technical Report with more detail on this
subj ect.

Table B.1 — Characteristics of horizontal pump families

Family No. Technical limits


and
Number of General picture Allowable working Flange Material
stages
pressure temperature D Nmax

bar °C

55 430 350 Cast steel

1 and 2

© BSI 2006
34
ISO 9905:1 994(E)

Table B.1 — Characteristics of horizontal pump families

Family No. Technical limits


and
Number of General picture Allowable working Flange Material
stages
pressure temperature DNmax
bar °C

55 430 350 Cast steel

1 and 2
3

55 430 400 Cast steel

1 and 2

4A
25 110 150 Cast iron
Multi
4B
40 175 150 Cast steel
Multi

5A
20 110 600 Cast iron
1 and 2
5B
120 175 450 Cast steel
1 and 2
6

120 175 450 Cast steel

7A
3 to 5
7B
150 175 350 Cast steel
6 to 10
7C
11 to 15

© BSI 2006 35
ISO 9905:1 994(E)

Table B.2 — Characteristics of vertical pump families

Technical limits

Family General picture Allowable working Flange


Material
No.
pressure temperature DN

b ar °C

ab
1 0A Cast iron

20 60 50 to 600

ab
1 0B C ast steel

a
11A Cast iron

20 60 50 to 600

a
11B C ast steel
Suction

b ranch is

Sub - merged

a
12A 30 0 to 1 1 0 Cast iron

40 to 350

a
1 2B 55 – 45 to 2 50 C ast steel

a
1 3A 30 0 to 1 0 Cast iron

40 to 350

a
1 3B 55 – 45 to 2 50 C ast steel

a
1 4A 30 0 to 1 1 0 Cast iron

40 to 350

a
1 4B
55 – 45 to 2 50 C ast steel

© BSI 2 006
36
ISO 9905:1 994(E)

Table B.2 — Characteristics of vertical pump families

Technical limits

Family No. General picture Allowable working Flange Material

pressure temperature DN

bar °C

1 5Aa 30 0 to 1 1 0 Cast iron

40 to 350

1 5B a 55 – 45 to 250 Cast steel

1 6A 110 40 to 1 50 Cast iron

30

1 6B 250 40 to 200 Cast steel

1 7A 110 40 to 1 50 Cast iron

30

1 7B 250 40 to 200 Cast steel

NOTE Parts fabricated from steel (welded) can be assimilated to cast steel insofar as allowable loads are concerned, provided that
they are of rigid construction with equivalent wall thickness.

a
The allowable values of forces and moments for the families 1 0 to 1 5 in Table B. 3 and Table B. 5 are only valid when the distance
between the centreline of the flanges on which the loads are applied is within the limits indicated below.

b
For families 1 0A and 1 0B, the values given for the forces and moments are based on the assumption that the discharge elbow is
monobloc with the driver stand, which itself serves as the supporting base of the complete pump unit. In the case of separate
construction of this assembly (two or more components) the values indicated in Table B. 5 must be divided by 2.

© BSI 2006 37
ISO 9905:1 994(E)

Table B.3 — Basic values of forces and moments for horizontal and vertical pumps
a
Diameter Force Moment
DN (daN) (daN·m)

