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Motor Grader
Operator Station Steering and Implement Controls Structures and Drawbar, Circle,
Moldboard
✔ A technologically advanced cab, ✔ Two joysticks offer precise control
featuring joystick controls, provides and unparalleled ease of operation. ✔ The 140M frame provides a solid
unmatched comfort and visibility. pg. 4 This advanced technology makes the working platform, and the DCM
140M the most operator-friendly motor delivers service ease and precise blade
grader in the world. pg. 6 control for maximum productivity. pg. 8
✔ New Feature
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Power Train Engine Hydraulics
✔ An electronically controlled power shift ✔ The Cat® C7 engine combines power ✔ The electro-hydraulic load-sensing
transmission assures smooth shifting management with ACERT™ Tech- system provides the foundation for
and maximum power to the ground. nology to deliver maximum power and advanced machine controls, enabling
A modular rear axle and hydraulic efficiency in every gear while reducing superior controllability and precise
brakes simplify serviceability and the environmental impact. pg. 5 and predictable hydraulic movements,
reduce operating costs. pg. 10 with the reliability you expect from
Caterpillar. pg. 12
3
Operator Station
The 140M features a revolutionary cab design that provides unmatched comfort,
visibility and ease of use, making the operator more confident and productive.
Advanced Joystick Controls. Two electro- Cat Messenger. Cat Messenger provides
hydraulic joysticks reduce hand and wrist real-time machine performance and dia-
movement as much as 78% compared to con- gnostic data. You can quickly view critical
ventional lever controls for greatly enhanced performance and operating information,
operator efficiency. The intuitive pattern is in multiple languages, helping to maximize
easy to learn and provides the precise imple- the life and productivity of the machine.
ment control you expect from Caterpillar.
Controls and Switches. Reliable, long-life
Auxiliary Pod and Ripper Control. rocker switches are located on the right side
The optional ripper control and auxiliary cab post and front instrument cluster, within
control pod are ergonomically positioned to easy reach for the operator.
allow simple, comfortable operation for the
Comfort and Convenience. Caterpillar has Cat Comfort Series Seat. The Cat
multiple hydraulic options.
built the most comfortable cab in the industry Comfort Series suspension seat has an
Visibility. The 140M boasts excellent by replacing the control levers and steering ergonomic high-back design, with extra
visibility to the work area, made possible with wheel with two joystick controls, and thick contoured cushions and infinitely
angled cab doors, a tapered engine enclosure lengthening the cab to give more leg room. adjustable lumbar support that evenly
and a patented sloped rear window. Multiple adjustment capabilities for the arm distributes the operator’s weight.
rest, wrist rests and joystick pods help Multiple seat controls and armrests
In-Dash Instrument Cluster. The instrument
keep the operator comfortable throughout are easy to adjust for optimal support
panel, with easy-to-read, high-visibility gauges
a long shift. and comfort all day. The optional air
and warning lamps, keeps the operator aware
suspension seat enhances ride quality
of critical system information.
for additional comfort.
4
Engine
The 140M combines power management with ACERT™
Technology to deliver maximum power and efficiency while
reducing the environmental impact.
5
Steering and Implement Controls
The 140M sets the new standard for motor grader operational efficiency.
Ease of Operation. The revolutionary Intuitive Steering Control. The 140M Electronic Throttle Control. Electronic
joystick controls and exceptional introduces a breakthrough in joystick Throttle Control (ETC) provides the
visibility make the 140M easier to steering control. This technology operator with easy, precise, and consistent
operate without sacrificing control. creates a direct relationship between throttle operation. An automatic and
The intuitive joystick control pattern the lean angle of the joystick and the manual mode on a single switch offers
allows both new and experienced turning angle of the steer tires. flexibility for different applications
operators to become productive quickly. A brake tensioning system holds the and operator preferences.
Logical grouping of hydraulic functions joystick in position until the operator
in the joysticks allow any operator to moves it. In addition, the steering
easily control several functions at the control automatically reduces steering
same time. This allows the operator sensitivity at higher ground speeds for
to be more productive and remain comfortable and predictable control.
comfortable throughout the work shift.
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7 1
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1 1
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5 5
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Left Joystick Functions. The left Right Joystick Functions. The right 1 Ripper Control Pod. Infinitely variable
joystick primarily controls the machine joystick primarily controls the Drawbar, roller switches control the rear ripper
direction and speed. Circle and Moldboard functions. and/or front lift group (when
equipped), for easy and comfortable
1 Steering: Lean joystick left and right 1 Right moldboard lift cylinder:
control.
