Professional Documents
Culture Documents
MPR
(Probe & Collar Based)
User’s Guide
Confidential
Table of Contents
Chapter 1
Introduction to MPR
Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
MPR Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3-1/8" Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4-3/4" Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
6-3/4" Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
8-1/4" Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Resistivity Sensor Specifications . . . . . . . . . . . . . . . . . . . . . 1-24
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Chapter 2
Initial Setup
Probe Based System
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Required Measurements . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3-1/8" USMPR Lengths & Spacing . . . . . . . . . . . . . . . . . 2-3
Calculating the ESB Configuration . . . . . . . . . . . . . . . . . 2-5
Spacing Calculation Using NaviTrak Pulser . . . . . . . . . . . 2-6
Sensor Offset Calculations . . . . . . . . . . . . . . . . . . . . . . . 2-8
4-3/4" MPR Sensor Calculation . . . . . . . . . . . . . . . . 2-11
Minimum Required Lengths . . . . . . . . . . . . . . . . . . . 2-14
Spacing Calculations Using the Universal Pulser . . . . . . . . . 2-15
Sensor Offset Calculations . . . . . . . . . . . . . . . . . . . . . . 2-16
Battery Life Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Modified Tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Modified Tandem Versus SDM . . . . . . . . . . . . . . . . 2-20
Battery Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Salt Saturated Muds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Hydraulic Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
User’s Guide i
N750-500-043 Rev. D / Dec. 1999Confidential
MPR (Probe & Collar Based) Table of Contents
Chapter 3
Navi-MPR Communications
& Setup
Dump Port O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Programming the SDAS . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Chapter 4
Navi-MPR Catwalk Test
Communicating with SDAS, SGAM, & Navi-MPR . . . . . . . . 4-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Probe Tool Communications with PowerComms . . . . . . . 4-5
Revised Operational Procedures . . . . . . . . . . . . . . . . . . . . . . . 4-5
Catwalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Chapter 5
Navi-MPR Verification Procedures
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Crane Hang Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Rig Floor Verification Procedures . . . . . . . . . . . . . . . . . . . . . 5-6
Summary of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Prior to Air Hang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Chapter 6
Navi-MPR Tool Installation
Picking-up the 4-3/4" Tool . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Picking-up the 3-1/8" Tool . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Rig Floor Makeup for Memory-only Tool . . . . . . . . . . . 6-14
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Modified Rig Floor Makeup . . . . . . . . . . . . . . . . . . . . . 6-16
Orienting to the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Laying out the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Chapter 7
Memory Only Services
Logging with Memory Only . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Logging While Tripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Chapter 8
Quick Reference to Modular MPR
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Quick Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
In the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Surface System Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
DSeries Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
SUITing the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Sensor to Bit Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Picking-up the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Modular Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Rig Floor Verification Procedures . . . . . . . . . . . . . . . . . . . . 8-11
Summary of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Detailed Procedures . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Turnaround Between Runs . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
SUITing the Collar Based MPR Tool . . . . . . . . . . . . . . . 8-15
Example of DrillByte/MSS MPR SUIT Configuration . . 8-17
Appendix A
Dual Battery Operations
Dual PDM (DPDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Appendix B
Quick Reference Guide
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Appendix C
Navi-MPR Busmon Example
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Tool Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
NT BusMon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
Appendix D
Communications with MPRTEST
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Appendix E
Male Stab Connector Procedure
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Appendix F
Relog Data Sheet
General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
Formation/Reservoir Description . . . . . . . . . . . . . . . .F-4
Log Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
Drilling Conditions . . . . . . . . . . . . . . . . . . . . . . . . . .F-4
Appendix G
DSeries Processing & BHA Data Inputs
Failed Transmitter Identification . . . . . . . . . . . . . . . . . . . . . G-4
Raw Data Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Failed Receiver Identification . . . . . . . . . . . . . . . . . . . . . . G-10
Raw Data Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
Rig Failure Report . . . . . . . . . . . . . . . . . . . . . . . . G-10
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
Appendix H
UP & UP/UPU Rigsite Procedures
Maintenance Procedures when Tripping
In/Out of the Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
UP & UP/UPU System Retrieval . . . . . . . . . . . . . . . . . . . . . H-2
Appendix I
MPR/RNT Test Software
Index
User’s Guide v
N750-500-043 Rev. D / Dec. 1999Confidential
Chapter 1
Introduction to MPR
Background
For several years Baker Hughes INTEQ has supplied a
Formation Evaluation service employing the propagation
of a 2 MHz electromagnetic wave to provide resistivity
measurements. Tools which use electromagnetic wave
propagation to make resistivity measurements work with
all types of drilling fluids and in any formation. The first
propagation resistivity tool used by Baker Hughes INTEQ
was known as the Dual Propagation Resistivity tool, which
provides two measurements; Phase Difference or PD and
Attenuation or AT (also known as amplitude ratio or AR)
at a frequency of 2 MHz. Phase Difference is the slowing
down of an electromagnetic wave as it propagates through
a conductive media. Likewise, Attenuation is the reduction
in signal strength as the wave propagates through a
conductive media.
DPR tools require a temperature characterization of each
sensor prior to deployment. This is because drifts in the
measurements caused by temperature physically affecting
the tool electronically and mechanically must be
compensated for in order to obtain accurate readings.
Drifts are also caused by pressure changes, but there is no
current calibration for these effects. Temperature
MPR Overview
The MPR (Multiple Propagation Resistivity) tool is a new
introduction into the FEMWD market. It consists of a two
frequency (2 MHz and 400 kHz), four transmitters/two
receiver system.
This new technology offers considerable enhancements
over the standard 2 MHz DPR system. Measurements are
made with two frequencies and two different transmitter
spacings giving a total of eight depths of investigation. In
addition, due to the design of the tool, these measurements
are compensated (where two measurements made at the
same frequency and transmitter spacings but from
different transmitters are added together and averaged).
Compensation is a significant enhancement over the DPR
system in that it eliminates error caused by drift of the
receiver antennas through changes in temperature and
pressure. The second frequency, 400 kHz, was added to
help remove dielectric effects as well as increase depth of
investigation. In addition, digital electronics provide
increased accuracy and dynamic range of the
measurements compared to the DPR’s analog circuitry.
Thirty-two raw amplitude and phase measurements can be
made with varying depths of investigation. This will make
it possible to determine many borehole/near borehole
characteristics like Rmud, Rxo, hole size and eccentricity.
The 400 kHz frequency has a greater depth of investigation
than the 2 MHz and is particularly useful in horizontal
logging. See Figure 1-1.
Upper
Transmitters
Receivers
Lower
Transmitters
Tool OD 3-1/8"
Length 7.4 ft
Hole Sizes 3-3/4" to 5-7/8" (216-251 mm)
Weight USMPR 175 lb. (79 kg)
Connections 3" CDP Box Uphole
3" CDP Pin Downhole
Dogleg Severity (BUR) Max. Rotating (°/100 ft) 20
Max. Sliding (°/100 ft) 45
Max. OXP (°/100 ft) 35
Temperature Operating: 150°C (302°F)
Pressure 20,000 psi (1,379 bar)
Mud Flow Range 80-160 gpm (300-600 lpm)
Lost Circulation Material Fine to Medium (15 lbs/bbl)
Pulsation Dampner 1/3 Standpipe Pressure
Data Acquisition Mud pulse telemetry to surface
and downhole memory
Telemetry Type Positive pulse
2 MHz Resistivity
Phase Difference Range: 0.1-3,000 ohm-m
(Long Spaced) Accuracy: ± 1% (0.1-50 ohm-m)
± 0.5 mmho/m (>50 ohm-m)
Attenuation Range: 0.1-500 ohm-m
(Long Spaced) Accuracy: ± 2% (0.1-50 ohm-m)
± 1.0 mmho/m (>50 ohm-m)
Vertical Resolution:
8" (20 cm) for 90% response in
conductive beds.
400 kHz Resistivity
Phase Difference Range: 0.1-1,000 ohm-m
(Long Spaced) Accuracy: ± 1% (0.1-25 ohm-m)
± 1.0 mmho/m (25 ohm-m)
*
All sensor accuracies are 2 Sigma confidence.
1
Assumes typical magnetic field values at 30° latitude.
2
Accuracy applies to inclinations greater than 5.0°.
Physical Specifications
Make-up
MPR Sub MPR Upper ID
Torque
Size (inch) Lower Box (inch)
(ft-lb)
Make-up
MPR Sub MPR Upper ID
Torque
Size (inch) Lower Box (inch)
(ft-lb)
Make-up
OD ID
Sub Connection Torque
(inch) (inch)
(ft-lb)
Minimum
Size (inch) Maximum Diameter (inch)
Diameter ID
•Notes•
Tool Setup
Required Measurements
Note: Always measure the components, DO NOT
assume anything.
Collar:
Flow Sub 9.62
Depth to Allen Screw -0.78
Monel 30.35
Flex Joint 5.75
Depth to Insertion by EEJ 0.80
Adjusted Total Length of Collar 45.74 ft.
DAS
a. Add the probe modules up from the bottom of
the Pulser’s shoulder to the bottom shoulder of
the DAS barrel; i.e., Pulser/SDM + Mod.
Tandem + Battery + Battery + Memory + DAS.
In most cases this should be 22.905 ft.
(6.981 m).
b. Add collar components up from the bottom
shoulder of the SRIG Flex sub to the top
shoulder of the NMCSDC; i.e., SRIG Flex +
Lower Connector + USMPR + Upper
Connector + Wet Stab + Crush Ring +
NMCSDC. In our case with a 30 foot DC, the
length was 46.923 ft. (14.302 m).
c. Subtract line a from b.
46.923 - 22.905 = 24.018 ft. (7.321 m).
d. Subtract the 8.5" from the total of line c to find
the sensor to bit offsett.
24.018 - 0.708 = 23.310 ft
USMPR
Measure from the center of the receiver antennas to the
bottom of the SRIG Flex sub.
10.85 ft (3.31 m)
SRIG
Measure from the bottom of the Bull Plug to the bottom of
the pin of the SRIG Flex sub. Mark the bottom of the Bull
Plug to the outside of the collar. Measure up 12" to locate
the gamma sensor and make a mark. Measure up 30.6" to
locate the inclinometer and make a mark. Measure from the
bottom shoulder of the SRIG Flex sub to the locator mark
of the gamma sensor and inclinometer. The gamma sensor
should be 20.3" and the inclinometer should be 38.8"
assuming there are no cutbacks. Refer back to
Figure 2-2.
Add:
SDAS offset 1.33 or 16 in.
Tandem 0.50 ft.
