CATERPILLAR D9R

250 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 45,5 Litter Change
Hydrolic : KGO SAE 10 W 77,2 Litter Top up
Final drive : MeditranSAE 50 2x 15 Litter Top up
Transmisi : KGO SAE 30 164 Litter Top up
Recoil spring : MeditranSAE 50 2x 45 Litter Top up
Pivot shaft : MEDITRAN SAE 50 2X 30 Litter Top up
Coolant : 140 Litter Top up
Fuel Tank : 910 Litter

SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749 1 Engine filter 1R1808 2

OIL SAMPLES REQUIRED :

1. ENGINE

SERVICEMAN OK TDK OK REMARKS

Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather oil engine
Ganti fuel filter primery dan perhatikan kebersihan pemaangan
Bersihkan fuel cap screen
Bersihkan engine air cleaner
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Check transmission oil level
Check final drive oil level RH,LH.
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing & Check pin center equaliser
Greasing & check pin Equaliser bar LH , RH
Greasing drive fan pully
Greasing semua naple grease

MECHANICAL OK TDK OK REMARKS

Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check cutting adge dan end bits
Greasing pin Equaliser bar LH , RH
Check pin equaliser bar LH, RH
Check seat belt
Check pemadam api

ELECTRICAL OK TDK OK REMARKS

Bersihkan kepala baterry
Check battery electrolyte level
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check wirring dan indicator

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit

COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Foreman Supervisor

 CATERPILLAR D9R
500 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

PERHATIAN UNTUK SERVICEMAN CREW HARAP TANDA TANGAN SETELAH SELESAI PENGISIAN FORM TERLAMPIR
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan Unit pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Putar key switch off / matikan engine
Pasang danger tag sesuai prosedur

OIL TYPES :
- Engine Oil SAE SX 15W-40 CI-4/PERTAMINA 30 Change
- F/Drive RH Oil SAE 50 MEDITRANS/PERTAMINA 14 Top up
- F/Drive LH Oil SAE 50 MEDITRANS/PERTAMINA 14 Top up
- Recoil spring SAE 50 MEDITRANS/PERTAMINA 25 Top up
- Pivot Shaft SAE 50 MEDITRANS/PERTAMINA 5 Top up
- Transmission Oil SAE 30 MEDITRANS/PERTAMINA 148 Top up
- Hyd. Oil SAE 10 MEDITRANS/PERTAMINA 50 Top up

PENGGANTIAN FILTER ( FILTER CHANGE )

PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749
Oil filter 1R-0716
W/sparator 1R-0769
Hyd Filter 1R-0735
Trans Filter 1R-0719
Hyd Filter 1R-0722

OIL SAMPLES REQUIRED :

1. ENGINE

BERSIHKAN ( CLEAN ) OK TDK OK REMARKS

Saringan Udara Awal-Bersihkan ( Air Filter Precleaner - Remove and Wash )
Sirip2 Radiator ( Radiator Cores )

PELUMASAN ( GREASE ) OK TDK OK REMARKS

Drive Shaft & U-Joints ( Shaft Penggerak & Sambungan Universal )
Penggerak Pompa & Sambungan Universal ( Pump Drive Shaft & Uni'v Joint )
Ripper Linkage and Cylinder Bearings
Equalizer Bar Centre Pin & End Pins
Lift Cylinder Yoke Bearings
Sambungan Kipas-Jockey Pulley ( Fan Hub - Jockey Pulley)

ENGINE OK TDK OK REMARKS

Kebocoran Oli ( Oil Leaks )
Kebocoran Bahan Bakar ( Fuel Leaks )
Kebocoran Air Radiator ( Water Leaks )
Tegangan Belt ( Belt Tension )
Sambungan2 & Dudukan ( Linkages & Mountings )
Semua Baut Pengikat ( All Retaining Bolts )
Kondisi Semua Hose / Cacat
Kondisi Hose Radiator, Kekencangan Klam
Pengering Udara Kompressor ( Air Dryer )

