VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA

INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 1 of 17

(Draft - Only for information purposes)

Management Standard ISO 9001 ISO 14001 OHSAS 18001 EnMS 50001
Element Name Resource management Operational Control Operational Control Operational Control

Element Number 8.1 8.2 4.4.7 4.5.5

1. PURPOSE : Safely operate on air failure

2. SCOPE : It Will Be Applicable For Unit # 1, 2, 3 & 4.
3. REFERENCE : O & M Manual
4. ANNEXURE : NIL
5. DISTRIBUTION : DCS Engineer, Shift in charge, HOD Operation
6. AMENDMENT HISTORY:

S No Amendment Description Page Number(s) Current Ver. No. Current Rev. No Issue Date
1. SI system is change by SAP System. 12 00 01 12.06.2015
2. Change of company name and logo 12 00 02 1.09.2015
3. Periodic review 12 00 03 4.01.2017
4. Change of logo 17 01 04 02.08.2017
5. Periodic review 17 01 05 31.12.2018
6. Periodic review 17 01 06 15.11.2019
7. SOP Reviewed and Updated by Steag 1 01 07 27.11.2020

7. ACTIVITY CHARACTERISTICS:

INPUTS Output Efficiency Effectiveness Review Frequency

All Safety PPE’s In Normal Operation Proper Operation on air Smooth Operation One Year
Place With Normal failure At Permissible on air failure With
Generation Operation Limit Reduce Breakdown

8. RESPOSIBILITY : DCS Engineer, Shift In charge, HOD.

9. DEFINITION : Safe operation On Air failure

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 2 of 17

10. SAFETY TABLE :

Safety Safety
Job description/ PPE Ear Respirator/ PVC Safety Safety
Helmet uniform/ja Safety Shoes
-> muff Dust Mask gloves Goggle Belt
cket

Proper Operation on
Y Y N Y Y Y N/A Y
air failure.

1. EMERGENCY OPERATION OF TOTAL AIR FAILURE

No. Description
In case where all compressors trips in any phase and header pressure is low,
1 open the interconnecting valve between phase 1&2 both service and
instrument air interconnection valve provision available.
In case where all compressors trips in both phase and header pressure is low,
2 open the interconnecting valve between service air and instrument air in that
phase.
Isolate the air supply for the pneumatic valves which are having dual coils and
2 are not affected by air failure.(Refer the list of pneumatic valves) (TPP/ HIR-
BTG/OPE/034/34.3 TO 34.5)
3 Stop the conveying of some passes to avoid service air header pressure loss.
Isolate the pulsing air and instrument air to some headers of fabric filter
4
individual passes. (TPP/ HIR-BTG/OPE/034/34.3 TO 34.5)
Check the status of the Pneumatic Actuators given in list (categorized
5
according to their action on air failure).
Then quickly find the cause of the trip and normalize the issue. (e.g. Normalize
6
the Common 11KV Bus)
7 Line up the service water and maintain header pressure.

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 3 of 17

Start Air Compressors one by one by opening the outlet valve. (Externally
8 arranging the air supply OR not necessary if initially air is isolated). (TPP/ HIR-
BTG/OPE/034/34.2 TO 34.3)
9 Open the inlet and outlet valves of Instrument Air Driers and start the same.
If instrument air header pressure is more than normal operating range, Start
10
the service air drier.
If total air is lost then check the status of the pneumatic valves that are having
11
single coil and operate on air failure.
If condition is out of control and instrument air is not available for a long time
12
then, trip the unit.
Try to isolate the lines by motor operated valves, as per requirement on
13
emergency.
14 Operate the pneumatic valves manually if manual operation provision is there.