2 Articulation: Twist joystick left Push joystick to lower, pull joystick
and right to raise 2 Programmable Auxiliary Hydraulic
3 Articulation Return to Center: Yellow Right moldboard lift cylinder float: Pod. Four fingertip controls and a
thumb button Pushing joystick through detent mini joystick maximize hydraulic
4 Wheel Lean: Two black thumb engages float control flexibility, accommodating
buttons 2 Moldboard slide: Lean joystick left up to six hydraulic circuits. Individual
5 Direction: Index trigger shifts and right functions are easily programmable
transmission to forward, neutral 3 Circle turn: Twist joystick left through Cat ET to meet the
or reverse and right configuration you need.
6 Gear Selection: Two yellow thumb 4 Moldboard tip: Thumb switch fore The optional auxiliary hydraulic pod
buttons upshift and downshift and aft is provided in addition to the ripper
7 Left moldboard lift cylinder: 5 Drawbar center shift: Thumb switch control pod when the machine is
Push joystick to lower, pull joystick left and right configured with three or more
to raise 6 Electronic Throttle Control: Trigger auxiliary functions.
Left moldboard lift cylinder float: switch is resume and decrement
Pushing joystick through detent 7 Differential Lock/Unlock:
engages float Yellow button
Articulation Return-to-Center.
This exclusive feature automatically
returns the machine to a straight frame
position from any articulation angle
with the touch of a single button.
Return-to-Center helps improve
productivity and safety by allowing
the operator to focus on controlling
the moldboard.
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Structures and Drawbar, Circle, Moldboard
Durable structures with fast and simple DCM adjustments deliver precise material control
while lowering operating costs.
Front Frame Structure. The 140M front Articulation Hitch. A large tapered Drawbar Construction. The A-frame
frame is a formed structural carbon steel roller bearing at the lower pivot carries drawbar features a tubular design for
tube. Advanced fabrication technology loads evenly and smoothly. This joint is high strength and optimum durability.
significantly reduces the number of weld sealed to prevent contamination in this
Aggressive Blade Angle. With a long
joints, which more evenly distributes critical area.
wheelbase the operator can obtain
stress loads. The result is a robust A mechanical locking pin prevents
aggressive moldboard angles, so material
machine that delivers the durability frame articulation to help ensure safety
rolls more freely along the length of the
you expect from Caterpillar. when servicing or transporting the
blade. This is particularly helpful when
machine.
Rear Frame Structure. The box-sectioned handling very dry materials or cohesive
hitch design and cast axle mounting Circle Construction. Our one-piece soils. Better material control gets the
help resist torsion loads and ensure forged steel circle is built to stand up to job done faster, requires less power
structural durability. The integrated high stress loads and provide structural and saves fuel.
bumper ties the rear frame together durability. The front 240° of circle teeth
as a single, solid unit, so the frame can are hardened to reduce wear and ensure
withstand heavy-duty applications such component reliability.
as ripping and winging snow.
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Top-Adjust Drawbar Wear Strips.
The patented top-adjust wear strips
dramatically reduce drawbar/circle
adjustment time. By removing the access
plates on top of the drawbar, shims and wear
strips can easily be added or replaced.
This feature reduces service downtime and
lowers overall machine operating costs.
Replaceable Wear Inserts. Tough, durable
nylon composite wear inserts reduce
rotational friction for maximum circle
torque and longer component life. They are
located between the drawbar and circle, and
between the support shoes and circle. High
load-resistant brass wear strips are placed
between the blade mounting group and
moldboard. This sacrificial wear system
can be replaced easily and helps keep
components tight for fine grading.
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Power Train
Integrated, electronically controlled systems, deliver smooth reliable performance
with reduced operating costs.
Smooth Shifting Transmission. Load Compensation. This standard Power Shift Countershaft Transmission.
The 140M combines several key feature ensures consistent shift quality Designed and manufactured specifically
innovations to ensure smooth, powerful regardless of blade or machine load. for the 140M motor grader, the direct
shifts throughout the gear range. drive countershaft transmission is
Controlled Throttle Shifting. This standard
matched with the powerful Cat C7
Electronically Controlled Shifting. feature helps to smooth directional
engine to maximize power to the ground.
The full Electronic Clutch Pressure and gear changes without use of the
Control (ECPC) system optimizes inching inching pedal. Modular Rear Axle. The 140M
modulation and smooths shifting incorporates a bolt-on modular rear
Engine Over-Speed Protection.
between all gears and directional changes. axle design, which offers easy access
Helps protect the transmission and
This provides outstanding control and to differential components, improves
extend component life by preventing
also extends the life of the transmission serviceability and contamination
downshifting until a safe travel speed
by reducing stress on the gears. control, and lowers maintenance time
has been established.
and operating costs. The result is a
rugged machine you can rely on for
years to come.
