Ass'y No.

: 1 0 1 4 4 1 - 9 8 9 0
조 정 데 이 터
INJ. PUMP CALIBRATION DATA
Engine Model: DC24
A kind of car: Fork lift
Drawing No. : 00 - 01 - 21 - 01 Company : DAEWOO HEAVY
General Ass'y No. : Date : 2000. 01. 21.
Injection Pump Governor Timing Device

PES4A EP/RSV EP/SCD

1. Test Conditions :
Pump rotation : Counter clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
Nozzle opening pressure : 175 Kgf/㎠ Transfer pump pressure : 1.6 Kgf/㎠
Injection pipe : 2 mm × 6 mm × 600 mm Oil temp. : 40℃ +5℃
Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure : Kgf/㎠
2. Injection Timing :
Pre- stroke : No. 1 plunger 2.25 ±0.05 mm
Note : Adjust with control rack position of mm
Injection order : 1 ∼ 5 ∼ 3 ∼ 6 ∼ 2 ∼ 4 (Interval 60˚±30′)
Plunger are numbered from the Drive side
Tappet clearance : Bolt adjustment type → More than 0.3mm for all cylinders.
Shim adjustment type → Manually rotate the camshaft 2~3 times and
confirm that it rotates smoothly.
3. Injection Quantity :
Adjusting Rack Pump Injection Q'ty Max. var. B.C.S
point position speed (cc/1000st) bet. cyl. Fixed pressure Remarks
(mm) (r/min) ( % ) (mmHg)
B 12.0 1,200 38.5±1.0 ±2.5 Lever Basic
C ≒8.2 350 8.0±1.1 ±14 Rack
B 12.0 1,200 38.5±1.0 Lever
A 12.5 750 37.0±1.6 ±4 Lever

4. Timing Advance Specification :

Pump Speed
(r/min) 500±50 800 1,050 1,200
Advance Angle Finish
(˚) Start 1.0±0.5 2.0±0.8 2.9±0.5 (6.0)

DPICO DOOWON PRECISION INDUSTRY Co., Ltd. Service Department

503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-7241∼6, FAX:(02)510-7111
3. Governor Adjustment Ass'y No.: 1 0 1 4 4 1 - 9 8 9 0
 Unindication of acommon difference the rack : ±0.05
Recommended speed droop adjustment screw position :12
20.0 +1.0 (notches from fully tightened position)
Rack limit:≒17.5
18.0

12.5 A
12.2 B
Control Rack Position(mm)

12.0
11.2

8.2 C

6.9

280±30 (1000) 1200 -40 1325±15

350 1100 1200
+20
+10
Pump speed(rpm)
B.C.S. Adjustment Variable speed specification Timing setting
At No.1 plunger beginning of
injection position.
BTDC : 14˚

≒130˚

Speed Control Lever Angle Load Control Lever Angle Stop Lever Angle

Full speed 。 Nomal

。
5

±
5

±
19˚

Idling
53˚

9˚±5 。

Stop
22˚±5 。