ANEXURE-1

SR. VALVE
KKS NO. DISCRIPTION MANUFATURE
NO. TYPE
PNEUMATIC GOVERNING VALVE OF MAIN STEAM NIIGATA AIR TO
1 12LBW10AA101
SUPPLY STATION MESONEILAN CLOSE
PNEUMATIC GOVERNING VALVE OF AUX. STEAM NIIGATA AIR TO
2 12LBW10AA102
SUPPLY STATION MESONEILAN CLOSE
PNEUMATIC GOVERNING VALVE OF OVER FLOW NIIGATA AIR TO
3 12LBW10AA103
STATION MESONEILAN CLOSE
REMOTE AIR TO
4 10LBA10AA402 DRAIN VALVE OF HP MAIN STEAM PIPING
Control CLOSE
DRAIN VALVE OF UPSTREAM #1 MEDIUM REMOTE AIR TO
5 10LBB10AA402
PRESSURE COM-BINED STEAM VALVE Control CLOSE
DRAIN VALVE OF UPSTREAM #2 MEDIUM REMOTE AIR TO
6 10LBB10AA412
PRESSURE COM-BINED STEAM VALVE Control CLOSE
DRAIN VALVE OF DOWNSTRE- AM RH STEAMLP REMOTE AIR TO
7 10LBB10AA422
BYPASS VAL-VE PIPING Control CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 4 of 17

DRAIN VALVE OF DOWNSTRE- AM HP DUMP REMOTE AIR TO

8 10LBC10AA402
STEAM PIPING CHECK VALVE Control CLOSE
DRAIN VALVE OF TURBINE SHAFT SEALING STEAM PISTON AIR TO
9 10LBW10AA425
SUPP-LY PIPING GLOBE VALVE CLOSE
DRAIN VALVE OF TURBINE SHAFT SEALING STEAM PISTON AIR TO
10 10MAM10AA405
LEAK- AGE PIPING GLOBE VALVE CLOSE
DRAIN VALVE OF BFPT SHAFT SEALING STEAM AIR TO
11 10XAW50AA401
SUPPLY PIPING CLOSE
DRAIN VALVE OF UPSTREAM COLD REHEAT CHECK REMOTE AIR TO
12 12LBC10AA402
VALVE Control CLOSE
AIR TO
13 12MAL10AA402 DRAIN VALVE OF #2 HP MSV UPPER VALVE BASE FISHER
CLOSE
AIR TO
14 12MAL10AA404 DRAIN VALVE OF #1 HP MSV UPPER VALVE BASE FISHER
CLOSE
AIR TO
15 12MAL10AA406 DRAIN VALVE OF HP STEAM GUIDE TUBE FISHER
CLOSE
DRAIN VALVE OF #2 MEDIUM PRESSURE AIR TO
16 12MAL10AA412 FISHER
COMBINED STEAM VALVE CLOSE
DRAIN VALVE OF #1 MEDIUM PRESSURE AIR TO
17 12MAL10AA414 FISHER
COMBINED STEAM VALVE CLOSE
DRAIN VALVE OF UPSTREAM #1 HP MAIN STOP AIR TO
18 12MAL10AA408 FISHER
VALVE CLOSE
DRAIN VALVE OF UPSTREAM #2 HP MAIN STOP AIR TO
19 12MAL10AA410 FISHER
VALVE CLOSE
PISTON AIR TO
20 10LBS60AA421 5th EXTRACTION STEAM PIPING DRAIN
GLOBE VALVE CLOSE
PISTON AIR TO
21 10LBS60AA411 5th EXTRACTION STEAM PIPING DRAIN
GLOBE VALVE CLOSE
UPSTREAM 5ST EXTRACTION STEAM PIPING CHECK AIR TO
22 12LBS60AA401 FISHER
VALVE DRAIN CLOSE
PISTON AIR TO
23 10LBS50AA421 5th EXTRACTION STEAM PIPING DRAIN
GLOBE VALVE CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 5 of 17

