Professional Documents
Culture Documents
GROUP 00
GENERAL
CONTENTS
TARGETS OF DEVELOPMENT
M2000004002315
Global demand for car production is expected to MAIN CONCEPT: WELL BALACNED ECO
recover and increase further in the future. Due to this SUV
trend, the demand for SUV will also increase stably.
Enhancement of actual fuel consumption & Per-
A middle-size segment still accounts for 40% of all
ceived Quality to get well balanced SUV
SUVs. Furthermore, emerging markets are also
• Eco friendliness boasting of top class low fuel
expected to expand drastically. By considering these
consumption and CO2 emission
market trends, Mitsubishi Motors launches "NEW
• Excellent safety performance
OUTLANDER", which leads with its innovations in
• High-quality and convenient interior and comfort
the areas of fuel consumption and environmental
equipment
protection (low CO2 emission level), in all the mar-
kets (including major advanced and emerging coun-
tries).
PRODUCT FEATURES
M2000005001207
• Long and flat cargo space (with luggage box) + Mode type Explanation
335 mm in comparison with current model.
4WD ECO 2WD at normal situation for fuel
ENHANCEMENT OF ACTUAL FUEL economy and turns to 4WD due to
CONSUMPTION road condition automatically.
4WD AUTO Same as current.
Effective major items to enhance fuel economy &
CO2 emission 4WD LOCK Same as current.
• Low-resistance tyre used (Rolling resistance
-10%). Advanced equipment
• Enhancement of aerodynamics Cd: 0.33 (current • Electric power tailgate.
OUTLANDER: 0.36). • Dual-zone air conditioner.
• Weight reduction (- 85 kg from current OUT- • New-generation navigation system.
LANDER). • Display audio with rear view camera.
• OSS (One-push Start Switch) & KOS (Keyless
Advanced Electric AWC control Operation System).
• NEW "4WD ECO" mode enhances fuel economy • Tilt & telescopic steering wheel.
with dynamic stability.
TECHNICAL FEATURES
EXTERIOR • "Environment Initiative Design" matching new
M2000017001884 era.
DESIGN FEATURES • "Quality Design" providing good presence and
Design theme: Next generation environmental higher class.
friendly SUV, connecting people and nature. • "Advanced Design" showing a sense of high
practicality and high safety performance.
MAIN FEATURES
ACB05806
3
2
ACC00047AC
INTERIOR
M2000018002103
MAIN FEATURES
2
2
1
3 3
3
ACC00822AC
SPACIOUS CABIN
M2000000400456
COMFORT
9 10 11
13 14
12
5
15 16
17
6
2 3 4 8
1 7
18
ACC00826AB
AERODYNAMICS
2
1
4 4
ACC00050AC
• NEW OUTLANDER achieved a drag coefficient • ABS (Anti-skid Braking System) with EBD (Elec-
of CD=0.33, 7-percent reduction as compared to tronic Brake-force Distribution)
the current model, the cutting-edge computer (Refer to GROUP 35B − Anti-skid Braking System
simulation technology and with the numerous P.35B-2.)
wind tunnel experiments. Optimized body form of • ASC (Active Stability Control system)
bumper side, roof, C pillar, and effective aerody- (Refer to GROUP 35C − Active Stability Control sys-
namic items such as air dams, under covers, rear tem P.35C-2.)
spoiler also reduce aerodynamic drag and lift • HSA ( Hill Start Assist system)
force. [Refer to GROUP 35C − Hill Start Assist (HSA) sys-
• These aerodynamic treatments contribute fuel tem P.35C-9.]
economy, low Co2 emission and the high speed • ESS (Emergency Stop Signal system)
stability. [Refer to GROUP 35C − ESS FUNCTION P.35C-9.]
1. Optimized bumper makes the side flow very • Security alarm
smooth. (Refer to GROUP 54A − Security Alarm P.54A-59.)
2. Tapered body shape makes the wake stable and • ACC (Adaptive Cruise Control system)
small. (Refer to GROUP 17 − Adaptive Cruise Control sys-
tem P.17-8.)
3. Stream-lined roof shape is even more optimized.
• FCM (Forward Collision Mitigation)
4. Air resistance is reduced by optimally arranged (Refer to GROUP 35C − Forward Collision Mitigation
aerodynamic items such as air dams, under cov-
P.35C-24.)
ers. These items reduce front and rear lift force,
• LDW (Lane Departure Warning system)
too.
(Refer to GROUP 54A − Lane Departure Warning
ACTIVE SAFETY system P.54A-64.)
M2000031001606
The following safety equipment/systems are used:
COMFORTABLE EQUIPMENTS
M2000026000986
ELECTRIC TAIL GATE The multi-information display can display the follow-
Tail gate is adopted mechanism which opened and ing items: various warnings, odometer and trip meter,
closed automatically by electric according to the illumination control, service reminder information,
switch operation. The open movement automatically engine coolant temperature, remaining fuel amount,
by Tail Gate Open Switch. Tail gate is adopted cus- selector lever position, average and instantaneous
tomize function which manually opening or automati- fuel consumption, possible cruising distance, aver-
cally opening by OPEN SWITCH can be selected. age vehicle speed, and others. Displayed contents
(Refer to GROUP 42A − Electric Tail Gate P.42A-17) can be switched by operating the multi-information
meter switch. Also, the displayed language or unit on
KEYLESS OPERATION SYSTEM (KOS) the multi-information display can be changed from
The door entry function has been employed, that the function setting screen. (Refer to GROUP 54A −
enables the driver to lock or unlock all the doors Combination Meter P.54A-22)
(including tailgate) without taking the key out from
his/her pocket or bag by operating the lock/unlock AUDIO AND NAVIGATION SYSTEM
switches on the front door <Driver's side> or tailgate A NEW GENERATION WIDE 2-DIN CD
whenever the driver carries the keyless operation • A "Wide 2-DIN" size system has been
key with him/her. [Refer to GROUP 42B − Keyless adopted.
Operation System (KOS) P.42B-2] • Gloss black paint and silver decorations offer
premium image.
ONE-TOUCH START SYSTEM (OSS) • Supports USB/iPod control functions
For vehicles equipped with the keyless operation NEWLY DEVELOPED DISPLAY AUDIO
system (KOS), the push-type engine start switch has • Gloss black paint and silver decorations offer
been employed. [Refer to GROUP 42B − One-touch premium image.
Start System (OSS) P.42B-18] • Features 6.1 inch QVGA (Quarter Video
Graphics Array) full-colour display and touch
screen.
• Supports USB/iPod control functions
• Rear view camera image with reference lines
NEWLY DEVELOPED NAVIGATION − MITSUBISHI
MULTI COMMUNICATION SYSTEM (MMCS)
• SD card is used as data storage instead of The "dual zone A/C" mode allows separate stratifica-
HDD. tion control selections for the right and left outlets,
• High-definition display [VGA (Video Graphics depending on individual passenger's wishes (Refer
Array) instead of QVGA (Quarter Video to GROUP 55 − Heater, Air Conditioner and Ventila-
Graphics Array)] tion P.55-2).
• Dual display function such as navigation and
AV (Audio Visual)/Vehicle information, etc. ENVIRONMENTAL PROTECTION
• Supports USB/i-Pod control functions and SD M2000027000945
Mitsubishi Motors Corporation has given careful con-
audio files
sideration to protection of natural resources and the
environment. Environmentally friendly features are
A/C SYSTEM shown below.
There are two modes for the air conditioner system;
full auto A/C and newly developed dual zone A/C.
Classification Parts Name Features
Adoption of easy Bumper, Radiator grille, Instrument panel, Adoption of thermoplastic resin
recycling material Interior door trims
Expansion of recycled Bumper, Radiator grille, Instrument panel, Re-use of material discarded in plant
material Interior door trims
Sound absorbing materials in dash panel Re-use of discarded material in other
and headlining, Oil level gauge industry
Reduction of Fuel tank, Radiator, Heater core, Balance Adoption of lead free material
hazardous substances weight for wheel, Glass ceramics print,
Electrode position paint, bearing metal,
valve sheet
Discharge headlamp, combination meter, Adoption of mercury free material
Navigation system
VEHICLE IDENTIFICATION
MODELS
M2000001101514
<2200>
Model code Seating Engine model Transmission model Fuel supply
capacity system
GF6W XJHXR6 5-persons 4N14 (2,268 mL) F6MBA (Front wheel Electrical fuel
XJHXL6 DOHC Direct drive 2WD, 6M/T) injection
injection-diesel with (Direct
XJXXL6 7-persons intercooled turbocharger injection-Diesel
engine, Auto Stop & Go engine control
(AS&G) <Clear Tec system)
AS&G>
XLHFZL6 5-persons 4N14 (2,268 mL) W6AJA (Electronic
XLXFZL6 7-persons DOHC Direct control 4WD, INVECS-II
injection-diesel with 6A/T with sport mode)
XLXFZR6 intercooled turbocharger
engine
XJSXZL6 5-persons 4N14 (2,268 mL) W6MBA (Electronic
XJSXZR6 DOHC Direct control 4WD, 6M/T)
injection-diesel with
XJXXZL6 7-persons intercooled turbocharger
XJXXZR6 engine, Auto Stop & Go
(AS&G) <Clear Tec
AS&G>
MODEL CODE
1 2 3 4 5 6 7 8 9 10
ACB04331AB
MAJOR SPECIFICATIONS
M2000030003278
1 7 3 4 5 9
2 6
ACB04339AB
<2000>
Item GF7W
XNSXL6 XTXXL6
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,380 1,450
kg With full optional parts 1,469 1,534
Gross vehicle weight 1,985 2,170
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 3,665 3,850
Seating capacity 5 7
Engine Model No. 4J11 4J11
Type SOHC MIVEC petrol SOHC MIVEC petrol
engine, Auto Stop & Go engine, Auto Stop & Go
Total displacement mL 1,998 1,998
Max. output <EEC> kW/rpm 110/6,000 110/6,000
Max. torque <EEC> N⋅m/rpm 195/4,100 − 4,200 195/4,100 − 4,200
Fuel system Fuel supply system MPI MPI
Transmission Model code F5MBB F1CJA
Type Front wheel drive 2WD, Front wheel drive 2WD,
5M/T INVECS-III CVT with
sport mode
Item GF7W
XNSXL6 XTXXL6
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
Item GF7W
XTHXL6 XTHXZL6
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,420 1,485
kg With full optional parts 1,504 1,569
Gross vehicle weight 1,985 2,070
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 3,665 3,750
Seating capacity 5 5
Engine Model No. 4J11 4J11
Type SOHC MIVEC petrol SOHC MIVEC petrol
engine, Auto Stop & Go engine, Auto Stop & Go