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Inching Pedal. Allows precise control of machine movements 1
in any gear with low pedal effort and excellent modulation,
critical in close-quarter work or finish grading. 3
1 2
Hydraulic Brakes. The oil bathed, multi-disc service brakes
are hydraulically actuated (1), providing smooth predictable
braking and lower operating costs. With brakes located at each
tandem wheel, the 140M offers the largest total brake surface 3
area in the industry (2), delivering dependable stopping power
and longer brake life.
Brake Serviceability and Reliability. An easily accessible
brake wear indicator/compensator system (3) maintains 2
consistent brake performance and indicates brake wear
without disassembly. This system cuts service time and
extends brake service life.
Parking Brake. The spring-applied, hydraulically released Brake design
multi-disc parking brake can be easily serviced without
transmission removal to reduce operating cost. A sealed, oil-
cooled design extends component life and reduces the need for
service.
Gear Selection. Eight forward and six reverse gears give the
operator a wide operating range. The specifically designed
range of gears ensures maximum productivity in all 1
earthmoving applications.
Programmable Autoshift. The operator can easily customize
various shift parameters through Cat Messenger to match the
specific application requirement. This feature automatically
shifts the transmission at optimal points so the operator can
focus on the work, improving safety, productivity and ease of
operation. Front axle
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Hydraulics
The 140M electro-hydraulics enable advanced machine controls with precise and
predictable movements.
Predicable movements
Advanced Electro-Hydraulic System. Cat® XT™ Hose. Caterpillar hose Balanced Flow. Hydraulic flow is
The 140M incorporates a state-of-the- technology allows high pressures for proportioned to ensure all implements
art electro-hydraulic system. This maximum power and reduced downtime. operate simultaneously with little effect
technology is the foundation for Intelligent routing minimizes exposure on the engine or implement speeds.
revolutionary changes of the machine to damage. Hose clips prevent hose If demand exceeds pump capacity, all
and implement controls. Advanced rubbing and excessive vibration for cylinder velocities are reduced by the
joystick controls provide unmatched lower owning and operating costs. same ratio. The result is improved
controllability with precise, predictable productivity in all applications.
Independent Oil Supply. Large, separate
hydraulic movements and the reliability
hydraulic oil supply prevents cross- Consistent and Predictable Movement.
you expect from Caterpillar.
contamination and provides proper oil PPPC valves have different flow rates
Blade Float. Blade float is built into the cooling, which reduces heat build-up for the head and rod ends of the cylinder.
blade lift control valves and is optional and extends component life. This ensures consistent extension and
for some auxiliary hydraulic functions. retraction speeds for each cylinder,
Load Sensing Hydraulics (PPPC).
The blade float feature allows the blade and gives the operator a consistent
The time proven load-sensing system
to move freely under its own weight. and predictable response every time
and the advanced Proportional Priority
By floating both cylinders, the blade an implement control is moved.
Pressure-Compensating (PPPC, or
can follow the contours of the road
“triple-PC”) electro-hydraulic valves
when removing snow. Floating only
on the 140M are designed to provide
one cylinder permits the toe of the
superior implement control and enhanced
blade to follow a hard surface while
machine performance in all applications.
the operator controls the slope with
Continuous matching of hydraulic flow
the other lift cylinder.
and pressure to power demands creates
less heat and reduces power consumption.
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Integrated Electronic Solutions
Full systems integration optimizes machine performance and availability.
“Smart Machine”. The 140M fully Machine Security System (MSS). Optional Automatic Blade Control.
integrates all core systems creating a The optional MSS uses electronically The Caterpillar AccuGrade System
“Smart Machine.” The Cat data link coded keys to limit usage by specific automatically controls the blade,
shares key data among systems, individuals or times of the day. improving operator efficiency and
optimizing machine performance while MSS deters theft, vandalism productivity. AccuGrade™ technology
preventing potential machine damage. and unauthorized use. reduces the need for traditional survey
stakes or grade checkers, so you can
Electronic Technician (Cat ET). Cat ET Product Link. The optional Product Link
reach grade faster and in fewer passes
is a two-way communication tool that system streamlines diagnostic efforts,
than ever before.
gives service technicians easy access and reduces downtime, maintenance
to stored diagnostic data and lets them scheduling and costs by providing a AccuGrade Attachment Ready Option.
