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Component Locations Tap Location KENR8846-03

Pressure and Sampling September 2012


Description 422E 428E 434E MECH 432E 442E 434E 444E
Machine
Location
Schematic
Location Tap Schematic
FLUID POWER SYMBOLS
Description
Accumulator Gp - Hydraulic 149-0686 149-0686 149-0686 149-0686 149-0686 1 A-6 Number Location BASIC COMPONENT SYMBOLS
Accumulator Gp - Ride Control 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 2 C-6 AA System Pressure C-4
Cylinder Gp - Backhoe Bucket 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 3 E-5 BB Signal Pressure C-3 MAIN AUX

Cylinder Gp - Boom 320-5936 320-5936 320-5936 320-6520 320-6522 320-6520 320-6522 4 E-6 CC Hydraulic Supply A-3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Cylinder Gp - E-Stick (OPT) 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 5 E-4 DD Pilot Oil Pressure A-6 COMPENSATED)

249-6711 RH 249-6711 RH 249-6713 RH SOS Hydraulic Return Oil Sampling C-2


Cylinder Gp - Lift 215-7298 320-5934 320-5934 320-5934 6 B-5
249-6710 LH 249-6710 LH 249-6712 LH
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7A F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7B F-6 COMPENSATED)

Cylinder Gp - Stabilizer, Left 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8A E-3 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Stabilizer, Rightz 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8B E-6
Cylinder Gp - Stick 320-5932 320-5932 320-5932 320-6521 320-6523 320-6521 320-6523 9 E-4
Cylinder Gp - Swing, Left Hand 269-0381 269-0381 269-0381 269-0381 269-0381 269-0381 269-0381 10 E-5 BB AA ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Swing, Right Hand 297-5556 297-5556 297-5556 297-5556 297-5556 297-5556 297-5556 11 E-5
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12A B-5 CONTROL VALVES CHECK VALVES
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12B C-8 AB A B

Filter Gp - Oil 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 13 C-1
P T P T
Manifold and Solenoid Gp - Control 300-4493 300-4493 300-4493 300-4493 14 B-6 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Manifold Gp - Control 300-4491 300-4491 300-4491 300-4491 15 D-5 SYMBOL LOADED CONTROLLED

Manifold Gp - Ride Control 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 16 C-6 FLUID STORAGE RESERVOIRS
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17A C-3
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17B E-2
Pump Gp - Metering (Steering Lines) 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 18a B-4
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 264-4297 264-4297 264-4297 19 C-2
Switch As - Press., Hydraulic Oil Filter Bypass
Switch As - Pressure, Ride Control (OPT) 131-9203 131-9203
134-0404
131-9203
134-0404
131-9203
134-0404
131-9203
134-0404
131-9203
20
21
C-2
C-6 422E, 428E, 432E, 434E, 442E, and MEASUREMENT ROTATING SHAFTS

Tank Gp - 245-8777 245-8777 245-8777 245-8777 245-8777 245-8777 245-8777 22 A-3


Valve As - All Wheel Steer
Valve As - Brake, Boosted
340-7028
220-8226 220-8226
340-7028(OPT)
220-8226
340-7028
220-8226
340-7028
220-8226
23
24A
C-4
D-2
444E Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve As - Brake, Boosted


Valve Gp - Bank 2, Mechanical 323-1085
220-8226 220-8226 220-8226 220-8226 220-8226 24B
25
E-2
C-8 Hydraulic System COMBINATION CONTROLS