Total displacement mL 1,998 1,998
Max. output <EEC> kW/rpm 110/6,000 110/6,000
Max. torque <EEC> N⋅m/rpm 195/4,100 − 4,200 195/4,100 − 4,200
Fuel system Fuel supply system MPI MPI
Transmission Model code F1CJA W1CJA
Type Front wheel drive 2WD, Electronic control 4WD,
INVECS-III CVT with INVECS-III CVT with
sport mode sport mode
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
Item GF7W
XTXXZL6
Vehicle Front track 1 1,540
dimension mm Overall width 2 1,800
Front overhang 3 955
Wheelbase 4 2,670
Rear overhang 5 1,030
Overall length 6 4,655
Ground clearance (unladen) 7 215
Overall height (unladen) 8 1,680
Rear track 9 1,540
Vehicle weight Kerb weight Without full optional parts 1,515
kg With full optional parts 1,599
Gross vehicle weight 2,170
Gross axle weight rating-front 1,150
Gross axle weight rating-rear 1,250
Gross combination weight 3,850
Seating capacity 7
Engine Model No. 4J11
Type SOHC MIVEC petrol
engine, Auto Stop & Go
Total displacement mL 1,998
Max. output <EEC> kW/rpm 110/6,000
Max. torque <EEC> N⋅m/rpm 195/4,100 − 4,200
Fuel system Fuel supply system MPI
Transmission Model code W1CJA
Type Electronic control 4WD,
INVECS-III CVT with
sport mode
Turning radius Body 5.73
m Wheel 5.3
<2200>
Item GF6W
XJHXL6/XJHXR6 XJXXL6
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,495 1,525
kg With full optional parts 1,579 1,609
Gross vehicle weight 2,085 2,260
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 4,185 4,360
Seating capacity 5 7
Engine Model No. 4N14 4N14
Type DOHC Direct DOHC Direct
injection-diesel with injection-diesel with
intercooled intercooled
turbocharger engine, turbocharger engine,
Auto Stop & Go Auto Stop & Go
Total displacement mL 2,268 2,268
Max. output <EEC> kW/rpm 110/3,500 110/3,500
Max. torque <EEC> N⋅m/rpm 380/1,750 − 2,500 380/1,750 − 2,500
Fuel system Fuel supply system Electrical fuel injection Electrical fuel injection
(Direct injection-Diesel (Direct injection-Diesel
engine control system) engine control system)
Transmission Model code F6MBA F6MBA
Type Front wheel drive 2WD, Front wheel drive 2WD,
6M/T 6M/T
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
Item GF6W
XLHFZL6 XLXFZL6/XLXFZR6
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,580 1,610
kg With full optional parts 1,666 1,696
Gross vehicle weight 2,260 2,260
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 4,360 4,360
Seating capacity 5 7
Engine Model No. 4N14 4N14
Type DOHC Direct DOHC Direct
injection-diesel with injection-diesel with
intercooled intercooled
turbocharger engine turbocharger engine
Total displacement mL 2,268 2,268
Max. output <EEC> kW/rpm 110/3,500 110/3,500
Max. torque <EEC> N⋅m/rpm 360/1,500 − 2,750 360/1,500 − 2,750
Fuel system Fuel supply system Electrical fuel injection Electrical fuel injection
(Direct injection-Diesel (Direct injection-Diesel
engine control system) engine control system)
Transmission Model code W6AJA W6AJA
Type Electronic control 4WD, Electronic control 4WD,
INVECS-II 6A/T with INVECS-II 6A/T with
sport mode sport mode
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
Item GF6W
XJXXZL6/XJXXZR6 XJSXZL6/XJSXZR6
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,590 1,555
kg With full optional parts 1,674 1,644
Gross vehicle weight 2,260 2,260
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 4,360 4,360
Seating capacity 7 5
Engine Model No. 4N14 4N14
Type DOHC Direct DOHC Direct
injection-diesel with injection-diesel with
intercooled intercooled
turbocharger engine, turbocharger engine,
Auto Stop & Go Auto Stop & Go
Total displacement mL 2,268 2,268
Max. output <EEC> kW/rpm 110/3,500 110/3,500
Max. torque <EEC> N⋅m/rpm 380/1,750 − 2,500 380/1,750 − 2,500
Fuel system Fuel supply system Electrical fuel injection Electrical fuel injection
(Direct injection-Diesel (Direct injection-Diesel
engine control system) engine control system)
Transmission Model code W6MBA W6MBA
Type Electronic control 4WD, Electronic control 4WD,
6M/T 6M/T
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
Item GF6W
XJSXZL6/XJSXZR6
Vehicle Front track 1 1,540
dimension mm Overall width 2 1,800
Front overhang 3 955
Wheelbase 4 2,670
Rear overhang 5 1,030
Overall length 6 4,655
Ground clearance (unladen) 7 215
Overall height (unladen) 8 1,680
Rear track 9 1,540
Vehicle weight Kerb weight Without full optional parts 1,555
kg With full optional parts 1,644
Gross vehicle weight 2,260
Gross axle weight rating-front 1,150
Gross axle weight rating-rear 1,250
Gross combination weight 4,360
Seating capacity 5
Engine Model No. 4N14
Type DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
Total displacement mL 2,268
Max. output <EEC> kW/rpm 130/3,500
Max. torque <EEC> N⋅m/rpm 380/2,000
Fuel system Fuel supply system Electrical fuel injection
(Direct injection-Diesel
engine control system)
Transmission Model code W6MBA
Type Electronic control 4WD,
6M/T
Turning radius Body 5.73
m Wheel 5.3
1 7 3 4 5 9
2 6
ACB04339AB
<2000>
Item GF2W
XTSHL6Z XTSHZL6Z
Vehicle Front track 1 1,540 1,540
dimension mm Overall width 2 1,800 1,800
Front overhang 3 955 955
Wheelbase 4 2,670 2,670
Rear overhang 5 1,030 1,030
Overall length 6 4,655 4,655
Ground clearance (unladen) 7 215 215
Overall height (unladen) 8 1,680 1,680
Rear track 9 1,540 1,540
Vehicle weight Kerb weight Without full optional parts 1,415 1,480
kg With full optional parts 1,484 1,559
Gross vehicle weight 1,985 1,985
Gross axle weight rating-front 1,150 1,150
Gross axle weight rating-rear 1,250 1,250
Gross combination weight 3,665 3,665
Seating capacity 5 5
Engine Model No. 4B11 4B11
Type DOHC MIVEC DOHC MIVEC
Total displacement mL 1,998 1,998
Max. output <EEC> kW/rpm 107/6,000 107/6,000
Max. torque <EEC> N⋅m/rpm 196/4,200 196/4,200
Fuel system Fuel supply system MPI MPI
Transmission Model code F1CJA W1CJA
Type Front wheel drive 2WD, Electronic control 4WD,
INVECS-III CVT with INVECS-III CVT with
sport mode sport mode
Turning radius Body 5.73 5.73
m Wheel 5.3 5.3
<2400>
Item GF3W
XTHHZL6Z
Vehicle Front track 1 1,540
dimension mm Overall width 2 1,800
Front overhang 3 955
Wheelbase 4 2,670
Rear overhang 5 1,030
Overall length 6 4,655
Ground clearance (unladen) 7 215
Overall height (unladen) 8 1,680
Rear track 9 1,540
Vehicle weight Kerb weight Without full optional parts 1,495
kg With full optional parts 1,569
Gross vehicle weight 2,210
Gross axle weight rating-front 1,150
Gross axle weight rating-rear 1,250
Gross combination weight 3,890
Seating capacity 5
Engine Model No. 4B12
Type DOHC MIVEC
Total displacement mL 2,360
Max. output <EEC> kW/rpm 123/6,000
Max. torque <EEC> N⋅m/rpm 222/4,100
Fuel system Fuel supply system MPI
Transmission Model code W1CJA
Type Electronic control 4WD,
INVECS-III CVT with
sport mode
Turning radius Body 5.73
m Wheel 5.3
GROUP 11
ENGINE
MECHANICAL
CONTENTS
GENERAL INFORMATION
M2112000102444
Two types of engines are available; 4B11 (1,998 cc) • Cylinder block made of an aluminium alloy
and 4B12 (2,360 cc). • Valve train with direct-acting valve tappets
These engines have adopted the following features: • Silent timing chain
• MIVEC (Mitsubishi Innovative Valve timing Elec- • Unit type balancer<4B12>
tronic Control system) for the intake valves
MAIN SPECIFICATIONS
Item Specification
Engine model 4B11 4B12
Total displacement cc 1,998 2,360
Bore × stroke mm 86 × 86 88 × 97
Compression ratio 10.0 10.5
Combustion chamber Pentroof type
Valve timing Intake opening 28° BTDC − 3° BTDC 40° BTDC − 0° BTDC
Intake closing 45° ABDC − 20° ABDC 64° ABDC − 24° ABDC
Exhaust opening BBDC 39° BBDC 39°
Exhaust closing ATDC 5° ATDC 5°
Maximum output (EEC net) kW / r/min 107 / 6,000 123 / 6,000
Maximum torque (EEC net) N⋅m / r/min 196 / 4,200 222 / 4,100
Fuel injection system Electronically controlled multipoint fuel injection
Ignition system Electronically controlled 4-coil
BASE ENGINE
M2112001002194
PCV valve
Front camshaft
bearing cap
Valve guide
Camshaft bearing cap
Cylinder head
Camshaft Camshaft position
bearing sensor
Valve seat
Water hole
Water hole
AKB00849 AB
CYLINDER BLOCK
Ladder frame
AKB00850 AB
PISTON RELATION
Piston pin
Maker mark
Connecting Piston ring No.2
rod <4B11>
Oil ring
<4B12>
Oil ring
Rail
Spacer
AKB00851AB
CRANKSHAFT RELATION
Adapter plate
Thrust bearing
Oil
Upper crankshaft groove
bearing
Drive plate
Crankshaft Crankshaft
Crankshaft sensing ring
sprocket
Crankshaft
pulley
Lower crankshaft
bearing
Balance weight
Crankshaft sensing ring
Crankshaft
sprocket
Crankshaft
Oil hole Balance weight
Balance weight
AKB00852 AB
Timing chain
Tensioner lever
assembly
Chain guide
Timing chain
tensioner V.V.T. sprocket
Camshaft sprocket timing mark
timing mark
Oil seal
Timing chain
case
Crankshaft sprocket
Timing mark
Timing chain mark
link plate (blue)
AKB00853 AB
VALVE RELATION
Valve tappet
Inlet camshaft
Valve spring
Exhaust camshaft
Exhaust valve
AK502499 AJ
A
V.V.T. camshaft
sprocket (Inlet )
Oil feeder
control valve
Cylinder head
Oil feeder control
valve filter
Cylinder block
A
Section A-A
AKB00854AB
MIVEC (Mitsubishi Innovative Valve timing Electronic The intake valve timing is optimally controlled (con-
Control system) consists of the components illus- tinuously variable) under the changing driving condi-
trated above. tions to improve performance in the entire speed
range.
V.V.T. SPROCKET (VARIABLE VALVE TIMING SPROCKET)
Inlet V.V.T. sprocket
Timing mark Valve housing Stopper pin
Valve rotor
Advance oil Vance bushing
chamber
V.V.T. sprocket
bolt
Sprocket Retard oil chamber
AKB00855 AB
CAMSHAFT
Cam position
sensing cam
Inlet camshaft
Advance
Retard oil channel
oil channel
Dowel pin
Hollow section Sealing cap
Exhaust camshaft
AK502506 AH
The lightweight camshaft is achieved by the hollow A cam position sensing ring is press-fitted onto the
design. rear portion of the intake camshaft.
Oil channels run through the intake camshaft,
through which oil is sent from the oil feeder control
valve to the V.V.T. sprocket.
