MP 002-03

PS I PS II PS III PS IV
DATE
HOUR METER ENGINE

PERIODIC SERVICE - CHECK SHEET

TRUCK MIXER
CODE UNIT : PS I PS II PS III PS IV PIC

START TIME (HH:MM )

SERVICE

FINISH TIME (HH:MM)

MECHANIC
MANPOWER QTY PS
CLEANING UNIT ( HOURS )
LEAD
TIME

SERVICE TIME ( HOURS )

FILLED BY MECHANIC SUPERVISOR PS I PS II PS III PS IV PIC

TOTAL DOWN TIME (HOURS)

SPV
MANHOUR PS (HOURS)

FINAL CHECK EVERY 250 HOURS (Do After PS) ACTIVITIES PS I PS II PS III PS IV PIC

1 WALK AROUND CHECK RECHECK

2 OIL LEVEL RECHECK

3 FILTERS TIGHTNESS & LEAKAGE RECHECK

4 OIL & FUEL CAP TIGHTNESS RECHECK

5 DRAIN PLUG TIGHTNESS & LEAKAGE RECHECK

6 BACKLOG REPAIR QUALITY RECHECK

7 WATERCOOLANT LEVEL RECHECK

8 PANEL CABIN WARNING LAMP & BUZZER RECHECK

9 START ENGINE, CHECK NOISE RECHECK

10 WORKLAMP, TURN LAMP, SIGNAL LAMP RECHECK

SPV
11 WORK EQUIPMENT FUNCTION RECHECK

12 BRAKE FUNCTION RECHECK

15 TRAVEL FUNCTION RECHECK

16 STALL PERFORMANCE RECHECK [STD - ]

ACTUAL

17 OIL/WATER/FUEL LEAKAGE RECHECK

18 ENGINE OIL PRESSURE RECHECK [STD - ]

NAME

SIGN
Revisi : 1
 MP 002-03
PERIODICAL SERVICE FORM
UNIT MODEL : TRUCK MIXER

UNIT TYPE : ENGINE MODEL : HM ENGINE :

UNIT CODE : DATE :
EVERY 250 HOURS ACTIVITY PS I PS II PS III PS IV PIC
1 ENGINE OIL DRAIN AND REFILL
2 OIL FILTER REPLACE
3 RADIATOR COOLANT CHECK BY C / TESTER
4 AIR FILTER / AIR CLEANER CLEAN
5 EXHAUST SYSTEM LEAKAGE & CLAMPS CHECK
6 FUEL PRE FILTER REPLACE
7 FUEL FILTER CARTRIDGE REPLACE
8 FAN BELTS TENSION INSPECT & ADJUST
9 ENGINE RUBBER MOUNTING FOR TIGHTNESS CHECK & RETIGHTEN
10 FAN HUB LUBRICATE
11 TRANSMISSION OIL CHECK & REFILL
12 HYDRAULIC OIL CHECK & REFILL
13 AXLE OIL CHECK & REFILL
14 CLUTCH LINKAGE CHECK & ADJUST
15 BOOSTER CLUTCH MEASUREMENT CHECK & ADJUST
16 LINING BRAKE MEASUREMENT CHECK
F1= R12= R56=
F2= R34= R78=
17 BOOGI / CRADDLE BUSHING MEASUREMENTS
RH= LH=
18 BRAKES SYSTEM CHECK
19 REAR SUSPENSION LUBRICATE
20 COMPLETE SERVICE ALL COMPONENT LUBRICATE
21 COMPLETE VISUAL CHECK OF UNIT INSPECT
22 WINSHILD WIPERS INSPECT
23 FIFTH WHEEL LUBRICATE ALL FITTING