Valve Gp - Bank 3, Mechanical 316-9785 316-9784 316-9784 321-9976 321-9976 321-9976 321-9976 26 C-7
Valve Gp - Bank 7, Mechanical 316-9782 316-9782 316-9782 321-9975 321-9975 321-9975 321-9975 27 D-6
Valve Gp - Brake Control, Unboosted 206-1769 206-1769 28 F-1
422E: 428E: 432E: 434E: 442E: 444E: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29A F-6 MAW1-UP DPH1-UP JBA1-UP SEF1-UP EME1-UP NBA1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29B F-8
Valve Gp - Control, 9th Auxiliary 319-2158 319-2158 319-2158 319-2158 30 F-4
SJL1-UP
Valve Gp - Coupler 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 31 A-6
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32A A-3 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32B A-4
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33A E-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33B E-6
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34A A-3
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34B A-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot (Backhoe) 347-2208 347-2208 347-2208 347-2208 35 C-6 SUPPLY PRESSURE
Valve Gp - Pilot (Loader) 267-2760 267-2760 267-2760 267-2760 36 B-8 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37A D-6
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37B D-7
Valve Gp - Pilot, 9th Auxiliary 244-6735 244-6735 244-6735 244-6735 38 D-4
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Pilot, Stabilizer 297-4394 297-4394 297-4394 297-4394 39 A-8
Valve Gp - Pilot, Stabilizer (Alarm) 297-4395 297-4395 297-4395 297-4395 40 A-8 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Press. Redc, PRV (Brake) 344-1353 41 C-1
Valve Gp - Pressure Control 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 42 E-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Sol., Powered Sideshift 351-1637 351-1637 351-1637 351-1637 351-1637 351-1637 43 D-3
CC SOS
UNIDIRECTIONAL UNIDIRECTIONAL

Volume 1 of 2: Implement and Steering Circuits BIDIRECTIONAL BIDIRECTIONAL


FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

IMPLEMENT PUMP AND FILTER


(VIEWED FROM BOTTOM) © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

29A
29B 43 24A
ELECTRICAL SYMBOLS TABLE
7A 37A 30 17A 24B HYDRAULIC SYMBOLS (ELECTRICAL)

3 5 9 4 8A 33A 7B 42 37B 38 15 14 35 19 13 20 17B 28 18

KENR8846-03 VOL 1 of 2
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


12A
31 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
6 12B (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

DD

34A 32A 11 10 7A 33B 8B 27 1 41 40 39 23 25 26 36 21 16 2 22


VALVE GP-BANK 7 34B 32B 7B
(VIEWED FROM ABOVE)
COMPONENT LOCATIONS
8 7 6 5 4 3 2 1
422E/428E
(SPOOL CONTROL LAYOUT)

STAB BOOM SWING BUCKET STICK E-STICK STAB

F F

(4) CYLINDER GP
BOOM (11) CYLINDER GP
422E, 428E, 434E MECH: 320-5936 SWING, RIGHT HAND (8A) CYLINDER GP
432E, 434E: 320-6520 297-5556 (9) CYLINDER GP (5) CYLINDER GP STABILIZER, LEFT
(8B) CYLINDER GP
442E: 320-6522 (42) VALVE GP (3) CYLINDER GP STICK E-STICK (OPT) 320-5938
STABILIZER, RIGHT
444E: 321-9975 PRESSURE CONTROL BACKHOE BUCKET 422E, 428E, 434E MECH: 320-5932 320-5935
320-5938 SIDESHIFT LOCK
320-7812 320-5937 432E, 434E: 320-6521
442E, 444E: 320-6523
PISTON PUMP
(422E, 428E, 434E MECH)

(10) CYLINDER GP Ls
422/428E
SWING, LEFT HAND
(NO FLUSHING VALVE) D (33B) VALVE GP
269-0381 A (33A) VALVE GP
LOAD CONTROL LOAD CONTROL
P8 308-3437
308-3437 (17B) PUMP GP
B A E G A1 B A
IMPLEMENT
422E, 428E: 296-6714
E P P2 M B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6 B7 A7 C 434E MECH: 345-7494 E

LS STAB BOOM SWING BUCKET STICK E-STICK STAB


Pd

Ls8

T8

T T3
Sc Cd

T2 T1 a2 a5

C F H B1 B
D D

(27) VALVE GP
BANK 7 MECHANICAL
422E, 428E, 434E MECH: 316-9782 (15) MANIFOLD GP
432E, 442E, 434E, 444E: 321-9975 CONTROL
(12B) CYLINDER GP 432E, 442E, 434E, 444E: 300-4491
TILT
422E: 206-3553
K L J M
428E, 432E, 442E: 333-5427
KENR8846-03 VOL 1 of 2