Insulation collar
Default Bobbin
Pressure pressure Shaft
Valve sleeve chamber chamber
Yoke
Terminal
Spring guide
Guide cap
Plunger
Spool Drain Drain Stator
Pump O-ring Enamelled copper wire
Bracket
AKB00856AB
BALANCER RELATION<4B12>
Crank shaft
sprocket
Balancer shaft
Counter balancer shaft module assembly
Balancer chain
guide Timing mark Balancer
link plate tensioner
lever
Crankshaft sprocket
Balancer timing timing mark
chain
Crank shaft
Balancer tensioner sprocket
lever
GROUP 12
ENGINE
LUBRICATION
CONTENTS
GENERAL INFORMATION
M2120000100465
The lubrication system is the full-flow, filter pumping After the oil is pumped to the individual crankshaft
system. journals, it passes through a passage in the crank-
The engine oil that accumulates in the oil pan is shaft and is fed to the pins. After the oil is pumped to
drawn and discharged by the oil pump. After its pres- the cylinder head, it flows to the camshaft journals
sure is regulated by the relief valve, the oil passes and the oil feeder control valves.
through the oil filter. Then, it flows from the oil pas-
sage in the cylinder block to the individual crankshaft
journals and the cylinder head.
LUBRICATION RELATION
Crank shaft
sprocket Drain plug
The oil pump case, which is installed to the bottom of Item Specification
the ladder flame, is driven by the oil pump chain
through the oil pump sprocket installed to the Displacement L/min(6,000 r/min.) 70
front of the oil pump case.
OIL PASSAGE
M2120000200741
Oil screen
Balancer shaft<4B12>
Cylinder block
oil passage
Oil filter
Cylinder block
Oil pressure switch oil passage
(main gallery)
Cylinder head
Oil feeder control valve oil passage Crankshaft journal
Oil pan
AK502548AE
GROUP 13
FUEL
CONTENTS
GROUP 13A
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL INFORMATION
M2132000102640
The following points of the 4B1 engine introduced to
the previous OUTLANDER have been changed:
Improvement / Additions Remark
The variable valve timing control (V.V.T.) system has Due to this, the exhaust oil control valve and the
been discontinued at the engine exhaust side. exhaust camshaft position sensor have been
discontinued.
An electric power steering has been adopted. Due to this, the power steering fluid pressure switch
terminal has been deleted from the engine-ECU.
The air flow sensor has been changed. The engine-ECU delivers a sensor reference voltage
to the air flow sensor.
The exhaust gas recirculation (EGR) valve has been Weight saving due to simpler structure
discontinued.
AKB00747AB
Air
1 Injector
7 Engine coolant
temperature sensor
AKB00748AB
CONTROL UNIT
M2132021500960
ENGINE-ECU
Engine-ECU
Microprocessor
RAM ROM
AK602218AD
Engine-ECU is installed in the engine room. Input /Output interface. Engine-ECU uses
Engine-ECU judges (calculates) the optimum control flash-memory ROM that allows re-writing of data so
to deal with the constant minute changes in driving that change and correction of control data is possible
conditions based on information input from the sen- using special tools. It also uses Electrically Erasable
sors and drives the actuator. Engine-ECU is com- Programmable Read Only Memory (EEPROM) so
posed of 32-bit microprocessor and Random Access that studied compensation data is not deleted even if
Memory (RAM), Read Only Memory (ROM) and battery terminals are disconnected.
83
84
85
86
87
88
89
90
91
92
93
94
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
100
101
102
103
104
105
106
95
96
97
98
99
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
107
108
109
110
111
112
113
114
115
116
117
118
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
AK602565 AB
SENSOR
M2132001001472
AKB00757AB
INTAKE AIR TEMPERATURE SENSOR Intake air temperature sensor is built in to the air flow
sensor. Intake air temperature sensor detects intake
air temperature through thermistor's resistance
change and outputs the voltage according to intake
air temperature to engine-ECU. Engine-ECU uses
this output voltage to compensate fuel injection con-
trol and ignition timing control. Sensor properties are
as shown in the figure.
Sensory part
(thermistor) AKB00750 AB
AK602207AN
Pressure AKC00061AB
Power source 5V
5V
Output signal
Earth
0 101
Pressure (kPa)
AK602206AF
Sensory part
(thermistor)
AK602255AB
AK602208AK
2.5
Throttle position
sensor (sub)
0.5
5V 5V 0
Throttle valve opening angle
Fully Fully
Engine-ECU closed opened
AK602222AG
Main
Throttle
position Fuel cut
sensor
Sub Engine-ECU Injector
Sub
Accelerator
pedal position
sensor
Main
AKB00593 AB
AK602569AB
Accelerator pedal position sensor is integrated with Magnetic flux density at Hall IC is proportional to the
accelerator pedal, and detects accelerator opening output voltage.
angle. Engine-ECU uses the output voltage of this The accelerator pedal position sensor has 2 output
sensor to control appropriate throttle valve opening systems − accelerator pedal position sensor (main)
angle and fuel injection volume. This accelerator and accelerator pedal position sensor (sub), and the
pedal position sensor uses Hall IC and is a non-con- output voltage is output to engine-ECU. According to
tact type. depression of the accelerator pedal, output voltage
of the accelerator pedal position sensor (main) and
STRUCTURE AND SYSTEM accelerator pedal position sensor (sub) changes.
This allows engine-ECU to detect the actual acceler-
ator pedal depression amount. Engine-ECU uses
Magnet
accelerator pedal position sensor (main) output volt-
Hall IC age for appropriate throttle valve opening angle con-
trol and fuel injection volume control. Also,
engine-ECU compares output voltage of the acceler-
ator pedal position sensor (main) and accelerator
pedal position sensor (sub) to check for abnormality
Pedal shaft in sensor. The relationship between accelerator
opening angle and output voltage of the accelerator
AK602570AB pedal position sensor (main) and accelerator pedal
Accelerator pedal position sensor is composed of a position sensor (sub) is as shown in the figure below.
permanent magnet fixed on the magnet carrier of the
pedal shaft, Hall IC outputs voltage according to
magnetic flux density and a stator that efficiently
introduces magnetic flux from the permanent magnet
to Hall IC.
Accelerator pedal position sensor
2
Accelerator pedal
1 position sensor (sub)
5V 5V
0
Accelerator Full throttle
Engine-ECU point
pedal stroke
AK602211AD
Main
Throttle
position Fuel cut
sensor
Sub Engine-ECU Injector
Sub
Accelerator
pedal position
sensor
Main
AKB00595 AB
OXYGEN SENSOR
Engine-ECU compares output voltage of the acceler-
Front Rear
ator pedal position sensor (main) and accelerator
pedal position sensor (sub) to check for abnormality
in sensor. If the engine-ECU detects the abnormality,
the emergency should be prevented by performing
Sensing Sensing
the fuel-safe control. area area
• When 1-system malfunctions
The engine-ECU should detect the amount of
accelerator pedal depressed by only using the
signal having no malfunctions. Depressing
AKB00751AB
the accelerator pedal half way can perform
the control. Performing the fuel cut can The oxygen sensor (front) is installed in the exhaust
increase the engine rotation speed. manifold. The oxygen sensor (rear) is installed in the
• When 2-system malfunctions exhaust front pipe.
The engine-ECU should cut the energization of Oxygen sensor has a built-in heater to help early
the throttle valve control servo. At that time, activation of the sensor. This allows feedback control
the spring built in the throttle valve can slightly of air-fuel ratio soon after engine start.
open the throttle valve. This allows the
engine-ECU to control the engine output. This sensor uses the oxygen concentration cell prin-
ciple of solid electrolyte (zirconia) and displays the
property of sudden change in output voltage near
theoretical air-fuel ratio. This property is used to
detect oxygen density in exhaust gas. Feedback to
engine-ECU allows it to judge whether air-fuel ratio is
rich or lean compared to theoretical air-fuel ratio.
This allows engine-ECU precise feedback control to
get theoretical air-fuel ratio with best cleaning effi-
ciency of 3-way catalytic converter.
Oxygen sensor
Heater
Engine-ECU
Zirconia element
0.5V
AK602576AB
the flux from the magnet does not pass the magnetic
resistance element and the resistance decreases.
The crank angle sensor converts this change in
resistance of the magnetic resistance element to a 5
V pulse signal and outputs it to engine-ECU.
Engine-ECU
Crank angle sensor
5V
5V
Magnetic resistance element
Output signal
AK602285AB
Camshaft
Magnetic resistance element
cylinders in the compression process. The inlet camshaft position sensor uses a magnetic
resistance element. When the camshaft position
sensing portion passes the front surface of the mag-
netic resistance element, the flux from the magnet
passes the magnetic resistance element. Thus,
resistance of the magnetic resistance element
increases. When the camshaft position sensing por-
tion does not pass the front surface of the magnetic
resistance element, the flux from the magnet does
Engine-ECU
Camshaft position sensor
5V
5V
Magnetic resistance element
Output signal
AK602287AB
Piezoelectric element
AK604903AC
Engine-ECU
5V
Detonation sensor
Piezoelectric element
AK602226AC
Oil
pressure
Contact switch
AK602575AB AK602587AB
A barometric pressure sensor is built into The oil pressure switch is installed on the inlet side of
engine-ECU. The barometric pressure sensor is a the cylinder block. The oil pressure switch detects
semiconductor diffused pressure element which out- whether the oil pressure is high or low using the con-
puts voltage to engine-ECU according to atmos- tact switch. When the oil pressure becomes higher
pheric pressure. Engine-ECU uses this output than the specified value after the engine starts, the
voltage to sense the altitude of the vehicle and com- contact point of the oil pressure switch opens.
pensates fuel injection volume to achieve the appro- This allows the engine-ECU to detect the oil pressure
priate air-fuel ratio for that altitude. is higher than the specified value. The engine-ECU
outputs the OFF signal to the combination meter
through the CAN and then turns off the oil pressure
warning lamp.
Engine-ECU
AK602228 AF
Battery
B S
Engine-ECU
FR
Field coil
Voltage regulator
Alternator
AK604998AB
ALTERNATOR L TERMINAL tion diode. After the electric generation begins, the
After turning on the ignition switch, the current is current is supplied to the field coil from this circuit. In
input by the engine-ECU to the alternator L terminal. addition, the generated voltage is output from the
This allows the voltage regulator to be on and the alternator L terminal to the engine-ECU. This allows
field coil to be excited. When the alternator rotates in the engine-ECU to detect that the electric generation
this situation, the voltage is excited in the stator coil begins. The engine-ECU outputs the ON signal to
and the current is output from B-terminal through the the combination meter through the CAN and then
commutation diode. Also the generated voltage is turns off the charge lamp.
input to the voltage regulator through the commuta-
Battery
B S Engine-ECU
CAN
communication
Combination meter
Voltage regulator
Alternator
AK604999 AB
ACTUATOR
M2132002001129
Filter
Solenoid coil
Needle
Plate
AK800561 AE
From battery
Injectors
Engine-ECU
AKB00844 AB
Voltage from the battery gets applied from the injec- A throttle valve control servo is installed in throttle
tor relay to the injector and up to the engine-ECU. body. The throttle valve control servo performs the
Engine-ECU turns ON its power transistor and pre- Open/Close of the throttle valve through the reduc-
pares the injector's earth circuit. Thus, current flows tion gear. Engine-ECU changes current direction
through the injector while power transistor is ON and according to the Open/Close direction and also
the injector injects fuel. changes current to the motor coil to control the throt-
tle valve control servo.
THROTTLE VALVE CONTROL SERVO Throttle valve control servo is composed of a good
response, low energy, and small DC motor with
Throttle body brush and can generate rotation force corresponding
to the current applied on the coil. When there is no
current passing through the throttle valve control
servo, the throttle valve remains at a prescribed
opening angle. So, even if current stops because of
a fault in the system, a minimum level of running
remains possible.
