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Ceramics International 40 (2014) 1651–1660
www.elsevier.com/locate/ceramint
Abstract
Magnesia (MgO), which can be obtained by calcination of natural magnesite, is one of the most effective known sorbents for borate in aqueous
solutions. Here we examine the effect of calcination temperature on sorption of borate for MgO-rich phases produced by calcination of magnesite
at 873–1373 K. Calcination at or above 1273 K produced a single magnesium oxide phase, whereas basic magnesium carbonates
(mMgCO3 nMg(OH)2 xH2O) formed in association with magnesium oxide at or below 1073 K. Calcination temperature directly affected the
efficiency of decarbonation of magnesium carbonate, and the solubility and basicity of magnesium oxide in the resultant calcined products. These
factors (along with the boron concentration) essentially control the immobilization mechanism of borate on the calcined MgO-rich phases. After
sorption of borate on products calcined at lower temperatures, different types of basic magnesium carbonates were formed that are less effective at
immobilizing borate. At low borate concentrations, under saturation for magnesium borate hydrate (Mg7B4O13 7H2O), co-precipitation of borate
with Mg(OH)2 predominates. However, as magnesium borate hydrate becomes supersaturated, both precipitation of Mg7B4O13 7H2O and
co-precipitation with Mg(OH)2 contribute significantly to borate immobilization. Calcination temperature is a key practical factor affecting the
borate sorption efficiency by changing the immobilization mechanism.
& 2013 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
Keywords: Borate; Calcination temperature; Magnesium oxide; Magnesium borate hydrate; Basicity
0272-8842/$ - see front matter & 2013 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
http://dx.doi.org/10.1016/j.ceramint.2013.07.056
1652 K. Sasaki, S. Moriyama / Ceramics International 40 (2014) 1651–1660
affect the reactivity in applications. For example, Birchal et al. measured from room temperature to 1023 K. Peak deconvolu-
have reported that the higher calcination temperature of tions were performed using a Chem Master ver. 1.2.0.2 (Bel
magnesite showed higher conversion levels of hydration Japan Inc.).
[21]. This suggests the basicity of magnesium oxide is Scanning electron microscopic (SEM) images were obtained
influenced by the calcination temperature. The immobilization using a VE-9800 SEM (KEYENCE, Osaka, Japan) with a
mechanism of borate with magnesium oxide involves ligand- 15 kV acceleration voltage; transmission electron microscopic
promoted dissolution of magnesium oxide [22]. While chelat- (TEM) images were obtained with an FEI TECNAI-20 (JEOL,
ing reagents inhibit MgO hydration [23], borate is a weak Tokyo, Japan) TEM.
ligand so hydration happens in the presence of borate. Borate sorption experiments were carried out with an initial
Additionally, precipitates which form and include the target H3BO3 (Wako, special grade) concentration of 6.08 mM at pH
species need to be considered, because precipitation is also a 9.07 0.1, as adjusted with 0.2 M sodium hydroxide. 0.12 g of
very effective sink for target species. In the present work, the calcined product was added to 40 mL of the above borate
effect of the calcination temperature used to produce magne- solution in a plastic bottle. Each bottle was tightly sealed with
sium oxide from magnesite on the removal of borate is a plastic cap, laid down and horizontally shaken on a rotary
discussed, and is related to the borate removal mechanism. shaker (Takasaki Kagaku, Co. ltd, Kawaguchi, Japan) at
100 rpm and 298 K until equilibrium was achieved. At
2. Experimental intervals, 1.0 mL of supernatant was sampled from each bottle,
and filtered; the concentrations of boron and magnesium ions
MgO-rich phases were produced by heating magnesium within the solution were evaluated by inductively coupled
carbonate (special grade, Sigma-Aldrich, St. Louis, MO, US) plasma atomic emission spectrometry (ICP-AES, VISTA-
using an electric furnace TME 2200 (EYELA, Tokyo, Japan) MPX, Seiko Instruments, Chiba, Japan). To obtain sorption
from room temperature to the reaction temperature (873, 1073, isotherms of borate on the calcined, MgO-rich phase products,
1273 or 1373 K) at 15 1C/min, holding at temperature for 1 h additional batch tests were conducted using 0.10 g of sorbents
under static air, and then cooling down naturally to room in 1.00–67.90 mM borate solutions at an initial pH of
temperature. The calcined products were stored in a low 9.07 0.1.
humidity storage case V-30 (Shinei, Osaka, Japan) prior to Solid residues after borate sorption equilibrium tests were
use, and characterization and borate sorption experiments were collected and freeze-dried. XRD, SEM and TEM measure-
performed within a week. Under these conditions, decarbona- ments were carried out as mentioned previously, and the boron
tion of magnesium carbonate primarily produces magnesium to magnesium molar ratio was calculated by determination of
oxide. Thus the products are termed: MgO873, MgO1073, residual dissolved concentrations using ICP-AES.