PISTON AIR TO
24 10LBS50AA411 5th EXTRACTION STEAM PIPING DRAIN
GLOBE VALVE CLOSE
UPSTREAM 5th EXTRACTION STEAM PIPING CHECK AIR TO
25 12LBS50AA401 FISHER
VALVE DRAIN CLOSE
VALVE IN CONDENSATE WATER STORAGE TANK CHINESE AIR TO
26 10LCA25AA101
INLET MAKE OPEN
CHINESE AIR TO
27 10LCA40AA101 DEAERATOR WATER LEVEL VALVE
MAKE OPEN
CHINESE AIR TO
28 10LCA40AA102 DEAERATOR WATER LEVEL SUB CONTROL VALVE
MAKE OPEN
AIR TO
29 10LCA45AA101 VALVE OF CONDENSATE WATER MINIMUM FLOW NOT FOUND
CLOSE
ATTEMPERATING WATER VALVE OF CONDENSER A AIR TO
30 10LCE12AA101 FISHER
THIRD ATTEMPERATOR CLOSE
ATTEMPERATING WATER VALVE OF CONDENSER b AIR TO
31 10LCE13AA101 FISHER
THIRD ATTEMPERATOR CLOSE
ATTEMPERATING WATER VALVE OF FUEL OIL CHINESE AIR TO
32 10LCE21AA101
ATTEMPERATOR OF AUX. STEAM MAKE CLOSE
ATTEMPERATING WATER VALVE OF LP AIR TO
33 10LCA22AA101 MESONEILAN
ATTEMPERATOR OF GLAND SEAL STEAM SYSTEM OPEN
ATTEMPERATING WATER VALVE OF NO.1 PROPER AIR TO
34 10LCE22AA102 FISHER
DRAIN FLASH TANK CLOSE
AIR TO
35 10LCA23AA101 SPRAYING WATER VALVE OF LP CYLINDER FISHER
OPEN
ATTEMPERATING WATER VALVE OF NO.1 PROPER AIR TO
36 10LCE27AA101 FISHER
DRAIN FLASH TANK CLOSE
VALVE OF TURBINE PREHEATING STEAM PRE.
CHINESE AIR TO
37 10LCE28AA101 REDUCING AND DESUPERHEATING DEVICE OF
MAKE CLOSE
AUX.STEAM SYSTEM
VALVE OF GLAND SEAL STEAM ATTEMP ERATOR OF CHINESE AIR TO
38 10LCE29AA101
AUX STEAM SYSTEM MAKE CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 6 of 17

CHINESE AIR TO
39 10LCP40AA101 CONDENSER WATER MAKE-UP VALVE
MAKE OPEN
AIR TO
40 10XAL10AA401 DRAIN VALVE BEFORE LP MSV OF BFPT A FISHER
CLOSE
AIR TO
41 10XAL20AA401 DRAIN VALVE BEFORE LP MSV OF BFPT B FISHER
CLOSE

AB JAPAN AIR TO
42 10LAB55AA101 T-BFP A MINIMUM FLOW VALVE
VALVE CCI K.K CLOSE

AB JAPAN AIR TO
43 10LAB65AA101 T-BFP B MINIMUM FLOW VALVE
VALVE CCI K.K CLOSE

COPES AIR TO
44 10LAH35AA101 M-BFP MINIMUM FLOW VALVE
VULCAN CLOSE
RH DESUPERHEATER A ATTEMPERATING WATER COPES AIR TO
45 11HAM20AA111
VALVE VULCAN CLOSE
RH DESUPERHEATER B ATTEMPERATING WATER COPES AIR TO
46 11HAM20AA121
VALVE VULCAN CLOSE
FIRST CLASS SH DESUPERHEATER A COPES AIR TO
47 11HAM11AA112
ATTEMPERATING WATER VALVE VULCAN CLOSE
FIRST CLASS SH DESUPERHEATER A COPES AIR TO
48 11HAM11AA122
ATTEMPERATING WATER VALVE VULCAN CLOSE
SECOND CLASS SH DESUPERHEATER A COPES AIR TO
49 11HAM12AA112
ATTEMPERATING WATER VALVE VULCAN CLOSE
SECOND CLASS SH DESUPERHEATER B COPES AIR TO
50 11HAM12AA112
ATTEMPERATING WATER VALVE VULCAN CLOSE
PISTON AIR TO
51 10LBS40AA410 4TH EXTRACTION STM PNEUMATIC DRAIN VALVE
GLOBE VALVE CLOSE
PISTON AIR TO
52 10LBS40AA411 4th EXTRACTION STM PNEUMATIC DRAIN VALVE
GLOBE VALVE CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 7 of 17

