MP 002-03

PS I PS II PS III PS IV

DATE

HOUR METER ENGINE

PERIODIC SERVICE - CHECK SHEET

TRUCK MIXER

CODE UNIT : PS I PS II PS III PS IV PIC

START TIME
SERVICE

FINISH TIME

MECHANIC
MANPOWER QTY PS

CLEANING UNIT ( HOURS )

LEAD
TIME

SERVICE TIME ( HOURS )

FILLED BY GROUP LEADER PS I PS II PS III PS IV PIC

TOTAL DOWN TIME (HOURS)

GL
MANHOUR PS (HOURS)

FINAL CHECK EVERY 250 HOURS (Do After PS) ACTIVITIES PS I PS II PS III PS IV PIC

1 WALK AROUND CHECK RECHECK

2 OIL LEVEL RECHECK

3 FILTERS TIGHTNESS & LEAKAGE RECHECK

4 OIL & FUEL CAP TIGHTNESS RECHECK

5 DRAIN PLUG TIGHTNESS & LEAKAGE RECHECK

6 BACKLOG REPAIR QUALITY RECHECK

7 WATERCOOLANT LEVEL RECHECK

PANEL CABIN WARNING LAMP &
8 RECHECK
BUZZER
9 START ENGINE, CHECK NOISE RECHECK
WORKLAMP, TURN LAMP, SIGNAL
10 RECHECK
LAMP

GL
11 WORK EQUIPMENT FUNCTION RECHECK

12 BRAKE FUNCTION RECHECK

15 TRAVEL FUNCTION RECHECK

16 STALL PERFORMANCE RECHECK [STD - ]

ACTUAL

17 OIL/WATER/FUEL LEAKAGE RECHECK

18 ENGINE OIL PRESSURE RECHECK [STD - ]

NAME

SIGN
Revisi : 0
 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER

UNIT TYPE : ENGINE MODEL : HM ENGINE :

UNIT CODE : DATE :

EVERY 250 HOURS ACTIVITY PS I PS II PS III PS IV PIC

1 ENGINE OIL DRAIN AND REFILL
2 OIL FILTER REPLACE
3 RADIATOR COOLANT (FLEET GUARD PREMIX 50) CHECK BY C / TESTER
4 AIR FILTER / AIR CLEANER CLEAN
5 EXHAUST SYSTEM LEAKAGE & CLAMPS CHECK
6 PRIMARY FILTER REPLACE
7 FAN BELTS TENSION INSPECT & ADJUST
8 ENGINE RUBBER MOUNTING FOR TIGHTNESS CHECK & RETIGHTEN
9 FAN HUB LUBRICATE
10 TRANSMISSION OIL CHECK & REFILL
11 CLUTCH LINKAGE CHECK & ADJUST
12 BOOSTER CLUTCH MEASUREMENT CHECK & ADJUST
13 LINING BRAKE MEASUREMENT CHECK
F1= R12= R56=
F2= R34= R78=
14 BOOGI / CRADDLE BUSHING MEASUREMENTS
RH= LH=
15 BRAKES SYSTEM CHECK
16 REAR SUSPENSION LUBRICATE
17 COMPLETE SERVICE ALL COMPONENT LUBRICATE
18 COMPLETE VISUAL CHECK OF UNIT INSPECT
19 WINSHILD WIPERS INSPECT
20 FIFTH WHEEL LUBRICATE ALL FITTING
21 LEAKS ( HYD. OIL, AIR AND WATER CONNECTOR) CHECK
22 CROSS MEMBER MOUNTING CONDITION REPLACE / RETORQUE
ELECTRICAL
23 -STARTING MOTOR CHECK / REPLACE
24 -BATTERY : ELECTROLYTE CHECK & REFILL
25 TERMINAL CLEAN & CHECK