434E MECH, 434E: 210-7101


444E: 214-9372
(25) VALVE GP
BANK 2 MECHANICAL (19) SENSOR GP (13) FILTER GP
422E: 323-1085 TEMPERATURE HYDRAULIC OIL OIL
432E, 442E, 434E, 444E: 264-4297 325-6257
(Dimensions: 39 inches x 28 inches)

422E, 428E, 434E MECH: NOT USED


422E
(SPOOL CONTROL LAYOUT)
422E ONLY
(26) VALVE GP (17A) PUMP GP
BANK 3 MECHANICAL (Ls CHECK) BB
IMPLEMENT
TILT 422E: 316-9785 432E, 442E, 434E, 444E: 289-6370
428E, 434E MECH: 316-9784
C 432E, 442E, 434E, 444E: 321-9976 T P DLS M Ls C
b2
PS REAR STEER CYLINDER PISTON PUMP SOS
AWS ELECTRICAL
PRESSURE SWITCH (23) VALVE AS (432E, 442E, 434E, 444E) Ls
a2
ALL WHEEL STEER
422E ONLY (2) ACCUMULATOR GP
434E MECH, 434E, 444E: 340-7028
RIDE CONTROL
(LOADER Ls RELIEF) 345-3672
442E: 340-7208(OPT)
Ls 422E, 428E, 432E: NOT USED
(16) MANIFOLD GP
RIDE CONTROL
D 245-8780
PS ACC AA
428E (20) SWITCH AS
(SPOOL CONTROL LAYOUT) PRESSURE HYDRAULIC
Ls
Pd OIL FILTER BYPASS
T 432E, 442E, 434E, 444E: 134-0404
LIFT 422E, 428E, 434E MECH: NOT USED
O Pd
R1

LIFT N (6) CYLINDER GP - LIFT


R H
B1 422E: 215-7298
R2
30 Page,

428E, 432E, 442E: 320-5934


434E MECH, 434E (RH): 249-6711 F2 F1
A1 434E MECH, 434E (LH): 249-6710
444E (RH): 249-6713
(21) SWITCH AS 444E (LH): 249-6712
PRESSURE RIDE CONTROL (OPT)
B 131-9203 B
422E: NOT USED

TILT M
P FRONT STEER CYL.

Q (12A) CYLINDER GP
TILT
TILT B2
422E: 206-3553 L R
428E, 432E, 442E: 333-5427
A2 434E MECH, 434E: 210-7101
444E: 214-9372 (18) PUMP GP Sc Cd
(31) VALVE GP METERING STEERING LINES
COUPLER 325-2011 Sc Cd
231-2615
LINE PATTERNS
CC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line
AUX MAIN PUMP OUTPUT
B2 LOAD SENSE CIRCUIT
BUCKET CONTROL CIRCUIT
Pilot / Load Sensing Pressure
LIFT CONTROL CIRCUIT
Drain / Return Lines
A2 STEERING CIRCUIT
SUPPLY LINE
AUX B3 Component Group
E-STICK CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
STICK CONTROL CIRCUIT
CALLOUTS
A3 DRAIN / RETURN LINE
RIGHT STABILIZER CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
A T LS P LEFT STABILIZER CONTROL CIRCUIT
Callout Number Component
A
TILT CONTROL CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
SWING CONTROL CIRCUIT Component LocationsTable)
138-1234 Part Number
COUPLER CONTROL CIRCUIT

(22) TANK GP THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
245-8777 LOADER HYDRAULIC SYSTEM
T VOLUME 1 of 2: IMPLEMENT AND STEERING CIRCUITS
MEDIA NUMBER: KENR8846-03
SCHEMATIC PART NUMBER: 339-3400, CHANGE: 00, VERSION: S
COUPLER CYLINDER Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
Component Locations KENR8846-03
Tap Location
September 2012
Description 422E 428E 434E MECH 432E 442E 434E 444E
Machine
Location
Schematic
Location
Pressure and Sampling FLUID POWER SYMBOLS
Accumulator Gp - Hydraulic 149-0686 149-0686 149-0686 149-0686 149-0686 1 A-6 Tap Schematic
Description BASIC COMPONENT SYMBOLS
Accumulator Gp - Ride Control 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 345-3672 2 C-6 Number Location
Cylinder Gp - Backhoe Bucket 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 320-5937 3 E-5 AA System Pressure C-4 MAIN AUX