Fy Fz Fx ×F My Mz Mx ×M

40 1 00 1 25 110 1 95 90 1 05 1 30 1 90

50 1 35 1 65 1 50 260 1 00 115 1 40 205

80 205 250 225 395 115 1 30 1 60 235

1 00 270 335 300 525 1 25 1 45 1 75 260

Horizontal pump 1 50 405 500 450 785 1 75 205 250 365

200 540 670 600 1 045 230 265 325 480

250 675 835 745 1 305 31 5 365 445 655

300 805 1 000 895 1 565 430 495 605 890

Top branch 350 940 1 1 65 1 045 1 825 550 635 775 1 1 40

400 1 075 1 330 1 1 95 2 085 690 795 970 1 430

z- Axis 450 1 21 0 1 495 1 345 2 345 850 980 1 1 95 1 760

500 1 345 1 660 1 495 2 605 1 025 1 1 80 1 445 2 1 30

550 1 480 1 825 1 645 2 865 1 220 1 405 1 71 0 2 530

600 1 61 5 1 990 1 795 3 1 25 1 440 1 660 2 020 2 990

40 1 25 1 00 110 1 95 90 1 05 1 30 1 90

Horizontal pump 50 1 65 1 35 1 50 260 1 00 115 1 40 205

80 250 205 225 395 115 1 30 1 60 235

Side branch 1 00 335 270 300 525 1 25 1 45 1 75 260

1 50 500 405 450 785 1 75 205 250 365

y- Axis 200 670 540 600 1 045 230 265 325 480

250 835 675 745 1 305 31 5 365 445 655

300 1 000 805 895 1 565 430 495 605 890

Vertical pump 350 1 1 65 940 1 045 1 825 550 635 775 1 1 40

400 1 330 1 075 1 1 95 2 085 690 795 970 1 430

Side branch at 450 1 495 1 21 0 1 345 2 345 850 980 1 1 95 1 760


right angles to 500 1 660 1 345 1 495 2 605 1 025 1 1 80 1 445 2 1 30
shaft
550 1 825 1 480 1 645 2 865 1 220 1 405 1 71 0 2 530

y- Axis 600 1 990 1 61 5 1 795 3 1 25 1 440 1 660 2 020 2 990

40 110 1 00 1 25 1 95 90 1 05 1 30 1 90

50 1 50 1 35 1 65 260 1 00 115 1 40 205

80 225 205 250 395 115 1 30 1 60 235

1 00 300 270 335 525 1 25 1 45 1 75 260

Horizontal pump 1 50 450 405 500 785 1 75 205 250 365

200 600 540 670 1 045 230 265 325 480

250 745 675 835 1 305 31 5 365 445 655

End branch 300 895 805 1 000 1 565 430 495 605 890

350 1 045 940 1 1 65 1 825 550 635 775 1 1 40

x- Axis 400 1 1 95 1 075 1 330 2 085 690 795 970 1 430

450 1 345 1 21 0 1 495 2 345 850 980 1 1 95 1 760

500 1 495 1 345 1 660 2 605 1 025 1 1 80 1 445 2 1 30

550 1 645 1 480 1 825 2 865 1 220 1 405 1 71 0 2 530

600 1 795 1 61 5 1 990 3 1 25 1 440 1 660 2 020 2 990


a
For DN exceeding 600, agreement is to be reached between purchaser and manufacturer/supplier on the values of
forces and moments.

© BSI 2006
38
ISO 9905:1 994(E)

B.3.3 In the case of the most unfavourable Table B.4 — Coefficients for actual values of
configuration, the shaft end displacement will be at horizontal pumps
maximum 0, 1 5 mm for every pump family.
Pump Coefficient
B.3.4 The basic values mentioned in Table B. 3 family
No. Force Moment
should be multiplied, for the family of pumps
concerned, by the corresponding coefficient as given 1 0, 85 M ,
y
M ,
z
M
x
(– 500 N·m) × 1
in Table B. 4 or Table B. 5.
2 0, 85 M ,
y
M ,
z
M
x
(– 500 N·m) × 1
B.3.5 The values shown in Table B. 3 and Table B. 5
are valid for the materials specified in Table B. 1 . 3 1 1
For other materials they must be corrected
4A 0, 30 × M (– 500 N·m) × 0, 35
proportionately to the ratio of their modulus of
elasticity at the appropriate temperature
4B 0, 72 × M (– 500 N·m) × 0, 84

(see B.4.3 ). 5A 0, 40 0, 30

B.3.6 The values can be applied simultaneously in 5B 1 1


all directions with positive or negative signs, or
6 1 1
separately on each flange (suction and discharge).
7A 1 1

7B 1 0, 75

7C 1 0, 50

Table B.5 — Coefficients for actual values of vertical pumps

Pump family Coefficient


No.
Force Moment

a
1 0A 0, 3 0, 3

a
1 0B 0, 6 0, 6

11A 0, 1 0, 1

11B 0, 2 0, 2

1 2A 0, 375
M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 5

1 2B 0, 75 M ,
y
M ,
z
M
x
(– N·m) × 1

1 3A 0, 262 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 35

1 3B 0, 525 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 7

1 4A 0, 375 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 5

1 4B 0, 75 M ,
y
M ,
z
M
x
(– 500 N·m) × 1

1 5A 0, 262 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 35

1 5B 0, 525 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 7

1 6A 0, 5 0, 5

1 6B 1 1

1 7A 0, 375 M ,
y
M ,
z
M
x
(– 500 N·m) × 0, 5

1 7B 0, 75 M ,
y
M ,
z
M
x
(– 500 N·m) × 1

a
The coefficients are given for a maximum working pressure of 20 bar. For much lower pressures, which j ustify light fabricated
construction, the coefficients must be reduced in direct proportion to the pressure, with a minimum limit of 0, 2. This is the case for
pumps of very high specific speed (e. g. propeller pumps) .

