SGM WHEEL LOADER 993K SERVICE SHEET

2000 HR SERVICE
MECHANICS NAMES__________________________
HOUR METER READING_______________
SUPERVISOR SIGN ON COMPLETEION________________________________________
SUPERVISOR MUST START AND MOVE TRUCK AROUND WORKSHOP WHEN TESTS ARE BEING
PERFORMED. NO UN-AUTHORISED OPERATION OF TRUCK BY ANYONE OTHER THAN SUPERVISOR
WORK DESCRIPTION OK? SIGN OFF

INSPECTION AND CHECKS

Safety
Wash machine - wash out battery box
Place "Do Not Start Tag' at battery isolator and turn off
Place Wheel Cocks Behind/Front of Wheels
Put the steering lock in the articulation area
Oils List
Engine Oil :- CAT DEO 15W40 :- OIL CHANGE QUANTITY
Transmission Oil:- CAT TDTO 50W:- OIL CHANGE QUANTITY
Hydraulic System :- CAT TDTO 30W :- OIL CHANGE QUANTITY
Rear Axle & Differential :- CAT TDTO 50W
Final Drives (4) :- CAT TDTO 50W
Cooling System :- CAT ELC
Cabin
Check seat adjusters are working
Check Operators and passenger Seat Belt for wear/damage
Check Warning Lights and Gauges
Check Operation of Windshield Wipers
Check Lights, Horn and Back-up Alarm
All window glass is clean and not cracked
Inspect mirrors for cracks and mounting
Inspect cab mounts for damage/loose bolts
Door and window catches operate correctly
Interior cab light works
Electrical
Check Battery Terminals and Cables
Check Battery Hold Down Clamps
Check All Electrical Harness Connections
Check all wiring for rubbing and damage
Alternator mounting looks ok.
Lights and indicators mounting is secure
Engine
Check Air Cleaner Hoses and Clamps and mounts are ok
Check All Water Hoses Condition and change if necessary
Check Engine Mount areas
Check fan/AC and alternator belts for correct tension and condition
Check for any leaks and report - oil ,coolant or fuel
Inspect crankshaft vibration damper for cracks & excessive friction
Inspect radiator mounting for cracks/loose bolts
 Inspect radiator area for leaks/damage/trash build up
Inspect around engine for loose bolts/damage.
Inspect exhaust manifold area for exhaust leaks
Inspect all fire suppression hoses and nozzles
Fire suppression bottle gauge is in green zone - fully charged.
Guard below engine is not damaged.
Check water pump tell tale holes for blockages - 2 x pump.
Radiator caps are sealing properly.
Drive Line
Inspect around transmission and Torque convertor for leaks/damage
Inspect all hoses for rubbing and damge
Inspect drive shaft for damage
Inspect around wheel hubs for leaks/damage
Inspect wheel nuts for signs of being loose
OTR to check tyre pressures
Inspect around transmission and hydraulic tanks for leaks/damage
Inspect around pump drive area for leaks/damage
Inspect differential housing for leaks/damage
Inspect brake hoses for wear/rubbing or leaks
Remove mag plugs from final drives - show supervisor
Remove mag plug from front hubs - show supervisor
Diff cooling radiator is clean - blow out with air.
Inspect Brake Accumulator
Test Braking System
Steering system
Inspect steering hoses for rubbing/damage or leaks
OTR to check front tyres for even tread wear
Inspect brake accumulator Pressure
Inspect steering accumulators for leaks/damage
Inspect around steering tank for leaks/damage