Memory Module 3.83 ft.
EEJ 4.71
EEJ extension 0.64 or 7.68 in.
Total = 11.01 ft
Add:
16.95 +11.01 = 27.96 feet (from the base of the SRIG
collar)
The MPR sensor offset can be measured directly from the
base of the Lower Flex sub to the midpoint between the two
receivers. Currently the sensor point is 4.70 feet from the
bottom. In the above example the offset is:
5.75 + 4.7 = 10.45 feet from the base of the Lower Flex sub.
Calculation of Sensor Offsets - 4-3/4" Navi-MPR
Logging Tool
1. If you measured from the bottom of the SRIG sub to
the center of the two receivers in the MPR Logging
sub this will be your resistivity offset and should be
around 10.5 feet.
2. If you have measured from the bottom of the lower
flex sub to the bottom of the SRIG bull plug and
added 0.92 feet (11 inches), then this is your gamma
offset. The near bit inclination will be 2.92 feet
(35 inches).
Measure to Determine X
SRIG Sub
11"
Gamma
34-1/2"
Near Bit Bottom of
Inclination Bull Plug
AP Pulser
2.35 ft
2.76 ft
The operator must use the 2.35 ft. when calculating the
total length of the tool and the 2.76 ft. to calculate the total
probe length. Notice that the probe includes the threads on
the 4-3/4" pulser sub. Given the following information, the
probe spacing can be determined. The sensor offsets are
calculated using the same bottom up method as follows:
Given:
Monel Pony Collar Length 12.00 ft.
Monel Drill Collar Length 30.44 ft.
Depth of insertion of the EEJ 0.65 ft.
MPR Sub Length 11.90 ft.
Lower Flex Sub Length 5.76 ft.
The Adjusted Collar Length is:
ACL = Monel PC + Monel DC + EEJ insertion =
12.00 + 30.44 + 0.65 = 43.09 ft.
Thus, the sum of the probe section to properly fill this void
will be:
Pulser Probe Section 2.76 ft.
Modified Tandem 0.50 ft.
Battery 5.94 ft.
• Add:
UP Collar = 2.35
Monel = 29.44
Pony Monel = 12.00
MPR = 12.00
Lower Flex Sub = 5.75
Total 61.54
Subtract 33.73 from 61.54 = 27.81 ft. from the
base of the Lower Flex Sub (or SRIG Sub).
b. From the bottom of the tool:
• Add:
SDAS offset = 1.33
Tandem = 0.50
Memory = 3.83
EEJ or SJS = 4.72
EEJ Expansion = 0.33
Depth of Insertion
of EEJ = -0.65
MPR Sub = 12.00
Lower Flex Sub = 5.75
Total 27.81
The MPR sensor offset can be measured directly from the
base of the Lower Flex Sub to the midpoint between the
two receivers. Currently, the sensor point is about 4.70 feet
from the bottom. In the above example, the offset is:
5.75 + 4.7 feet from the base of the lower Flex sub.
The SRIG sensor offsets can be measured directly from the
base of the Lower Flex sub by measuring the distance to
the bottom of the SRIG bull plug within the Lower Flex
sub. Then add 11 inches for the Gamma (SrgGA) and 35
inches for the Near Bit Inclination (SrgGZ). Currently, the
Gamma sensor point is about 3.6 feet and the Near Bit
Inclination sensor point is about 5.4 feet. A diagram
showing how to determine the sensor offsets is located
within the previous example.
SWWP410 SWWP500
Modified Tandem
The Modified Tandem, which replaces the DPDM in the
short term, connects the two batteries initially in series.
The stronger of the two batteries will be drained first until
the battery potentials are the same, effectively producing
one 20 cell battery. Then both batteries are drained
together. This makes tracking power usage difficult and
inefficient. The Modified Tandem will be run until the
DPDM enters the field. It is recognized by having “mod”
stamped on it. When two batteries are run, the Modified
Tandem will be placed between the PDM and battery. If
three batteries are run then the operator is required to run
two modified tandems, one on top of the upper battery, the
other on top of the second battery.
Hydraulic Calculations
The pressure drop across the entire tool is the summation
of the pressure drop across the probe, the MPR, and the
pulser. The probe and MPR can be easily modeled using
hydraulic theory, however the pulser seems to have a
variable flow area depending on the force from the flow
making it much more difficult to model. Charts have been
compiled from empirical data but a formula cannot be
supplied due to the difficulty in modeling the UP pulser.
See Figure 2-6, Figure 2-7, and Figure 2-8.
The pressure drop across the tool greatly depends on the
pulser. The UP pulser cannot be modeled easily using
hydraulic theory because it appears to have a variable flow
area. Although a formula cannot be supplied for the UP
pulser, pressure drop charts have been compiled from
empirical data for the MPR system using a UP pulser.
NaviTrak pulsers still require a restrictor selection and will
exhibit different system pressure losses.
Do not calculate for annular velocities higher than
50 ft./sec. and pulse height at the tool of more than 700 psi
when selecting restrictors. Using values higher than these
will seriously damage the tool. Note that the recommended
maximum pulse height at the tool is 250 psi.
•Notes•
11
13
10
12
1
2
3
4
5
6
7
8
9
P3
4
5
2
A-A
1
7
8
127,00
101,60
A
A
Figure 3-2 Wiring Diagram for Dump Port Cable
3-4 Baker Hughes INTEQ
Confidential N750-500-043 Rev. D / Dec. 1999
MPR (Probe & Collar Based)Navi-MPR Communications & Setup
• (Busmon)
• (BM)
• Tooltest
• SUIT
• ToolDump
Figure 3-3
Internal Offset
Correction Pulser Highside
Example
SDAS
Orientation
type. RAW, ANR, BNR, CNR and DNR and ENR can be
selected for “Non Rotating Mode Survey Sequences”.
Selection will depend on the anticipated penetration rate,
toolface update rate desired by the directional driller, data
required by the geologist and if raw or calculated surveys
are to be sent. Remember to type in the number of the line
that the survey is to loop back to in the “Loop Back Entry
#:” field. The program will not allow the operator to leave
either entry in rotating or non-rotating as “0” (as this will
program the tool to stop pulsing at the end of the last survey
sequence until a change of flow or rotation is recognized).
Usually “1” or “2” is entered.
If any changes are needed, type in the value and then select
“Save”. Changing the value then exiting the screen will not
save the new entry.
DirFVIB Fccccccc 10 30 0 0 0 B
•Notes•
•Notes•
Overview
“Tool Verification” in the DSeries offline utilities can be
used to communicate with the sub and run the required
verifications. Refer to the DSeries User’s Guide,
Version 1 (P/N 77466UG100) for further details.
Catwalk
Clean out the female end of the EEJ before use. Use
excessive amounts of Freon TF (or another cleaning
product).
1. Apply a light coat of DC-4 to the male end of the
EEJ.
2. When using the Cowbell cable for the 3 conductor
stab, it is important to use the split ring centralizer on
the female end of the Cowbell to help prevent side
loading of the male pin when the MPR sub is
horizontal. Insert the male Cowbell into the EEJ
(female) and ensure that it will slide in and out and
rotate without binding.
CAUTION:
Do not run the EEJ if any binding occurs between
the male pin on the Cowbell and the female stab on
the EEJ.
•Notes•
Overview
A utility called Tooltest in the DSeries offline utilities has
been written to perform the verifications. If using this
utility for the verification, enter all the shop base air offsets
prior to picking up the sub. Refer to the DSeries User’s
Guide, Version 1 (P/N 77466UG100) for further details.
It is a requirement that the MPR sub be checked out as soon
as is feasibly possible. The Catwalk test is no substitute for
a Crane Hang.
Summary of Events
Overview
This short section details the sequence of events the
operator will go through when communicating with the
4-3/4 inch MPR sub during a rig floor verification.
• Poll to confirm communications
• DSeries to initialize memories
• Busmon
(Hexidecimal) to view node activity (activity is
displayed when flow is
simulated or the tool has been
SUITed to store data to memory
irrespective of flow state)
• DSeries to run the verification and to
view the correct files have been
opened in the memory
• DSeries dump and view the data
• BM
(graphical) view node activity prior to
disconnecting from the tool
Table 5-1
5 0.6250 1.681
0.6780 ?.???
6 0.6875 1.718
( 0.6875 – 0.6780 )
?.??? = ------------------------------------------- × ( 1.718 – 1.681 ) – 1.718 = 1.712
( 0.6875 – 0.6250 )
•Notes•
•Notes•
Finger Protector
Base Plate
Figure 6-1 Finger Protector
Bottom of Pin
(Upper Flex Sub)
Centralizer (2 piece),
with O-rings
Bottom of EEJ
Figure 6-4 Crush Ring Assembly Diagram
18. Take one last look at the male and female wet stab
and ensure that nothing has contaminated them.
CAUTION:
Contamination could result in a tool failure.
Apply lubricant
to entire surface
and inside the
Wet Connect
19. Gently lower the female end of the EEJ over the
male pin of the MPR sub and start the collar
connection threads. Hand tighten to about a 0.15
inch gap between the upper Flex sub and the MPR
sub connection faces. The end of the Flex Sub pin
should be shouldered up to the Crush Ring at this
point. If the gap between the connection faces is
outside of the range of 0.070 - 0.200 inch, then
something is wrong. Back out the connection and
inspect the Crush Ring assembly. Once the gap is
correct, torque the connection to 8,845 ± 400 ft-lb.
See Figure 6-6.
11. Collapse the EEJ so the top of the Crush groove fits
into the Crush Ring Sub.
12. Make up the upper BHA with the lower BHA with
chain tongs before applying torque. A gap may not
necessarily be seen in this connection before
applying torque. The required torque for 3" CDP
thread is 2,500 ft-lb.
Procedure
1. Make up the bottom half of the probe section
including the two batteries, the DAS, and the MEM.
Insert this part of the probe section into the customer
collar.
2. Place the USMPR in line with the customer collar.
The SRIG and the battery tandem should be made up
to the lower adapter sub. The SRIG should only be
able to make up to the adapter sub one way. The keys
cut on the ends of the SRIG sub are not identical.
3. Make the battery up to the battery tandem then make
up the USMPR to customer collar using chain tongs.
USMPR and customer collar should be picked up as
one lift (approximately 40 feet). Connections for the
3" CDP require 2,500 ft-lb of torque.
4. The Dump port plug can now be removed to begin
tool communications.
CAUTION:
Failure to enter this correction in the computer can
result in drilling the hole in the wrong direction!