© BSI 2006 39
ISO 9905:1 994(E)

B.4 Additional possibilities in which the total loads C | F| and C | M|


B.4.1 General are the arithmetic sums for each flange (inlet

The basic values are given for pumps with standard and outlet) , for both the calculated and

frames and for normal service. It is possible, if the maximum allowable values without taking into

concept of the piping requires it, to offer the user an account their algebraic sign, at the level of the

increase in the basic values in order to facilitate the pump (inlet flange + outlet flange) .

design and construction of the piping system. B.4.3 Influence of material and temperature
B.4.1 .1 Horizontal pumps In the absence of any counter- indication, all values

Two types of possibilities are to be taken into of forces and moments are given for the base

consideration for horizontal pumps: material of the pump family, as shown in and
Table B. 2, and for a maximum temperature
a) reinforced baseplates, which are the
of 1 00 ° C.
manufacturer/supplier’s responsibility;
Above this temperature, and for other materials, the
b) installation adj ustments, which are the user’s
values should be corrected in function of the ratio of
responsibility:
their moduli of elasticity, as follows:
— pumps at shut- down with or without
realignment,
Et , m

— pre- loading.
E 20, b

B.4.1 .2 Vertical pumps where

For vertical pumps only the E 20, b is the modulus of elasticity of the base
families 1 2B, 1 4B, 1 5B, 1 6B and 1 7B may take material at 20 ° C;
advantage of these additional possibilities. The Et ,m is the modulus of elasticity of the
following are excluded: material chosen at pumping
— shut- down pumps, with or without temperature t.
realignment,
B.5 Responsibilities of the
— reinforced or grouted baseplates. manufacturer/supplier and purchaser
The only possibilities applicable are therefore the The manufacturer/supplier shall indicate to the
following: purchaser the family to which the proposed
— pre- loading the piping, equipment belongs.

— use of a weighting or compensation formula, The two parties shall agree on the type of
baseplate to be used (standard, reinforced,
— a combination of the two possibilities.
concreted to foundation).
The pre- loading of piping is not applicable for
The purchaser (or the erection contractor,
family 1 6B.
engineering consultant, etc. ) shall calculate the
If these additional possibilities are to be
loads applied to the pump at its flanges, considered
applied, a prior agreement between purchaser
to be fixed, under all conditions (hot, cold,
and manufacturer/supplier should be
shutdown, under pressure).
reached.
B.4.2 Weighting or compensation formula The purchaser shall ascertain that the values of
these loads do not exceed the limits given in the
When the applied loads do not all attain the appropriate table for the pump selected. If they do,
maximum values allowed, one of these loads may then either the piping must be modified to reduce
exceed the normal limit, provided that the following these loads, or another type of pump, capable of
supplementary conditions are satisfied: withstanding higher loads, must be chosen.
— any component of a force or of a moment shall B.6 Practical considerations
be limited to 1 , 4 times the maximum allowable
B.6.1 A pump is not a static element of a piping
value;
system, but a precision machine comprising a
— the actual forces and moments acting on each moving part running at high speed with minimal
flange are governed by the following formula: clearance and possessing high- precision sealing
elements such as mechanical seals. Therefore, it is
important to remain within the maximum limits
authorized by this specification whenever possible.

© BSI 2006
40
ISO 9905:1 994(E)

B.6.2 This specification, agreed upon and j ointly set Excessive constraints on the flanges, in addition to
up by the manufacturer/supplier and user in their compromising good operation and/or reliability,
mutual best interests, points out the following usually give rise to:
recommendations: — a vibration level greater than normal;
a) the initial alignment of the pump- driver — difficulty in turning the rotor by hand at rest
coupling must be made with great care (in the (at the operating temperature) , when the mass of
range of 5/1 00 to 7/1 00 on the dial gauge) and the rotor allows such hand- turning.
should be periodically checked according to the
instructions of the pump or coupling Annex C (normative)
manufacturer;
Enquiry, proposal, purchase order
b) coupling with a spacer piece having two
articulated connecting points is always C.1 Enquiry
preferable, especially for a large pumping unit The enquiry shall include the data sheet with the
and/or a system concerning fluids at technical information indicated by .
temperatures exceeding 250 ° C;
C.2 Proposal
c) the piping connections, during initial erection,
The proposal shall include the following technical
must be made strictly according to rules and
information:
respecting the instructions given by the pump
manufacturer/supplier or designer of the piping — completed data sheet, where indicated by “X”;

system. A check is recommended every time there — preliminary outline drawing;


is a possibility to partially or totally dismantle
— typical cross- section drawing;
the pumping unit;
— characteristic curve.
d) according to the type of pump involved and the
C.3 Purchase order
temperature during service, in certain cases the
initial alignment of the coupling must be made at The purchase order shall include the following

a temperature higher than ambient. technical information:

The manufacturer/supplier and the user will have to — completed data sheet;

define very strictly the assembly conditions and the — required documentation.
coupling alignment, should this solution be adopted.

B.6.3 Vertical pumps, other than the monobloc Annex D (normative)


“inline” type, have the special feature of a long or Documentation after purchase order
fairly long lineshaft, running in sleeve bearings
spaced at regular intervals, often lubricated by the D.1 The agreed number of copies of the
pumped liquid. As a result, smooth operation of the following certified documents shall be
rotating assembly depends upon good alignment. supplied to the purchaser at the agreed time.
This can only be ensured if the external constraints Any special style or form of documentation
applied to the pump flanges do not cause distortions shall be a matter of agreement.
greater than those allowed by the
D.2 Normally the documentation consists of
manufacturer/supplier.
— data sheet;
This is why, in view of the design concept of vertical
— dimensioned outline drawing;
pumps and their sensitivity to misalignment, the
present code limits the forces and moments on their — instruction manual, including information for
flanges to values lower than those allowed on installation, commissioning (preparation for first
horizontal pumps. start- up) , operation, shutdown, maintenance
(monitoring, servicing and repair) including
Furthermore, visual assessment of distortion at the
cross- section drawings, with part list, running
level of the coupling is not as easy as in the case of
tolerances, etc. , and if necessary special
horizontal pumps, since the motor and its stool are
instructions for specific operating conditions;
often closely connected to the upper part of the
pump. Such distortions can in fact only be related to — performance curves;
a fixed reference point in space. Verification being — spare parts list.
difficult, the user should follow closely the
D.3 The documentation is to be clearly identified by
recommendations given by the
— item number;
manufacturer/supplier.
— purchase order number;

— manufactured supplier order number.

© BSI 2006 41
ISO 9905:1 994(E)

Annex E (informative)
Peak displacement

The relationship between the amplitude, frequency and vibration velocity is given in Figure E. 1 .

NOTE This graph is for guidance; it shows the relationship at any discrete frequency whereas vibration severity measurements
cover a band of frequency.

Figure E.1 — Single amplitude, A, as a function of speed of rotation for various


rms-velocity values (for the definition of rms, see ISO 2372)

© BSI 2006
42
ISO 9905:1 994(E)

Annex F (informative)
Examples of seal arrangements

The following figures show the principle of seal arrangements and not details of their construction.
3)
F.1 Soft packing (P)

3)
F.2 Single mechanical seal (S)
These seals can be

a) unbalanced (U) (as in the figure) or balanced (B) or bellows (Z) normally;

b) with or without circulation or inj ection to the sealed faces;

c) with or without throat bush.

3)
Left- hand side of figures shows the pump side, right- hand side shows the atmospheric side.

© BSI 2006 43
ISO 9905:1 994(E)

4)
F.3 Multiple mechanical seal (D)
Either or both of these seals may be unbalanced (as in the figure) or balanced.

4)
F.4 Quench arrangement (Q) for soft packing, single and multiple mechanical seal

4)
Left- hand side of figures shows the pump side, right- hand side shows the atmospheric side

© BSI 2006
44
ISO 9905:1 994(E)

Annex G (informative)
Piping arrangements for seals

The following figures show the principle of piping arrangements for seals and not details of their
construction.