Cylinder Gp - Boom 320-5936 320-5936 320-5936 320-6520 320-6522 320-6520 320-6522 4 E-6 BB Signal Pressure C-3
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - E-Stick (OPT) 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 320-5935 5 E-4 CC Hydraulic Supply A-3 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
DD Pilot Oil Pressure A-6
249-6711 RH 249-6711 RH 249-6713 RH
Cylinder Gp - Lift 215-7298 320-5934 320-5934 320-5934 6 B-5 SOS Hydraulic Return Oil Sampling C-2
249-6710 LH 249-6710 LH 249-6712 LH
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7A F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cylinder Gp - Powered Sideshift 347-2223 347-2223 347-2223 347-2223 347-2223 347-2223 7B F-6 COMPENSATED)

Cylinder Gp - Stabilizer, Left 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8A E-3 VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Stabilizer, Rightz 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 320-5938 8B E-6
Cylinder Gp - Stick 320-5932 320-5932 320-5932 320-6521 320-6523 320-6521 320-6523 9 E-4
Cylinder Gp - Swing, Left Hand
Cylinder Gp - Swing, Right Hand
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
269-0381
297-5556
10
11
E-5
E-5
BB AA ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12A B-5 CONTROL VALVES CHECK VALVES
Cylinder Gp - Tilt 206-3553 333-5427 210-7101 333-5427 333-5427 210-7101 214-9372 12B C-8 AB A B
Filter Gp - Oil 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 325-6257 13 C-1
Manifold and Solenoid Gp - Control 300-4493 300-4493 300-4493 300-4493 14 B-6 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Manifold Gp - Control 300-4491 300-4491 300-4491 300-4491 15 D-5 SYMBOL LOADED CONTROLLED

Manifold Gp - Ride Control 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 245-8780 16 C-6
FLUID STORAGE RESERVOIRS
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17A C-3
Pump Gp - Implement 296-6714 296-6714 345-7494 345-7494 289-6370 289-6370 289-6370 17B E-2
Pump Gp - Metering (Steering Lines) 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 325-2011 18a B-4
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 264-4297 264-4297 264-4297 19 C-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Switch As - Press., Hydraulic Oil Filter Bypass


Switch As - Pressure, Ride Control (OPT)
Tank Gp - 245-8777
131-9203
245-8777
131-9203
245-8777
134-0404
131-9203
245-8777
134-0404
131-9203
245-8777
134-0404
131-9203
245-8777
134-0404
131-9203
245-8777
20
21
22
C-2
C-6
A-3
422E, 428E, 432E, 434E, 442E, and MEASUREMENT ROTATING SHAFTS

Valve As - All Wheel Steer


Valve As - Brake, Boosted
340-7028
220-8226 220-8226
340-7028(OPT)
220-8226
340-7028
220-8226
340-7028
220-8226
23
24A
C-4
D-2
444E Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve As - Brake, Boosted


Valve Gp - Bank 2, Mechanical
Valve Gp - Bank 3, Mechanical
323-1085
316-9785 316-9784
220-8226