From battery
To engine-ECU
Throttle valve
ON control servo relay
OFF
AK602231 AF
IGNITION COIL The inlet oil feeder control valve is installed on the
Refer to GROUP 16 − Ignition System − Ignition Coil inlet side of the cylinder head. Receiving the duty
P.16-2. signal from the engine-ECU, the inlet oil feeder con-
trol valve operates the spool valve position and
PURGE CONTROL SOLENOID VALVE divides the oil pressure from the cylinder block into
the advanced chamber and the retarded chamber of
Refer to GROUP 17 − Emission Control <MPI> −
the V.V.T. sprocket as well as continually changes
Evaporative Emission Control System P.17-16.
the inlet camshaft phase. The spring makes spool
valve stop at the position where the inlet camshaft is
INLET OIL FEEDER CONTROL VALVE at the most retarded angle when the engine is
stopped. The engine-ECU operates the spool valve
Spool valve movement position by increasing and decreasing ON duty ratio
of the inlet oil feeder control valve and allows the
Advance Retard inlet camshaft to be at the target phase angle. When
chamber chamber the duty ratio increases, the V.V.T. sprocket makes
Spring phase of inlet camshaft advanced angle side. When
the duty ratio degreases, the V.V.T. sprocket makes
phase of inlet camshaft retarded angle side. When
the medium duty ratio, at which the spool valve is at
the medium position, is achieved, all the oil passages
Coil Plunger
are closed. This allows the phase angle to be kept
Drain Drain constant. The engine-ECU changes and controls the
Oil pressure AK604740AE duty ratio in accordance with the engine operation to
get the optimum phase angle.
AK700721 AB
Battery
B S
Engine-ECU
Field coil
Voltage regulator
Alternator
AK605000 AB
AKB00752AB
<No. 2 TDC> <No.1 TDC> <No. 3 TDC> <No. 4 TDC> <No. 2 TDC>
Crank angle H
sensor signal L
Inlet camshaft H
position sensor
signal L
AKB00753 AB
Crank angle H
sensor signal
L
Cylinder stroke
AK704439 AB
In addition to the synchronizing fuel injection with tion, the volume of fuel is injected according to the
crankshaft position sensor signal during accelera- extent of the acceleration.
Engine coolant
Engine coolant
temperature sensor temperature
compensation
Acceleration-
deceleration
compensation
Barometric pressure
sensor
Fuel pressure
compensation
Manifold absolute
pressure sensor
Injector
AK602278AB
[Injector basic drive time] the pressure difference (injected fuel pressure)
Fuel injection is performed once per cycle for each between manifold pressure and fuel pressure (con-
cylinder. Basic drive time refers to fuel injection vol- stant). So, injected fuel pressure compensation is
ume (injector drive time) to achieve theoretical made to injector drive time for theoretical air-fuel
air-fuel ratio for the intake air volume of 1 cycle of 1 ratio to arrive at basic drive time.
cylinder. Fuel injection volume changes according to
AK602279AB
Intake air volume of each cycle of 1 cylinder is calcu- [Injector drive time compensation]
lated by engine-ECU based on the airflow sensor After calculating the injector basic drive time, the
signal and crank angle sensor signal. Also, during engine-ECU makes the following compensations to
engine start, the map value prescribed by the coolant control the optimum fuel injection volume according
temperature sensor signal is used as basic drive to driving conditions.
time.
Manifold absolute
pressure sensor
Engine coolant
temperature sensor
Engine-
ECU Inlet camshaft position sensor
Detonation sensor
Ignition switch-ST
Spark plug
Cylinder No. 1 2 3 4
AK502722 AN
<No. 2 TDC> <No.1 TDC> <No. 3 TDC> <No. 4 TDC> <No. 2 TDC>
Crank angle H
sensor signal L
Inlet camshaft H
position sensor
signal L
AK604969AC
List of main compensations for spark-advance control and current carrying time control
Compensations Content
Intake air temperature compensation Compensation is made according to intake air
temperature. The higher the intake air temperature
the greater the delay in ignition timing.
Engine coolant temperature compensation Compensation is made according to engine coolant
temperature. The lower the engine coolant
temperature the greater the advance in ignition
timing.
Knocking compensation Compensation is made according to generation of
knocking. The greater the knocking the greater the
delay in ignition timing.
Stable idle compensation Compensation is made according to change in idle
speed. In case engine speed becomes lower than
target speed, ignition timing is advanced.
Delay compensation when changing shift During change of shift, sparking is delayed
compared to normal ignition timing to reduce
engine output torque and absorb the shock of the
shift change.
Compensations Content
Battery voltage compensation Compensation is made depending on battery
voltage. The lower the battery voltage the greater
the current carrying time and when battery voltage
is high current carrying time is shortened.
Barometric pressure
sensor
Engine-ECU
AK602236AQ
List of main compensations for throttle valve opening angle and idle speed control
Compensations Content
Stable idle compensation (immediately after start) In order to stabilize idle speed immediately after
start, target opening angle is kept big and then
gradually reduced. Compensation values are set
based on the engine coolant temperature.
Rotation speed feedback compensation (while In case there is a difference between the target idle
idling) speed and actual engine speed, engine-ECU
compensates the throttle valve opening angle
based on that difference.
Atmospheric pressure compensation At high altitudes atmospheric pressure is less and
the intake air density is low. So, the target opening
angle is compensated based on atmospheric
pressure.
Engine coolant temperature compensation Compensation is made according to the engine
coolant temperature. The lower the engine coolant
temperature the greater the throttle valve opening
angle.
Electric load compensation Throttle opening angle is compensated according
to electric load. The greater the electric load, the
greater the throttle valve opening angle.
Compensation when shift is in D range When transmission is changed from P or N range
to some other range, throttle valve opening angle is
increased to prevent reduction in engine speed.
Compensation when A/C is functioning Throttle opening angle is compensated according
to functioning of A/C compressor. While A/C
compressor is being driven, the throttle valve
opening angle is increased.
Initialize control
After ignition switch turns OFF, engine-ECU drives Engine protection control
the throttle valve from fully closed position to fully When the racing is continued during the vehicle
open position and records the fully closed/open stud- stopped period (no-load period) for more than the
ied value of the throttle position sensor (main and specified time, the engine-ECU closes the throttle
sub) output signals. The recorded studied values are valve and restricts the engine speed to protect the
used as studied value compensation for compensat- engine.
ing basic target opening angle when the engine is
started next.
Spring
AKB00755 AB
• The engine-ECU assesses the driving conditions • By varying the position of the spool valve, the oil
of the engine by way of the signals input by sen- pressure can be applied either to the retard or
sors. advance chamber, thus continuously changing
• Based on the assessed information, the the phases of the inlet camshaft.
engine-ECU outputs duty cycle signals to the inlet
oil feeder control valve in order to control the
position of the spool valve.
Inlet camshaft H
position sensor
signal L
: Phase angle
AKB00756AB
Valve lift
Inlet camshaft
phase angle
Exhaust valve lift curve
At most
advanced angle
Overlap
AK800138 AB
Battery
LOCK
Ignition switch ST ACC
IG1 IG2
ETACS-ECU
Power Battery
source backup Engine-ECU
AK604134AD
When the ignition switch-IG "ON" signal is input, • Throttle valve initializing control
engine-ECU turns ON the power transistor for control
of the engine control relay. As a result, current flows
through the engine control relay's coil, the relay
switch turns ON and power is supplied to each sen-
sor and actuator. Also, when ignition switch-IG "OFF"
signal is input, engine-ECU performs the following
controls and then turns OFF the power transistor for
control of engine control relay.
Battery
LOCK
ST ACC Ignition switch
IG1 IG2
Engine control
OFF
relay
ON
To engine-ECU
AK700635 AB
When current flows through the fuel pump relay, the relay. As a result, power is supplied to the fuel pump.
relay turns ON and the fuel pump is driven. The fuel Also, if engine speed falls below a set value, the fuel
pump relay is built into the ETACS-ECU. When the pump relay is turned OFF. Thus, it deals with sudden
ignition switch-ST signal is input, engine-ECU turns stoppages such as engine stalling etc. by stopping
ON the power transistor for control of the fuel pump the pump.
Battery
Ignition switch-ST
Inhibitor R
P
switch N
ETACS
-ECU
ON
Engine-ECU OFF
Starter
Starter relay
control M
AK800140 AB
Engine-ECU
Oxygen sensor heater
Engine coolant
Engine control temperature sensor
relay
Battery
AK602241AE
When exhaust gas temperature is low, the oxygen the fuel during deceleration. Based on driving condi-
sensor response is dull. So, response is improved by tions and the oxygen sensor activation state,
raising the sensor temperature by passing current engine-ECU changes the amount of current (duty
through the heater at a low exhaust gas temperature, ratio) to the heater to quicken the activation of the
such as in the immediate aftermath of the engine oxygen sensor.
start, or during the warm up operation and in cutting
Battery
A/C
refrigerant A/C switch (CAN)
temperature
OFF ON switch Crank angle sensor
A/C compressor
assembly Accelerator pedal position sensor
A/C compressor A/C compressor
clutch Vehicle speed signal (CAN)
relay control
Inhibitor switch (CAN)
Engine-ECU
AK800141 AH
After the A/C switch is turned ON and A/C compres- sor relay to drive the A/C compressor after idle-up is
sor relay reaches a state where it can turn ON, complete. Also, in order to secure acceleration per-
engine-ECU turns ON the A/C compressor relay and formance, it turns OFF the A/C compressor relay for
drives the A/C compressor. In order to prevent a fixed amount of time, if the throttle opening angle
change in engine speed due to increased load of increases beyond a prescribed limit.
driving the compressor, it controls the A/C compres-
ALTERNATOR CONTROL
M2132025000785
Alternator G terminal
Engine coolant
temperature sensor
Alternator FR terminal
Crank angle sensor
Engine-ECU
Ignition switch-ST
Alternator
AK602242AL
During engine idle operation, engine-ECU controls increase in alternator output current and output cur-
duty of conduction between alternator G terminal and rent is increased only gradually. (Battery current is
earth. (G terminal duty is controlled to be the same supplied to the headlamp etc. till alternator produces
as ON duty of the power transistor inside the voltage sufficient current.) Thus, engine-ECU prevents
regulator). If headlamps etc. are turned on while change in idle speed due to sudden increase of
engine is idling, the consumed current increases engine load.
suddenly, but by gradually increasing the alternator
G terminal OFF duty, engine-ECU restricts sudden
PURGE CONTROL
M2132027500106
Refer to GROUP 17 − Emission Control − Evapora-
tive Emission Control System P.17-16.
DIAGNOSIS SYSTEM
M2132009002093
Engine-ECU has been provided with the following • Diagnosis code function
functions for easier system inspection. Refer to the • Data list function
workshop manual for the details about each item. • Actuator test function
• Freeze-frame data function
GROUP 13B
FUEL SUPPLY
CONTENTS
GENERAL INFORMATION
M2134000101676
The fuel system consists of the following compo- • Fuel high-pressure hose
nents: • Fuel line pipe
• Fuel injector • Fuel tank assembly
• Fuel delivery pipe • Fuel pump and gauge assembly
• Fuel vapour canister • Fuel gauge unit <4WD>
SPECIFICATIONS
Item Specification
Fuel tank capacity L 2WD 63
4WD 60
Fuel pump type Electric (incorporates tank pump and gauge assembly)
Fuel filter type Cartridge (incorporates tank pump and gauge assembly)
Fuel return system Return less
Fuel pressure regulator control pressure kPa 324
Fuel injector Type Elector-magnetic
Quantity 4
Evaporative emission control system Fuel vapour canister
CONSTRUCTION DIAGRAM
<2WD>
Fuel injector
Fuel pump and
Fuel high-pressure hose Fuel line pipe gauge assembly
ACB05409AB
<4WD>
Fuel injector
Fuel pump and
Fuel high-pressure hose Fuel line pipe gauge assembly
ACB05408AB
This fuel system is designed with consideration for • A return less fuel system eliminates returned fuel
global environment protection to ensure safety at a from the engine. The heat that fuel receives from
collision, reduce weight, and improve reliability and the engine is reduced, minimising fuel tempera-
quality. This system has the following features: ture in the fuel tank and controlling the amount of
• A quick-joint connector of a plastic tube is used evaporated gas.
for the fuel high-pressure hose in the engine • The activated charcoal of fuel vapour canister is
compartment to reduce the permeation of fuel modified for downsizing, weight saving and better
evaporative emission. performance.