G.1 Seal types according to basic piping

Basic arrangement Applied to

Soft Single Multiple


packing mechanical mechanical Quench
Designation
Figure Description seal seal
code

P S D Q

No piping, no
00 X X
circulation

No piping,
01 internal X X
circulation

circulated fluid
from pump outlet
02 to seal cavity X X
(with internal
return)

© BSI 2006 45
ISO 9905:1 994(E)

Basic arrangement Applied to

Soft Single Multiple


packing mechanical mechanical Quench
Designation
Figure Description seal seal
code

P S D Q

Circulation fluid
from pump outlet
03 to seal cavity and X X
return to pump
inlet

Circulation fluid
via cyclone (with
04 internal return) X X
dirty line to pump
inlet

Circulation fluid
05 via cyclone; dirty X X
line to drain

© BSI 2006
46
ISO 9905:1 994(E)

Basic arrangement Applied to

Soft Single Multiple


packing mechanical mechanical Quench
Designation
Figure Description seal seal
code

P S D Q

Circulation fluid

by pumping

device from seal


06 X
cavity via heat

exchanger b ack to

seal cavity

Internal

circulation fluid
07 X X
to seal and return

to pump inlet

Fluid from an

external source

a) to seal cavity
08 X X X X
with flow into

pump

b) to quench

© BSI 2 006 47
ISO 9905:1 994(E)

Basic arrangement Applied to

Soft Single Multiple


packing mechanical mechanical Quench
Designation
Figure Description seal seal
code

P S D Q

External fluid (for


example,
inj ection, buffer
09 fluid) to seal X X X X
cavity/quench,
outlet to an
external system

Barrier or
quenching fluid
supplied by head
10 X X
tank, circulation
by thermosiphon
or pumping device

Barrier or
quenching fluid
supplied by
11 pressurized tank, X X
circulation by
thermosiphon or
pumping device

© BSI 2006
48
ISO 9905:1 994(E)

Basic arrangement Applied to

Soft Single Multiple


packing mechanical mechanical Quench
Designation
Figure Description seal seal
code

P S D Q

Barrier liquid
supplied by
pressurized tank,
circulation by
thermosiphon or
pumping device;
12 X
tank pressurized
by pump outlet
via pressurizing
device (for
example, tank
with diaphragm)

Barrier or
quenching fluid
13 X X
supplied from
head tank

G.2 Designation of piping arrangements for seals


The designation consists of a capital letter, representing the seal arrangement (P, S, D, Q) and a
number (1 , 2, 3, see Annex F) , representing the basic piping arrangement (01 , 02, 03, etc. , see G.1 )
(which does not represent the location of the seal cavity) linked by a full stop.

Where the auxiliaries are connected, they are represented by their code numbers (see G.3 ). The sequence
corresponds to their arrangement in the direction of flow.

When the flow starts and ends at the seal cavity (closed circuit) the enumeration of the code has the same
sequence.

The position of the seal cavity in a piping arrangement, which starts before and is continued after the seal
cavity, shall be denoted by a dash.

Combination of different pipe arrangements with different seal arrangements is possible. In such cases the
designation sequence of piping arrangements corresponds to those of the seal arrangement starting at the
pump side (see designation examples 5 and 8) .

When an auxiliary component is part of or within the pump or other components, its code shall be enclosed
by brackets.

© BSI 2006 49
ISO 9905:1 994(E)

G.3 Explanation for auxiliaries for seal piping


NO TE 1 2 S ymb ols are under s tudy within Technical C ommittees IS O /TC 1 0 , Technical draw ings , and IS O /TC 1 45 , Grap hical

s ym b o ls . Relevant references are indicated in the “Remarks ” column.

Designation
Symbol Designation Remarks
code

10 Valves

11 S hut- off valve IS O 3 5 1 1 - 1 : 1 97 7, cf. 3.4

H and control valve for


12
p ress ure or flow control

IS O 3 5 1 1 - 1 : 1 97 7, cf. 3.4
13 Automatic control valve
and 3.5.1

Automatic p res s ure control


14
valve

IS O 3 5 1 1 - 1 : 1 97 7, cf. 3.4
15 S olenoid valve
IS O 3 5 1 1 - 2 : 1 984, cf. 6.4.4

16 C heck valve

© BS I 2 0 0 6
50
ISO 9905:1 994(E)

Designation
Symbol Designation Remarks
code

17 Relief valve

20 Orifices

21 Non- adj ustab le orifice

Adj us tab le orifice for flow


22
and p res s ure control

30 Filter and strainer

31 S trainer

32 Filter IS O 3 5 1 1 - 3 : 1 984, cf. 3.5.1 .4

40 Indicators

41 Press ure indicator

© BS I 2006 51
ISO 9905:1 994(E)

Designation
Symbol Designation Remarks
code

42 Temp erature indicator IS O 1 2 1 9- 1 : 1 99 1 , cf. 1 0.1 .2

43 Flow indicator IS O 3 5 1 1 - 1 : 1 97 7, cf. 6.1 .1

44 Level indicator IS O 3 5 1 1 - 1 : 1 97 7, cf. 6.1 .6

50 Switches

51 Pres sure s witch

52 Level switch

53 Flow switch

52
© BS I 2006
ISO 9905:1 994(E)