1. Pick-up to the MPR sub, plug into the tool, and Air
Hang the tool. PowerComms will indicate whether it
has detected the presence of battery power or not. If
there is no voltage, it is recommended that the probe
section be laid out rather that attempting to
communicate with the Cowbell cables on the rig
floor. This will prevent any accidental shorting from
occurring.
If suitable power is applied and there is some node
communication but not all, carefully break the
connection between the Flex sub and the MPR sub
after powering down. Insert the Cowbell cable into
either wet connection. Use PowerComms cabling
either from the memory dump port or the phono
connection on the Cowbell cable to establish
communications. If this is unsuccessful, then lay out
the tool. Call your local Technical Support or
coordinator for further instructions.
CAUTION:
Dump Port Plug & O-ring:
Care should be used when installing or removing
the dump port plug. The O-ring is susceptible to
damage from the snap ring groove. After installing
the dump port plug, the snap ring groove should be
inspected for any signs of O-ring material and
thoroughly cleaned. It may be necessary to use the
brass tools located in the support kit
(P/N 790-000-089) or (P/N 704-500-141, 3-1/8"
tool) to properly inspect this groove. If it is
suspected that any O-ring material is in the groove
then the port plug should be removed. The O-ring
should be lubricated with DC-4 and replaced (O-
ring P/N 728-000-193). Reinstall the dump port
plug.
CAUTION:
If this sub is put on upside down, extreme wash and
tool damage will occur ruining the UAS sub. The
correct orientation of this sub is serial band down.
The serial band on the wet stab sub should be
downhole.
•Notes•
•Notes•
•Notes•
•Notes•
Overview
Required Software
The following software (or later versions) are required:
• Tooltest (Version 7466TH.110)
• DSeries (Version 77466TB.103)
• Busmon
• SUIT (Version 77082R0500 or later)
• Memtobin.exe TL103 dated 5/29/97 or later
• MPRRes.TAB dated 5/20/97 or later
• MPRCALC 3.03 or later
In the Crate
1. Do a visual inspection of all the subs making sure the
modular ring connections are not damaged. Retrieve
the paperwork off the tools and determine which is
the primary and backup tool.
2. Strap and OD and ID the primary and backup tools. It
is critical that the SRIG sub OD/ID be measured for
GRAPI calibration factor. Note the measurements.
3. Connect the entire system using Comm. caps and
RCA cables for the primary tool.
DSeries Setup
1. Select units- Metric or English.
2. In Drillstring Components:
• Use the DDS for the SRIG Inclination
• Use NaviGamma for the SRIG gamma sensor
• Use MPR for the resistivity type
Modular Connection
One of the features of the Modular Tool System is the
ability to add or remove sensor subs simply by making-up
or breaking-out the connection between subs. The Modular
Tool connection (see Figure 8-3) provides the standard
mechanical connection as well as the electrical connection
simultaneously. The electrical connector is an electrically
isolated contact ring installed in a groove in the shoulder of
the drill collar connection. The pin and box of Modular
subs have identical contact rings. These contact rings
protrude slightly from the shoulder surface ensuring
positive contact at the connection. Use only special thread
protectors on modular connections. The contact depends
on the O-ring and metal-to-metal sealing action of the
shoulder to protect the contact from mud contamination.
Lende
Seal
Collar
Contact
Ring
CAUTION:
Conductive lubricants like Pipe Dope must be
avoided!
Summary of Events
Overview
This short section details the sequence of events the
operator should consider while running the verification on
the rig floor. (For more detail see Chapter 5-2).
Poll
• to confirm communications
DSeries
• initialize memories
• run verification
• dump and view the data
• all RAW data is consistent
Detailed Procedures
1. Hook-up the PowerComms equipment and plug into
the DCC sub (remember to call the Pod first before
plugging into the sub).
2. Enter DSeries and initialize the memories and cycle
power to the tool.
3. Run Busmon for 3 minutes while acquiring data.
View the files being opened and the Bus activity.
CAUTION:
Record the files sizes and the clock offset if any. If
the clock offset is excessive then notify your
supervisor. This may be indicative of a memory
problem. Apply the timing offsets with the same
sign as displayed when the memories were
dumped.
•Notes•
Battery Pack
Pin 10 is now connected to ground, and pin 2 from the
bottom is routed to pin 9 at the top to connect the lower
battery through to the PDM. Standard batteries had these
pins open, so checking for this is one way of confirming a
battery is dual or not. The intention of the design is to begin
operating off one battery, the upper, possibly partially
depleted battery until the voltage drops to a certain level.
Once the PDM microprocessor detects this low voltage
(< 21 volts), it will continue to monitor the voltage until
254 counts (pulse transitions) of low voltage have been
seen. At this point, the PDM will ignore DAS commands
and switch the secondary battery into parallel with the
primary and send a sequence of 6 cycles (approximately 10
seconds open, 10 seconds closed), followed by a
continuous sequence of 60 seconds open and 10 seconds
closed. This is easily recognizable on the chart recorder.
60 sec.
10 s 10 s
•Notes•
•Notes•
Overview
The next series of pages are a set of guidelines that can be
used as prompts in assembling, communicating, picking up
the probe based system. Ideally these pages can be
photocopied and laminated or double-sided then laminated
to fit within a Tally book back cover. Lack of space or
lifting equipment on some locations may cause you to
change the sequence, etc. Be aware that if you change the
basic operational procedures you may inadvertently cause
yourself a problem. If you are unsure how to progress, then
always call your local Technical Support.
• Universal Pulser
F to M Nut plug
No fiber
40 lb/bbl premix
• Collar/1%
F to M Nut plug
30 lb/bbl premix
14. Operating Temperature
• 3-1/8 in. = 302°F (150°C)
• 4-3/4 in. = 302°F (150°C)
• w/ Teleco collar
6-3/4 - 8-1/4 in. = 257°F (125°C)
• w/ probe M-30 crossover
6-3/4 - 8-1/4 in. = 302°F (150°C)
15. Pressure
• All tools = 20,000 psi (1,378 bar)
1. Probe Assembly
• Connect the PowerComms “Y” Bendix cable between the PDM
and top Modified Tandem
• Ensure the phono connection on “Cow Bells” has been capped
and taped
• Using the orange Bendix X-over, attach “Y” Bendix between the
DM and Mod Tandem
2. ROD Porting Cable Assembly
• Run LEMO cable from Hazardous Area Junction Box to Pod on
catwalk
• Plug LEMO cable into ROD
• Place ROD over Pulse light on Pod
3. PowerComms Hardware Cable Configuration
• Connect AC power cable to Power Module
• Connect Com. cables from Power Module to offline computer
• 1 cable necessary for single memory
• 2 cables necessary for redundant memory
• Connect Power Module to Pod
4. Have online computer configured
• Write MSS file from DSeries
5. PowerComms Software Setup
• Start > Programs > INTEQ MSS > MWD PowerComms
• Call Pod (green plug icon)
• Manual > Tool Interface (SWWP/IO1039, SWWP-DAS,
SWWP/M30) > Apply
• Verify voltage (0.00 volts) and current (< 0.08 amps) and plug
into tool
• Start software
6. Software Program
• Select Action in PowerComms
• Select “Run Circulation Simulation Test”
• Monitor data on real-time computer
• After the Run Circulation Simulation Test is started and power is
applied, but before the monitoring is started, wait about 15
seconds so that the DAS can acquire a survey
7. Dump Data from Tool
• Check time offsets. Call office if significant
• Check content of files
• Check for errors
8. Powerdown PowerComms
• Exit out of tool communication software
• Check for voltage (0.00 volts) or current (< 0.08 amps) at Pod.
• Disconnect PowerComms cable from tool
• Remove “Cowbells” from MPR then EEJ
• Insert plug into EEJ
• Prepare probe section for installation
• Circulate on tool
Look for at least 1 or more pulses minimum. If possible, obtain
resistivity data.
These short notes are meant to act as a guideline to the basic effects that
impact the resistivity measurement. It is a big mistake to assume that an
effect seen at one formation resistivity will be similar to one seen at
another.
6. Anisotropic Responses
• Response begins @ 45 degrees relative dip. Maximum at 90
degrees
• Rv > Rpd > Rat > Rh but not always!
• Both curves will generally read higher than in an non anisotropic
environment
• 400 kHz will be less effected than the 2 MHz as it is a lower
frequency
• It can look like resistive invasion but the LS will read less than
the SS
• Raw values resistivities show less separation than PD or AR
resistivities (opposite of invasion)
7. Borehole Effects/Formation Type
These effects influenced by:
• High contrast between formation and drilling mud resistivity
• Salt saturated mud has a significantly negative effect by
inhibiting the propagation of the signal into the borehole
• Little correction for Rpd and Rar in fresh water muds
• With moderately fresh muds the Apparent Resistivity is less than
Corrected Resistivity in large boreholes (> 17-1/2 in.)
• With Conductive boreholes (salty muds) Apparent R is greater
than Corrected R
• Borehole size
• The greater the contrast between the tool’s OD and the borehole
size the greater the correction at high Ra/Rm values
• Borehole correction charts illustrate where effects are greatest
• 400 kHz is less effected than 2 MHz due the magnitude of its
Borehole Rejection
8. Dielectric Effects (see CRIM
processing)
• Largely a function of the formation dielectric permittivity
(i.e., the ability to store a charge)
• Rar typically reads higher than true resistivity
• Rpd reads lower than true resistivity
• Rpd < Rat
• Frequency dependent. Low frequency = high measured constant
9. Eccentricity
• Caused when the tool is no longer centered in the borehole
• Large contrast exists between Rt and Rm
• 400 kHz less effected than 2 MHz
• No predictable curve response
10. Sensor Limitations
FRw
Sw = ---------
Rt
Rw
Rt = --------------
-
m n
Φ Sw
0.62
F = ----------------
2.15
Φ
0.81
F = ----------
2
Φ
1
F = ---------
m
Φ
•Notes•
•Notes•
Example
This is a Busmon example of normal communication with
a SWWP-DAS, SWWP-GAM, and MPR. The external and
internal nodes are displayed. (0501 command to F4 in
MEMTEST).
To From Len Cmd Data CHS
B BRDCST SWWP 000B (F1) D0 0000 00 02C3
B BRDCST SWWP 000B (F1) D0 0000 00 02C3
B BRDCST SWWP 000B (F1) D0 0000 00 02C3
B MEM RCDR 0011 FL_OPEN 33 0AFF FF 00 0000 0000
05 0407
(for descriptive purposes only 1 2 3 4)
The above command (F8) from the RCDR node tells the
DIR node (CC) the command used to acquire the data
(“0A” for RPM), followed by 2 sets of hex characters
denoting the initial delay in milliseconds (here it is 300 ms
or 30 seconds), the next set is the subsequent delay,
followed by the maximum number of records (00 being
unlimited), then the number of buckets. The second last set
of characters refers to the logging mode. 00 = always store
data, 01 = disable data storage if tool is rotating and 02 =
disable data storage if tool is not rotating. The last set is the
message checksum.