MECHANIC
24 LEAKS ( HYD. OIL, AIR AND WATER CONNECTOR) CHECK
25 CROSS MEMBER MOUNTING CONDITION REPLACE / RETORQUE
ELECTRICAL
26 -STARTING MOTOR CHECK / REPLACE
27 -BATTERY : ELECTROLYTE CHECK & REFILL
28 TERMINAL CLEAN & CHECK
29 -STARTING SWITCH CHECK
30 -ALTERNATOR CHECK / REPLACE
31 WIRING HARNESS & MONITOR PANEL CHECK / REPAIR
32 -HEAD LAMP CHECK CONNECTOR & MOUNT.
33 -ROTARY LAMP CHECK CONNECTOR & MOUNT.
34 -TURN SIGNAL CHECK CONNECTOR & MOUNT.
35 -LOADING LAMP CHECK CONNECTOR & MOUNT.
36 WIPPER CHECK
HYDRAULIC
37 -HYD. LINES,PIPES & HOSES LEAKS CHECK & REPAIR
38 -HYD. TANK LEAKAGE CHECK & REPAIR
39 -HYD. PUMP LEAKAGE CHECK & REPAIR
40 -LUBRICATE GREASE FOR PIN CHECK / GREASING
41 -CONNECTORS LEAKAGE CHECK & REPAIR
42 -PROPELLER SHAFT / COUPLING PTO TO HYD MOTOR CHECK & REPAIR
43 -AIR SWITCH PTO CHECK / REPAIR
44 -AIR CYLINDER PTO LEAKAGE CHECK & REPAIR
45 -AIR LINE PTO LEAKAGE CHECK & REPAIR
46 -CONTROL VALVE LEAKAGE CHECK & REPAIR
47 -WIRE ROD CHECK & REPAIR
48 -HYD. COOLAR CORE & FAN CHECK & REPAIR
49 -HYDRAULIC MOTOR LEAKAGE CHECK & REPAIR
Revisi : 1
Halaman 1 / 3
 MP 002-03
PERIODICAL SERVICE FORM
UNIT MODEL : TRUCK MIXER
EVERY 250 HOURS ACTIVITY PS I PS II PS III PS IV PIC
BRAKE
48 FOOT BRAKE R1 CHECK CONDITION
R2 CHECK CONDITION
R3 CHECK CONDITION
R4 CHECK CONDITION
R5 CHECK CONDITION

MECHANIC
49 EXHAUST BRAKE CHECK CONDITION
50 PARKING BRAKE CHECK CONDITION
51 SPRING BRAKE CHECK CONDITION
ATTACHMENT
52 MIXER BLADE & DRUM CHECK & REPAIR
53 GEAR REDUCER OIL CHECK & REFILL
54 CONTROL LEVER CHECK & REPAIR
55 WATER PIPE AND HOSE CHECK & REPAIR
56 ROLLER MIXER CHECK & GREASING
EVERY 500 HOURS ACTIVITY PS II PS III PS IV PIC
57 TURBOCHARGER CHECK / REPLACE
58 TRANSMISSION HYD. LINE FOR WERE POINTS INSPECT
59 CLAMP ON AIR INTAKE SYSTEM CHECK
60 END PLAY FRONT AXLE & WHEEL BEARING CHECK
61 CAB MOUNTING BOLT CHECK
62 HOSE CLAMPS AND COOLANT HOSES TIGHTEN & INSPECT
63 BREATHER (AUX & MAIN TRANSMS, REAR AXLES) CHECK & CLEAN
64 TORQUE ARM BUSHINGS INSPECT
65 FRONT AXLE, TIE RODS, U BOLTS, PITMAN ARM INSPECT
66 RADIATOR FLUID FOR TREATMENT CHECK
67 FRAME BOLTS INSPECT & RETORQUE
68 REAR SUSPENSION U BOLTS INSPECT
ENGINE
FUEL SYSTEM
69 -FUEL LEAKS CHECK / REPAIR
70 -FUEL LINE CHECK & CLEAN
71 -FUEL TANK CHECK & CLEAN
72 -FUEL TANK : BRACKET & CLAMP CHECK & RETORQUE
AIR INTAKE & EXHAUST SYSTEM