configure the machine parameters through communication flow of vital machine The AccuGrade System is fully integrated
the Cat Data Link. This integrated feature data and location. Product Link gives into the machine design, making
reduces machine downtime and lowers automatic updates on machine installation quick and easy. Integral
operating costs. parameters such as machine hours, hydraulic and electrical components are
machine condition, location, fault codes standard on the 140M (Grade Control
Diagnostics. Cat Messenger, combined
and alarms directly to your office Ready). The AccuGrade Attachment
with full systems integration, enhances
computer. Ready Option provides additional
the diagnostic capability of the 140M.
mounting brackets, cab controls and
Machine system errors are displayed in Low Battery Elevated Idle. After the
electrical harnesses for easy installation
text as well as with fault codes, allowing 140M is at low idle for an extended
of the Cross Slope, Sonic, Laser, GPS
service technicians and operators to period and low system voltage is
or ATS electronics kits.
quickly analyze critical data, increasing detected, idle speed is raised. This
machine availability. ensures adequate system voltage and
improves battery reliability.
Automatic Engine Deration. Protects the
C7 engine by automatically lowering
engine torque output and alerting the
operator if critical conditions are detected.
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All Wheel Drive, Work Tools and Attachments
All Wheel Drive, Work Tools and optional attachments for the 140M expand machine
versatility, utilization and performance.
Precise control
All Wheel Drive (AWD) System. The AWD - Steering Compensation. The Moldboard Options. A 3.7 m moldboard
optional AWD system utilizes dedicated Caterpillar exclusive Steering is standard on the 140M, with an
left and right pumps for precise Compensation System is standard with optional 4.3 m moldboard available
hydraulic control. The infinitely All Wheel Drive. This feature enables a from the factory. Left and right side
variable pumps and motors maximize “powered turn” by adjusting the outside moldboard extensions are also
torque in each gear delivering the most front tire speed up to 50% faster than available, increasing versatility.
power to the ground in the industry and the inside tire. The result is improved
Ground Engaging Tools (GET). A wide
increasing productivity in the most control, less damage to surfaces and a
variety of Caterpillar GET is available
demanding applications. dramatic reduction of turning radius in
on the 140M, including cutting edges,
poor underfoot conditions.
AWD - Hydrostatic Mode. Standard graderbits and end bits, all designed for
with AWD, this mode disengages the AWD - Constant Net Power. When maximum service life and productivity.
transmission and provides hydraulic equipped with AWD, the 140M will
Front Mounted Groups. A front mounted
power to the front wheels only. The automatically increase the gross power
push plate/counterweight or front lift
ground speed is infinitely variable up to 26 kW when the system is
group can be ordered on the 140M. The
between 0-8 km/h (0-5 mph), perfect engaged. This offsets the parasitic
Caterpillar Work Tools front lift group
for precise finish work. losses and maintains a constant net
can be combined with a front dozer
power to the ground for maximum
blade or front scarifier for added
productivity.
versatility.
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Rear Ripper/Scarifier. The 140M
optional ripper/scarifier is made to
penetrate tough material fast and rip
thoroughly for easier material
movement with the moldboard. The
ripper includes three shanks with the
ability to add two more if needed. Nine Automatic Lubrication System. The Air Compressor. An optional air
scarifier shanks can also be added for optional Lincoln Automatic Lubrication compressor is available, giving you a
additional versatility. System maintains the proper grease convenient on-board air system to blow
lubrication on working surfaces, debris off the machine and operate
Snow Removal Work Tools. Caterpillar significantly extending component life. power tools.
Work Tools offer a variety of snow Contaminants are purged from open
removal equipment specifically for the Fast-Fill Fuel Option. The 140M offers a
pins and bushings to help prevent dirt
140M. Multiple snow plow, snow wing from damaging critical components.
Fast-Fill option allowing customers to
and mounting options are available, refuel in less than two minutes for fast,
adding additional machine versatility accurate filling and reduced downtime.
and utilization throughout the year.
15
Safety
Safety is an integral part of all machine and system designs.
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Circle Drive Slip Clutch. This standard
feature protects the drawbar, circle and
moldboard from shock loads when the
blade encounters an immovable object.
It also reduces the possibility of abrupt
directional changes in poor traction
conditions, protecting the machine,
operator and surroundings.
Blade Lift Accumulators. This optional
feature uses accumulators to help absorb
impact loads to the moldboard by
allowing vertical blade travel. Blade lift
accumulators reduce unnecessary wear
and help to avoid unintended machine
movement for increased operator safety.
Engine Shutoff Switch. An engine
shutoff switch is located at ground level
on the left rear of the machine, allowing
anyone nearby to shut it down in case
of an emergency.