B RCDR DIR 000A (F8) FC 0000 0392
The above is the reply from the DIR node. (F8) is the repeat
of the command. FC is the acknowledgment and indicates
“undefined command code”.?Normal
B MEM RCDR 0011 FL_OPEN 33 07FF FF000000000006
0405
3307FFFF is the sensor data file being opened
B RCDR MEM 000A (02) 00 0000
01C0
B MEM RCDR 0011 FL_OPEN 33 FBFF FF000002000005
04FA
B RCDR MEM 000A (02) 00 0000 01C0
B DIR RCDR 000F (F8) 07 012C 012C1400010311
0142BD197C41ADF9200570
B BRDCST SWWP 0008 (F2) 00
B DEN SWWP 0011 (08) 03 2607 FA000000015070
03D4
B DIR MPT 0008 SU 01 019B
The MPT is requesting survey data from the DIR node. The
“01” after SU refers to the averaging of the data: 01 = short
averaging, 02 = medium averaging, 03 = long averaging.
B MPT DIR 001F (02) 00 0000 01 43A2155C
42BD197C 431C5F50
42A804FC 41ADF920 099B
5C4AF0CB1248FFCD819928BD64AC62BF2130B3C43B
2E8DC6E89C289C 2156
B mem mpr 0048 (09) 01 592C
B1B45A1E58834F205E484F9DAC5E40C99C
4241F8374043B93BB943EA98A6C64DA422C85C4AF0
CB1248FFCD819928BD64AC62BF2130B3C43B2E8DC6
E89C28 1F4C
B GAM RCDR 0008 GAM 05 01BA
B RCDR GAM 000F (01) 00 0000 054191EB840402
B (F3) MPT 0008 (01) 00 01C0
B MPT (F3) 002B (01) 00 0000
0000000000000000000000000000000000
00000000000000000000000000000000
01E3
B mem gam 000A (01) 05 4647 00CB
B BRDCST SWWP 0011 (F2) 00
B DIR SWWP 0008 INC 01 01CA
B SWWP DIR 0013 (01) 00 0000
0142BD1B7741ADF920056D
B DIR MPT 0008 TFA 02 019E
B MPT DIR 0017 (04) 00 0000
02431C5F5042A8057E41ADF910061F
B DEN SWWP 0011 (08) 03 2707 FC00000001871D03BB
B DIR SWWP 0008 INC 01 01CA
B SWWP DIR 0013 (01) 00 0000
0142BD1B7741ADF920056D
B BRDCST SWWP 0008 (F2) 00
B DEN SWWP 0011 (08) 03 2707 FB000000018B05
03A6
B MPR RCDR 0008 (09) 01 01B4
B RCDR MPR 004C (09) 00 0000
01592CB1B65A1E58844F205E464F9DAC5A
40C99C3841F8373C43B73BB943E998A6C64DA424C8
5C4AF0CB1248F6CD819916BD62AC60BF2030B2C43B
2E8DC6E89C286C 20F3
B mem mpr 0048 (09) 01 592C
B1B65A1E58844F205E464F9DAC5A40C99C
3841F8373C43B73BB943E998A6C64DA424C85C4AF0
CB1248F6CD819916BD62AC60BF2030B2C43B2E8DC6
E89C28 1F19
B BRDCST SWWP 0011 (F2) 00
B DIR SWWP 0008 INC 01 01CA
B SWWP DIR 0013 (01) 00 0000 0142BD1B7741ADF920
056D
B DEN SWWP 0011 (08) 03 2607 FC000000018EEF
0493
B GAM RCDR 0008 GAM 05 01BA
B RCDR GAM 000F (01) 00 0000 0541A0A3D8041D
B mem gam 000A (01) 05 4682 0106
B MPR MPT 0008 (0C) 04 01B6
B MPT MPR 006B (0C) 00 0000
04BFAA28003EFF05583F2FC8003F0C0783
BFD566003EB508393E8A84003EC85014BEA488003F
059F95BF32C5003EBE6DB9C03946003EE9C27A405A
EF803EF40489C01C88803E90A43D4070BB803E98A1
BC3E86A6003EEED5683F2866003E94953D29CC
Tool Utility
Tool Utility is a program that allows basic communication
with the ADAM Bus Nodes. This program is for Windows
NT and will send individual commands and log their
responses in both a raw and translated form, monitor the
ADAM Bus, and output that information to screen and/or
file, and program the bootrom of binary nodes. For further
information, you should refer to the Tool Utility User’s
Manual, P/N 77759UG100, Rev. AA.
NT BusMon
The following screens illustrate what an operator will see
when using NT BusMon.
•Notes•
Software
The required software to communicate with the MPR is as
follows:
• Poll (Version 77468TE100) (not supported by
PowerComms)
• Tooltest (Version 77466TG100 or later)
• MPRTEST (Version 77384TH110 or later)
Most of this procedure can be done via Tooltest in the
DSeries offline package. MPRTEST is useful in verifying
the status of the nodes internal to MPR (i.e., the
transmitters and receivers) and for doing Frequency
Sweeps. For a quick operational check of the MPR sub
itself, MPRTEST is a useful facility which is why it is
described here. The real-time display used in MPRTEST is
mimicked in Tooltest.
Procedure
1. Run the PowerComms cables to the tool.
2. Connect the IO 1039 cable to the PowerComms Pod,
and then insert the other end of the pigtail connection
into the memory dump port (after calling the Pod).
See Figure D-1.
•Notes•
•Notes•
Procedure
Note: Due to the possible difficulties involved, it is
advisable not to remove the Male Stab
Connector Assembly in the field. If it
becomes absolutely necessary to remove the
Male Stab Connector Assembly from the top
of the MPR, proceed as follows:
CAUTION:
Make sure the top of the MPR is clean and dry.
Removing the Male Stab Connector will expose the
internal electronics of the MPR to the environment.
PEEK Male
Insulator Pin
Bands
Male
Draw Centralizer
Nut
Engagement
Dog
4-40 Flathead
Screw (8 total)
Figure E-2 Draw Nut
CAUTION:
Do not spin the male centralizer more than one turn
or you will twist the internal wires. The tool will
drop down and engage the Draw Nut within a half a
turn. The tool must engage the dogs on the Draw
Nut for untorquing.
•Notes•
General Comments
Formation/Reservoir Description
Include a general description of the lithology
(un/consolidated, shale condition, porosity, presence of
hydrocarbons, presence of salt, geological structures
(faults, salt domes), formation dip, depleted zones,
comparison with offset logs, if available, etc.).
Log Description
Detail any unusual responses, shifts, spikes, invasion,
eccentricity, anisotropy, DHRM shifts, depth
discrepancies, quality of data, data gaps.
Drilling Conditions
Excessive torque and drag, stick slip, jarring, galling, mud
system, gas.
•Notes•
•Notes•
CAUTION:
As of the release of this book, DSeries is being
tested for Y2K compliance. In the future, this
appendix will be revised to reflect any changes to
this software. Use this appendix at your own
discretion.
It appears from the log that in the area from 7,100 to 7,180
feet MD that the 2 MHz data is still spiky. This is a tool
response reflecting eccentricity of the tool in the borehole.
The mud was a synthetic oil base, the formation contained
salt water and the drilling assembly was poorly centralized
in a moderately high inclination borehole (45 degrees).
BHA Hole opener 5.68 6-1/8 in. OD
Float sub 2.99 4-3/4 in. OD
Cross-over 3.01 4-3/4 in. OD
MPR 12.5 5-1/4 in OD
@ wear bands
Anchor sub 8.65 4-3/4 in. OD
MWD monel DC 31.10 4-3/4 in. OD
Flow sub 10.70 4-3/4 in. OD
3-1/2 HWDP 422.93 4-3/4 in. OD
Note how the 400 kHz responds verses the 2 MHz. The
lower frequency is generally less susceptible to the
eccentricity effects than the 2 MHz. Additionally note the
curve separation between RAT and RPD. This is not the
normal profile one would expect to see when an oil based
mud invades a salt water sand where the RDP reading
would be higher than the RAT. Modeling shows that if the
hole was in gauge, the 2 MHz curves would be affected but
by nowhere near as much as this. In order for the curves to
be this affected by eccentricity under these conditions,
modeling shows that the hole must have been washed out
by at least 2-3 inches. This seems very likely given the
delay between drilling and logging this unconsolidated
sand. See Figure G-6.
Analysis
The problem was relatively easily identified by looking at
the raw data using a screen set up in a similar fashion to the
one below in Figure G-7. It is a good idea to view all 32
RAW curves and also the Phase Difference and Amplitude
Ratio curves. This helped identify the intermittent
spikiness in the compensated data as being due to an
intermittent problem with Receiver 1. Note that both the 2
MHz and the 400 kHz data is intermittently affected. In this
situation check with your local Technical Support and oil
company personnel as to whether the section needs
relogging, or reprocessing for a failed receiver.
•Notes•
5. Remove the MVA sub from the Lower Sub and set
aside.
6. Using the CVA Lifting Assembly Attachment, latch
onto the front of the CVA and pull the probe
10. Remove the Crush Ring (1) and Sleeve Liner (2)
from the assembly.
11. Discard the Crush Ring and set the Sleeve Liner
aside.
13. Pull out the probe from its collar and lay it down.
14. At this time, if a problem with the MVA is expected
or a restrictor size change is necessary, then proceed
with MVA maintenance at this time.
Also at this time, inspect the large CVA O-ring for
damage. If a replacement is required, perform MVA
maintenance.
MVA Disassembly
1. Remove Thread Protector Assembly (1) from MVA
Sub (2) if installed.
2. Remove Retaining Ring (3) from MVA Sub (2)
using the small pliers for the 4-3/4" and the large
pliers for 6-3/4" – 9-1/2".
4. Turn the Sub on the box end with the Inlet Screen (6)
down.
5. Insert the appropriate size MVA Removal RAM
Tool (P/N 60378, 60379, 60380, or 60390) in the pin
end of the MVA Sub (2).
6. Tap on the end of the RAM with a 2" diameter bar.
This will remove the Restrictor Assembly (4) and the
Centralizer (5) with the Valve Body Guide at the
same time.