PISTON AIR TO
53 10LBS40AA421 4th EXTRACTION STM PNEUMATIC DRAIN VALVE
GLOBE VALVE CLOSE
REMOTE AIR TO
54 20LBQ30AA412 3rd EXTRACTION STM PNEUMATIC CHECK VALVE
Control CLOSE
REMOTE AIR TO
55 20LBQ30AA422 3rdEXTRACTION STM PNEUMATIC DRAIN VALVE
Control CLOSE
REMOTE AIR TO
56 20LBQ10AA412 1st EXTRACTION STM PNEUMATIC DRAIN VALVE
Control CLOSE
REMOTE AIR TO
57 20LBQ10AA422 1st EXTRACTION STM PNEUMATIC DRAIN VALVE
Control CLOSE
AIR TO
58 22LBQ20AA402 2nd EXTRACTION STM PNEUMATIC DRAIN VALVE FISHER
CLOSE
AIR TO
59 22LBQ10AA402 1st EXTRACTION STM PNEUMATIC DRAIN VALVE FISHER
CLOSE
AIR TO
60 22LBQ30AA402 3rd EXTRACTION STM PNEUMATIC CHECK VALVE FISHER
OPEN
AIR TO
61 22LBQ40AA401 4TH EXTRACTION STM PNEUMATIC DRAIN VALVE FISHER
CLOSE
BFP-B LOW PRESSURE STEAM AND PISTON AIR TO
62 20LBR12AA401
COMMISSIONING STM. DRAIN VALVE GLOBE VALVE CLOSE
BFP-A LOW PRESSURE STEAM AND PISTON AIR TO
63 20LBR11AA401
COMMISSIONING STM. PNEUMATIC DRAIN VALVE GLOBE VALVE CLOSE
BFPT- B INTERMEDIATE PRESSURE CONTROL DRAIN REMOTE AIR TO
64 20LBR20AA422
VLV Control CLOSE
BFPT-A INTERMEDIATE PR. CONTROL PNEUMATIC REMOTE AIR TO
65 20LBR20AA412
DRAIN VALVE Control CLOSE
ATTEMPERATING WATER VALVE OF FUEL OIL AIR TO
66 10LCE21AA101 CHINESE
ATTEMPERATOR OF AUX. STEAM CLOSE
ATTEMPERATING WATER VALVE OF NO.1 PROPER AIR TO
67 10LCA22AA102 FISHER
DRAIN FLASH TANK CLOSE
ATTEMPERATING WATER VALVE OF NO.1 PROPER AIR TO
68 10LCA27AA101 FISHER
DRAIN FLASH TANK CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 8 of 17

VALVE OF TURBINE PREHEATING STEAM PRE.

AIR TO
69 10LCE28AA101 REDUCING AND DESUPERHEATING DEVICE OF CHINESE
CLOSE
AUX.STEAM SYSTEM
VALVE OF GLAND SEAL STEAM ATTEMP ERATOR OF AIR TO
70 10LCE29AA101 CHINESE
AUX STEAM SYSTEM CLOSE
REMOTE AIR TO
71 10LBA10AA412 Pipe drain valve before MSV1(left)
CONTROL CLOSE
REMOTE AIR TO
72 10LBA10AA422 Pipe drain valve before MSV2(right)
CONTROL CLOSE
AIR TO
73 12LBC10AA001 H.P. cylinder exhaust check valve CHINESE
OPEN
74 12MAQ10AA002 H.P. cylinder ventilation valve
NO.1 steam extraction piping pneumatic operated AIR TO
75 12LBQ10AA001 SEMPELL AG.
NRV OPEN
NO.1 steam extraction piping pneumatic operated AIR TO
76 12LBQ10AA402 FISHER
drain valve 1 CLOSE
NO.1 steam extraction piping pneumatic operated REMOTE AIR TO
77 10LBQ10AA412
drain valve 2 CONTROL CLOSE
NO.1 steam extraction piping pneumatic operated REMOTE AIR TO
78 10LBQ10AA422
drain valve 3 CONTROL CLOSE
NO.2 steam extraction piping pneumatic operated AIR TO
79 12LBQ20AA001 SEMPELL AG.
NRV OPEN
NO.2 steam extraction piping pneumatic operated AIR TO
80 12LBQ20AA402 FISHER
drain valve 1 CLOSE
NO.2 steam extraction piping pneumatic operated REMOTE AIR TO
81 10LBQ20AA412
drain valve 2 CONTROL CLOSE
NO.3 steam extraction piping pneumatic operated AIR TO
82 12LBQ30AA001 SEMPELL AG.
NRV OPEN
NO.3 steam extraction piping pneumatic operated AIR TO
83 12LBQ30AA402 FISHER
drain valve 1 CLOSE
NO.3 steam extraction piping pneumatic operated REMOTE AIR TO
84 10LBQ30AA412
drain valve 2 CONTROL CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 9 of 17