316-9784
220-8226

321-9976
220-8226

321-9976
220-8226

321-9976
220-8226

321-9976
24B
25
26
E-2
C-8
C-7
Hydraulic System COMBINATION CONTROLS

Valve Gp - Bank 7, Mechanical 316-9782 316-9782 316-9782 321-9975 321-9975 321-9975 321-9975 27 D-6
Valve Gp - Brake Control, Unboosted 206-1769 206-1769 28 F-1 422E: 428E: 432E: 434E: 442E: 444E: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29A F-6 MAW1-UP DPH1-UP JBA1-UP SEF1-UP EME1-UP NBA1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Control, 8th Auxiliary 319-2155 319-2155 319-2155 319-2155 29B F-8
Valve Gp - Control, 9th Auxiliary 319-2158 319-2158 319-2158 319-2158 30 F-4 SJL1-UP
Valve Gp - Coupler 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 231-2615 31 A-6
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32A A-3
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Load Control, Boom 347-1126 347-1126 347-1128 347-1128 347-1128 347-1128 32B A-4
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33A E-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Load Control, Stabilizer 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 308-3437 33B E-6
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34A A-3
Valve Gp - Load Control, Stick 347-1128 347-1128 347-1129 347-1129 347-1129 347-1129 34B A-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot (Backhoe) 347-2208 347-2208 347-2208 347-2208 35 C-6 SUPPLY PRESSURE
Valve Gp - Pilot (Loader) 267-2760 267-2760 267-2760 267-2760 36 B-8
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37A D-6
Valve Gp - Pilot, 8th Auxiliary 319-2156 319-2156 319-2156 319-2156 37B D-7
Valve Gp - Pilot, 9th Auxiliary 244-6735 244-6735 244-6735 244-6735 38 D-4
Valve Gp - Pilot, Stabilizer 297-4394 297-4394 297-4394 297-4394 39 A-8 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Pilot, Stabilizer (Alarm) 297-4395 297-4395 297-4395 297-4395 40 A-8 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Press. Redc, PRV (Brake) 344-1353 41 C-1
Valve Gp - Pressure Control 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 320-7812 42 E-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Sol., Powered Sideshift 351-1637 351-1637 351-1637 351-1637 351-1637 351-1637 43 D-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

CC SOS
UNIDIRECTIONAL UNIDIRECTIONAL

Volume 2 of 2: Auxiliary Circuits, Brake Control, and Pilot Control BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER

IMPLEMENT PUMP AND FILTER


DIRECTION

(VIEWED FROM BOTTOM) © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

29A
29B 43 24A ELECTRICAL SYMBOLS TABLE
7A 37A 30 17A 24B HYDRAULIC SYMBOLS (ELECTRICAL)

3 5 9 4 7B 8A 33A 42 37B 38 15 14 35 19 13 20 17B 28 18

KENR8846-03 VOL 1 of 2
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


12A
31 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
6 12B (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

DD

34A 32A 11 10 7A 33B 8B 27 1 41 40 39 23 25 26 36 21 16 2 22


VALVE GP-BANK 7 34B 32B 7B
(VIEWED FROM ABOVE)
COMPONENT LOCATIONS
8 7 6 5 4 3 2 1

8TH AUXILIARY 8TH AUXILIARY AND POWERED SIDESHIFT 9TH AUXILIARY


432E, 434E, 442E, 444E 432E, 434E, 442E, 444E POWERED SIDESHIFT BRAKES
432E, 434E, 442E, 444E
(ADDED AS AN ADDITONAL
(29B) VALVE GP SLICE TO 8TH AND POWERED
F CONTROL 8TH, AUXILIARY F
(28) VALVE GP
432E, 442E, 434E, 444E: 319-2155 (7B) CYLINDER GP SIDESHIFT VALVE) BRAKE CONTROL UNBOOSTED
POWERED SIDESHIFT 422E, 428E:206-1769
T8 Ls8 P8 432E, 442E, 434E, 444E: 347-2223

T LS M P B1 A1 B2 A2
(7A) CYLINDER GP
(29A) VALVE GP (30) VALVE GP POWERED SIDESHIFT
LEFT BRAKE PEDAL TO REAR AXLE
P2 PSS 8TH AUX CONTROL 8TH, AUXILIARY CONTROL 9TH, AUXILIARY 347-2223
422:NOT USED LEFT WHEEL
432E, 442E, 434E, 444E: 319-2155 432E, 442E, 434E, 444E: 319-2158
LS2 BRAKE
Ls8
P8
T8 TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL
B2 A2
BRAKE
T LS M P B1 A1 B2 A2
9TH AUX

P2 PSS 8TH AUX

LS2

(24B) VALVE GP
BRAKE BOOSTED
T2 Ls8 432E, 442E, 434E, 444E: 220-8226
LS

E C1 C2 E
a5 a5
TO REAR AXLE
LEFT BRAKE PEDAL LEFT WHEEL
BRAKE

T2
TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL BRAKE
a5
T
T8
a5 a5

(37B) VALVE GP C2
C1
PILOT 8TH, AUXILIARY T
432E, 442E, 434E, 444E: 319-2156
P BS

P8
(43) VALVE GP
P SOLENOID POWERED SIDESHIFT (24A) VALVE GP
351-1637 BRAKE BOOSTED
T T 422E: NOT USED 434E MECH: 220-8226