Designation
Symbol Designation Remarks
code

54 Temp erature s witch

60 Apparatus

61 C yclone

C yclone with hand


62
regulating valve in dirty line

63 H eat exchanger IS O 70 00 : 1 9 89 , 01 1 1

64 Tank IS O 3 5 1 1 - 3 : 1 984, cf. 3.5.1 .6

65 Tank with diap hragm

© BS I 2006 53
ISO 9905:1 994(E)

Designation
Symbol Designation Remarks
code

Tank with p ress ure


66
intens ifier

Tank with liquid inj ection of


67
refilling device

68 C irculation p ump IS O 700 0: 1 989, 0 1 3 4

69 E lectric motor

70 C ooling coil

71 E lectric tank heater

54
© BS I 2006
ISO 9905:1 994(E)

G.4 Designation examples

Example
Figure Designation Explanation
No.

© BSI 2006 55
ISO 9905:1 994(E)

Example
Figure Designation Explanation
No.

56 © BSI 2006
ISO 9905:1 994(E)

Example
Figure Designation Explanation
No.

© BSI 2006 57
ISO 9905:1 994(E)

G.5 Piping arrangement for cooling water


G.5.1 Cooling water piping arrangements for overhung impeller pumps

58 © BSI 2006
ISO 9905:1 994(E)

© BSI 2006 59
ISO 9905:1 994(E)

G.5.2 Cooling water piping arrangements for between-bearing pumps

60 © BSI 2006
ISO 9905:1 994(E)

© BSI 2006 61
ISO 9905:1 994(E)

G.6 Typical pressurized lubricating oil system

NOTE 1 3 This illustration is a typical schematic and does not constitute any specific design, nor does it include all details (for
example, vents and drains) .

Key

1 Shaft- driven main oil pump 10 Piping (supply and return)

2 Pressure- regulating valve 11 Sight flow indicators

3 Full- flow filter 12 Oil reservoir

4 Oil cooler 13 Auxiliary oil pump

5 Temperature gauge 14 Check valve

6 Pressure gauge 15 Oil level indicator

7 Low- pressure alarm and shutdown switch 16 Relief valve

8 Startup switch for main pump 17 Suction strainer

9 Auxiliary pump pressure switch 18 Filter/Breather

Annex H (informative)
Code for identification of fluid connections

The following symbols may be used for the identification of fluid connections for the documentation of
pumps (e. g. drawings, manuals and similar brochures) or on the pump itself and its auxiliaries.

The identification code consists of two letters as given in Table H. 1 and Table H. 2 in combination side by
side (e. g. II = inj ection inlet). When several connections with identical symbols appear in one document, a
differentiation is necessary by using an added number (e. g. PM 1 = pressure measurement 1 ,
PM 2 = pressure measurement 2).

62 © BSI 2006
ISO 9905:1 994(E)

Table H.1 — Identification of connections


for measurement devices

Code Type

F flow
P pressure
T temperature
L level
V vibration
M measurement
Table H.2 — Identification of connections
for auxiliary devices

Code Type

F fluid
L leakage
B barrier
I injection
C circulation
Q quench
K cooling
H heating
G lubrication
E balance
I inlet
O outlet
F filling
D drain
V vent
Annex J (informative)
Materials and material specifications for centrifugal pump parts

Table J.1 and Table J.2 present specifications and codes for centrifugal pump materials respectively.
Hard-facing materials (Stellite, Colmonoy, tungsten carbide, etc.) should be selected by the
manufacturer/supplier unless specified by the purchaser.
Table J.1 — Material specification for centrifugal pump parts
Pressure-containing
Material Forgings Bar stock Bolts and studs
parts

Cast iron ISO 185 — — —


Carbon steel ISO 3755 ISO 683-1 ISO 683-1 —
CrMo steel — — — —
5 % Chrome steel ISO 683-13 ISO 683-13 a a
12 % Chrome steel ISO 683-13:1986, ISO 683-13:1986, a a
steel type 4 steel type 4
18-8 Stainless steel a ISO 683-13:1986, a ISO 3506:1979, A2
steel type 11
18-10-2,5 Stainless a ISO 683-13:1986, a ISO 3506:1979, A4
steel steel type 20
Bronze — — ISO 427 ISO 544
a Relevant International Standards have not been published to date.