MgO1273, and MgO1373, respectively.
The products calcined at different temperatures were char- 3. Results and discussion
acterized by X-ray diffraction (XRD, Multi Flex, Rigaku,
Akishima, Japan) using Cu Kα radiation at 20 mA and 40 kV Fig. 1 shows the XRD patterns for the products calcined at
for crystal phase identification and evaluation of lattice strain 873–1373 K. The XRD patterns for products calcined at
(η) and crystal size (ε). The η and ε values for each calcined 1273 K or more showed the formation of a well crystallized,
product were calculated by the Halder–Wagner method [24], single phase of magnesium oxide (JCDPS 45-946). With
as shown in decrease in calcination temperature, less crystalline magnesium
oxide was formed. After calcination at 1073 K, small amounts
bn 1 b 2 η2 of Mg2CO3(OH)2 0.5H2O were found (JCPDS 37-454), along
¼ ð Þð Þ þ ; ð1Þ
dn e dn 2 with less crystalline magnesium oxide as the predominant
where β is the peak width at half height of a diffraction peak phase. At 873 K, uncalcined magnesium carbonate
(corrected for instrument broadening using a Si standard), dn is (MgCO3 5H2O, JCPDS 35-680) also remained, as well as
2 sin θ/λ and βn is β cos θ/λ. The values of η and ε can be less crystalline magnesium oxide and Mg2CO3(OH)2 0.5H2O.
obtained from plots of βn/dn versus (β/dn)2 [25]. Thus, decarbonation of magnesium carbonate is incomplete
Measurements of specific surface areas were performed after calcination at temperatures of 1073 K or less [26].
using a gas sorption analyzer (Autosorb-1, Yuasa, Osaka, The Halder–Wagner [24] plots based on the results in Fig. 1
Japan) and the seven-point Brunauer–Emmett–Teller (BET) are depicted in Fig. 2. The correlation coefficient was more
method. The average specific gravity of each calcined product than 0.95 in all cases. The slope was much steeper for
was determined using an Ostwald type pycnometer. MgO873 than for the other samples (Fig. 2(a)), so the plots
Temperature programmed desorption curves for carbon for MgO1073, MgO1273 and MgO1373 were presented with
dioxide (CO2-TPD) were also acquired to evaluate basicity expanded y-axes in Fig. 2(b). Higher calcination temperatures
and the numbers of basic sites of the calcined products. The were found to produce larger crystal sizes (ε) and smaller
measurements were performed using a gas absorption mea- lattice strains (η); calcination temperatures above 873 K
surement instrument BEL SORP (Bel Japan Inc., Toyonaka, significantly changed the structural characteristics of the
Japan), with carbon dioxide as a probe gas. After pre-treatment magnesium oxide. The ε and η values for the magnesium
by heating at 973 K for 50 min, CO2-TPD curves were oxide phase are summarized in Table 1.
K. Sasaki, S. Moriyama / Ceramics International 40 (2014) 1651–1660 1653
200
MgO1373 0.12
MgO1373
220
MgO1273
0.10 MgO1073
111
2 kcps
MgO873
r2 0.956
0.08
MgO1273
(ß*/d*)2
Intensity
0.06
2 kcps
MgO1073 0.04
1 kcps
112
320
0.02
200 cps
MgO873
020
230
221
130
111
0.00
0 5 10 15 20 25x10-3
*/
10 20 30 40 50 60 70 ß (d*)2
Diffraction angle, 2 θ [Cu Kα] / degree
Fig. 1. XRD patterns of products after calcination of MgCO3 for 1 h at 873, 1073,
120x10-6
1273, or 1373 K. Symbols: ○, MgO (JCPDS 45-946); △, Mg2CO3(OH)2 0.5H2O
(JCPDS 37-454); ▲, MgCO3 5H2O (JCPDS 35-680).
r2 0.956
100
Table 1
BET specific surface area, specific gravity, crystal size (ε) and lattice strain (η) for calcined products at different temperatures. ε and η were estimated by
Halder–Wagner plots in Fig. 2.