(38) VALVE GP
(37A) VALVE GP
PILOT 9TH, AUXILIARY
D PILOT 8TH, AUXILIARY D
432E, 442E, 434E, 444E: 244-6735 LEFT BRAKE PEDAL TO REAR AXLE
432E, 442E, 434E, 444E: 319-2156
LEFT WHEEL BRAKE

TO REAR AXLE
RIGHT BRAKE PEDAL RIGHT WHEEL BRAKE

T
KENR8846-03 VOL 2 of 2

PILOT CONTROL VALVES P1

(41) VALVE GP
PRESSURE REDUCER PRV (BRAKE)
(Dimensions: 39 inches x 28 inches)

434E MECH: 344-1353


P2 P3

(35) VALVE GP
PILOT BACKHOE PS T
LEFT JOYSTICK 432E, 442E, 434E, 444E: 347-2208 RIGHT JOYSTICK

C STICK SWING BOOM BUCKET C

BURST CHECK VALVES


(36) VALVE GP
PILOT LOADER
428E HOSE BURST CHECK VALVES 432E, 434E, 442E, 444E
K M F E L J H G
432E, 442E, 434E, 444E: 267-2760
(34A) VALVE GP
LOADER JOYSTICK LOAD CONTROL STICK BOOM
30 Page,

STICK BOOM STICK 432E, 442E, 434E, 444E: 347-1129


T
LIFT TILT
T3
(32A) VALVE GP
(14) MANIFOLD AND SOLENOID GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LOAD CONTROL BOOM
CONTROL B2
A4 432E, 442E, 434E, 444E: 347-1128 POWERED SIDESHIFT CIRCUIT
432E, 442E, 434E, 444E: 300-4493 MAIN PUMP OUTPUT
B LOAD SENSE CIRCUIT
BUCKET CONTROL CIRCUIT
B
LIFT CONTROL CIRCUIT
SUPPLY LINE
C2
C2 E-STICK CONTROL CIRCUIT
(34B) VALVE GP BRAKE CONTROL CIRCUIT
P3
A2 LOAD CONTROL STICK C2
BOOM CONTROL CIRCUIT
428E, 434E MECH: 347-1128 STICK CONTROL CIRCUIT
DRAIN / RETURN LINE
C2
P PIL RIGHT STABILIZER CONTROL CIRCUIT
8TH AUXILIARY CONTROL CIRCUIT
9TH AUXILIARY CONTROL CIRCUIT
LEFT STABILIZER CONTROL CIRCUIT
P TILT CONTROL CIRCUIT
N O Q P B1 T BL V2
P2 P2 Pil SWING CONTROL CIRCUIT
T V2 BL Pil V2
COUPLER CONTROL CIRCUIT
V2 BL
PILOT CONTROL CIRCUIT
BOOM (PILOT)
STABILIZER JOYSTICK DD STICK (PILOT)
LEFT RIGHT
LINE PATTERNS
BOOM (MECH)
STICK (MECH) Pressure Line
(39) VALVE GP A1
P1 P1
PILOT STABILIZER Pilot / Load Sensing Pressure
432E, 442E, 434E, 444E: 297-4394 Drain / Return Lines
BS
Component Group
(32B) VALVE GP
ACC
LOAD CONTROL BOOM CALLOUTS
428E, 434E MECH: 347-1126
(1) ACCUMULATOR GP
YY Taps (Pressure, Sampling, Sensor - by letter)
A HYDRAULIC
A
(40) VALVE GP Callout Number Component

434E MECH,432E, 442E, 434E, 444E: 149-0686 (Machine Location from (52) VALVE GP - CONTROL Name
PILOT STABILIZER ALARM Component LocationsTable)
138-1234
T2 Part Number
432E, 442E, 434E, 444E: 297-4395
IN T T1

D C B A THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
PS LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: AUXILIARY CIRCUITS, BRAKE CONTROL AND PILOT CONTROL
MEDIA NUMBER: KENR8846-03
SCHEMATIC PART NUMBER: 339-3400, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1

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