The purchaser may also specify materials according to national standards.

© BSI 2006 63
ISO 9905:1 994(E)

Table J.2 — Material code for mechanical seal components


b
Material of other components
Mating face material of spring-loaded face and a (for example springs or bellows,
Material of secondary seal
seat face but not the sealing cover or shaft
sleeve)

Synthetic carbon Elastomers


A = Carbon, metal- impregnated P = Nitrile rubber

B = Carbon, resin- impregnated N = Chloroprene

C = Other carbons B = Butyl rubber

E = E/P c rubber

Metals S = Silicon rubber

D = Carbon steel V = Fluorocarbon rubber D = Carbon steel

E = Chrome steel K = Perfluoroelastomers E = Chrome steel

F = CrNi steel X = Other elastomers F = CrNi steel

G = CrNiMo steel G = CrNiMo steel

K = Hard- coated metals Non-elastomers


M = Nickel- based alloys T = PTFE

N = Bronze M = PTFE/FEP c j acketed M = Nickel- based alloys

P = Cast iron A = Compressed N = Bronze


impregnated asbestos

R = Alloyed cast iron G = Graphite foil

S = Chrome steel casting Y = Other non- elastomers

T = Other materials T = Other materials

Special cases
Carbides U = Different materials for
secondary seals

U = Tungsten carbide

U1 = Tungsten carbide with cobalt binder

U2 = Tungsten carbide with nickel binder

U3 = Tungsten carbide with NiCrMo binder

Q = Silicon carbide

Q 1 = Silicon carbide without free silicon

Q 2 = Silicon carbide with free silicon

Q 3 = Silicon carbide graphite compound with

free silicon

Q 4 = Silicon- converted carbon

J = Other carbides

Metal oxides
V = Al oxide

W = Cr oxide

X = Other metal oxides

Synthetics
Y = PTFE c reinforced

Y1 = PTFE, glass- fibre reinforced

Y2 = PTFE, carbon reinforced

Z = Other synthetics
a
Secondary seals are rotating parts which seal the shaft to the shaft sleeve, or stationary rings wich seal the casing to the cover
plate. They can also be bellows.
b
Further details can be obtained from the manufacturer/supplier of the mechanical seals.
c
PTFE = polytetrafluoroethylene, E/P = ethylene/propylene, FEP = perfluoro(ethylene/propylene) .

64 © BSI 2006
ISO 9905:1 994(E)

Annex K (informative)
Check-list

The following lis t indicates b y sub claus e numb er where a decis ion may b e required b y p urchaser, or

agreement is required b etween p urchas er and manufacturer/s up p lier.

4 Design

4.1 General

4.1 .1 .5 Newtonian liquids

4.1 .2 NPS H R b asis

4.1 .3.1 Means to minimize the p res sure on the s haft s eals

4.3.1 .7 
 C ritical sp eed
4.3.1 .8 

4.3.2.1 .1 Ass emb led rotors

4.3.2.1 .2 Minimum continuous s tab le flow

4.4.2.2 Vertical canned p ump inlet can

4.4.4.5.1 E xternal b olting

4.5.2.2 D rain, vent and p res s ure gauge

4.6 E xternal forces and moments on flanges

4.8.1 .2 Imp eller cons truction

4.1 1 .7.3 S leeves

4.1 2.1 .1 Radial b earings

4.1 2.1 .8 Bearing oilers

4.1 2.1 .1 4 Bearing oil heaters

4.1 2.3.2 Lub rication sys tem

4.1 2.3.2.2 O il- res ervoir: oil heating sys tem

4.1 3.1 S haft s eal

4.1 3.3.1 Mechanical s eal arrangement

4.1 3.3.2 C ooling or heating requirements

4.1 3.3.4.7 Throat b ushes

4.1 4.1 .3.1 S lip - on flanges

4.1 4.2.2 Material for cooling water p ip ing

4.1 4.2.3 S ight flow indicators

4.1 4.5.2 Auxiliary p ip ing for external services : range of sup p ly and p ip ing connections

4.1 6.1 .6 C oup ling: b alance clas s

4.1 6.1 .1 1 C oup ling: information if the p ump is delivered without driver

4.1 7.2.2 Bas ep late extens ion

4.1 7.2.8 Pedes tals for centreline- s up p orted p ump s

4.1 7.2.1 0 Levelling screws for b as ep lates

4.1 7.2.1 2 Vertical clearance at drive element for b as ep lates

4.1 7.2.1 3 E p oxy grout: p recoating of b as ep lates

4.1 7.3.3 Alignment p ositioning screws for vertical p ump s

© BS I 2006 65
ISO 9905:1 994(E)