NO.3 steam extraction piping pneumatic operated REMOTE AIR TO

85 10LBQ30AA422
drain valve 3 CONTROL CLOSE

ZHEJIANG
NO.4 steam extraction piping to BFPT A SANFANG AIR TO
86 10LBR11AA401
pneumatic operated drain valve GROUP CO. CLOSE
LTD.

ZHEJIANG
NO.4 steam extraction piping to BFPT B SANFANG AIR TO
87 10LBR12AA401
pneumatic operated drain valve GROUP CO. CLOSE
LTD.
NO.4 steam extraction piping pneumatic operated AIR TO
88 12LBS40AA001 SEMPELL AG.
NRV 1 OPEN
NO.4 steam extraction piping pneumatic operated AIR TO
89 12LBS40AA002 SEMPELL AG.
NRV 2 OPEN
NO.4 steam extraction piping pneumatic operated AIR TO
90 12LBS40AA401 FISHER
drain valve 1 OPEN
NO.4 steam extraction piping to deaerator AIR TO
91 10LBS40AA431
pneumatic operated drain valve OPEN
NO.5 steam extraction piping pneumatic operated AIR TO
92 12LBS50AA001 SEMPELL AG.
NRV OPEN
NO.6 steam extraction piping pneumatic operated AIR TO
93 12LBS60AA001 SEMPELL AG.
NRV OPEN
RH. desuperheater attemperating water mains COPES AIR TO
94 11HAM20AA002
pneumatic valve VULCAN CLOSE
first class SH desuperheater A attemperating COPES AIR TO
95 11HAM11AA011
water pneumatic valve VULCAN CLOSE
first class SH desuperheater B attemperating COPES AIR TO
96 11HAM11AA021
water pneumatic valve VULCAN CLOSE
second class SH desuperheater A attemperating COPES AIR TO
97 11HAM12AA011
water pneumatic valve VULCAN CLOSE
second class SH desuperheater B attemperating COPES AIR TO
98 11HAM12AA021
water pneumatic valve VULCAN CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 10 of 17

NO.1 HP heater normal drain pneumatic operated COPES AIR TO

99 10LCH10AA101
control valve VULCAN CLOSE
NO.1 HP heater emergency drain pneumatic COPES AIR TO
100 10LCH15AA002
operated valve VULCAN CLOSE
NO.2 HP heater normal drain pneumatic operated COPES AIR TO
101 10LCH20AA101
control valve VULCAN CLOSE
NO.2 HP heater emergency drain pneumatic COPES AIR TO
102 10LCH25AA002
operated valve VULCAN CLOSE
NO.3 HP heater normal drain pneumatic operated COPES AIR TO
103 10LCH30AA101
control valve VULCAN CLOSE
NO.3 HP heater emergency drain pneumatic COPES AIR TO
104 10LCH35AA002
operated valve VULCAN CLOSE
NO.5 LP heater normal drain pneumatic operated AIR TO
105 10LCJ50AA101 FISHER
control valve CLOSE
NO.5 LP heater emergency drain pneumatic AIR TO
106 10LCJ55AA101 FISHER
operated valve CLOSE
NO.6 LP heater normal drain pneumatic operated AIR TO
107 10LCJ60AA101 FISHER
control valve A OPEN
NO.6 LP heater normal drain pneumatic operated AIR TO
108 10LCJ60AA102 FISHER
control valve B OPEN
NO.6 LP heater emergency drain pneumatic AIR TO
109 10LCJ65AA101 FISHER
operated valve CLOSE
NO.7A LP heater normal drain pneumatic operated AIR TO
110 10LCJ70AA101 FISHER
control valve CLOSE
NO.7A LP heater emergency drain pneumatic AIR TO
111 10LCJ75AA101 FISHER
operated valve CLOSE
NO.7B LP heater normal drain pneumatic operated AIR TO
112 10LCJ71AA101 FISHER
control valve CLOSE
NO.7B LP heater emergency drain pneumatic AIR TO
113 10LCJ76AA101 FISHER
operated valve CLOSE