BET specific surface area (m2/g) Specific gravity (g/cm3) Crystal size, ε (nm) Lattice strain, η
50 nm 50 nm
50 nm 50 nm
Fig. 3. TEM images of (a) MgO873, (b) MgO1073, (c) MgO1273, and (d) MgO1373.
less soluble than magnesium oxide. However, the quantity of co-precipitation with Mg(OH)2, which is a hydration product
magnesium ions released from MgO873 cannot be explained of MgO. During reaction of magnesium oxide with boric acid,
by the solubility only, because the concentration is approxi- Mg2+ ions are complexed with H3BO3 to form [MgB(OH)4]+
mately twice that of a “background” sample (i.e., when the (K ¼ 10 1.34–10 1.63 at 25 1C, [30]), leading to ligand-
sorbent was immersed in water rather than boron-containing promoted dissolution of magnesium oxide. Separately, it has
solution). been observed that larger initial boron concentrations induced
This suggests that some additional mechanism exists. Also, release of greater amounts of magnesium ions from the same
more than 1 mM of magnesium ions was initially released magnesium oxide sorbents [22]. Ligand-promoted dissolution
from the other calcined products. This phenomenon has of magnesium oxide is not observed with fluoride.
not been observed during sorption of fluoride on these calcined The equilibrium pH was clearly higher for samples calcined
products [17], and is considered to be derived from reaction at higher temperatures (Fig. 5(c)); this would facilitate the
mechanisms of magnesium oxide with borate that differ from precipitation of Mg(OH)2, resulting in lower equilibrium
those with fluoride. Both immobilizations are based on magnesium ion concentrations (Fig. 5(b)). It has been
K. Sasaki, S. Moriyama / Ceramics International 40 (2014) 1651–1660 1655
Time / sec
7
0 1000 2000 3000 4000 5000
6
34.15%
12.22%
54.54%
5
B concentration (mM)
(1.558 mmol/m2)
4
1373K
3
2 MgO1373
49.22%
Desorption of CO2
MgO1273
42.04%
MgO1073
9.19%
1
MgO873
(1.252 mmol/m2) 0
1273K 0 20 40 60 80 100 120
Time (h)
100µV m-2
6
65.72%
30.44%
5
3.12%
3
300 400 500 600 700
Temperature / K 2
Fig. 4. CO2-TPD curves and their deconvolution for products calcined at
different temperatures. The numbers in brackets indicate total basicities 1
expressed as mass of carbon dioxide sorbed per unit surface area. Percentages
indicate the relative areas of each peak after deconvolution.
0
0 20 40 60 80 100 120
suggested that there is a competition between water and
Time (h)
H3BO3 to access the surfaces of magnesium oxide [31]. The
rate of sorption of borate was highest for MgO1073, followed
by MgO1273 and MgO1373 (Fig. 5(a)). This was probably 11.5
because of faster hydration of the higher temperature-calcined
products (which have greater basicities); this hydration then 11.0
interferes with access of H3BO3 to MgO surfaces.
The effects of calcination temperature on the sorption
10.5
isotherms of borate on calcined products are depicted in
Fig. 6. The numbers on the figure indicate the initial boron
pH
4 MgO1373
101
111
B/Mg 0.04
110
001
200
220
2
102
201
100
103
0
0 10 20 30 40 50 60 MgO1273
Intensity
2.0
MgO1073
B/Mg 0.03
110
MgO873
1.5
022
011
102
421
020
B/Mg 0.02
211
230
100
332
322
123
221
143
212
0.5 kcps
Q (mmol/g)
10 20 30 40 50 60 70
1.0 Diffraction angle, 2 θ [Cu Kα ]/ degree
0.5 MgO1373
2 kcps
0.0
0 2 4 6 8 10 MgO1273
Ce (mM)
Intensity
2 kcps
204
310
040
011
104
113
110
113
023
321
2 kcps
100
125
102
300
145
020
The newly produced Mg5(CO3)4(OH)2 4H2O is a solid very much (Fig. 7(a)). With MgO873, less crystalline Mg
solution of MgCO3 and Mg(OH)2, and can also be expressed (OH)2 and more crystalline Mg5(CO3)4(OH)2·4H2O were
as 4MgCO3 Mg(OH)2 4H2O. At higher calcination tempera- formed. The basic magnesium carbonates are expected to form
tures, the relative intensities of residual MgO were larger, and by reaction of released Mg2+ ions from poorly crystalline
the Mg(OH)2 formed was more crystalline, but the crystallinity magnesium oxide with carbon dioxide derived from air
of the Mg5(CO3)4(OH)2 4H2O that formed was not affected when the pH is not high enough to precipitate Mg(OH)2.
Fig. 8. SEM images of solid residues after sorption of (a)–(d) 6.08 mM and (e)–(h) 67.9 mM boron on: MgO873 ((a), (e)); MgO1073 ((b), (f)); MgO1273 ((c), (g))
and MgO1373 ((d), (h)). The scale bars indicate 5 μm.