POWER TRAIN OK TDK OK REMARKS

Kebocoran Oli (Oil Leaks) - Transmission, Differential, Final Drives
Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps )
Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts )
Shaft Penggerak & Sambungan Universal ( Drive Line & U-Joints )
Kabel Kontrol Transmisi dan Pengikatnya

HYDRAULIC ( TERMASUK STEERING SYS DAN BRAKE ) OK TDK OK REMARKS

Kebocoran Oli ( Oil Leaks )
Silinder Hidrolik & Batang Silinder ( Attach. Cylinders, Rods )
Pin & Bushing ( Pins & Bushing )
Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts )
Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps )
Control Valves ( Control Valves )
Tuas & Sambungan Kontrol Peralatan ( Attachments Control Linkages )

UNDERCARRIAGE OK TDK OK REMARKS

Ketegangan Track ( Track Tension - Dimension Sak )
Track Pins, Track Links, Bolts, Shoes and Grouser
Carry Rollers
Track Rollers
Track Roller Frame & Guides
Idlers
Sprockets
Equalizer Bar Pads
Equalizer Bar Centre Pin, End Pins & Bushings

ATTACHMENTS OK TDK OK REMARKS

Kondisi Blade Assy ( Blade Assy For Overall Condition )
Kondisi Push Arm ( Push Arm Condition )
Cutting Edges & End Bits ( Cutting Edges & End Bits )
All Pins & Bushings
Ripper Frame Assem.
Ripper Tip and Shank Protector
Winch Attachments if Fitted

CHARGING SYSTEM & STARTING SYSTEM OK TDK OK REMARKS

Kondisi Alternator, Belt serta Penyetelannya ( JIKA DIPERLUKAN )
Level Air Battere ( Electrolyte Level )
Kerja/Kondisi Masing2 Motor Starter

LIGHTING SYSTEM & ACCESSORIES OK TDK OK REMARKS

Lampu Rotari ( Rotary Lamp )
Lampu Kerja Depan ( Front Floodlights )
Lampu Kerja Belakang ( Rear Floodlights )
Klackson ( Horn )
Fungsi Kerja Kipas Kaca ( Washer Wipers Function )

PENGECEKAN AKHIR ( FINAL INSPECTION )

Pastikan semua level oli pelumas ( Ensure all oil level )
Pastikan semua refill plug kencang ( Ensure all refill plugs are tight )
Pastikan semua drain plug kencang ( Ensure all drain plugs are tight )
Pastikan semua filter terpasang dan kencang ( Ensure all filters are fit & tight )

COMMENT PENDING WORK

Done by, Knowledge by,

Serviceman Crew Spt/ Spv/ Foreman Plant
 CATERPILLAR D9R
1000 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 Change
Hydrolic : KGO SAE 10 W Top up
Final drive : MeditranSAE 50 Top up
Transmisi : KGO SAE 30 Change
Recoil spring : MeditranSAE 50 Top up
Pivot shaft : MEDITRAN SAE 50 Top up
Coolant : Top up
Fuel Tank :

SPAREPARTS
PARTS NAME P/N QTY P/N QTY
Fuel Filter 1R-0749 1 1R1808 2
Water sparator 1R0769 1 5H-6733 2
Seal o-ring crank shaft brather 6V-3831 2 1R0719 2
Element as hydrolic oil tank 1R-0735 2 2S-8439 2
Element as hydrolic oil tank 1R-0722 2 3D-2824 4
Seal o-ring hydrolic oil tank 9H-6454 2 2H-6124 2
Filter air cabin 107-0266 1 6L- 9965 1
Filter air cabin 7T-1890 1 9G-5127 1
Seal 0-ring 6V-1196 1 6I-2507 1

OIL SAMPLES REQUIRED :