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 11 of 17

NO.8A LP heater normal drain pneumatic operated AIR TO

114 10LCJ80AA101 FISHER
control valve CLOSE
NO.8A LP heater emergency drain pneumatic AIR TO
115 10LCJ85AA101 FISHER
operated valve CLOSE
NO.8B LP heater normal drain pneumatic operated AIR TO
116 10LCJ81AA101 FISHER
control valve CLOSE
NO.8B LP heater emergency drain pneumatic AIR TO
117 10LCJ86AA101 FISHER
operated valve CLOSE
pneumatic control valve from cold reheat steam to AIR TO
118 10LBG15AA101 CHINESE
auxiliary steam CLOSE
pneumatic control valve located steam pipe from AIR TO
119 10LBG51AA101 CHINESE
auxiliary steam to #1 steam air heater CLOSE
pneumatic control valve located steam pipe from AIR TO
120 10LBG52AA101 CHINESE
auxiliary steam to #2 steam air heater CLOSE
Pneumatic drain valve of main steam supply for REMOTE AIR TO
121 10LBW10AA402
gland sealing piping CONTROL CLOSE
Pneumatic drain valve of BFPT shaft sealing steam
122 10XAM50AA401
leakage piping
AIR TO
123 10MAJ15AA002 pneumatic butterfly valve in vacuum pump A inlet TYCO
OPEN
124 10MAJ15AA004 make-up water solenoid valve of vacuum pump A
AIR TO
125 10MAJ16AA002 pneumatic butterfly valve in vacuum pump B inlet TYCO
OPEN
126 10MAJ16AA004 make-up water solenoid valve of vacuum pump B
AIR TO
127 10MAJ17AA002 pneumatic butterfly valve in vacuum pump C inlet TYCO
OPEN
128 10MAJ17AA004 make-up water solenoid valve of vacuum pump C
Solenoid Valve On Cooling Water Pipe of Seal Oil
129 13MKW10AA001
Vacuum Pump
130 13MKW10AA002 Lubricating Oil Solenoid of Seal Oil Vacuum Pump
Generator stator water cooler outlet pneumatic AIR TO
131 10PAK42AA101 CHINESE
valve CLOSE
PREPARED BY REVIEWED BY APPROVED BY
SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 12 of 17

AIR TO
132 10PAK45AA101 Turbine oil cooler outlet pneumatic valve CHINESE
CLOSE
AIR TO
133 10PAK43AA101 hydrogen cooler outlet #1 pneumatic valve CHINESE
CLOSE
AIR TO
134 10PAK43AA102 Hydrogen cooler outlet #2 pneumatic valve CHINESE
CLOSE
Feed water pump A turbine oil cooler outlet AIR TO
135 10PAK49AA101 CHINESE
pneumatic valve CLOSE
Feed water pump B turbine oil cooler outlet AIR TO
136 10PAK49AA102 CHINESE
pneumatic valve CLOSE
Pneumatic control valve of closed cycle cooling AIR TO
137 10PGB41AA101 CHINESE
water expansion tank CLOSE
AIR TO
138 11HJF80AA001 HFO RETURN OIL QUICK CLOSING VALVE SWAGELOK
OPEN
PNEUMATIC CONTROL VALVE OF STEAM AIR AIR TO
139 10LCN10AA101
HEATER DRAIN CLOSE
AIR TO
140 11HJF70AA007 HFO INPUT OIL QUICK CLOSING VALVE
OPEN
AIR TO
141 11HJM70AA101 ATOMISING STEAM PNEUMATIC CONTROL VALVE
OPEN
AIR TO
142 11HJF85AA001 LDO RETURN OIL QUICK CLOSING VALVE
OPEN
LDO PRESSURE PNEUMATIC CONTROL VALVE OF AIR TO
143 11HJF75AA101
INPUT OIL OPEN
AIR TO
144 11HJF75AA007 LDO INPUT OIL QUICK CLOSING VALVE
OPEN
HFO PRESSURE PNEUMATIC CONTROL VALVE OF AIR TO
145 11HJF75AA105
INPUT OIL OPEN
AIR TO
146 11HJF71AA032 PNEUMATIC VALVE OF OIL INLET VALVE
OPEN
AIR TO
147 11HJF71AA033 PNEUMATIC VALVE OF PURGING VALVE
OPEN
AIR TO
148 11HJM71AA032 PNEUMATIC VALVE OF ATOMIZING VALVE
OPEN
coal cut-off pneumatic-operated valve of A mill
149 10HHE10AA001 CYLINDER
A1 pulverized coal feed pipe