5 Material

5.1 .1 Materials for hazardous liquids

5.1 .3 Additional material tests and inspections

5.1 .7 Chemical and mechanical data for pressure casing parts

5.1 .1 1 Materials for wet H 2 S service

5.3.1 Inspection of nozzle welds

5.4.1 Radiography, ultrasonic, magnetic particle or dye penetrant material inspection

5.4.2 Material inspection records

5.4.3 Acceptability of defects

5.5 Low temperature use

6 Shop inspection and tests (all)

7 Preparation for dispatch

7.3.2 Preservation

Annex

B.2 Definition of pump families

Table B.3 Flanges exceeding DN 600

B.4.1 Additional possibilities

B.5 Type of baseplate

D.1 Documents: number of copies and special style or form of documents

Annex L (informative)
Bibliography

[1 ] ISO 683- 1 : 1 987, Heat-treatable steels, alloy steels and free-cutting steels — Part 1: Direct-hardening
unalloyed and low-alloyed wrought steel in form of different black products.
[2] ISO 683- 1 3: 1 986, Heat-treatable steels, alloy steels and free-cutting steels — Part 1 3: Wrought stainless
steels.
[3] ISO/R 773: 1 969, Rectangular or square parallel keys and their corresponding keyways (Dimensions in
millimetres).
[4] ISO/R 775: 1 969, Cylindrical and 1 /1 0 conical shaft ends.
Fluid power systems and components — Graphic symbols and circuit diagrams —
[5] ISO 1 21 9- 1 : 1 991 ,
Part 1 : Graphic symbols.
Process measurement control functions and instrumentation — Symbolic
[6] ISO 351 1 - 1 : 1 977,
representation — Part 1: Basic requirements.
[7] ISO 351 1 - 2: 1 984, Process measurement control functions and instrumentation — Symbolic
representation — Part 2: Extension of basic requirements.
[8] ISO 351 1 - 3: 1 984, Process measurement control functions and instrumentation — Symbolic
representation — Part 3: Detailed symbols for instrument interconnection diagrams.
[9] ISO 3661 : 1 977, End-suction centrifugal pumps — Baseplate and installation dimensions.
[1 0] ISO 51 99: 1 986, Technical specifications for centrifugal pumps — Class II.
[1 1 ] ISO 5343: 1 983, Criteria for evaluating flexible rotor balance.
[1 2] ISO 7000: 1 989, Graphical symbols for use on equipment — Index and synopsis.
[1 3] ISO 8821 : 1 989, Mechanical vibration — Balancing — Shaft and fitment key convention.
[1 4] ISO 9908: 1 993, Technical specifications for centrifugal pumps — Class III.
[1 5 ] ISO 1 3 70 9: 2 003 , Centrifugal p um p s for p etroleum , p etrochem ical and natural gas industries .

66 © BSI 2006
EN ISO 9905:1 997

Annex ZA (normative)
Normative references to international publications with their relevant
European publications

This E urop ean S tandard incorp orates b y dated or undated reference, p rovis ions from other p ub lications .

These normative references are cited at the ap p rop riate p laces in the text and the p ub lications are lis ted

hereafter. For dated references, s ub s equent amendments to or revisions of any of these p ub lications ap p ly

to this E urop ean S tandard only when incorp orated in it b y amendment or revis ion. For undated references

the latest edition of the p ub lication referred to ap p lies .

Publication Year Title EN Year

IS O 5 44 1 989 Filler materials for manual welding — Size requirements E N 2 0 5 44 1 99 1

IS O 2 85 8 1 97 5 End-suction centrifugal pumps (rating 1 6 bar) — E N 2 2 85 8 1 99 3

Designation, nominal duty point and dimensions


IS O 3 744 1 99 4 Acoustics — Determination of sound power levels of noise E N IS O 3 744 1 99 5

sources using sound pressure — Engineering method in an


essentially free field over a reflecting plane
IS O 3 746 1 99 5 Acoustics — Determination of sound power levels of noise E N IS O 3 746 1 99 5

sources using sound pressure — Survey method using an


enveloping measurement surface over a reflecting plane

© BS I 2006 67
BS E N IS O

9905 : 1998
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