Steel Tandem Walkways. Perforated Electrical Disconnect Switch. A battery
Rear Fenders. To help reduce objects
raised steel walkways cover the tandems. disconnect switch, located inside the
flying from the tires, as well as build-up
This provides a sturdy platform for left rear enclosure, provides ground-
of mud, snow and debris, optional rear
standing and walking, and additional level lockout of the electrical system
fenders can be added.
protection for the brake lines. to prevent inadvertent starting of
Additional Safety Features. The 140M the machine.
ROPS/FOPS Cab. Isolation mounted
has many additional standard safety
to the frame to reduce vibration and
features, including laminated glass on
sound, the integral ROPS/FOPS
the front windows and doors, back-up
structure meets ISO and SAE criteria
lights and sounding alarm, black glare-
for operator protection.
reducing paint on the front frame and
engine enclosure, lockable doors, and
conveniently located grab rails for
added safety.
17
Serviceability and Customer Support
Simplified service, world-class product support and Cat® dealer-trained experts keep your
fleet up and running, maximizing your equipment investment.
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Engine Net Power Power Train
Cat® C7 ACERT™ VHP VHP VHP Plus Gears
Net Power kW/hp kW/hp Forward 8
Base Power Forward Reverse 6
(1st gear) 136 kW/185 hp 1st 136/185 136/185 Transmission
VHP range 136-148 kW 2nd 140/190 140/190 Direct drive, power shift,
185-201 hp 3rd 144/196 144/196 Countershaft
VHP Plus range 136-163 kW 4th 148/201 148/201 Brakes
185-222 hp 5th 148/201 151/205 Service
Displacement 7.2 liter 6th 148/201 155/211 Multiple oil-disc
Bore 110 mm 7th 148/201 159/216 Surface area 23 000 cm2
Stroke 127 mm 8th 148/201 163/222 Parking
Torque rise 39% Reverse Multiple oil-disc
Max torque 1079 Nm 1st 136/185 136/185 Secondary
Number of cylinders 6 2nd 140/190 140/190 Dual circuit control system
Standard Fan speed 3rd-6th 144/196 144/196
maximum 1450 rpm
minimum 550 rpm
Standard Ambient Capability 43° C
Hi Ambient Fan speed
Operating Specifications Moldboard
maximum 1650 rpm
minimum 550 rpm Moldboard
Top Speed km/h
Hi Ambient Capability 50° C width 3.7 m
Forward 40
• All engine horsepower (hp) are metric Reverse 36 height 610 mm
including front page. Turning radius, thickness 22 mm
• Net power is tested per ISO 9249 and outside front tires 7.75 m Arc radius 413 mm
80/1269/EEC.
Steering range Throat clearance 166 mm
• VHP Plus is an optional attachment.
• Net power advertised is the power left/right 47.5° Cutting edge
available at rated speed of 2000 rpm, Articulation angle width 152 mm
measured at the flywheel when left/right 20° thickness 16 mm
engine is equipped with fan running Forward km/h End Bit
at minimum speed, air cleaner, 1st 4.0 width 152 mm
muffler and alternator.
2nd 5.5 thickness 16 mm
• No engine derating required up to
3000 m 3rd 8.0 Blade Pull
4th 11.0 base GVW 9873 kg
5th 17.1 max GVW 13 458 kg
6th 23.3 Down Pressure
Hydraulic System 7th 32.0 base GVW 7216 kg
8th 40.0 max GVW 14 087 kg
Circuit type Reverse • Blade pull calculated at 0.9 traction
Electro-hydraulic load sensing, 1st 3.2 coefficient, which is equal to ideal
closed center 2nd 6.0 no-slip conditions, and Gross
Pump type Variable piston 3rd 8.7 Machine Weight.
Pump output 210 L/min 4th 13.5
Maximum system pressure 241 bar 5th 25.3
Standby Pressure 31 bar 6th 36.8
• Pump output measured at 2150 rpm
1
10 9
2
8
11 3 4
12 5
13 6
mm mm
Height 8 Ground clearance at rear axle 341
1 Top of cab 3293 9 Height to top of cylinders 3040
2 Front axle center 571 10 Height to exhaust stack 3124
Length Width
3 Between tandem axles 1523 11 Tire center lines 2127
4 Front axle to moldboard 2552 12 Outside rear tires 2493
5 Front axle to mid tandem 6121 13 Outside front tires 2493
6 Front tire to rear of machine 8713
7 Counterweight to ripper 10 144
kg kg
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at
www.cat.com
Materials and specifications are subject to change without notice. Featured machines in photos
may include additional equipment. See your Caterpillar dealer for available options.
© 2007 Caterpillar -- All rights reserved
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress as well as
HEHG5731-1 (06/2007) hr corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.