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 13 of 17

coal cut-off pneumatic-operated valve of A mill

150 10HHE10AA003 CYLINDER
A3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of A mill
151 10HHE10AA002 CYLINDER
A2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of A mill
152 10HHE10AA004 CYLINDER
A4 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of B mill
153 10HHE20AA001 CYLINDER
B1 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of B mill
154 10HHE20AA003 CYLINDER
B3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of B mill
155 10HHE20AA002 CYLINDER
B2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of B mill
156 10HHE20AA004 CYLINDER
B4 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of C mill
157 10HHE30AA001 CYLINDER
C1 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of C mill
158 10HHE30AA003 CYLINDER
C3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of C mill
159 10HHE30AA002 CYLINDER
C2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of C mill
160 10HHE30AA004 CYLINDER
C4 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of D mill
161 10HHE40AA001 CYLINDER
D1 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of D mill
162 10HHE40AA003 CYLINDER
D3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of D mill
163 10HHE40AA002 CYLINDER
D2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of D mill
164 10HHE40AA004 CYLINDER
D4 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of E mill
165 10HHE50AA001 CYLINDER
E1 pulverized coal feed pipe

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 14 of 17

coal cut-off pneumatic-operated valve of E mill

166 10HHE50AA003 CYLINDER
E3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of E mill
167 10HHE50AA002 CYLINDER
E2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of E mill
168 10HHE50AA004 CYLINDER
E4 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of F mill
169 10HHE60AA001 CYLINDER
F1 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of F mill
170 10HHE60AA003 CYLINDER
F3 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of F mill
171 10HHE60AA002 CYLINDER
F2 pulverized coal feed pipe
coal cut-off pneumatic-operated valve of F mill
172 10HHE60AA004 CYLINDER
F4 pulverized coal feed pipe
173 10HFB10AA001 outlet pneumatic-operated valve A1 coal feeder CYLINDER
174 10HFB10AA002 outlet pneumatic-operated valve A2 coal feeder CYLINDER
175 10HFB20AA001 outlet pneumatic-operated valve B1 coal feeder CYLINDER
176 10HFB20AA002 outlet pneumatic-operated valve B2 coal feeder CYLINDER
outlet pneumatic-operated valve C1 coal
177 10HFB30AA001 CYLINDER
feeder
outlet pneumatic-operated valve C2 coal
178 10HFB30AA002 CYLINDER
feeder
outlet pneumatic-operated valve D1 coal
179 10HFB40AA001 CYLINDER
feeder
outlet pneumatic-operated valve D2 coal
180 10HFB40AA002 CYLINDER
feeder
181 10HFB50AA001 outlet pneumatic-operated valve E1 coal feeder CYLINDER
182 10HFB50AA002 outlet pneumatic-operated valve E2 coal feeder CYLINDER
183 10HFB60AA001 outlet pneumatic-operated valve F1 coal feeder CYLINDER
184 10HFB60AA002 outlet pneumatic-operated valve F2 coal feeder CYLINDER
185 10HFC10AA004 A mill slowing mesh solenoid valve CYLINDER
186 10HFC20AA004 B mill slowing mesh solenoid valve CYLINDER
187 10HFC30AA004 C mill slowing mesh solenoid valve CYLINDER