• The surface of under floor fuel line pipes is
coated with 1-mm thickness of resin to improve
resistance to corrosion and chipping.
FUEL TANK
M2134001001672
The fuel tank assembly consists of components such • A built-in fuel filter and a fuel tank suction hose
as a fuel pump and gauge assembly, a fuel gauge have been adopted to meet the fuel tank of a sad-
unit, and a fuel tank, and has the following features: dleback shape. <4WD>
• The fuel tank is mounted underneath the second The fuel pump and gauge assembly consist of the
seat to improve safety at a collision. following components:
• The fuel tank itself is made of a pre-coat galva- • Fuel pump
nized steel sheet that contains no lead. • Fuel gauge unit
• The capacity of the fuel tank is 63 litres <2WD> • Fuel filter
or 60 litres <4WD> to meet long-distance drives. • Fuel pressure regulator
• A fuel tank safety valve, which prevents fuel leak-
age when the vehicle banks or rolls over, is
located inside the fuel tank for fewer openings
and hose bonding points on the fuel tank top sur-
face.
CONSTRUCTION DIAGRAM
<2WD>
Fuel tank
ACC00445AB
ACC00461AB
<4WD>
Fuel tank
ACC00446AB
GROUP 14
ENGINE COOLING
CONTENTS
GENERAL INFORMATION
M2140000101567
For the cooling method, a forced water-cooling circu- • A down-flow radiator has been adopted in order
lation system is adopted and it has the following to reduce the number of parts and improve serv-
characteristics: iceability.
• To reduce the coolant temperature variation, the • A ring fan has been adopted in order to reduce
inlet control system which arranges the thermo- noise.
stat at the inlet side of the coolant flowing from • A radiator condenser tank is assembled into the
the radiator to the engine is adopted. fan shroud in order to reduce the number of parts
and improve serviceability.
SPECIFICATIONS
Item 4B1
Cooling method Water-cooled pressurised, forced circulation with
electrical fan
Water pump Type Centrifugal impeller
Drive method Drive belt
Thermostat Type Wax pellet with jiggle valve
Valve open temperature °C 82 ± 1.5
Radiator Type Pressurised corrugate type
Core size (width × height × 687.4 × 400 × 16
thickness) mm
Performance kJ/h 201,800
Engine coolant Specified coolant DIA QUEEN SUPER LONG LIFE COOLANT or
equivalent
Quantity (including 0.65 L in Approximately 7.5
the radiator condenser tank) L
CONSTRUCTION DIAGRAM
Radiator assembly
Radiator upper hose assembly
Fan shroud
CVT fluid cooler
feed hose CVT fluid cooler Radiator lower hose
return hose assembly
ACB05950 AB
WATER PASSAGE
M2140004000718
<Hot> <Cold>
Thermostat Thermostat
Heater Heater
Throttle body Throttle body
CVT CVT
oil cooler oil cooler
Radiator Radiator
ACB04926AB
WATER PUMP
M2140003000492
The water pump is the centrifugal, impeller type that
is installed in front of the cylinder block. It is driven by
the drive belt.
Item Specifications
Discharge volume L/rpm 185/6 500
Impeller Impeller diameter mm 62
AK503034 AD
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
CONSTRUCTION DIAGRAM
Resonator
Air cleaner assembly
Air duct
ACB05021AB
INLET MANIFOLD
M2150010000666
The inlet manifold is made of plastic for weight
reduction, and the surface roughness of the inner
walls of the ports has been improved to reduce
intake resistance.
EXHAUST SYSTEM
EXHAUST MANIFOLD
M2150006001105
The exhaust manifold incorporates a catalytic con-
verter. In order to reduce vibration, a spherical joint is
used at the front pipe connection.
CONSTRUCTION DIAGRAM
Hanger bracket
Tail pipe
Hanger bracket
Catalytic converter
Hanger bracket
Main muffler
Annular joint
Sub muffler
Annular joint
ACB05022AB
Exhaust pipe and muffler consisting of two separa- • The spherical joint has been adopted for connec-
tion system has the following features: tion between the front exhaust pipe and the
• Improve emission gas cleaning ability by adopt- exhaust manifold, and between the exhaust pipe
ing rear exhaust system and placing front cata- and the centre exhaust pipe, which reduces
lytic converter by engine as close as possible. vibration to the vehicle.
• A 4-point exhaust muffler hanger has been
adopted for optimisation of position, which
reduces vibration to the vehicle.
GROUP 16
ENGINE
ELECTRICAL
CONTENTS
STARTER MOTOR
M2161002000728
The starter motor is a reduction drive type with plan-
etary gear.
ALTERNATOR
M2162001000687
The alternator is the battery detection type.
IGNITION COIL
M2163001000561
The ignition coil is the plug-top type.
This plug-top type ignition coil has the following fea-
tures:
Coil
• A durable low-tension distribution system is
adopted.
• A separate igniting system is adopted. Due to
this, high voltage generated in the ignition coils
can be delivered into the spark plugs effectively.
• Low fuel consumption due to combustion stabili-
AKB00492AB
sation
• Compact and light weight
SPARK PLUG
M2163005000499
Iridium-tipped spark plugs are used.
GROUP 17
ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL
GENERAL INFORMATION This system detects the amount of the accelerator
M2170001001522 pedal movement by using an accelerator pedal posi-
For the accelerator system, an electronic throttle tion sensor in the accelerator pedal assembly for
valve control system has been adopted, eliminating electronically controls the throttle valve.
of an accelerator cable.
CONSTRUCTION DIAGRAM
AC606134 AB
CONSTRUCTION DIAGRAM
Fuel injection system
<Diesel engine> Accelerator pedal <Standard meter>
(Built-in accelerator
Cruise control indicator lamp
pedal position sensor)
SET
Speed limiter
Throttle body assembly display screen Multi information
Clutch switch <M/T> display
(Built-in throttle position
sensor and throttle valve
control servo) Engine-ECU 120
km/h
ACC00040
<Petrol engine> Stop lamp switch
Inhibitor switch <CVT, A/T>
ACC0847 ACB04452
Engine-ECU
Relay box
ETACS-ECU
ACB04414 ACB04416
ACC00533 AB
Component Function
Engine-ECU • Based on the input signal from each sensors and switches,
the throttle opening angle indication signal is sent.
• Based on the input signal from each sensors and switches,
the CVT control signal is sent to the CVT-ECU. <Petrol
engine>
• Based on the secondary pulley speed sensor signal from the
CVT-ECU, it calculates the vehicle speed. <Petrol engine>
• Based on the selector lever "N" position signal from the
CVT-ECU, it cancels constant speed driving. <Petrol engine>
• Based on the input signal from each sensors and switches,
the CVT control signal is sent to the A/T-ECU. <Diesel
engine>
• Based on the secondary pulley speed sensor signal from the
A/T-ECU, it calculates the vehicle speed. <Diesel engine>
• Based on the selector lever "N" position signal from the
A/T-ECU, it cancels constant speed driving. <Diesel engine>
• To the cruise control indicator lamp, the cruise control system
ON/OFF signal is sent.
• The diagnosis codes and data list of the cruise control system
is sent to the diagnosis connector.
Inhibitor switch <CVT, A/T> The constant speed driving is cancelled by the selector lever
operation, the "N" position is detected.
Clutch switch <M/T> Because the constant speed driving is cancelled by the clutch
operation, the clutch pedal status is detected.
Stop lamp switch • The constant speed driving is cancelled by the brake
operation, the brake pedal operation is detected.
• As for the stop lamp switch, two built-in switches, the stop
lamp switch which is also used for the stop lamp illumination
and the brake switch which is used exclusively for the cruise
control, are integrated, and thus the reliability is enhanced.
Throttle valve control servo <Petrol The throttle valve opens and closes in response to the throttle
engine> angle control signal from the engine-ECU.
Throttle position sensor <Petrol engine> Informs the engine-ECU of the throttle valve opening angle.
Fuel injection system <Diesel engine> Amount of fuel consumption control signal from engine-ECU.
CONSTRUCTION AND OPERATION • In the engine control section, the target throttle
M2170002000919 valve opening angle is calculated based on the
The cruise control section in engine-ECU calculates target accelerator pedal opening angle signal
the cruise control system operation condition based from the cruise control section and the actual
on the signals sent from switches and sensors. accelerator pedal opening angle signal from the
Based on the calculation, the cruise control section accelerator pedal position sensor, and the vehicle
outputs the target accelerator pedal opening angle speed is controlled by operating the throttle valve
signal to the engine control section, and CVT control control servo. <Petrol engine>
signal to CVT-ECU <Petrol engine>, shift control sig- • In the engine control section, the amount of fuel
nal to A/T-ECU <Diesel engine> or clutch switch consumption is calculated based on the target
<M/T> and cruise control status (ON/OFF, etc.) to the engine torque signal from the cruise control sec-
combination meter, respectively. tion and the actual accelerator pedal opening
angle signal, and the vehicle speed is controlled
by controlling the fuel injection system. <Diesel
engine>
• The speed limiter controls the engine output and The combination meter will turn on the cruise control
the transmission gear ratio to regulate the vehicle indicator lamp <Standard meter>, the cruise control
speed. display screen <High contrast meter> or the speed
limiter display screen when the cruise control system
is active. On the high contrast meter, "SET" symbol
will also appear in the screen during constant speed
driving.
BLOCK DIAGRAM
Cruise control switches Stop lamp switch Clutch switch Accelerator pedal
<M/T> position sensor
Stop lamp Clutch switch
switch signal signal
ETACS-ECU
Engine-ECU
NOTE
*1 : Petrol engine
*2 : Diesel engine ACC00545 AB
• An abnormality occurs in the stop lamp signal. • An abnormality occurs in the vehicle speed sig-
When one of the following conditions is met, unless nal.
the vehicle is stopped to turn the ignition switch to • Throttle position sensor abnormality.
the "LOCK" (OFF) position, the cruise control system • Accelerator pedal position sensor abnormality.
function will be suspended even if the system returns
to the normal state. Also, one of the following condi- DIAGNOSIS FUNCTION
tions is met, a constant speed driving is cancelled To ease the system inspection, the diagnosis code
immediately. The speed limiter will be also deacti- inspection, data list inspection is available by
vated. M.U.T.-III.
• Engine-ECU abnormality. NOTE: For the diagnosis code items and input check
code items, refer to the Workshop Manual.