MECHANIC
73 -AIR LEAKS CHECK / REPAIR
74 -AIR LINE FOR CLAMP & HOSE CHECK / REPAIR
75 -AIR COMPRESSOR CHECK / REPLACE
76 -AIR INTAKE & EXHAUST FOR LEAKS CHECK / REPAIR
77 -AIR BRAKE SYSTEM FOR LEAKS CHECK / REPAIR
78 -MUFFLER BRACKET & CLAMP CHECK & RETORQUE
COOLING SYSTEM
79 -WATER LINE FOR HOSE, PIPE & CLAMP CHECK/REPAIR AND REPLACE
80 -RADIATOR CORE CHECK/REPAIR AND REPLACE
81 -RADIATOR MOUNTING FOR TIGHTNES CHECK
82 -FAN HUB CHECK & LUBRICATE
83 -FAN BELT CHECK/ADJUST AND REPLACE
84 -WATER PUMP CHECK / REPLACE
85 -WATER RADIATOR CHECK AND REFILL
LUBRICATING SYSTEM
86 -ENGINE OIL PRESSURE CHECK & TEST
87 -OIL LEAKS CHECK & REPAIR
88 -OIL PAN BOLTS RETORQUE
ATTACHMENT
89 -HYD. TANK MOUNTING BOLT CHECK & RETORQUE
90 -HYD. PUMP MOUNTING BOLT CHECK & RETORQUE
91 -HYD. MOTOR MOUNTING BOLT CHECK & RETORQUE
Revisi : 1
Halaman 2 / 3
 MP 002-03
PERIODICAL SERVICE FORM
UNIT MODEL : TRUCK MIXER
EVERY 1000 HOURS ACTIVITY PS III PS IV PIC
92 TRANSMISSION OIL DRAIN AND REFILL
93 AIR CLEANER PRIMARY (OUTER) REPLACE
94 RADIATOR MOUNTING FOR TIGHTNESS INSPECT & CHECK
95 TRANSMISSION MOUNTING FOR TIGHTNESS INSPECT & CHECK

MECHANIC
96 AUX TRANSMISSION MOUNTING FOR TIGHTNESS INSPECT & CHECK
97 OIL LEAKS ALL CONNECTION CHECK & REPAIR
98 CENTER BEARING CHECK / REPLACE
99 SUSPENSION : - BOGIE CHECK & REPAIR
100 - U BOLT, - C BOLT CHECK & CHANGE
101 - V STAY & TORQUE ROD CHECK & CHANGE
102 - HOLLOW / STOPER SPRING CHECK & CHANGE
EVERY 2000 HOURS ACTIVITY PS IV PIC
103 AXLE OIL DRAIN & REFILL
104 AIR FILTER SAFETY ELEMENT (INNER) REPLACE
105 AIR DRYER FILTER CARTRIDGE REPLACE
106 FILTER CABIN REPLACE
ENGINE
107 - INJECTOR / NOZZLE ADJUST / CHECK PRESS.
108 - AIR COMPRESSOR VISUAL CHECK
109 - COOLANT FAN & RADIATOR CHECK & CLEAN
STEERING

MECHANIC
110 - STEERING GEAR BOX INSPECT & REPLACE
111 - STEERING OIL DRAIN AND REFILL
112 - OIL FILTER ELEMENT (STEERING) REPLACE
113 - TOE IN & TOE OUT CHECK & ADJUST
114 - STEERING PLY ADJUST
115 - CROSS JOINT CHECK & LUBRICATE
116 - AXLE ALIGNMENT ADJUST
ATTACHMENT
117 HYDRAULIC OIL DRAIN & REFILL
118 HYDRAULIC FILTER REPLACE
119 GEAR REDUCER OIL DRAIN & REFILL
Revisi : 1
Halaman 3 / 3
MECHANIC NAME & SIGNATURE SPV NAME & SIGNATURE
 MP 002-03
PERIODICAL SERVICE FORM
UNIT MODEL : TRUCK MIXER
FIGURE INDEX
NO DESCRIPTION OF PROBLEM PART NO REQUIRED QTY DATE OF INSP STATUS
NO NO

MECHANIC NAME & SIGNATURE SPV NAME & SIGNATURE

Revisi : 1