1658 K. Sasaki, S. Moriyama / Ceramics International 40 (2014) 1651–1660
The equilibrium pH after sorption of borate is higher for along with Mg(OH)2, in the solid residues (Fig. 7(b)). The
sorbents which were calcined at higher temperatures (Fig. 5 magnesium borate hydrate is not an oxide, but instead is basic
(c)); this would facilitate the precipitation of Mg(OH)2. Based magnesium borate triborate, expressed as Mg7(OH)7(B(OH)4)
on this mechanism for reaction of borate with magnesium [B3O6(OH)3], which is precipitated through the complex
oxide, greater basicity was obtained at higher calcination [MgB(OH)4]+, produced as an intermediate during ligand-
temperatures in Fig. 4. This then meant that ligand-promoted promoted dissolution of MgO. For MgO873, kurnakovite
dissolution of MgO was more feasible, and led to more (MgB3O3(OH)5·5H2O, JCPDS 7-596) was formed, as well as
effective immobilization of borate in Mg(OH)2 phase. In Mg(OH)2 and Mg5(CO3)4(OH)2 4H2O. Kurnakovite is a solid
contrast, for samples calcined at lower temperatures, the solution of Mg(OH)2 and B3O3(OH)3, expressed as Mg
calcined products are less basic, and thus ligand-promoted (OH)2B3O3(OH)3 5H2O. The boron to magnesium molar ratio
dissolution of MgO is less feasible. Therefore, the fate of free in the solid residues, at this higher boron concentration, ranged
Mg2+ ions derived from simple dissolution of lower crystal- from 0.24 to 0.43, where the smaller values were obtained for
linity MgO, is to be precipitated as basic magnesium carbo- sorbents calcined at lower temperatures. In the presence of high
nates, as shown in Fig. 7(a), because the solution becomes boron concentrations, both precipitation involving boron species
super-saturated with respect to Mg5(CO3)4(OH)2 4H2O. This and co-precipitation with Mg(OH)2 contribute to tri-dimensional
precipitation is expected to contribute negligibly to immobili- immobilization of B. In Fig. 6(a), precipitation involving boron
zation of boron, because the magnesium carbonate complex species is responsible for the increase in gradient of the sorption
does not involve borate. The boron to magnesium molar ratio isotherms when Ce is greater than 30 mM. With the increased
in the solid residues ranged from 0.02 to 0.04 (Fig. 7(a)), initial boron concentration, a lower equilibrium pH was
where the smaller values were obtained with the lower observed; this then interferes with the precipitation of Mg
calcination temperatures. (OH)2. The suppression of magnesium hydroxide precipitation
Meanwhile, after sorption of 67.9 mM borate on MgO1073, also suggests that H3BO3 interferes with the access of water
MgO1273, and MgO1373, peaks assigned to magnesium borate molecules to MgO surfaces. Therefore, magnesium ions, in the
hydrate (Mg7B4O13 7H2O, JCPDS 019-0754) were observed, presence of high boron concentrations, are incorporated into
100 nm 200 nm
200 nm 200 nm
Fig. 9. TEM images of the solid residues after sorption of 6.08 mM boron on (a) MgO873, (b) MgO1073, (c) MgO1273, and (d) MgO1373.
K. Sasaki, S. Moriyama / Ceramics International 40 (2014) 1651–1660 1659
magnesium borate hydrate precipitates; for example, ΔG0f is carbonate and the basicity of the magnesium oxide contained
- 8449.59 kJ/mol for MgB3O3(OH)5 5H2O [32]. within the calcined products; these factors, as well as boron
SEM images of solid residues after sorption of borate concentration, significantly influence the immobilization mechan-
showed that the surface morphologies had clearly changed ism of borate on the calcined MgO-rich phases.
(Fig. 8). The images of the calcined products were similar,
independent of calcination temperature, and showed rod-
Acknowledgment
shaped crystals, 5–6 μm in diameter. After sorption of
6.08 mM borate, the surface morphologies of the solid residues
Financial support was provided to KS by JSPS Funding
changed into honeycomb structures, probably from partial
Program for Next-Generation World Leading Researchers
dissolution of MgO and formation of bulky Mg(OH)2 (Fig. 8
(NEXT Program) GR078. TEM observation was conducted
(a)–(d), Fig. S1). In the solid residues after sorption of in high voltage electron microscopy (HVEM), Kyushu
67.9 mM borate, segregation of each particle seems to have University.
progressed, and regular honeycomb structure is hard to see
(Fig. 8(e)–(h)); this is probably because of the formation of
additional Mg7B4O13 phase (Fig. 7(b)). Appendix A. Supporting information
TEM images of the solid residues after sorption of 6.08 mM
borate were totally different from those before sorption of Supplementary data associated with this article can be found
borate (Fig. 9). As can be seen in the XRD results (Fig. 7(a) in the online version at http://dx.doi.org/10.1016/j.ceramint.
and (b)), as boron concentration increases, peaks from hk0 2013.07.056.
planes become narrower, while those from hkl planes are
broadened. This occurs because immobilized H3BO3 interferes
with stacking along the c-axis direction of Mg(OH)2. Accord-
ing to Fig. 6(b), sorption densities are similar for MgO1073, References
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