MVA Reassembly
Before reassembling the MVA, generously spray Fluid
Film lubricant (P/N 67756-002) into the MVA Guide
through the bottom hole of the Guide Body. Move the
Main Bell up and down to work in the lubricant.
CAUTION:
When installing a 4-3/4" beveled snap ring
(P/N 76693-350), ensure that it is installed with the
beveled side facing up. Failure to do so will result
in a failure to pulse.
CVA Maintenance
Note: Ensure that the Pilot Valve Seat (3) does not
come untorqued. If it does, apply Loctite
272 (P/N 723-500-014) and retorque to 52
ft-lb (70 Nm).
•Notes•
•Notes•
1 Software Overview
1.1 Purpose
1.1.1 The purpose of this document is to describe the MPR/RNT Test software.
The document is designed primarily for a Field Base User audience,
however, it may prove to be beneficial knowledge for other users.
1.1.2 When reading this document the user will note several types of brackets are
used. These have the following meaning:
<Key Name>
[Button Name]
{Field Name}
1.2 Functionality
1.2.1 The MTSI Rack (P/N 49100-101) is based around the standard
configuration of a Personal Computer, a Watlow Oven Controller, and a
MTSI box. These devices are controlled by the MPR/RNT Test Software.
The user interacts with the system through the software and its user
interface. The user interface is described in section 1.3. Ancillary
equipment includes a Vertical Oven, ID Heaters and Horizontal Oven.
1.2.2 The system provides access to a set of tests which can be used to
functionally check the MPR and RNT sub systems. The functions are listed
below:
• Air Test - Allows the user to test the sub in air to confirm its air
offsets.
• Temperature Test - The user can test the sub over the operational
temperature range and produce a temperature characterization.
• Tank Test - Allows the user to confirm tool operation at low
Resistivity.
• Plateau Test - Allows the user to verify NBIG Gamma tool output in
an RNT sub.
• Debug Test - Allows the user to view a snapshot of all tool outputs on
one screen running in real-time.
• Frequency Sweep - Used to check the tool response to a varying
frequency of both the 2 Meg and 400 K signals. By changing the
frequency and monitoring the output, transmitter, and receiver
performance can be evaluated.
• NCO Read/Write - Allows the user to Read or Write to the NCO
table.
• K-Table Read/Write - Allows the user to Read or Write to the
K-Table.
• Air Hang Editor - Allows the user to review and store Air Hang data
to the tool EEPROM for future retrieval at the rigsite and the service
base.
1.3.1 The User Interface (UI) is built around an IDLE loop which checks for user
key input. The user sees screens that are generated by the UI. The keys
which are available for interaction with the user interface are listed and
described below.
B. <F1> will always provide help when it is available. The help system
is context-sensitive. This means that calling help from different parts
of the system will produce help which is about the field the cursor is
on when <F1> is pressed.
C. You can move to and select any keyword with the keyboard. This is
done by moving the cursor using the <Arrow> keys.
D. If you have called one help screen from another, return to the calling
screen by pressing Backspace. To leave help, press the <Esc> key.
A. The <Arrow> keys are used to move the cursor between all fields and
buttons.
B. The <Enter> key will move the cursor to the next field when the field
is of the Data Entry type. When the cursor is over a button and the
<Enter> key is pressed, the operation attached to that button will be
performed. e.g., [Start] in the Air Test screen will start the Air Test.
C. <Esc> will allow the user to exit most screens leaving the data in that
screen unchanged. There are two exceptions:
• The Main Menu, the only way to leave this screen is through
Quit.
• All the test data screens have the <Esc> key locked out when a
test is executing. This is to prevent accidental termination of a
test.
D. All data entry fields are controlled and will only accept appropriate
data entry; e.g., in a field which requires a time to be entered, 60
minutes will be rejected as out of range. To exit the field, a valid
value must be entered.
E. <Insert> key toggle. In a text entry field the insert key will change the
shape of the cursor and allow overwrite or insert for character entry.
F. <Home> key will return the cursor to the first field in a screen.
G. <Pg Up>/<Pg Dn> keys are available to scroll through data in the test
screens.
I. Gray <+> key is used to pull down lists of items. This is particularly
important in the File List Box screen.
1.3.4 Buttons
A. [Ok] buttons are present in data entry screens to allow the user to
confirm the data entered. Unless the user places the cursor over this
button and presses <Enter>, the data entered into the screen by the
user will not be updated.
B. [Cancel] buttons are present to allow the user to leave the screen
without updating the data entered. This can be useful if the user
makes a mistake and cannot remember the state of the original data.
C. Buttons and fields can appear “grayed out” in a screen. This means
the field or button is not active. Often fields can only be activated by
entering required data into another field or by activating a feature.
1.4.1 The MTSI Rack (P/N 49100-101) consists of the following hardware
components:
• 19 inch Rack
• Personal Computer
• IBM PC 386 or equivalent. Clock speed > 20 MHz
• 3 Open Slots
• 1 MB of RAM, minimum
• 40 MB Hard Drive (or greater)
• 1.2 MB Floppy Drive
• 1.44 MB Floppy Drive
• 5 Serial Ports (4 provided by Fastcom card)
• 1 Parallel Port (or more)
1.5.1 The Personal Computer specified in section 1.4 must be installed with the
software in order for the system to operate. (See section 4).
1.5.2 The system requires that DOS 6.x or greater be installed on the hard disk.
The MPR/RNT test software must be installed in the \MPRRNT directory.
The FASTCOM card requires software drivers to be installed. When these
components have been installed according to the procedure, the user may
start the MPR/RNT test code by changing to the \MPRRNT directory and
entering MPRRNT<Enter> on the command line (c: prompt). If these
drivers are not installed MPR/RNT will detect this and generate a Warning
message to the user. Without these drivers some functions are disabled
since they are needed to talk to other equipment via a serial port
connection.
1.6 Verification
1.6.1 The software and hardware rack system must be verified before running
this software.
1.7.1 State Machine - A software construct which is used to provide the program
with an order in which to execute functions performed by the program. The
program moves from one state to the next as it progresses through
functions.
1.7.2 WYSIWYG - What You See Is What You Get, refers to the relationship
between a screens display and a printout of that display.
2 Test Procedures
2.1 This section provides information on procedures for testing the MPR/RNT sub
systems by using this software package. The user can refer to the document
P/N 77357FU110 for detail about the MTSI box system.
2.2.1 From the Main Menu, (see section 2.3) select [System Setup].
2.2.2 Complete the System Setup Screen, (see section 2.4) and leave by selecting
[Ok].
2.2.3 Select [Start Test] from the Main Menu the Screen, the Test Specifications
screen, (see section 2.6), will be displayed. Complete this screen, selecting
the test type and the limits to terminate the test. Leave the screen by
selecting the [Ok] button.
2.2.4 The Utility Screen (see section 2.7) presents several options. If you wish to
view the data collected in the Data View Screen, (see section 2.8), you
must first select the [Print Setup] button.
2.2.5 Complete the Print Setup Screen as shown in section 2.7.7. In order to
preserve the setup, the user must save it to a configuration file.
2.2.6 Returning to the Utilities Menu select [Start Test]. Both the Graph View
and Data View buttons are now available. The Status Message on the
Status bar indicates the state of data collection. The user may select to view
the data as a data base list [Data View], or as a graph [Graph View].
2.2.7 When the test is completed, the user can print the results by selecting the
[Print] button from the Utility Screen. The contents of the print out are
controlled by the Print Setup screen.
2.3.1 The Main menu in Figure 2 is initially presented with only the
[Information], [System Setup], [Run Debug Screen], [K Table Editor],
[Review Data], [Auto Tool Detect], and [Quit] buttons. All other options
are grayed out. In order to activate the grayed out options. the user must
select the [System Setup] button and complete that screen. See section 2.4
System Setup.
2.3.2 At the top of the screen is the software name, part number, revision, and
version information along with the Acomm library software name, part
number, revision, and version number. There are two lines of information
at the bottom of the screen. The dark gray line displays system errors and
extended help. The lighter gray line displays the current tool type selected
(MPR, RNT, or USR), then the type of Heaters selected (ID Heaters,
Vertical Oven, Horizontal Oven), then a general status field used to display
2.3.3 The information screen reports the program name, part number, revision,
version, and release data. Pressing <F1> while in this screen will bring up
an overall help screen with highlighted names and travel buttons to various
types of information. See Figure 3.
2.4.1 The System Setup screen is used to enter basic information about the user,
location of data files, and the type of tool under test. See Figure 4.
2.4.2 Moving through the screen the user can enter the information specified.
When filling in the path fields ({Primary}, {Secondary}, and {QED}
fields) the program verifies the paths entered. If the path is not found the
user will be prompted to allow the program to create the specified path.
However, there is an exception when a path is specified on a drive which
does not exist, then a “Drive not Ready” error or “Insert Disk in Drive A”
message will be displayed as shown in Figure 5 embed. When this message
is displayed the user can ignore the request and enter the correct drive and
path name. These paths are used to store data to disk.
A. As can be seen in Figure 6, the user can select from a list of facilities.
This is done by pressing the <Space Bar>, when over the {Facility}
field, and then using the <Arrow Keys> to highlight the name
required.
B. Not all worldwide locations are listed, therefore, a Not_Listed file has
been added for these areas.
The default file system created by this program appears on the hard
drive as follows:
Path Description
\MPRRNT.DAT\<SUB P/N>\SSS- Data Base Files
SAXXX>.dat
\MPRRNT.DAT\<SUB P/N>\SSSS.sn Sub S/N Files
\MPRRNT.DAT\<SUB Latest Air Hang for a SN
P/N>\SSSS.AHG
Path Description
\MPRRNT.DAT\<SUB Latest Tank Avgs. for a SN
P/N>\SSSS.TNK
\MPRRNT.DAT\<SUB Latest Temp. Avgs. for a S/N
P/N>\SSSS.TEM
\MPRRNT\MPRRNT.cfg System Startup Config. File
\MPRRNT\<NAME>.pfg Print Screen Config. File
\MPRRNT\<NAME>.gfg Graphic Screen Config. File
\MPRRNT\<TTTYYZ>.pro Watlow Temperature Profile Files
\MPRRNT\MPRRNT.1nf Screen File
\MPRRNT\MPRRNT.hlp System Help File
\MPRRNT\MPRRNT.tbl Screen File for Functions
\MPRRNT\77530Q1.101 Resistivity Lookup Tables for Tank
\MPRRNT\77530Q2.101 Testing
D. File Versions
• In each of the system files the first 12 bytes are dedicated to a part
number and version number. The program checks these file names
against the part number and version number found in the program. If
there are any differences the user is prompted to use a conversion
program to update the file in question to the latest version.