CONSTRUCTION DIAGRAM
Accelerator pedal
(Built-in accelerator
Hydraulic unit Assembly pedal position sensor)
(Built-in ASC-ECU) Steering wheel sensor
120
SET km/h
ACC ON/OFF
Speed limiter ON/OFF
ACC distance
ACC00483 ACB04452
Engine-ECU
Relay box
ETACS-ECU
ACB04414 ACB04416
ACC00481 AB
Component Function
Engine-ECU • Signals of state of steering switches (including failure
judgement result) are sent.
• Acceleration/deceleration are controlled according to ACC
target torque received from ASC-ECU when ACC mode is
ON and ACC status is active. Engine-ECU has cruise control
module as a part of engine-ECU. ACC target torque which is
sent from ASC-ECU through signal is input to the cruise
control module. Cruise control module outputs ACC target
torque to engine-ECU.
ETACS-ECU • Stop lamp ON/OFF circuit which is driven at automatic brake
control by ASC-ECU is equipped.
• The state of ACC set distance switch is sent.
Steering wheel sensor (SAS) Signals of the steering angle and the steering angle velocity are
sent.
BLOCK DIAGRAM
Brake switch
ACC/FCM-ECU
ACC00350 AB
SYSTEM FUNCTIONS
DISTANCE FUNCTION
During ACC control, the distance from vehicle travel-
ling ahead can be chosen from three settings.
EMISSION CONTROL<MPI>
GENERAL INFORMATION
M2171000101756
The emission control is basically the same as the
4B1 engine mounted on the ASX.
SYSTEM CONFIGURATION DIAGRAM
Purge control
solenoid valve Canister
Air
Air cleaner
From
Positive fuel pump
crankcase
ventilation
valve
Catalytic
converter
AKB00864 AB
Ventilation hose
Air inlet
AKB00825AB
A blow-by gas reduction device prevents blow-by driving, clean air is supplied to the crankcase by the
gas from being expelled into the atmosphere and is air intake hose via the breather hose and rocker
of closed type. A positive crankcase ventilation
(PCV) valve is provided in the ventilation hose from
the rocker cover to the inlet manifold. During low load
cover, and it mixes with the blow-by gas in the crank- POSITIVE CRANKCASE VENTILATION
case. The blow-by gas in the crankcase is induced to (PCV) VALVE
the inlet manifold through the rocker cover and PCV
valve. During high load driving, blow-by gas in the
crankcase is induced to the inlet manifold through
the rocker cover and PCV valve and at the same From
rocker To inlet
time also via the air intake hose and throttle body cover manifold
due to negative pressure in the air cleaner.
Spring Plunger
AK602324 AF
HC (hydrocarbon) generated in the fuel tank are PURGE CONTROL SOLENOID VALVE
adsorbed by the active carbon in the canister and
To canister
stored. HC stored in the canister is introduced to the B
inlet manifold when engine is in operation where it is
mixed with intake air and combusted. Engine-ECU
introduces optimum HC amount according to driving
conditions and so performs duty control on the purge
control solenoid valve. Also, the purge control sole-
noid valve is closed during deceleration or immedi-
ately after engine start to restrict change in air-fuel
ratio and prevent engine from stalling. A
To inlet manifold AK602742AF
A purge control solenoid valve is installed in the inlet passes through the coil, air can pass between nipple
manifold. The purge control solenoid valve controls A and B and fuel vapour gas is sucked in.
the intake volume of fuel vapour gas from the canis- Engine-ECU changes the ON duty ratio according to
ter. The purge control solenoid valve is a duty control engine's operating condition to control the intake vol-
type solenoid valve. When current is not passing ume of fuel vapour gas.
through the coil, nipple A is kept airtight and fuel
vapour gas cannot be sucked in. When current
100 ms
OFF
12V
Purge control
solenoid valve ON
0V
Engine-ECU
AK602245AC
Catalytic converter
(built-in to centre exhaust pipe)
GROUP 23
CONTINUOUSLY
VARIABLE
TRANSMISSION
(CVT)
CONTENTS
CVT
GENERAL INFORMATION
M2231000100585
The CVT is basically the same as for the predeces-
sor. However, note that a new gear ratio control is
adopted in order to reduce slip unique to the CVT.
SPECIFICATIONS
Transmission model F1CJA-2-A5W W1CJA-2-A5WA W1CJA-1-14YA
Engine model 4B11 4B12
Drive system 2WD 4WD
Torque converter Model 3-element, 1-stage, 2-phase
Stall torque ratio 1.99 1.83
Lock-up Present
Transmission type Forward automatic CVT (steel belt-driven), reverse 1 speed
Gear ratio Forward 2.349 − 0.394
Reverse 1.750
Final reduction gear ratio 6.466
Control type Electronically-controlled
Function Shift control Present
Line pressure control Present
Select control Present
Lock-up control Present
Self-diagnosis Present
function
Fail-safe function Present
Number of speedometer gears − (detected by the ABS sensor)
(drive/driven)
Oil pump Model Vane-type pump
Drive type Driven by the engine, sprocket, and chain
CVT fluid Brand name MITSUBISHI MOTORS GENUINE CVTF-J4
Capacity (L) Approximately 7.1
: New
Accelerator pedal
operation : Conventional
Time
New: To reduce a feel of untimely shifting, the downshift amount at
the initial acceleration is adjusted. In addition, the upshift amount
CVT gear ratio is restricted at the later acceleration with the aim of providing
the acceleration feeling like a multi-stage transmission.
Ratio Conventional: The downshift is carried out quickly at the initial
acceleration and after that the upshift is carried out with vehicle
speed increase.
Time
Engine speed New: The engine speed increases gradually in conjunction
with acceleration.
Conventional: The engine speed increases quickly at
r/min the initial acceleration.
Time
New: Acceleration feeling is sustained
Acceleration
Conventional: Acceleration feeling is NOT sustained
G
Time
ACB03776AB
A new acceleration control has been employed, in Moreover, both comfortable acceleration and power
which the engine speed and vehicle speed respond output performance have been achieved at the same
linearly to an accelerator pedal operation to reduce time by increasing the acceleration G with increase
the CVT-specific slippage feel. of the engine speed.
TRANSMISSION CONTROL
GENERAL INFORMATION • The weight reduction of the selector lever assem-
M2232000100823 bly has been realised by structural rationalisation.
• The gate-type selector lever with excellent opera- • There are two types of the selector lever knob;
bility has been employed to provide an appropri- sporty black and luxurious leather.
ate control force and a crisp operation feel. • The black shift indicator panel enhances the
• Shift lock and key interlock mechanisms of relia- sporty image.
ble electric type have been adopted. • Paddle shift is available on certain models.
Selector lever
assembly
ACC00027AB
GROUP 25
PROPELLER SHAFT
CONTENTS
GENERAL INFORMATION
M2250000100829
The 2-piece, 3-joint type propeller shaft with a centre • Inside the rear propeller shaft, the dynamic
bearing is adopted. damper is integrated to reduce a booming noise
It has the following features: cased by the resonance at the high engine
• An insulator is installed to the vehicle body joint of speed.
the centre bearing to reduce vibration. • Adopting the friction welding method, the installa-
tion structure is streamlined to reduce the weight.
• Lead-free grease is adopted for the universal
joint.
SPECIFICATIONS
Item Specifications
Propeller shaft Type 2-piece, 3-joint type propeller shaft
Universal joint Type No.1 Cross type (caulking method)
No.2 Constant velocity type
No.3 Cross type (caulking method)
Bearing Needle roller bearing (maintenance-free type)
CONSTRUCTION DIAGRAM
No.3 joint
AC602513AD
No.2 joint
Insulator
Dynamic damper
AC504845 AB AC504844 AB
GROUP 26
FRONT AXLE
CONTENTS
GENERAL INFORMATION
M2260000101533
For the front axle, the multi-line angular contact ball • Dynamic damper is mounted on driveshaft (RH)
bearing with an integral oil seal is adopted as a to reduce differential booming noise. <2000>
wheel bearing, and EBJ-PTJ type constant velocity • Lead-free grease for the constant velocity joint is
joint as a driveshaft. adopted.
It has the following features: • Hexavalent chromium is eliminated from the dust
• The lightweight and compact EBJ-type constant cover material.
velocity joint is installed on the wheel side of the • The number of parts is reduced by integrating the
driveshaft, and the vibration reduced PTJ-type magnetic encoder for ABS wheel speed detection
constant velocity joint is installed on the differen- into the wheel bearing.
tial side. NOTE: .
• For the driveshaft (RH), instead of the conven- EBJ (High Efficiency Compact Undercut Joint):
tional output shaft, the long stem integrated with the lighter and smaller constant velocity joint com-
the differential side constant velocity joint is pared with the conventional BJ has been achieved
adopted to streamline the structure. <4WD> by adopting the eight small balls.
PTJ (Pillow Tripod Joint)
SPECIFICATIONS
Item Specifications
Wheel bearing Bearing type Unit bearing (Double-row angular contact ball
bearing)
Bearing (Outer diameter × inside 80 × 43
diameter) (mm)
Drive shaft Joint type Outside EBJ
Inside PTJ
Shaft length* × shaft LH 392.5 × 25.4
diameter (mm) RH 708.0 × 34.0 <2WD>, 509.0 × 29.0 <4WD>
NOTE: *: Indicates the distance between each joint centre.
CONSTRUCTION DIAGRAM
Strut assembly AC602514
ACB04894
PTJ
Knuckle <LH>
Driveshaft (LH)
PTJ
<RH - 4WD> Driveshaft (RH)
EBJ
AC504925 ACC00499AB
GROUP 27
REAR AXLE
CONTENTS
SPECIFICATIONS
Item Specification
Wheel bearing Bearing type Unit ball bearing (double-row angular contact ball bearing)
CONSTRUCTION DIAGRAM
Rear hub
Ball bearing
Magnetic encoder
Oil seal
ACB05764AB
SPECIFICATIONS
Item Specification
Wheel bearing Bearing type Unit ball bearing (double-row angular
contact ball bearing)
Driveshaft Joint type Outer EUJ
Inner ETJ
Shaft length* × Shaft diameter mm LH 496.0 × 24
RH 576.4 × 24
NOTE: *: Indicates the distance between the centre of each joint.
CONSTRUCTION DIAGRAM
ACB05765
Driveshaft
Rear hub
Ball bearing
Rear hub
Magnetic
encoder
Oil seal
ACC02148 AB
DIFFERENTIAL
M2270001000797
With the introduction of the electronic control 4WD, The following features are also available.
the electronic control coupling has been installed in • Aluminium differential carrier has been adopted
front of the differential. for weight saving.
The electronic control coupling transfers the drive • Optimization of the hypoid gear ratio reduces the
force to the rear wheels by pushing the clutch in torque loss.
according to the strength of the magnetic attraction • Adoption of the hypoid gear with the same teeth
generated by the magnetic coil (For more details, height realizes the downsizing and increases the
refer to Electronic Control 4WD P.27-6). strength of the coupling.