MECHANIC
26 -STARTING SWITCH CHECK
27 -ALTERNATOR CHECK / REPLACE
28 WIRING HARNESS & MONITOR PANEL CHECK / REPAIR
29 -HEAD LAMP CHECK CONNECTOR & MOUNT.
30 -ROTARY LAMP CHECK CONNECTOR & MOUNT.
31 -TURN SIGNAL CHECK CONNECTOR & MOUNT.
32 -LOADING LAMP CHECK CONNECTOR & MOUNT.
33 WIPPER CHECK
HYDRAULIC
34 -HYD. LINES,PIPES & HOSES LEAKS CHECK / REPLACE
35 -HYD. TANK LEAKAGE CHECK & REPAIR
36 -HYD. CYLINDER LEAKAGE CHECK & REPAIR
37 -HYD. PUMP LEAKAGE CHECK / REPLACE
38 -LUBRICATE GREASE FOR PIN CHECK & REPAIR
39 -CONNECTORS LEAKAGE CHECK & REPAIR
40 -PROPELLER SHAFT / COUPLING PTO TO HYD MOTOR CHECK & REPAIR
41 -CONTROL VALVE LEAKAGE CHECK & REPAIR
42 -WIRE ROD CHECK & REPAIR
BRAKE

43 FOOT BRAKE R1 CHECK CONDITION

R2 CHECK CONDITION

R3 CHECK CONDITION

R4 CHECK CONDITION

R5 CHECK CONDITION
 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER
44 EXHAUST BRAKE CHECK CONDITION

45 PARKING BRAKE CHECK CONDITION

46 SPRING BRAKE CHECK CONDITION

ATTACHMENT

47 MIXER CHECK & REPAIR

48 ROLLER MIXER CHECK CONDITION

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 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER
EVERY 500 HOURS ACTIVITY PS II PS IV PIC
49 TURBOCHARGER CHECK / REPLACE
50 FUEL FILTER REPLACE
51 TRANSMISSION HYD. LINE FOR WERE POINTS INSPECT
52 CLAMP ON AIR INTAKE SYSTEM CHECK
53 END PLAY FRONT AXLE & WHEEL BEARING CHECK
54 CAB MOUNTING BOLT CHECK
55 HOSE CLAMPS AND COOLANT HOSES TIGHTEN & INSPECT
56 BREATHER (AUX & MAIN TRANSMS, REAR AXLES) CHECK & CLEAN
57 TORQUE ARM BUSHINGS INSPECT
58 FRONT AXLE, TIE RODS, U BOLTS, PITMAN ARM INSPECT
59 RADIATOR FLUID FOR TREATMENT CHECK
60 FRAME BOLTS INSPECT & RETORQUE
61 REAR SUSPENSION U BOLTS INSPECT
62 DIFFERENTIAL OIL DRAIN AND REFILL
63 FRONT WHEEL HUB DRAIN AND REFILL
ENGINE
FUEL SYSTEM
64 -FUEL LEAKS CHECK / REPAIR
65 -FUEL LINE CHECK & CLEAN
66 -FUEL TANK CHECK & CLEAN
67 -FUEL TANK : BRACKET & CLAMP CHECK & RETORQUE
AIR INTAKE & EXHAUST SYSTEM
68 -AIR LEAKS CHECK / REPAIR
69 -AIR LINE FOR CLAMP & HOSE CHECK / REPAIR
70 -AIR COMPRESSOR CHECK / REPLACE
71 -AIR INTAKE & EXHAUST FOR LEAKS CHECK / REPAIR
72 -AIR BRAKE SYSTEM FOR LEAKS CHECK / REPAIR
73 -MUFFLER BRACKET & CLAMP CHECK & RETORQUE
COOLING SYSTEM