A. As can be seen in Figure 5, the user can select one of three heater
types: Vertical Oven, ID Heaters, or Horizontal Oven. Selecting the
correct type is very important as the Watlow controller is
programmed with a specific heater profile based on the selection.
A. The user may designate specific areas in the field base as a test
station. These can be numbered and given a description. This
program only stores this information and does not make any effort to
apply corrections based on local magnetic anomalies. This is not a
requirement for this product. The user should, however, be aware that
large gradients in the local magnetic field will still cause the tool to
perform poorly. See Station setup procedure 52389 Acceptance Test
Procedures for DPRIIA assemblies.
A. There are three type of heating systems available for use. Primarily
the MPR/RNT use the vertical and horizontal oven. ID heaters are
added for completeness, although no ID heater profiles have been
tested to this date.
2.4.9 Password
A. There are 4 levels of passwords for the user to use. The passwords are
primarily used where critical data types can be changed and if the
incorrect data is entered in one of these fields, tool function may be
impaired or destroyed.
A. Serial Numbers for each tool build can be entered by traveling down
to the serial numbers button and pressing <RTN>. This will pull up
an entry menu as shown in Figure 7.
2.5.1 After the user completes the system setup, the program will attempt to
determine all nodes that are present. This is done each time the tool is
started, or if the [Auto Tool Detect] is selected from the [Main Menu].
2.5.2 The software will continue pooling the nodes until the user presses the
<Ctrl> key to exit this screen. This is quite useful in determining if all
nodes are present and functioning.
2.5.3 Upon detection, each field is filled with the Node address, the Node
Acronym, Node Firmware number, Node description, status code and
acknowledge code. Refer to the Node Specific Communications
Specification for all Status and acknowledge codes.
2.5.4 If a MTSI is present, it will be polled for all the correct switch positions. In
the event the switches are not correctly positioned, an error screen will pop
up and tell the user which switch is incorrect. The user must then adjust the
switches and press the <Esc> key.
2.5.5 If there is no MTSI, and a MTTI box or some such “dumb” power supply is
used, the menu will state that it cannot find the MTSI and warns the user
that no shutdown safety will be available.
2.5.6 This screen also tests communications for the Watlow temperature
controller, total tool current (if MTSI is present) and determines if the
communications driver are present (see section 4.4). See Figure 8.
2.6.1 The Test Specification Screen, shown in Figure 9, is used to select the test
that will run, and the test termination parameters. Moving through the
screen fields; the {Sub Size} field should be checked each time. This field
is used to determine which temperature profile is to be used to program the
Watlow controller. Along with the {Oven Type} field in the setup screen,
this field is of critical importance.
2.6.2 There are four tests to select from: Air, Tank, Temperature, and
Repeatability.
2.6.3 Next the user can select what parameter will be used to terminate the test.
The program only allows valid termination criteria. The user should select
a different method if the program rejects the selected parameter.
2.6.4 If the tool under test is an RNT, the user has additional choices highlighted
for testing the gamma sensor in the tool. All three buttons can be selected
during a temperature test, however, the {Run Cold…}buttons can be
selected during air and tank testing.
2.6.6 {Soak Time} is the period, in hours, over which the Watlow oven
controller will maintain the soak temperature. The soak temperature is the
maximum temperature that is set in the Stop on Max Temp Field.
2.6.7 The two following fields are blank in Figure 10, but are used to display the
data base file name selected for this test. This can be viewed after the test
has started.
2.6.8 Selecting [OK] saves the data entry in the screen. <Esc> or [Cancel]
returns the screen to its original values.
A. Selecting the {Air Test} radio button causes the program to collect
and store data for Air Hang correction data. The Watlow controller is
not programmed. To start the test the user must select either the
[Start Test] or [Append Test] buttons in the Utility Screen, see
Figure 10.
B. The test will run to termination, usually the number of samples. The
user can then select the [Print] button in the Utility screen to print out
the data and results.
C. While the test is running, the user may view the data by selecting
either the [Data View] or the [Graph View] buttons in the Utility
Screen.
if the Plateau radio buttons are selected (see Figure 10). The user may
also select to Profile the Gamma at any time by selecting the [Profile]
button in the Utility Screen.
D. While the test is running, the user may view the data by selecting
either the [Data View] or the [Graph View] buttons in the Utility
Screen.
A. Selecting the {Tank Test} radio button causes the program to collect
and store data once the test has started. As with the Air Test there is
no requirement to setup the Watlow Oven controller. The only
difference between this test and the Air test is that the Conductivity
on the tank fluid must be found and entered into the Test
Specification screen. This value is then used to compare to the values
calculated by the program.
B. This test also downloads the Air Hang data that was stored in the tool
for subtracting the Air Hang offsets when calculating the apparent
resistivity of the tank. In the event there is no Air Hang data available
in the tool, the program will inform the user to perform this test and
store the data to the tool. This is done so proper verification and
operation of the tool is achieved.
2.7.1 Figure 11 shows the Utility Screen. This screen is the central point of the
system when a test is running. All functions associated with the control,
termination, and display of a test can be performed from this screen.
2.7.2 Figure 11 shows the screen as it would be seen immediately after the Test
Specification and the View Setup Screens have been completed. The user
is ready at this point to start a test. A test may be started in one of two
ways. First by selecting the [Start Test] button or secondly by selecting
[Append Test].
A. Starting a test, using the [Start Test] button in the Utility Screen, will
result in the Test State Machine being initiated. The user will see a
series of messages placed on the status bar which will change as the
program collects data. The rate at which these messages are displayed
depends on the acquisition time selected in the Test Specification
Screen.
B. The program will collect data and store it in a file until either the test
is terminated by the user or the program determines the test criteria
set in the Test Specification Screen are satisfied.
A. The user may select to view the data being collected through the
[Data View] Screen, the [Graph View] Screen or the [Debug View]
screen, see sections 2.8, 2.9, 2.10. Before the Data View Screen can
be viewed the user must complete the [Print Setup] Screen, see
section 2.7.7. This screen determines how the Data View and Result
printouts are formatted.
B. If errors occur while a test is running the user will receive an audible
tone. To view the errors select the [Errors] button. A screen will
display the last forty errors recorded along with error codes and time
at which they occurred.
C. If the UUT is an RNT tool the user may initiate a Gamma [Plateau] at
any time. The user can view the results from the [Graph View]
function.
D. Once the test has completed, the user must select the [View/Print]
button in order to produce test results from the data base file.
Selecting this button will cause the system to create a print out, as
E. The user may leave the Utility screen by selecting [Quit] or pressing
the <Esc> key. The program will not allow the user to [Quit] or
<Esc> while a test is running. The test must be stopped or paused
first.
B. The {Soak Time} field found in the Test Specification screen is used
to adjust the Watlow profile so that is will hold the UUT at a given
temperature for the selected time.
C. The test program periodically (once per minute) checks the Watlow
temperatures. If they are out of range the program provides the user
with a five minute window in which to correct the problem before
terminating the test.
A. As can be seen in Figure 13, the Print Setup Screen contains fields
which can be used to select items from the data base to be displayed
or printed. It is important to understand the relationship between what
is specified in this screen and what is displayed in the Data View
Screen, see section 2.8.1. In general, this is a WYSIWYG system.
Selecting data base fields in the print setup screen causes those fields
to be displayed in the Data Base View Screen. What you see in that
screen is what will be printed to the printer when [Print] is selected in
the Utility Screen.
B. If a wrong entry is made on any line, press the <Space Bar> to reset
to default value and then re-enter the data.
Table 2:
B. {Error Report Log} prints only those records which recorded an error
during acquisition. These errors can be associated with a system error
or with a test limit error. See section 5.4 sample printout of an MPR
Air Hang.
C. The {Std, Dev, Ave, Pass/Fail} button is used to cause the program to
display only the Mean Standard Deviation, Maximum and Minimum
data calculated by the program. See Figure 16. These calculations are
used in checking for the UUTs conformity to the performance
specifications. See section 2.7.11, Test Pass/Fail Criteria. Also, see
section 5.4 for a sample printout of an MPR Air Hang.
D. The above reports will all look similar for the AIR, TEMP, and
TANK tests, however, in some instances, the tested values will be
different.
E. {Print Full} and {Print Brief} print all results in all the associated
user selected data fields. Print Brief selects every 5th record for Air
and Tank tests and every 1°C for Temperature test data.
F. {Print All} results in all the data records, being printed. This can be
quite large, and generally will not print to the screen. It is
recommended that this be printed to a file and imported into a word
processor which can handle files of this size. If it is printed to the
printer, it will take up a large amount of paper and time to complete.
G. {Print To File} allows the program to print the data to the file name
specified in the {Print File Name} field. This feature produces ASCII
comma delimited records of data which will be useful for reading the
data into an external spreadsheet or data base program.
A. In order to save a Date Base View created in the Print Setup Screen,
(see section 2.7.7) the user must save a configuration file. This is
done through the [Config File] button. Selecting this button causes
the program to present the user with an option to either create a new
configuration file or use and existing one. To create a new file answer
[Yes] to the dialog box question. The user must then supply the name
in the File Box. Selecting [Ok], in the File Box screen, will save the
contents of the Print Setup Screen to a configuration file with the
name specified. See Figure 15.
A. When a test is completed the user can select the [Print] button in the
View/Print Setup Screen. This button will cause the program to
produce a printout based on the setup found in the Print Setup screen.
There are three types of print out which can be generated.
• Print Single Page Summary: This will print the averages of all
the collected data and create a Pass/Fail table at the end of the
A. Because the Phase and Amplitude variables are used to create the
final Compensated Phase and Attenuation values (also the phase and
attenuation Resistivity values) the program only checks the final,
resultant, variables with the Pass/Fail Criterion. At present these
variables are checked as follows:
Table 3: Variables
Table 3: Variables
Temperature Testing
Compensated ±0.4 ±0.04
Relative Single ±10 ±1.0
Transmitter
Absolute ±25 ±6
Tank Resistivity ±10% ±10%
2.8.1 The Data Base View Screen is reached from the Utility Menu via the
[Data View] button. This screen displays the data already saved in the data
base and any new data that is collected during viewing. The top line
displays the names of the variables being displayed from the data base.
These variables are selected in the Print Setup Screen, see section 2.7.7.
The user can move about the data screen by using the left, right and up,
down arrows. Page Up and Page Down allow the user to page through the
data. Remember, when data is being collected the program will place the
cursor at the last record every time new data is collected. If the user wishes
to study the data for an extended period of time the test should be paused
from the Utility screen before viewing the data. Up to twenty data base
variables can be displayed by this screen.