Hydraulic system
Inspect all hydraulic hoses for rubbing/leaks or damage
Inspect around pump area for leaks or loose bolts
Inspect hydaulic tank mounts for cracks
Inspect all cylinder pivots and bearings for any visible damages
Chassis
Inspect chassis rails for cracks/damage
Inspect around all areas of chassis for damage/cracks
Inspect all handrails for cracks and damage.
Inspect around fuel tank mounts for cracks/damage.
Inspect steps and ladders for damage.
Inspect body up safety ROPS for condition and mounting.
Inspect loader chassis & front axle mounts
Inspect rear chassis & rear axle mounts
Inspect loader arm & bucket stops
Carry out bucket wear plates inspections as per attached bucket picture
Inspect bucket adaptors and locking pins for wear
Inspect counterweight mounts
Lubrication & Service Items
Take SOS Sample of Engine Oil
Take SOS Sample of Differential and Final Oil
Take SOS Sample of Hydraulic system oil (Imp & Braking)
Take SOS Sample of Hydraulic system oil (Steering & Hydraulic Fan)
Take SOS Sample of Transmission Oil
Take SOS Sample of Cooling System Coolant
Drain/ refill engine oil.
Change Engine Oil Filter
Inspect all pivot points are receiving grease.
Clean fuel suction screen
Change Primary Fuel Filter
Change Secondary Fuel Filter
Change Hydraulic System (Impl & Braking) Oil Filter
Change Hydraulic System (Steering & Hyd Fan) Oil Filter
Drain/refil Transmission Oil
Change Transmission Oil Filter
Fill grease tank with grease
Inspect auto-lube operation and grease level
Inspect lubrication on front drive shaft support bearing
Inspect lubrication on front drive shaft slip join
Inspect lubrication on front and rear drive shaft universal joint
Lubricate steering cylinder bearings
Lubricate articulation bearings
Inspect lubrication on rear axle oscillation bearings
Inspect lubrication on bucket tilt linkage bearings
Inspect lubrication on tilt cylinder bearings
Inspect lubrication on lift arm bearings
Lubricate bucket pins
Inspect lubrication on lift cylinder bearings
Blow out outer air cleaner elements (replace if necessary)
Empty dust bowls at base of air pre-cleaners
Check oil levels in final drives. Show magnetic plug to s/visor.
Lubricate Drive Shaft Spline (Center)
Check oil level in front hubs. Show magnetic plugs to s/visor.
Check hydraulic/brake tank oil level.
Check differential oil level.
Check steering tank oil level.
Check coolant level.
Drain moisture from air tanks - main and emergency.
Fill washer bottle tank with clean water.
Drain water & sediment from fuel tank
Blow out cab air cleaners - in cab and outer.
Running Checks
Recheck eng, trans, hyd and steering oil levels with truck started.
Stop engine.
Inspect top of transmission, T/C etc for damage/leaks
Inspect under body and around pivot mounts
Inspect body rubber pads are not damaged and even contact.
 Inspect around top of pump drive .
Inspect all hoses and wiring for rubbing.
Check operation of park brake.
Check operation of foot brake.
Air conditioner is working ok.
Steering operation is ok.
Check emergency steering system is working correctly.
Check operation of Traction control system.
Carry out stall test - RPM______________
Finish
Service sheet filled in fully and signed off.
Remove wheel chocks
Remove all danger tags - each person must remove their own
Wash/clean off any spilt oil
Park on GO line and notify operations
Clean up work area
Comments

FILTER LIST 993K 2000hr

QTY PART # DESCRIPTION Interval STOCK
8 169-7372 SOS BOTTLE 2000 HRS 3910073
1 326-1644 WATER SEPARATOR 2000 HRS 1010054
2 1R-0755 FUEL FILTER 2000 HRS 1010024
2 1R-0716 ENGINE FILTER 2000 HRS 1020022
2 132-8876 TRANSMISSION FILTER 2000 HRS 1020044
1 139-1537 HYD/STEERING FILTER 2000 HRS 1020117
2 2K-4472 Transmission
TORQUE CanisterCHARGING
CONVERTER Seals Seals 2000 HRS 3710021
2 6D-9157 2000 HRS 3710084
9 243-3758 IMPLEMENT/FAN 1000 HRS 1040024
5 170-4822 Seal-O-Ring 1000 HRS 3710223
1 134-0964 IMPLEMENT PILOT 1000 HRS 1040034
1 194-7986 KIT Seal-O-Ring 1000 HRS 3710224
1 126-1817 Steering Pilot 1000 HRS 1040014
2 132-7168 Primary Air filter 1000 HRS 1040045
2 106-3973 Secondary Air filter 1000 HRS 1020024
2 107-0266 Cab Air filter 1000 HRS 1030015
1 107-5869 DESICCANT, AIR DRYER CARTRIDE 2000 HRS 3911108