1. ENGINE

SERVICEMAN OK TDK OK REMARKS

Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather engine crank shaft
Ganti fuel filter primery dan perhatikan kebersihan pemaangan
Bersihkan fuel cap screen
Bersihkan engine air cleaner
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Ganti oil Transmisi
Ganti transmisi oil filter
Bersihkan screen transmisi
Bersihkan brather transmisi
Check transmission oil level
Check final drive oil level RH,LH.
Ganti hydrolic oil filter
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing & Check pin center equaliser
Greasing & check pin Equaliser bar LH , RH
Greasing drive fan pully
Greasing semua naple grease

MECHANICAL OK TDK OK REMARKS

Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin center equaliser bar
Check pin equaliser bar LH, RH
Check seat belt
Check pemadam api
ELECTRICAL OK TDK OK REMARKS
Bersihkan kepala baterry
Check battery electrolyte level
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check fungsi wipper
Check wirring dan indicator

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit

COMMENT PENDING WORK

Inspected by, Acknowledged by,

Mechanic / Foreman Supervisor

 CATERPILLAR D9R
2000 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan mesin pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Biarkan engine running pada low idle beberapa saat
Putar key switch off / matikan engine
Pasang danger tag dan service tag sesuai prosedur

OIL TYPES :
Engine : MEDITRAN SX SAE 15W-40 Change
Hydrolic : SAE 10 W Change
Final drive : MeditranSAE 50 Change
Transmisi : SAE 30 Change
Recoil spring : MeditranSAE 50 Check
Pivot shaft : MEDITRAN SAE 50 Change
Coolant :
Fuel Tank :
SPAREPARTS
PARTS NAME P/N QTY PART NAME P/N QTY
Fuel Filter 1R-0749 1
Oil filter 1R-0716 2
W/sparator 1R-0769 1
Hyd Filter 1R-0735 2
Trans Filter 1R-0719 2
Hyd Filter 1R-0722 1
Air Filter Inner(Primary) 6I-2508 1
Air Filter Outer(Secondary) 6I-2507 1
Dryer 3E-3535 1
Filter AC(Filter Air Cab) 107-0266 1
Filter Air Cab(STD) 7T-1890 1
V Belt Set Engine 169-0147 1
V Belt Set Alternator 4W-8655 1
V Belt AC 2P-7333 1

OIL SAMPLES REQUIRED :

1. ENGINE 3. Hydrolic 5. Final drive RH
2. Transmisi 4. Final drive LH 6. Pivot shaft

SERVICEMAN OK TDK OK REMARKS

Ganti oil engine
Ganti oil filter dan perhatikan kebersihan pemasangannya
Bersihkan breather engine crank shaft
Ganti fuel filter primery dan perhatikan kebersihan pemaangan
Bersihkan fuel cap screen
Ganti air cleaner
Bersihkan engine air cleaner
Ganti coolant radiator
Check air radiator dan tambahkan coolant conditioner
Bersihkan radiator core
Ganti oil Transmisi
Ganti transmisi oil filter
Bersihkan screen transmisi
Bersihkan brather transmisi
Check transmission oil level
Ganti oil final drive RH, LH
Check final drive oil level RH,LH.
Ganti oil hydrilic
Ganti hydrolic oil filter
Check oil hidrolic oil level
Check oil pivot shaft
Check track adjuster
Greasing & Check pin center equaliser
Greasing & check pin Equaliser bar LH , RH
Greasing drive fan pully
Greasing semua naple grease

MECHANICAL OK TDK OK REMARKS

Check Machine
Check kekencangan radiator fan belt
Check kebocoran oil
Check kebocoran air radiator
Check kebocoran hydrolic main pump,cylinder dan hose
Check dari keretakan: Chasis,Frame,vesel
Check under carriage Track link,track roller,segment,idler,dan tip ripper
Check pin center equaliser bar
Check pin equaliser bar LH, RH
Check seat belt
Check pemadam api

