TABLE OF CONTENTS

Maincomponents .......................................................................................................................3-3-2-1-1
Electrical System Components (1)............................................................................................3-3-2-2-1
Electrical System Components (2)............................................................................................3-3-2-2-2
Electrical System Components (3)............................................................................................3-3-2-2-4
Electrical System Components (4)............................................................................................3-3-2-2-5
 GENERAL / Component Layout
MAINCOMPONENTS

3
2
1
4
5
6
7
8
9
10
11
12
13
14
15
31 16

30

29

28
27
26
17
25
24 18
23 19
22 20
21 T183-01-02-001

1- Bucket Cylinder 9- Fuel Tank 17 - Engine 25 - Center Joint

2- Arm 10 - Auto-Lubrication Device 18 - Pump Device 26 - Track Adjuster
3- Arm Cylinder 11 - Swing Device 19 - Signal Control Valve 27 - Pilot Shut-Off Valve
4- Boom 12 - Main Control Valve 20 - Swing Bearing 28 - Front Idler
5- Boom Cylinder 13 - Oil Cooler 21 - Travel Device 29 - Accumulator
6- Front / Swing Pilot Valve 14 - Oil Cooler Fan Motor 22 - Upper Roller 30 - Travel Pilot Valve
7- Hydraulic Oil Tank 15 - Intercooler 23 - Lower Roller 31 - Bucket
8- Battery 16 - Radiator 24 - Swing Control Valve

3-3-2-1-1
 GENERAL / Component Layout
ELECTRICAL SYSTEM COMPONENTS (1)
2
3
Overall Layout 4
5
6
1
7
8
9
10
11
12
13
14

37

36
15

35
16
34
17
18
19
33 20
21 (Refer to T1-2-7)
32
22 (Refer to T1-2-7)
31 23
30
29
28 25 24
27 26 T183-01-02-002

1 - Work Light (on Cab Roof) 11 - Engine Oil Pressure Sensor 20 - Starter 29 - Travel Mode Control
Solenoid Valve
2 - Monitor 12 - Coolant Level Sensor 21 - Solenoid Valve Unit 30 - Heavy Lift Solenoid Valve
3 - Quick Idle Switch 13 - Overheat Switch 22 - Flow Rate Decrease 31 - Hydraulic Oil Tempera-
Solenoid Valve ture Sensor
4 - Work Light 14 - Coolant Temperature Sensor 23 - 2-Spool EHC Valve 32 - Travel Pressure Sensor
(at the right side of Frame)
5 - Starter Relay 1 15 - Air Cleaner Restriction Switch 24 - Engine Speed Sensor 1 33 - Hydraulic Oil Level
(Pump) Switch
6 - Battery 16 - Alternator 25 - Engine Speed Sensor 2 34 - DC/DC Converter
(ECM)
7 - Battery Relay 17 - Exhaust Gas Temperature 26 - Pump Transmission Oil 35 - Work Light
Sensor Pressure Switch (Under Cab Floor)
8 - Horn 18 - Engine Oil Level Sensor 27 - Oil Pressure Sensor 36 - Sunlight Sensor
9 - Fuel Sensor 19 - Boost Pressure Sensor 28 - All Operation Pressure 37 - Work Light (Entrance)
Sensor
10 - Ambient Air Temperature
Sensor

3-3-2-2-1
 GENERAL / Component Layout
ELECTRICAL SYSTEM COMPONENTS (2)
Relays and Related Components
11 29
28 1 2 3 4 5 6 7 8

27
10
26
25
24
23
22
34 33 32 31 30
11
T183-01-02-011
21
12

20 19 18 17 16 15 14 13
T183-01-02-005

1- ECM Relay 10 - Fuse Box (Left) 19 - Fuse Box (Right) 27 - DC-DC Converter
2- Power Transistor 1 11 - MC Display Selection 20 - 12V Power Source 28 - Work Light Relay 1
Switch Terminal
3- Power Transistor 2 12 - Main Controller B 21 - ECM 29 - Engine Stop Indicator
Relay
4- Power Transistor 3 13 - Main Controller A 22 - Work Light Relay 2 30 - Engine Warning Indi-
cator Relay
5- Flow Rate Decrease 14 - DLU 23 - Horn Relay 31 - Preheat Relay 1
Solenoid Valve Relay
6- Auto-Lubrication Relay 15 - Washer Relay 24 - Step Light Relay 32 - Preheat Indicator Relay
7- Auto-Idle Relay 16 - Upper Wiper Relay 2 25 - Load Dump Relay 33 - Alternator Relay
8- Engine Protection Relay 17 - Upper Wiper Relay 1 26 - Engine Stop Relay 34 - Quick Idle Relay
9- Data Link Connector 18 - Lower Wiper Relay