SPECIFICATIONS
Item Specification
Reduction gear type Hypoid gear
Reduction ratio 2.352
Differential gear type Side gear Straight bevel gear × 2
(Type × Quantity) Pinion gear Straight bevel gear × 2
Number of teeth Drive gear 40
Drive pinion 17
Side gear 14
Pinion gear 10
Gear oil MITSUBISHI MOTORS GENUINE Approx. 0.4 L
super hypoid gear oil API classification
GL-5, SAE 80W
ACB05767
Bevel gear
Clutch Electromagnet
ACC02152AB
DIFFERENTIAL MOUNT
Rear suspension
crossmember
Upper stopper
Rear differential
mount insulator
Lower
Upper stopper
stopper
Rear differential mount
Weight front bracket (LH)
ACC02383 AB
CONSTRUCTION DIAGRAM
Combination meter
ABS/ASC-ECU
ECO switch
4WD switch
Engine-ECU ETACS-ECU Electronic control coupling
ACB05569 AC
System configuration
Diagnosis
connector
4WD-ECU
Engine
4WD switch
NOTE:The dashed line indicates CAN communication lines (CAN-C, CAN-C-Mid). ACC00455 AC
ETACS-ECU
ABS/ASC-ECU
· Vehicle information
CAN-C · Drive mode
· Key position
· Coupling torque
· Battery voltage
· Ambient temperature
· Stop lamp switch
CVT-ECU or A/T-ECU
· Gear position
ETACS-ECU
(Fuse) ETACS-ECU 15 A
(Fuse)
IG1
relay
Electronic control
10 A 7.5 A coupling solenoid
4WD-ECU
4WD switch
ABS/ASC CVT-ECU or
Engine-ECU
-ECU A/T-ECU
ETACS-ECU
Steering Diagnosis
LCD wheel sensor connector
4WD ECO
4WD AUTO
4WD LOCK
Combination meter
• Communication with drive mode switch: The • Compares the command current value from
signal from the drive mode switch changes CPU with the monitored current and checks if
the drive mode. they agree.
• Combination meter display: Drive mode is dis- 4. External wire connection check
played. • Checks if the input and output of each exter-
2. Coupling control function nal wire connection is open, shorted, or stuck.
• Current output: Differential control function of
the electronic control coupling according to DIAGNOSTIC FUNCTION
the vehicle conditions 4WD-ECU has the following functions for easier sys-
3. ECU self-diagnosis function tem checks. All of the following items can be diag-
• Initial check: ROM check, relay check, etc. nosed using the M.U.T.-III.
• Recording function of diagnosis codes and • Diagnosis code set
freeze frame data in case of failure • Service data output
• System shutdown function after failure detec- • Actuator test
tion, "4WD-E" and "LOCK" indicator warning • Freeze frame data output
<standard meter> and message indication on DIAGNOSIS CODE SET
display <high contrast meter>
Using M.U.T.-III, the diagnosis code (information of
• Normal control: Malfunction of CPU power
failures generated in the electronically controlled
supply, relay check, open or short circuit of
4WD system) can be read. When a failure occurs,
the I/O signal, abnormal CAN communication
4WD-ECU sets the diagnosis code for that failure in
the nonvolatile memory (EEPROM*), so the recorded
FAIL-SAFE FUNCTION information will not be erased even if the battery is
FAILURE DETECTION disconnected.
4WD-ECU performs the following checks at a timing NOTE: .
shown in the chart below. 4WD-ECU determines the • *EEPROM (Electrical Erasable & Programmable
malfunction occurred when the failure detection con- ROM): Special type of memory that can be pro-
ditions are met, and it sets the diagnosis code and grammed or erased electrically
executes the countermeasures for trouble. When the • For the diagnosis code output items of the elec-
failure resume conditions are met, ECU determines tronically controlled 4WD, refer to Workshop
the status is normal, and resumes the system. Manual.
NOTE: For the fail-safe specification, refer to Work-
shop Manual. SERVICE DATA OUTPUT
Using M.U.T.-III, the data (input data from each ECU
Start-up (Initial check just after the ignition
and switch) used for control by the electronically con-
switch is turned ON.)
trolled 4WD system can be read.
1. CPU check
NOTE: For each service data item, refer to Work-
• Performs the ROM and RAM check.
shop Manual.
2. Actuator check
• After CPU check has been completed, check ACTUATOR TEST
the driving voltage with the actuator relay
M.U.T.-III can forcibly drive the actuators (electronic
OFF.
control coupling solenoid and drive mode indicator)
Always (During ignition ON status other than ini- controlled by the electronically controlled 4WD sys-
tial check operation) tem.
1. CPU check NOTE: For the actuator test specification, refer to
• Performs CAN communication and interactive Workshop Manual.
check between CPUs.
2. Power supply check FREEZE FRAME DATA OUTPUT
• Monitors the CPU supply voltage and checks M.U.T.-III can read the freeze frame data (driving
if the voltage is within specifications. conditions when the failure occurs) set when the
3. Actuator check diagnosis code is detected.
• Checks if the actuator relay turns ON accord- NOTE: For freeze frame data items, refer to Work-
ing to the control. shop Manual.
FEATURES
The electronic control coupling realizes the highly reliable 4WD system with lighter weight and simpler con-
struction.
CONSTRUCTION
Rear differential
Pilot cam
Pilot clutch Magnet coil
Armature
Main cam
Ball
Front housing
Rear housing
Drive pinion
Main clutch Shaft AC505099AC
The electronic control coupling is comprised of the • The main clutch and pilot clutch are assembled to
front housing, main clutch, main cam, ball, pilot cam, the front housing on the outer side and to the
armature, pilot clutch, rear housing, magnetic coil, shaft on the inner side (The pilot clutch is
and shaft. installed via the pilot cam).
• The front housing is joined to the propeller shaft • The shaft is engaged via serrations with the drive
and rotates along with the shaft. pinion of the rear differential.
OPERATION
Coupling stops (2WD: Magnetic coil de-energized.)
Main clutch
Pilot clutch
Propeller shaft
Pilot clutch
Front housing
Magnet coil
Rear housing
Propeller shaft
Pilot cam
Main cam
Ball
AC507947AD
• The drive force from the transfer is transmitted to drive force and that of the main cam not applied
the front housing connected to the propeller with the drive force become different. The ball
shaft. The drive force is also transferred to the slides along the curved space between the pilot
pilot clutch and the outer side of the main clutch cam and main cam by the rotational speed differ-
assembled to the front housing. When the mag- ence and pushes the pilot cam and main cam.
netic coil is energized, the magnetic field is gen- Then, the main clutch is pushed toward the main
erated among the rear housing, pilot clutch, and cam to engage. When the main clutch is
armature. The magnetic field induces the pilot engaged, the drive force is transferred to the rear
clutch and armature to engage the pilot clutch. wheels via the shaft and the drive pinion of the
When the pilot clutch is engaged, the drive force rear differential.
is transferred to the pilot cam. When there is a • By controlling the current applied to the magnetic
difference in rotation speed between the front and coil, the amount of the drive force transferred to
rear wheels (i.e. rotation speed of the propeller the rear wheels can be controlled within the
shaft is different from that of the drive pinion), the range of 0 to 100%.
rotation speed of the pilot cam applied with the
GROUP 31
GENERAL INFORMATION
M2310000102022
The wheels and tyres of the following specifications
have been established.
SPECIFICATIONS
Road wheel and tyre
<2000>
Item Standard Option <4WD>
Wheel Type Steel type Aluminium type Aluminium type
Size 16 × 6.5JJ 16 × 6.5J 18 × 7J
Amount of wheel offset mm 38 38 38
PCD mm 114.3 114.3 114.3
Tyre Size 215/70R16 100H 215/70R16 100H 225/55R18 98H
<2400>
Item Standard Option
Wheel Type Aluminium type Aluminium type
Size 16 × 6.5J 18 × 7J
Amount of wheel offset mm 38 38
PCD mm 114.3 114.3
Tyre Size 215/70R16 100H 225/55R18 98H
NOTE: PCD indicates the pitch circle diameter of the wheel installation holes.
GROUP 32
POWER PLANT
MOUNT
CONTENTS
GENERAL INFORMATION
M2320000101503
New pendulum engine mounting system reduces • Roll-rod stopper has two rubber-to-metal bush-
noise and vibration, which has the following features. ings including large voided bushing and reduces
• The power train mass is supported in line with the vibration and noise doubly.
axis of inertia and torque reaction is controlled by • Enlarged right-hand engine mount, incorporating
roll-rod stopper with longitudinal force in stead of a hydraulic chamber, reduces transmission of
vertical force, sensitive to noise and vibration. noise and vibration in common use and
enhances ride quality on rough roads.
CONSTRUCTION DIAGRAM
Engine mounting
insulator
Transmission mounting
insulator
ACB05015 AB
GROUP 33
FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION
M2330000101979
The well-proven MacPherson strut type suspension • The newly adopted polyurethane bump stopper
has been adopted. Various components such as the absorbs high load without transmitting sharp
strut assembly and the coil spring have been modi- vibrations to the bodyshell.
fied or fine-tuned in order to enhance driving comfort, • The newly added cup does not rotate together
compared with the previous model. with the strut. As this stationary cup holds the
MAIN FEATURES bump stopper, Therefore, the friction on the top
• The thicker upper spring pad and lower spring surface of the bump stopper can be suppressed,
pad reduce high-frequency vibration and road thus eliminating sources of noise.
noise. • The extended dust cover bellows suppresses
dust intrusion through absorber oil seal.
• The newly designed barrel-shaped springs
reduce weight.
CONSTRUCTION DIAGRAM
Strut bearing
Bump stopper
Coil spring
Strut
Stabilizer link
Strut assembly
Coil spring
Stabilizer bar
Strut assembly
ACC00556 AB
SPECIFICATIONS
SUSPENSION SYSTEM
Item Specification
Suspension type MacPherson strut with coil spring
WHEEL ALIGNMENT
Item Specification
Camber 0°20'
Caster 2°35'
Kingpin inclination 12°45'
Item Specification
Toe-in At the centre of tyre tread mm 1
Toe-in angle (per wheel) 0°02'
GROUP 34
REAR SUSPENSION
CONTENTS
GENERAL INFORMATION
M2340000101657
New blade multi-link rear suspension is an evolution • New designed blade suspension has a slight pas-
of the current rear suspension to enhance stability sive toe-steer effect and provides safer handling.
and save unsprung weight. Springs and shock • Extended toe control links provide smooth sus-
absorbers are optimised and fine-tuned for well- bal- pension stroke feeling and enhance ride comfort.
anced handling, stability and ride comfort. • The fine-tuned voided bushes pressed in the
blade trailing arm reduce harshness and absorb
MAIN FEATURES
vibration.
• Newly designed stamping arms reduce unsprung
weight which offer greater handling and ride com-
fort.
SPECIFICATIONS
SUSPENSION SYSTEM
Item Specification
Suspension type Trailing arm type multi-link
WHEEL ALIGNMENT
Item Specification
Camber −0°30'
Toe-in mm 3
CONSTRUCTION DIAGRAM
<2WD>
Shock absorber assembly
Upper arm
Coil spring
Upper arm
Stabilizer bar
Coil spring
<4WD>
Shock absorber assembly
Upper arm
Stabilizer bar
Coil spring
Trailing arm
Control link
Rear suspension
crossmember
GROUP 35
SERVICE BRAKE
CONTENTS
GROUP 35A
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION
M2350000101755
Brake systems with higher reliability and durability • The installation of 16-inch ventilated disc brake
have achieved distinguished braking performance. on the front axle and 16-inch solid disc brake on
FEATURES the rear axle achieves the secure braking force
and direct braking feeling.
IMPROVEMENT OF BRAKING PERFORM-
ANCE IMPROVEMENT IN SAFETY
• In addition to the 10-inch single brake booster, • Diagonal split (X-type) brake lines is adopted.
the small and long stroke-type master cylinder • Audible wear indicators are used on the front and
has been adopted to achieve the downsizing and rear brake pads to warn the driver of wear limit.
secure the assist force.