ELECTRICAL OK TDK OK REMARKS

Bersihkan kepala baterry
Check battery electrolyte level
Check A/C dan belt
Check belt altenator
Check klakson dan back up alarm
Check Fungsi dari lampu kerja dan rottary
Check fungsi wipper
Check wirring dan indicator

Final Inspection
Running engine dan check dari kebocoran
Bersihkan dan cuci unit

COMMENT PENDING WORK

Done by, Knowledged by,

Serviceman / Mechanic Plant Supervisor/ Foreman

 CATERPILLAR D9R
500 HRS SERVICE

NO UNIT : DATE :
HM : SHIFT :

PERHATIAN UNTUK SERVICEMAN CREW HARAP TANDA TANGAN SETELAH SELESAI PENGISIAN FORM TERLAMPIR
SAFETY :
Perhatikan dan selalu memakai Alat Pelindung Diri (APD) Helm,Kaca mata,Sarung tangan dan safety shoes
Parkirkan Unit pada lokasi level dan aman
Pastikan service dan parking brake sudah on/aktif
Putar key switch off / matikan engine
Pasang danger tag sesuai prosedur

OIL TYPES : Change

Engine : SAE 15W-40; CI-4 …………. Liter

PENGGANTIAN FILTER ( FILTER CHANGE )

PARTS NAME P/N QTY PART NAME P/N QTY
- Engine Oil Filter 1R-1808 2 ea
- Fuel Filter 1R-0749 1 ea
- Water sparator 236-1642 1 ea

OIL SAMPLES REQUIRED :

1. ENGINE

BERSIHKAN ( CLEAN ) OK TDK OK REMARKS

Saringan Udara Awal-Bersihkan ( Air Filter Precleaner - Remove and Wash )
Sirip2 Radiator ( Radiator Cores )

PELUMASAN ( GREASE ) OK TDK OK REMARKS

Drive Shaft & U-Joints ( Shaft Penggerak & Sambungan Universal )
Penggerak Pompa & Sambungan Universal ( Pump Drive Shaft & Uni'v Joint )
Ripper Linkage and Cylinder Bearings
Equalizer Bar Centre Pin & End Pins
Lift Cylinder Yoke Bearings
Sambungan Kipas-Jockey Pulley ( Fan Hub - Jockey Pulley)

ENGINE OK TDK OK REMARKS

Kebocoran Oli ( Oil Leaks )
Kebocoran Bahan Bakar ( Fuel Leaks )
Kebocoran Air Radiator ( Water Leaks )
Tegangan Belt ( Belt Tension )
Sambungan2 & Dudukan ( Linkages & Mountings )
Semua Baut Pengikat ( All Retaining Bolts )
Kondisi Semua Hose / Cacat
Kondisi Hose Radiator, Kekencangan Klam
Pengering Udara Kompressor ( Air Dryer )

POWER TRAIN OK TDK OK REMARKS

Kebocoran Oli (Oil Leaks) - Transmission, Differential, Final Drives
Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps )
Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts )
Shaft Penggerak & Sambungan Universal ( Drive Line & U-Joints )
Kabel Kontrol Transmisi dan Pengikatnya

HYDRAULIC ( TERMASUK STEERING SYS DAN BRAKE ) OK TDK OK REMARKS

Kebocoran Oli ( Oil Leaks )
Silinder Hidrolik & Batang Silinder ( Attach. Cylinders, Rods )
Pin & Bushing ( Pins & Bushing )
Sambungan, Dudukan & Baut Pengikatnya ( Linkages, Mountings & Bolts )
Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps )

PENGECEKAN AKHIR ( FINAL INSPECTION )

Pastikan semua level oli pelumas ( Ensure all oil level )
Pastikan semua refill plug kencang ( Ensure all refill plugs are tight )
Pastikan semua drain plug kencang ( Ensure all drain plugs are tight )
Pastikan semua filter terpasang dan kencang ( Ensure all filters are fit & tight )

COMMENT PENDING WORK

Done by, Knowledge by,

Serviceman Crew Spt/ Spv/ Foreman Plant