3-3-2-2-2
 GENERAL / Component Layout

Around Batteries
• From machine serial no.1001 to 1045 17
16 1
2
15 3
14 4
13
12

5
6
7
8

11 10 9

T183-01-02-004
• From machine serial no.1046 and after 18 19 20

34
32 33 21
30 31
22
23
24
25

29 26
28 27 T183-01-02-015

1- Junction Box 10 - Starter Relay 1 19 - Starter Relay 2 27 - Fusible Link 7 (250A)

2- Engine Stop Solenoid Re- 11 - Fusible Link 5 (250A) 20 - Starter Relay 1 28 - Fusible Link 8 (300A)
lay
3- Starter Relay 2 12 - Battery Relay 1 21 - Battery Relay 1 29 - Fusible Link 6 (100A)
4- Start Repeating Relay 13 - Preheat Relay 2 22 - Preheat Relay 3 30 - Fusible Link 4 (45A)
5- Fusible Link 4 (45A) 14 - Battery Relay 2 23 - Fusible Link 5 (250A) 31 - Fusible Link 3 (75A)
6- Fusible Link 3 (75A) 15 - Fusible Link 7 (350A) 24 - Battery Relay 2 32 - Fusible Link 2 (75A)
7- Fusible Link 2 (75A) 16 - Fusible Link 6 (100A) 25 - 1 Pole Junction 33 - Fusible Link 1 (45A)
8- Fusible Link 1 (45A) 17 - Fusible Link 8 (200A) 26 - Preheat Relay 2 34 - Start Repeating Relay
9- Preheat Relay 3 18 - Engine Stop Solenoid
Relay

3-3-2-2-3
 GENERAL / Component Layout
ELECTRICAL SYSTEM COMPONENTS (3)
On and Around Engine

T183-01-02-014

3 4 5 6

2
7

11

10 T183-01-02-003

1 - Air Heater 2 4 - Overheat Switch 7 - Boost Pressure Sensor 10 - Oil Level Switch
2 - Engine Oil Pressure Switch 5 - Air Heater 1 (6 Used) 8 - Governor Actuator 11 - Engine Oil Pressure Switch
(High Pressure) (Low Pressure)
3 - Coolant Temperature 6 - Exhaust Gas Temperature 9 - Engine Stop Solenoid
Sensor Sensor

3-3-2-2-4
 GENERAL / Component Layout
ELECTRICAL SYSTEM COMPONENTS (4)
Monitor and Switch Panels Monitor Panel

14 15
1

35
2 34
16
33

32
31
3 17
30 18
4 29
19
5
28 20
6
7 27
8 26
25
9
T183-01-02-013
24 23 22 21

36
10
13

12
11

T183-01-02-010
37
M183-01-035

1 - Monitor Panel 11 - Auto-Lubrication (ALU) 20 - hydraulic Oil Level 29 - Download Indicator

2 - Quick Idle Switch
3 - Engine Control Dial
4 - Auto-Idle Switch
5 - Power Mode Switch
6 - Travel Mode Switch
7 - Work Light Switch
8 - Wiper/Washer Switch
9 - Key Switch
10 - Air Conditioner Control
Panel
Timer Switch
12 - Heavy Lift Switch
13 - Boom Mode Selection
Switch
14 - Coolant Temperature
Gauge
15 - Fuel Gauge Switch Panel
16 - Switch Panel 1
17 - Fuel Level Indicator
18 - Alternator Indicator
19 - Exhaust Gas Temperature
Indicator
Indicator
21 - Engine Warning Indicator
22 - Coolant Level Indicator
23 - Engine Stop Indicator
24 - Auto-Lubrication Indicator
25 - Engine Oil Level Indicator
26 - Pump Transmission Oil
Pressure Indicator
27 - Engine Oil Pressure
Indicator
28 - Preheat Indicator
30 - Overheat Indicator
31 - Air Filter Restriction
Indicator
32 - Lubrication Mode Indicator
33 - Liquid Crystal Display
(LCD)
34 - Auto-Idle Indicator
35 - Quick-Idle Indicator
36 - Preheat Switch
37 - Step Light Switch

3-3-2-2-5