3. Figure 17 shows the running data form. This will update and
scroll as each sample is acquired, or can be paged through with
the <Page Up> and <Page Dn> keys on the keyboard.
3. There are three function keys which enable the edit function.
<F5>, <F5>, <F7>.
4. <F5> Marks the beginning and end of a block of data. The mark
is invisible to the user, and toggles each time the user presses
this key.
5. <F6> Sets the marked area to the ERROR state. When this is
seen be the code during calculations, this record is ignored, and
the next record is loaded.
Referring to Figure 17 and Figure 18, we see the data in the unedited
form and the edited form. To edit data from the database, perform the
following procedure.
4. Press <F6> key to set the data record to ERROR. This will
allow the exclusion of this data in calculations and graphs.
Description Bytes
Sample Number
WORD SampleNo; 2
Temperature
float Temp; 4
2.9.1 The user may also view data via the Graph Screen. This screen is reached
from the Utility Screen by selecting the [Graph View] button. Figure 19
shows the screen as it may appear after a Graphics configuration file has
been created. The first time the screen is loaded it presents a default screen
which may not show any data. The screen must be setup to show data.
2.9.2 The data base variables selected in the {Y1}, {Y2}, {Y3}, {Y4} and {X}
fields are displayed on the screen. Only the data that appears within the
scales specified are displayed. The maximum amount of data which can be
displayed is 8000 points. This is memory limited. Four traces means that
the maximum data would be 2000 points per trace.
2.9.3 Notice that selecting a new data base variable changes the scale text
automatically. This can be overridden in the Setup Screen.
2.10.1 The user can use the [Zoom In] and [Zoom Out] buttons to change the scale
of the data by a factor of two (larger or smaller).
2.10.2 The [Print] button produces a print out of the screen on either a laser jet or
a dot matrix printer. The dot matrix is default. To print to a LaserJet the
Graphics.com program must be initialized differently, see the DOS manual
for more detail. It is recommended that the /R mode be used with
Graphics.com for clearer prints.
2.10.3 The [Config Button] performs the same as in Print Setup Screen
(see section 2.7.7) but uses the *.gfg extension for configuration files.
2.11.1 Selecting the [Setup] button from the screen causes the program to display
the Graphics Setup Screen as shown in Figure 20. This screen can be used
to modify the scales, colors, axis names, and number of traces (or plots) to
display.
2.11.2 Selecting {Lines On} causes the program to put a line between each data
point displayed. Sometimes, dots can be more useful especially if the user
is looking for a pattern in scattered data points.
2.11.3 Selecting {Grid On} will cause the Grid to be displayed. The user may
wish to remove the grid if {Two Y Scales} is selected, two different scales
can be confusing with a grid, since the right hand scale will probably not
line up with the grid graticules.
2.12.1 The {Two Y Scales} function is used to display two dissimilar types of
data, (Phase and Attenuation) which may not have the same range, on the
same graph. When selected a right hand scale appears on the graph. The Y1
and Y3 variables are assigned to the left scale and the Y2 and Y4 variables
are assigned to the right scale.
2.12.2 The user can change the scale ranges. Typically for a temperature test the
{X Min} and {X Max} would be set to 0-170 respectively. This scale
would represent temperature. The Y scales should be set to reflect the
range of the data being displayed.
2.13.1 When running a RNT UUT it is possible to display Gamma Plateau data,
along with the High Voltage Supply data. There is an example
configuration file showing this feature with the name Gamma.gfg. The
Gamma data is placed on the Y axis and the High Voltage PS data is placed
on the X axis.
2.14.1 As can be seen in Figure 21, the user can select any color from a palate.
This palate is accessed by selecting the <+> key when in the Color field the
user wishes to change. Move through the palette with the cursor key and
presses <Enter> when the correct color has been selected.
2.15.1 As with the Print Setup Screen the user can save the setup created to a
configuration file. This is done by selecting the [Config File] button. As
before the user is asked “Create a new file?”. Answering [Yes] will result
in the File Box being displayed. The user enters the file name and selects
[Ok]. This will save the configuration file. In order to retrieve the file the
user should answer [No] to the “Create new file?” question and then when
in the {File} field of the File Selection Box hit the <+> key to see a list of
available configuration files. See Figure 22.
2.16.1 The debug screen is a useful tool for verifying the proper operation of all
transmitters/receivers and support equipment quickly and easily.
2.16.2 In order to load the Debug view, a few questions as to which tool is being
used are required to be answered. After these are answered, the program
will load the debug screen and commence acquiring data.
A. As can be seen in Figure 23, the RNT data show both transmitter and
both frequency data. Along with this data, data from the Near Bit
Inclinometer and Gamma (NBIG) is also displayed.
D. The MPR and the USMPR use the same Debug screen. The only
difference will be when acquiring data with the USMPR, data in the
transmitter 3 and 4 field will be all zeroes. This is due to the fact there
are no transmitters present.
E. While in the Debug screen modes, the tool will always check for
errors in calculated acquisition parameters and an error message will
be displayed on the message bar.
2.17.1 The user can review the old data base files by selecting the [Review Data]
button from the Main Menu. The program will make a best guess at the file
name of the data base file the user wishes to review. If this file name is not
correct the user must specify the {Sub Type}, {Sub S/N}, and {Test Type}.
Specifying the {Test Type} as <Unk> results in the program creating a file
name with a ‘*’ file specification. This allows the user to pop up the File
Selection Box and using the <+> key select one of the data base files saved
on disk.
2.17.2 As can be seen in Figure 26, the user can pop up a list of test types by
pressing the <Space> bar when over the {Test Type} field.
2.17.3 Once the user is satisfied with the file name, selecting [Ok] in the Review
Screen will cause the program to go to the Utility Screen. The user will not
be able to start or append a test. The only functions which operate in the
Utility Screen, when in the Data Review mode, are the [Graph View] and
[Data View] functions. Selecting the [System Setup] or
[Test Specification] button will result in the display of the screens but no
changes can be made. If the user wishes to make changes to the Data Base
file or append data, then a test must be started and the [Append] data
function selected from the Utility Screen, see section 2.7.1.
2.18.1 After performing an Air Hang test in the appropriate area, the data can be
reviewed in the Air Hang test screen to see if the data passed the criteria
stated in Table 2.
2.18.2 This data can be stored into the MPR or RNT EEPROM for retrieval at the
wellsite. The data stored are the raw Phases and Attenuations gathered
during the test. These values are evaluated for their standard deviation and
a Pass/Fail note is displayed. The Compensated Phases and Attenuations,
while displayed are not loaded into the tool. They are included for more
precise data evaluation.
2.19.1 Both the MPR and the RNT use the same Air Hang screen, however,
because the RNT and the USMPR do not have a third and fourth
transmitter, some of the fields will be blank or zero.
2.19.2 When first selected, the user is prompted to select the data either from the
tool or the Air Hang database. See Figure 27 and Figure 28.
2.19.3 If data is selected from the database, the last file of the resistivity sub S/N
that was chosen in the test setup screen will be loaded and displayed. To
load an older data base file, the [Review Data] button should be selected
from the [Main Menu] and the file loaded per section 2.17. Then proceed to
the [Air Hang Editor] selection. If the database file is not present, a
warning will be displayed. See Figure 31.
2.19.4 If data is selected from the tool, Communication is established with the
tool, and the data is loaded. There will be no Pass/Fail criteria or
Compensated data shown on the screen in this case. The Pass Fail is not
checked, as it is assumed that the data that is loaded into the tool is and
should be good data from the service base, and the Compensated data is not
stored to the tool.
2.19.5 After the data has been loaded into the fields, it can then be saved to the
tool.
CAUTION: Saving data that was loaded from the tool will just
overwrite the data with the same data, however, saving
data that was loaded from the database, will overwrite
with new data.
2.19.6 In the event the software detects errors in the database data and the
operator attempts to save this data, a Warning will appear. See Figure 29.
This Warning screen will not prevent the user from loading Failed data, but
is provided as a cautionary screen before proceeding. If the user wishes to
cancel this operation, pressing cancel will step back to the previous screen.
Pressing OK will start data being downloaded to the EEPROM and RAM.
2.19.7 After pressing [EEPROM] the program will check to see if the password
level is high enough for this function. If it is too low, it will go to a
password prompt and ask the user to enter a higher level password.
2.19.8 Pressing [Cancel] will allow the user to go back to the previous menu after
displaying the message seen in Figure 30.
2.20.1 This function allows configuring of the MPR/RNT for downhole operation.
The table is contained in EEPROM (i.e., non-volatile storage) and can be
viewed and edited via this function. However, non-expert access to change
data has been limited by password control (see section 2.4.9) of the table.
2.20.2 The acquisition time is specified in seconds and determines how long the
system should sample at ONE transmitter at ONE frequency. For example,
the total acquisition time for a two-transmitter system using one frequency
is (using the above acquisition time).
2.20.3 Another example, the total acquisition time for a four-transmitter system
using two frequencies is (using the above acquisition time).
2.20.6 The Gamma Serial Numbers are text only fields and are not used during the
measurements. Presently, only Gamma High voltage #1 is used. Gamma
High voltage #2 has no function. The pulse width period is changeable to
allow experimentation during lab conditions. Nominal value should be
255.
2.20.7 The IQMOD table is typically only used for MPR tools and should never
be modified by non-experts.
2.21.1 The NCO Table Editor function allows for setting each and every
parameter of the AD7008 as well as editing the EEPROM resident
configuration table (in the 68HC11).
2.21.2 To rename a node enter the new name under Node Name.
Note: Renaming a node comes in handy during tool and board assembly
where, conceivably, it is possible to mount a transmitter board in
the wrong location. Rather than physically moving the board, the
same can be accomplished by renaming it.
2.21.3 The Frequency Acquisition time determines how long the pulse
accumulator should count NCO output pulses before completing a
measurement. Maximum acquisition time is 0.42 seconds and is also the
recommended setting.
2.21.5 The communications timeout allows the 68HC11 system to set a watchdog
timer (the time is set by the table value, in milliseconds) during which if no
SPI communications are seen from the 68332 then the status bit in the
ADAM Bus status word is set. A value of 65535 (0xFFFFh) means that this
function is disabled (i.e., status bit will never be set).
2.21.6 The A/D conversion table is also programmable. This allows for changes to
be made to the boards without reprogramming the 68HC11 application
code.
2.21.7 This screen, unlike most will allow the user to change data prior to
changing the password. However, if the [Save NCO] button is pressed, and
the password level is too low, a password error will be displayed, and
re-entry of the correct password (see section 2.4.9) will be required to save
the data. This will download any changes made to the Data to the
appropriate Nodes RAM.
