PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-019

MINING CONTRACTOR
PAMA UNIT MODEL : PC3000, 4000
CODE NUMBER : ENGINE MODEL : ENGINE S/N : LAST OVH :

PS I PS II PS III PS IV PIC

GL
WORK ORDER NUMBER

HOUR METER

Mech.
DATE
SERVICE

START TIME

GL
FINISH TIME

MANPOWER QTY PS

Mech.
MECHANIC NAME

LIFETIME ENGINE

CLEANING UNIT ( HOUR ) 1

SERVICE TIME ( HOUR ) 3

REPAIR DURING SERVICE ( HOUR )

LEAD TIME

Mechanic
PPM TIME (HOUR)

PPU TIME (HOUR)

DELAY TIME NO MECHANIC ( HOUR )

DELAY TIME NO FACILITY / TOOL ( HOUR )

DELAY TIME PRODUCTION ( HOUR )

ENGINE OIL (QTY BOTTLE)

HYDRAULIC OIL (QTY BOTTLE)

PAP SAMPLE

Mechanic
SWING MACHINERY OIL (QTY BOTTLE)

FINAL DRIVE OIL (QTY BOTTLE)

PTO OIL (QTY BOTTLE)

KNOWN BY GROUP LEADER PS I PS II PS III PS IV PIC

TOTAL DOWN TIME (HOUR)

MAN HOURS PS (HOUR)

SERVICE QUALITY
FREQ. REDO SERVICE **
Group Leader
MTBF (PS to PS) **

MTTR (PS to PS) **

Cat : ** = diisi saat service selanjutnya NAME

SIGN
Revisi : 1 Halaman 1 / 6
 PT PAMAPERSADA NUSANTARA

PAMA
MINING CONTRACTOR
PERIODICAL SERVICE FORM PLD/F-019

UNIT MODEL : PC3000, 4000

CODE NUMBER : HM
EVERY 250 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC
1 FAN DRIVE V-BELT TENSION CHECK & ADJUST 5
2 ALTERNATOR DRIVE V-BELT TENSION CHECK & ADJUST 5
3 AIR COMPRESSOR AIR CLEANER ELEMENT REPLACE 5
4 BENDIX-WESTINGHOUSE PAPER ELEMENT REPLACE 5
5 BENDIX -WESTINGHOUSE SPONGE ELEMENT REPLACE 5
6 OUTER AIR CLEANER ELEMENT CLEAN / REPLACE if required 20
7 DUST CUP OF PRE CLEANER CLEAN 3
8 ENGINE COOLANT LEVEL CHECK 3
9 DIESEL COOLANT ADDITIVE (DCA 4) CONCENTRATION CHECK 5
10 ENGINE COOLANT FILTER REPLACE 10
11 CRANKCASE BREATHER TUBE HOSE CHECH & CLEAN 15
12 FUEL FILTER REPLACE 10
13 ENGINE LUBRICATING OIL AND OIL FILTER CHANGE / REPLACE 60
14 RADIATOR FINS CLEAN 20
15 RADIATOR FAN BEARING, OIL LEVEL (PC4000) CHECK 10
16 HYD OIL COOLER FAN BEARING, OIL LEVEL (PC4000) CHECK 10
17 RADIATOR FAN BEARING (PC3000) LUBRICATE 3
18 HYD OIL COOLER FAN BEARING (PC3000) LUBRICATE 5
19 SLEW GEAR PINION BEARING LUBRICATE 3
20 SIGNAL HORN COMPRESSOR LUBRICATE 3
21 SLEW GEAR OIL LEVEL CHECK 2
22 SLEW GEAR BRAKE HOUSING OIL LEVEL CHECK 2
23 SLEW GEAR MOTOR ADAPTER HOUSING OIL LEVEL CHECK 2
24 SLEW RING TEETH LUBRICATION CHECK 5