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 15 of 17

188 10HFC40AA004 D mill slowing mesh solenoid valve CYLINDER

189 10HFC50AA004 E mill slowing mesh solenoid valve CYLINDER
190 10HFC60AA004 F mill slowing mesh solenoid valve CYLINDER
#1 screw air compressor outlet pneumatic INGERSOLL AIR TO
191 A0SCA01AA001
shut-off valve RAND OPEN
#2 screw air compressor outlet pneumatic INGERSOLL AIR TO
192 A0SCA02AA001
shut-off valve RAND OPEN
#3 screw air compressor outlet pneumatic INGERSOLL AIR TO
193 A0SCA03AA001.4011
shut-off valve RAND OPEN
#4 screw air compressor outlet pneumatic INGERSOLL AIR TO
194 A0SCA04AA001.4011
shut-off valve RAND OPEN
#5 screw air compressor outlet pneumatic INGERSOLL AIR TO
195 A0SCA05AA001.4011
shut-off valve RAND OPEN
#6 screw air compressor outlet pneumatic INGERSOLL AIR TO
196 A0SCA06AA001.4011
shut-off valve RAND OPEN
#7 screw air compressor outlet pneumatic INGERSOLL AIR TO
197 A0SCA07AA001.4011
shut-off valve RAND OPEN
#8 screw air compressor outlet pneumatic INGERSOLL AIR TO
198 A0SCA08AA001.4011
shut-off valve RAND OPEN
#9 screw air compressor outlet pneumatic INGERSOLL AIR TO
199 A0SCA09AA001.4011
shut-off valve RAND OPEN
#10 screw air compressor outlet pneumatic INGERSOLL AIR TO
200 A0SCA10AA001.4011
shut-off valve RAND OPEN
#11 screw air compressor outlet pneumatic INGERSOLL AIR TO
201 A0SCA11AA001.4011
shut-off valve RAND OPEN
#12 screw air compressor outlet pneumatic INGERSOLL AIR TO
202 A0SCA12AA001.4011
shut-off valve RAND OPEN
#13 screw air compressor outlet pneumatic INGERSOLL AIR TO
203 A0SCA13AA001.4011
shut-off valve RAND OPEN

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 16 of 17

#14 screw air compressor outlet pneumatic INGERSOLL AIR TO

204 A0SCA14AA001.4011
shut-off valve RAND OPEN

HANGZHOU
1st filter of #1 combined air dryer inlet AIR TO
205 A0SCB10AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #1 combined air dryer inlet AIR TO
206 A0SCB10AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #2 combined air dryer inlet AIR TO
207 A0SCB20AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #2 combined air dryer inlet AIR TO
208 A0SCB20AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #3 combined air dryer inlet AIR TO
209 A0SCB30AA002XG01 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #3 combined air dryer inlet AIR TO
210 A0SCB30AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #4 combined air dryer inlet AIR TO
211 A0SCB40AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #4 combined air dryer inlet AIR TO
212 A0SCB40AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #5 combined air dryer inlet AIR TO
213 A0SCB50AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR
 VEDANTA LIMITED, 4*600 MW TPP – JHARSUGUDA
INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: TPP-TURBINE OPERATION

WORK INSTRUCTION TITLE: STANDARD OPERATION PROCEDURE OF AIR FAILURE
VER.NO: 01 REV.NO : 07 TPP/WI-BTG/OPE/041 DATE:27.11.2020 PAGES 17 of 17

HANGZHOU
2nd filter of #5 combined air dryer inlet AIR TO
214 A0SCB50AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #6 combined air dryer inlet AIR TO
215 A0SCB60AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #6 combined air dryer inlet AIR TO
216 A0SCB60AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
1st filter of #7 combined air dryer inlet AIR TO
217 A0SCB70AA002.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

HANGZHOU
2nd filter of #7 combined air dryer inlet AIR TO
218 A0SCB70AA003.4011 SHANLI, SLD-
pneumatic shut-off valve OPEN
90NW

PREPARED BY REVIEWED BY APPROVED BY

SIGNATURE
NAME KALYAN P.S.KUMAR