3 Troubleshooting
3.1 Communication Problems
3.1.1 The most common problem with the system is caused by an incorrectly
setup communications port. The system requires three ports. These are as
follows:
• Com1 - Communicate to the UUT via the 9 pin serial port on the
MTSI Box
• Com4 - Fastcomm port 2 to the Watlow Controller.
• Com5 - Fastcomm port 3 to the MTSI controller itself.
3.2.1 If the program fails to load, take note of any messages left displayed on the
screen. If the help file, screen file or resistivity table files are missing the
program will issue a warning and may terminate if essential files are not
present. These files can be copied from the release disk.
3.3.1 At times when a new version is issued, there may be errors logging data to
the proper file/Sub-directory. This can resolved by erasing the
MPRRNT.CFG file and allowing the software to generate a new default
configuration.
4.1.1 The purpose of this procedure is to allow the user to install both the
hardware and software required to operate the Satellite Test Rack System.
There are two software driver sections as this code can run on one of two
possible platforms, PCs with EISA or ISA Bus systems. This procedure
does not discuss implementation under Window 3.X or OS/2. The
supported Operating System (OS) is DOS 5.0. There are two software
installation sections, one dealing with drivers required for the hardware and
the other with the end user software for testing. The driver software section
also discusses the correct setup of both the AUTOEXEC.BAT and
CONFIG.SYS files.
4.2.1 Equipment Preparation. Before starting the installation, ensure that your
hard drive has been correctly formatted and DOS 6.x or greater is installed.
Also remove the cover from the PC. If there are any other PC cards present
in the PC which deal with IO or communications these must either be
removed or their interrupt and address jumper settings found. These must
then be checked and changed as required to ensure they do not conflict
with the settings found in Figure 35, Figure 36, and Figure 37.
4.2.2 This is because the EISA Bus setup must be run with no new cards present
in the system. There may be further complication created by the existence
of Network card. If the jumper settings must be changed on an existing
installed card it will have to be removed before executing the EISA setup
program.
A. Ensure the cards which you are about to setup for the EISA Bus are
removed from the computers card cage.
A. When presented with the first screen, select the Add/Remove boards
function. This will display a screen with a list of slots for the PC and
the type of boards presently installed. Move the cursor to the first
available slot and press the <Enter> key. The computer will place a
list of possible drivers on the screen. Cursor down and select the
Generic Driver for this slot. This will be where we put the PIO12
card. The PC may not have the Generic Driver loaded in which case
select <F7> and place the Non Compaq drivers disk in drive A:.
Selecting this disk will produce another screen full of drivers. Load in
the Generic Driver and exit the screen. You will have to reselect the
slot for the PIO12 board and reselect the Generic Driver as above.
Note the slot number.
B. Exit the screen. Select the Change/Edit drivers option. This will
display a screen of all the boards installed in the system along with
interrupt, DMA and IO address information. You will need to edit
this data for the PIO12 board. Cursor down until you find the Generic
Driver in the slot selected for the PIO12. Select <F6> in order to
change the Resource information. Ensure the interrupt is set to none.
Do not worry about the address selected as the PIO12 uses an address
which is out of the EISA IO range. There is no DMA. Exit this
screen. Exit the Change/Edit drivers screen.
A. Perform the same steps for the FastCom Card as was done for the
PIO12 card with the following changes.
A. Perform the same setup for the GPIB card as for the other two cards.
There is a driver specifically for the National Instruments GPIB card.
Unfortunately using this driver results in the incorrect installation of
this system. The reason is that EISA setup does not allow for
conflicting interrupts. Well the GPIB Card is designed to use the
same interrupt as the Printer. Ignore the installation of the Resources,
just ensure that nothing is altered when the Generic Driver is
installed.
B. Exit the screens and return to the main menu and Save and Exit the
setup.
C. Turn the computer off and install the cards as in the Hardware Setup
section below.
4.3.1 The following details the installation of each of the three cards to be
installed in an ISA PC. Please refer to Figure 35, Figure 36, and Figure 37
below for each section. Place the Anti Static strap on your wrist.
4.4.1 The following details both the installation of the driver software and the
changes which will be required in the AUTOEXEC.BAT and
CONFIG.SYS files.
A. The following details the driver installation for the GPIB card.
rem [The resmem.sys driver must be the first line of the config.sys]
rem [ file ]
device=c:\FASTCOM\COMMBIOS\RESMEM.SYS
device=c:\dos\himem.sys
BREAK=ON
SHELL=C:\DOS\COMMAND.COM C:\DOS\ /E:500 /p
DOS=HIGH,umb
DEVICEHIGH=C:\DOS\SETVER.EXE
rem[Load the commbuff and commbios drivers for the FASTCOM drivers ]
lh c:\FASTCOM\COMMBIOS\COMMBIOS.com
lh c:\FASTCOM\COMMBUFF\COMMBUFF.com
lh c:\DOS\GRAPHICS.com
lh c:\iee488\drvr488.exe
PATH ..\;..\..;c:\dos;c:\dprtest;c:\dst
B. When the two files are setup to your satisfaction, reboot the
computer. You may use the DOS program mem.com to list the
programs in memory. Type “mem /c | more” at the DOS prompt.
Notice how the programs are distributed in memory. The best
situation should put all the drivers in the Upper Memory Blocks
(UMBs). There should be about 600 K of free DOS memory. If there
is a network card attached and you wish to be “logged in” while
running the software, ensure the network drivers are loaded high.
This will require that the network drivers be extended memory
loadable.
A. There are several files which must be installed to perform all the tests
which this system is designed to run.
B. The released diskettes are a double sided, high density, 1.44 MB, 3.5
inch diskette. There is one diskette.
Table 4: Files
MPRRNT.EXE MSDOS Executable program
MPRRNT.LNF Look-n-Feel file for screen text and graphics
MPRRNT.tbl Look-n-Feel file for specific LNF command fields
77530Q1.101 Amplitude resistivity Curve data provided by Hal Meyer
and Mac Wisler
77530Q2.101 Phase resistivity Curve data provided by Hal Meyer and
Mac Wisler
MPRRNT.HLP Online help file accessed form each screen by pressing F1
*.pfg Sample printer configuration files as have been developed
*.gfg Sample Graph configuration files as have been developed
*.pro Vertical, Horizontal, and ID temperature profiles for use
during Temperature testing
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5 Appendices
5.1 Sample Single Page Data Summary Output
-----------+------------+------------+------------+----------+-------+------+---
Ph R1T1FH | 107.8937| 0.08|0.000562789| 107.8857| 107.9022|P
Ph R2T1FH | 107.4483| 0.08|0.0003814459| 107.4408| 107.4518|P
Ph R1T2FH | 109.8498| 0.08|0.0004580476| 109.8413| 109.8578|P
Ph R2T2FH | 110.0739| 0.08|0.0006651853| 110.0665| 110.0775|P
Ph R1T3FH | 88.68826| 0.08|0.0002087009| 88.68164| 88.69263|P
Ph R2T3FH | 87.73399| 0.08|0.0005252697| 87.72583| 87.73682|P
Ph R1T4FH | 82.42645| 0.08|0.0007378788| 82.41394| 82.44141|P
Ph R2T4FH | 83.18584| 0.08| 0.000490877| 83.17749| 83.19397|P
Ph R1T1FL | -88.71164| 0.08| 0.001571901| -88.72009| -88.69812|P
Ph R2T1FL | -90.94626| 0.08|0.0007542935| -90.95032| -90.93384|P
Ph R1T2FL | -94.25665| 0.08| 0.001122451| -94.2627| -94.24622|P
Ph R2T2FL | -96.32941| 0.08| 0.000782433| -96.33362| -96.31714|P
Ph R1T3FL | -72.51239| 0.08| 0.00155236| -72.52075| -72.50977|P
Ph R2T3FL | -74.82697| 0.08|0.0001672734| -74.83337| -74.82239|P
Ph R1T4FL | -79.05817| 0.08| 0.001940059| -79.0686| -79.04663|P
Ph R2T4FL | -81.04129| 0.08|0.0009020256| -81.04614| -81.03516|P
Att R1T1FH | 1.389479| 0.04|0.0006005784| 1.383383| 1.393491|P
Att R2T1FH | 6.925528| 0.04|0.0005424233| 6.919919| 6.928743|P
Att R1T2FH | 6.782462| 0.04|0.0007135652| 6.777046| 6.786305|P
Att R2T2FH | 1.293498| 0.04| 0.000638332| 1.28863| 1.296935|P
Att R1T3FH | 2.590719| 0.04|0.0005787319| 2.585978| 2.593836|P
Att R2T3FH | 11.11038| 0.04|0.0004698274| 11.10625| 11.11291|P
Att R1T4FH | 10.7656| 0.04|0.0005777808| 10.76184| 10.76871|P
Att R2T4FH | 2.280994| 0.04|0.0004469672| 2.277025| 2.283401|P
5.5.1 There are numerous formulas used in calculating the resultant data
structures in the MPR/RNT/USR resistivity subs.
5.5.2 Utilizing the sample printout in Section 0, show how each calculated value
is arrived at. All calculations are the same in each of the sections, so we
will deal with the 2 MHz Air Offset section for this example.
5.5.3 Under Transmitter one and two there are several entries.
5.5.4 PH R1 is the Phase data value gathered with respect from Transmitter one
to Receiver one at 2 MHz.
5.5.6 The tool measures the phase and attenuation data and all other data derived
by calculation.
5.5.7 Looking at Transmitter one, we see value for PH R1 and PH R2. This data
is used to calculate the PD T1, that is the Phase difference of transmitter
one with respect to Receivers 1 and 2.
5.5.10 A unique situation is demonstrated in the 400 kHz offset data. Looking at
the Phase data and calculating the Phase difference the result is as follows:
• PD T1 = (PH R1 - PH R2) = (179.75455 - -174.34404) = 354.09859
5.5.11 This poses a unique problem in that the sensor is designed to measure
results in the range of -180 to 180. This problem has been referred to as a
quadrature problem. To fix this, an addition check has to be performed on
the phased difference data (the actual phase data check is handled in the
downhole electronics).
• If -180 < Phase Difference then Phase difference = Phase Difference
+ 360 degrees
• If Phase Difference >180 then Phase difference = Phase Difference -
360 degrees
• PD T1 = (PH R1 - PH R2) = (179.75455 - (-174.34404)) = 354.09859
-360 = -5.90143
5.5.12 This will bring the resultant data back to a usable form.
•Notes•