Mechanic
25 TRAVEL PLANETARY GEAR BOX OIL LEVEL CHECK 5
26 TRAVEL SPUR GEAR BOX OIL LEVEL CHECK 5
27 TRAVEL BRAKE HOUSING OIL LEVEL CHECK 5
28 TRAVEL MOTOR ADAPTER HOUSING OIL LEVEL CHECK 5
29 PTO OIL LEVEL CHECK 2
30 PTO OIL COLLECTOR RESERVOIR LEVEL CHECK 3
31 FINAL DRIVE OIL LEVEL CHECK 10
32 HYDRAULIC OIL COOLER CORE CLEAN 15
33 SAFETY SENSOR OF HYDRAULIC ACCESS LADDER CHECK 5
34 FRAME & WORK EQUIPMENT CRACK CHECK 15
35 AUTOLUB IN-LINE GREASE SCREEN CLEAN 5
36 AUTOLUB COMPONENT CONDITION & FUNCTION CHECK 20
37 BUCKET LINKAGE LUBRICATE 3
38 CABIN AIR FILTER ELEMENT CLEAN OR REPLACE 10
39 AC DRIVE BELT TENSION CHECK & ADJUST 5
40 AIR CONDITIONER EVAPORATOR INSPECT 5
41 AIR CONDITIONER CONDENSOR INSPECT 5
FIRE SUPPRESSION
42 PRESS INDICATOR IN THE GREEN AREA CHECK FUNCT / COND 1
43 MANUAL SWITCHS / MODULE HANDLES CHECK COND. & LOCKED 2
44 NOZZLE CAP & VENT VALVE CAP CHECK FUNCT / COND 10
45 HOSES & FITTING CHECK CONDITION 10
46 FUEL FAST FILL (WIGGINS) CHECK FUNC./COND 1
47 ROTARY / STROBE LIGHT CHECK FUNC./COND 1
48 EMEGENCY STOP / SHUTDOWN CHECK FUNC./COND 1
49 LOCK OUT SWITCH CHECK FUNC./COND 1
EVERY 500 HOURS ACTIVITY STD. PS II PS IV PIC
50 FUEL TANK CONDENSATION/WATER SEDIMENTS DRAIN 5
Mech.

51 FLEXIBLE DRIVE COUPLING OIL LEVEL CHECK 5

52 PTO MAIN PUMP DRIVE OIL LEVEL CHECK 5
Revisi : 1 Halaman 2 / 6
 UNIT MODEL : PC3000, 4000
CODE NUMBER : HM
EVERY 500 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC
53 CRAWLER TRACK GROUPS INSPECT 10
54 ADJUSTING RANGE FOR TRACK TENSION CHECK & ADJUST 10

Mechanic
55 UNDDERCARRIAGE PIN CONNECTION LUBRICATE 8
56 AIR CONDITIONING REFRIGERANT LEVEL CHECK 15
57 BATTERY ELECTROLYTE LEVEL & CONCETRATION CHECK 15
58 BATTERY CABLE CONNECTION CHECK 10
EVERY 1000 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC
59 OUTER AIR CLEANER ELEMENT REPLACE 10
60 WATER FILTER CARTRIDGE REPLACE 10
61 HYDRAULIC RETURN OIL FILTER ELEMENT REPLACE 10
62 HYDRAULIC LEAKAGE OIL FILTER ELEMENT REPLACE 10
63 HYDRAULIC FILTER SCREEN CLEAN 10
64 HYDRAULIC HIGH PRESSURE FILTER ELEMENTS CLEAN OR REPLACE 20
65 HYDRAULIC PRESSURE OIL FILTER ELEMENT REPLACE 10
66 HYDRAULIC BREATHER FILTER ELEMENT REPLACE 5
67 HYDRAULIC OIL TANK SEDIMENTS DRAIN 3
68 SIGNAL HORN COMPRESSOR CLEAN & LUBRICATE 10
69 TRACK TENSION ACCUMULATOR CHARGING PRESSURE CHECK 10
70 AIR CONDITIONING OVERALL SYSTEM INSPECT 5
71 SWING CONNECTION MOUNTING BOLT CHECK & TIGHTENIG 5