MECHANIC
74 -WATER LINE FOR HOSE, PIPE & CLAMP CHECK/REPAIR AND REPLACE
75 -RADIATOR CORE CHECK/REPAIR AND REPLACE
76 -RADIATOR MOUNTING FOR TIGHTNES CHECK
77 -FAN HUB CHECK & LUBRICATE
78 -FAN BELT CHECK/ADJUST AND REPLACE
79 -WATER PUMP CHECK / REPLACE
80 -WATER RADIATOR CHECK AND REFILL
LUBRICATING SYSTEM
81 -ENGINE OIL PRESSURE CHECK & TEST
82 -OIL LEAKS CHECK & REPAIR
83 -OIL PAN BOLTS RETORQUE
ATTACHMENT
84 -HYD. TANK MOUNTING BOLT CHECK & RETORQUE
85 -HYD. PUMP MOUNTING BOLT CHECK & RETORQUE
EVERY 1000 HOURS ACTIVITY PS IV
86 RADIATOR MOUNTING FOR TIGHTNESS INSPECT & CHECK
87 AIR CLEANER REPLACE
88 TRANSMISSION MOUNTING FOR TIGHTNESS INSPECT & CHECK
89 AUX TRANSMISSION MOUNTING FOR TIGHTNESS INSPECT & CHECK
90 TRANSMISSION OIL FILTER REPLACE
91 TRANSMISSION OIL DRAIN AND REFILL
92 TRANSFER OIL DRAIN AND REFILL
93 HYDRAULIC : - FILTER REPLACE
94 - PTO PUMP CHECK & REPAIR
95 WATER RADIATOR CHECK AND REFILL
96 OIL LEAKS ALL CONNECTION CHECK & REPAIR
97 CENTER BEARING CHECK / REPLACE
98 SUSPENSION : - BOGIE CHECK & REPAIR
 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER
99 - U BOLT, - C BOLT CHECK & CHANGE
100 - V STAY & TORQUE ROD CHECK & CHANGE
101 - HOLLOW / STOPER SPRING CHECK & CHANGE
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 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER
EVERY 2000 HOURS ACTIVITY PS IV PIC
ENGINE
102 - INJECTOR / NOZZLE ADJUST / CHECK PRESS.
103 - AIR COMPRESSOR VISUAL CHECK
104 - WATER PUMP VISUAL CHECK
105 - COOLANT FAN & RADIATOR CHECK & CLEAN
106 WATER RADIATOR DRAIN AND REFILL
STEERING
107 - STEERING GEAR BOX INSPECT & REPLACE
108 - STEERING OIL DRAIN AND REFILL
109 - TOE IN & TOE OUT CHECK & ADJUST

MECHANIC
110 - STEERING PLY ADJUST
111 - CROSS JOINT CHECK & LUBRICATE
112 - AXLE ALIGNMENT ADJUST
ATTACHMENT
113 -HYDRAULIC OIL CHANGE
114 -HYDRAULIC FILTER REPLACE
FIRE SUPPRESSION ( SDS )
115 CYL&HEAD ASSY FOR SIGNS DAMAGE CHECK CONDITION
116 CYL&MOUNTING BRACKET ARE SECURE CHECK CONDITION
117 SYSTEM COMPONENTS CONDITION CHECK & REPAIR
118 CLEAN OF CYL & CLEAR OF LABELS CHECK CONDITION
119 FREE PASSAGE ALL HOSES & FITTING CLEAN & CHECK
EVERY 6000 HOURS ACTIVITY PS IV
FIRE SUPPRESSION ( SDS )
120 PERFORMANCE OF SYSTEM OPERATE & REFILL

MECHANIC
121 EXTERIOR CYL PITTED BY CORROSION CHECK CONDITION
122 ACTUATION MODULE / MODULE HANDLE CHECK COND./FUNC.
123 ALL NOZZLE CAP CHANGE / REPLACE
124 FULL SYSTEM LEAKAGE CHECK CONDITION
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MECHANIC NAME & SIGNATURE SPV NAME & SIGNATURE

 MP 002-03

PERIODICAL SERVICE FORM

UNIT MODEL : TRUCK MIXER

PART NO FIGUR INDEX DATE OF

NO DESCRIPTION OF PROBLEM QTY STATUS
REQUIRED E NO NO INSP
MECHANIC NAME & SIGNATURE SPV NAME & SIGNATURE

Revisi : 0