Mechanic
72 SUPPORT ROLLER MOUNTING BOLT CHECK & TIGHTENIG 5
73 TRACK SHOE MOUNTING BOLT CHECK & TIGHTENIG 5
74 TRACK ROLLER MOUNTING BOLT CHECK & TIGHTENIG 5
75 SPROCKET MOUNTING BOLT CHECK & TIGHTENIG 5
76 TRAVEL GEAR MOUNTING BOLT CHECK & TIGHTENIG 5
77 HYDRAULIC MOTOR MOUNTING BOLT CHECK & TIGHTENIG 5
78 ENGINE/PUMP DRIVE GEAR MOUNTING BOLT CHECK & TIGHTENIG 5
79 ENGINE BEARING PAD BRACKET MOUNTING BOLT CHECK & TIGHTENIG 5
80 PUMP DRIVE GEAR MOUNTING BOLT CHECK & TIGHTENIG 5
81 SWING GEAR MOUNTING BOLT CHECK & TIGHTENIG 5
82 PIN RETAINERS BOLT CHECK & TIGHTENIG 5
83 COUNTERWEIGHT MOUNTING BOLT CHECK & TIGHTENIG 5
84 POWER HOUSE PILLAR MOUNTING BOLT CHECK & TIGHTENIG 5
85 CONTROL BLOCK MOUNTING BOLT CHECK & TIGHTENIG 5
86 OPERATOR CAP MOUNTING BOLT CHECK & TIGHTENIG 5
87 HYDRAULIC PUMP MOUNTING BOLT CHECK & TIGHTENIG 5
EVERY 1 500 HOURS ACTIVITY STD. PS IV PIC
88 CRANKCASE BREATHER ELEMENT CHECK / REPLACE 10
89 CRANKSHAFT END CLEARANCE INSPECT 5 Mechanic
90 ENGINE PROTECTION SYSTEM CHECK 5
91 FAN IDLER PIVOT ARM LUBRICATE 10
92 FRONT ENGINE SUPPORT LUBRICATE 10
93 HOSES CHECK / REPLACE if required 10
EVERY 2 000 HOURS ACTIVITY STD. PS IV PIC
94 FUEL SYSTEM WATER SEPARATOR FILTER ELEMENT REPLACE 10
95 ENGINE WATER COOLANT CHANGE 25
96 INNER AIR CLEANER ELEMENT REPLACE 10
97 HYDRAULIC OIL CHANGE 120
98 HYDRAULIC SUCTION STRAINER REPLACE 15
Mechanic

99 PULSATION DAMPER REPLACE 5

100 EMERGENCY ROPE LADDER INSPECT 5
101 FUEL SYSTEM WATER SEPARATOR FILTER ELEMENT REPLACE 10
102 ENGINE WATER COOLANT CHANGE 25
FIRE SUPPRESSION ( SDS )
103 CYL&HEAD ASSY FOR SIGNS DAMAGE CHECK CONDITION 5
104 CYL&MOUNTING BRACKET ARE SECURE CHECK CONDITION 3
Revisi : 1 Halaman 3 / 6
 UNIT MODEL : PC3000, 4000
CODE NUMBER : HM

EVERY 2000 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC

105 SYSTEM COMPONENTS CONDITION CHECK & REPAIR 10

Mech.
106 CLEAN OF CYL & CLEAR OF LABELS CHECK CONDITION 2
107 FREE PASSAGE ALL HOSES & FITTING CLEAN & CHECK 30
EVERY 3000 HOURS ACTIVITY STD. PS I PS II PS III PS IV PIC
108 SWING MACHINERY, BRAKE, MOTOR ADAPTER OIL CHANGE 15
109 SWING BRAKE HOUSING OIL CHANGE 15
110 SWING MOTOR ADAPTER HOUSING OIL CHANGE 15
111 TRAVEL GEAR BOX OIL (PC4000) CHANGE 15
112 TRAVEL PLANETARY GEAR BOX OIL (PC3000) CHANGE 15

Mechanic
113 TRAVEL SPUR GEAR BOX OIL (PC3000) CHANGE 15
114 TRAVEL BRAKE HOUSING OIL CHANGE 15
115 TRAVEL MOTOR ADAPTER HOUSING OIL CHANGE 15
116 FINAL DRIVE OIL CHANGE 15
117 PTO OIL CHANGE 15
118 ENGINE PROTECTION SYSTEM CALIBRATE 15
119 VIBRATION DAMPER CHECK 5
EVERY 6000 HOURS ACTIVITY STD. PS IV PIC
120 RADIATOR CAP REPLACE 5
FIRE SUPPRESSION ( SDS )

Mechanic
121 PERFORMANCE OF SYSTEM OPERATE & REFILL 90
122 EXTERIOR CYL PITTED BY CORROSION CHECK CONDITION 10
123 ACTUATION MODULE / MODULE HANDLE CHECK COND./FUNC. 10
124 ALL NOZZLE CAP CHANGE / REPLACE 120
125 FULL SYSTEM LEAKAGE CHECK CONDITION 15
Revisi : 1 Halaman 4 / 6
 PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-019
MINING CONTRACTOR
PAMA UNIT MODEL : PC3000, 4000
INSPECTION REPORT CODE NUMBER :
Part Number No. No. Date of
No Problem Description Qty Status
required Figure Index Insp
Revisi : 1 Halaman 5 / 6
 PT PAMAPERSADA NUSANTARA PERIODICAL SERVICE FORM PLD/F-019
MINING CONTRACTOR
PAMA UNIT MODEL : PC3000, 4000
INSPECTION REPORT CODE NUMBER :
Part Number No. No. Date of
No Problem Description Qty Status
required Figure Index Insp
Revisi : 1 Halaman 6 / 6