CONSTRUCTION DIAGRAM
Brake booster
Reserve tank
Hydraulic unit
SPECIFICATIONS
Item Specification
Master cylinder Type Tandem type
I.D. (Inner diameter) mm 20.6
Brake booster Type Vacuum type, single
Size inch 10
Boost ratio 8.5
Rear wheel hydraulic control method EBD (Electronic control braking force distribution)
Item Specification
Front disc brake Type Floating caliper, 1-piston, ventilated disc
Brake disc effective dia. × thickness 241.6 × 26
mm
Cylinder I.D. mm 57.1
Brake pad thickness mm 10.0
Clearance adjustment Automatic adjustment
Rear disc brake Type Floating caliper with parking brake mechanism
integrated, 1-piston, solid disc
Brake disc effective dia. × thickness 259.8 × 10
mm
Cylinder I.D. mm 41.3
Brake pad thickness mm 9.0
Clearance adjustment Automatic adjustment
Brake fluid DOT3 or DOT4
CONSTRUCTION DESCRIPTION
MASTER CYLINDER BRAKE BOOSTER
M2350001000673 M2350002000988
The master cylinder is a tandem-type, with a struc- 10-inch brake booster has been installed.
ture that emphasizes safety.
FRONT BRAKE
M2350003000947
<Brake pads>
Wear Front brake (caliper assembly)
indicator Brake disc (ventilate disc)
Inner pad
Outer pad
Pad Pad
Wear
Wear indicator indicator
ACC00085AB
• The outer disc type brake disc which can be tight- • The inner brake pads with audible wear indicator
ened together with the wheel has been intro- are adopted which warn the driver of the wear
duced for better serviceability. limit.
• The 1-piston ventilate disc brake has been
adopted.
REAR BRAKE
M2350004000917
<Brake pads>
Inner pad
Pad Pad
Wear
Wear indicator indicator
ACC00071AB
• The outer disc type brake disc which can be tight- • The inner brake pads with audible wear indicator
ened together with the wheel has been intro- are adopted which warn the driver of the wear
duced for better serviceability. limit.
• The 1-piston solid disc brake with parking brake
mechanism integrated has been adopted.
GROUP 35B
ANTI-SKID
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION
M2351000101554
The 4ABS ensures directional stability and control • For wiring harness saving and secure data com-
during hard braking. munication, CAN *2 bus has been adopted as a
This ABS uses a 4-sensor system that controls all tool of communication with another ECU.
four wheels independently of each other. • Fail-safe function which ensures that safety is
• EBD *1control can obtain ideal rear wheel brake maintained.
force. • Diagnostic function which provides improved
• The magnetic encoder for wheel speed detection serviceability.
has been installed instead of the rotor as the NOTE: .
wheel speed sensor.
• *1: EBD (Electronic Brake-force Distribution)
• *2: For more details about CAN (Controller Area
Network), refer to GROUP 54C P.54C-2.
Specifications
Item Specifications
ABS control type 4 sensors
Wheel speed sensor Magnetic encoder Front 86 (N pole: 43, S pole: 43)
Rear 96 (N pole: 48, S pole: 48)
Type Semiconductor
CONSTRUCTION DIAGRAM
<Standard meter> <High contrast meter>
7
8 8
9
6 6
10
4, 5, 11
3
<4WD>
1 2
1 2
1
2
ACB06010 AC
SCHEMATIC DIAGRAM
CAN-BUS LINE
Front-right Rear-right
wheel (FR) wheel (RR)
CAN-BUS LINE ETACS-ECU
Wheel Wheel
speed speed
sensor sensor
(FR) (RR)
Hydraulic unit
Wheel Wheel
speed speed
sensor sensor
(FL) (RL)
Front-left Rear-left
wheel (FL) wheel (RL)
ACC00359AB
Stop lamp
switch
ON
OFF
4WD-
Diagnosis ECU
connector
Engine-
ECU
Hydraulic unit
Solenoid valve
Motor
Solenoid valve
power supply CAN transceiver
Motor power supply
ABS BRAKE circuit
Motor power supply G sensor <4WD> Power supply CPU
LED drive LCD
circuit (ABS, BRAKE)
Solenoid valve
power supply GND GND
Rheostat
ABS-ECU Combination
meter
CONSTRUCTION DESCRIPTION
SENSOR
M2351001001000
The wheel speed detecting section is a kind of a The front wheel speed detecting section consists of
pulse generator. It consists of the magnetic encoder the front wheel speed sensor mounted on the
for wheel speed detection (a plate on which north knuckle and the magnetic encoder for wheel speed
and south pole sides of the magnets are arranged detection which is press-fitted together with the oil
alternately) which rotates at the same speed of the seal to the front wheel bearing. The rear wheel
wheel and the wheel speed sensor (semiconductor speed sensor consists of the rear wheel speed sen-
sensor). This sensor outputs frequency pulse signals sor mounted on the trailing arm assembly and the
in proportion to the wheel speed. magnetic encoder for wheel speed detection which is
press-fitted together with the oil seal to the rear
wheel bearing.
G SENSOR <4WD>
The G-sensor is incorporated in ABS-ECU, and ACTUATORS
detects longitudinal acceleration of a vehicle. M2351002000486
ABS warning lamp and brake warning lamp illumination or flashing pattern
State ABS warning lamp Brake warning lamp
Normal Correct − −
Faulty ABS failure Illuminates −
EBD failure Illuminates Illuminates
When M.U.T.-III is Actuator not operated − −
connected Actuator operated Flash (2Hz) −
After the actuator is Illuminates* Illuminates*
activated forcibly *
NOTE: .
• *: The ABS warning lamp and the brake warning lamp stay on until the ignition switch is turned to the
LOCK (OFF) position.
• When the brake fluid level in the brake fluid reservoir tank is lower than the specified value, or when the
parking brake lever is pulled, the brake warning lamp turns ON.
ABS-ECU
M2351003001028
• By integrating ABS-ECU into the hydraulic unit, NOTE: *: The brake warning lamp is used as the
no wiring harness for sending drive signal of the EBD control warning lamp.
solenoid valve and pump motor is required, • ABS-ECU detects vehicle speed from the signals
assuring higher reliability. of the wheel speed sensor and its incorporated G
• By incorporating the G-sensor <4WD>, no sensor sensor <4WD>, recognizes the wheel rotation
harness is required, enhancing the reliability. status, estimates the wheel slip condition based
• Self-diagnostic and memory functions are inte- on the preprogrammed algorithm, and then con-
grated into ABS-ECU. If any malfunction is trols the solenoid valve in the hydraulic unit so
detected by the self-diagnostic function, that the wheels do not lock.
ABS-ECU activates a fail-safe function and illumi-
nates the ABS warning lamp and brake warning
lamp*.
Increase
Hold
Decrease
Wheel speed
Estimated vehicle speed
A C
D
a
Brake pressure
e
d
b
c
AC506830AB
1. The ABS-ECU calculates the speed and deceler- 3. When the vehicle deceleration and wheel speed
ation of each wheel based on the signals from the begin recovery, and the vehicle speed reaches
four wheel speed sensors and the G sensor the point B, ECU outputs the pressure hold signal
<4WD> incorporated in the ABS-ECU, and esti- to maintain the wheel cylinder fluid pressure.
mates the vehicle speed at that time. (between b and c)
2. When the brake pedal is depressed, the brake 4. When the wheel speed deceleration is further
fluid pressure applied to the wheel cylinder recovered and overpasses the point C, ECU
increases, and the wheel speed decreases. determines that the wheel lock possibility has
When the difference between the wheel speed been eliminated and increases the brake fluid
and vehicle speed increases, and the vehicle pressure by outputting the pressure increase sig-
deceleration goes below the specified value nal again. (between c and d)
(Point A), ECU determines that the wheels are 5. Brake fluid pressure is controlled by repeating the
about to be locked. At this time, ECU reduces the increase and hold of the pressure. (between d
brake fluid pressure by outputting the pressure and e)
decrease signal to the solenoid valves (IN, OUT). 6. When the wheel deceleration goes below the
(between a and b) threshold again, ABS-ECU controls the brake
fluid pressure by repeating the cycle (Step 2 to 5).
AC208548AB
(3) Checks if wheel speed which is abnormally Checks that the ABS-ECU output signal and the
higher or lower than the vehicle speed is input. operating conditions of the pump motor and
4. Pump motor, solenoid valve solenoid valve agree with each other.
FAIL-SAFE FUNCTION
If any malfunction is detected by the self-diagnostic DIAGNOSTIC FUNCTION
function, ABS-ECU illuminates the ABS warning ABS-ECU has the following functions for easier sys-
lamp and brake warning lamp*, and it disables ABS tem checks. The following items can be diagnosed
and EBD control. using M.U.T.-III.
NOTE: *: The brake warning lamp is used as EBD • Diagnosis code set
control warning lamp. • Service data output
• Actuator test
• Freeze frame data output
GROUP 35C
ACTIVE STABILITY
CONTROL SYSTEM
(ASC)
CONTENTS
CONSTRUCTION DIAGRAM
11
14
14 11 13, 15
9
10 12 15
9
13, 15
16
4, 7, 8, 20 3
5
<4WD>
17
6
1 2
2
18 1
1
2 19 <4WD>
ACC01951AB
SCHEMATIC DIAGRAM
Combination meter and multi
information display
· ABS warning lamp and display
· Brake warning lamp and display
· ASC operation lamp
Wheel speed sensor (FL) · ASC OFF lamp
· ASC warning display and lamp Parking brake
Wheel speed sensor (RL) switch
· Engine-ECU
· CVT-ECU
· 4WD-ECU*1
Steering wheel sensor · ACC/FCM-ECU*2
Wheel Wheel
speed speed
sensor Stop lamp sensor
(FR) (RR)
ASC OFF switch
Wheel Wheel
speed speed
sensor sensor
(FL) (RL)
NOTE: .
• Dashed lines indicate the CAN bus line.
• *1: 4WD
• *2: Vehicles with ACC/FCM
ETACS-
ECU
Steering
wheel
sensor Stop
lamp
switch
ON
OFF
Diagnosis 4WD-ECU
connector <4WD>
CVT-ECU
CAN
transceiver ASC
OFF circuit BRAKE ABS ASC OFF
ON
CPU
LED drive circuit
Engine-ECU ASC OFF Rheostat
switch LCD
Fusible link (ABS, ASC OFF,
No.4 Interface
circuit ASC WARNING, BRAKE)
Combination meter
Parking
ASC-ECU
ON
brake
<Vehicles with ACC/FCM> OFF switch
Motor power supply ASC-ECU
power supply G and yaw
Solenoid valve power supply rate sensor
ACB04992AB
ASC-ECU The ASC OFF switch is installed on the side air outlet
(driver’s side). ASC functions can be disabled by
ACB06006AB pressing this switch for 3 seconds (The HSA and BA
The G & yaw rate sensor is integrated in the function operates even when the ASC system is
ASC-ECU, and detects the yaw rate and longitudinal turned OFF with the ASC OFF switch). Pressing this
and lateral acceleration of a vehicle. switch again resumes the ON status. As a counter-
measure for the stuck of the ASC OFF switch, press-
STEERING WHEEL SENSOR ing the ASC OFF switch for 15 seconds resumes the
system to the ON status.
When the ignition switch is turned from "LOCK"
Steering wheel sensor
(OFF) to ON position, ASC functions are constantly
in the ON status.
ACB04993AB
ACTUATOR
M2355001200467
ASC OPERATION LAMP, ASC WARNING ASC warning display and lamp
DISPLAY AND LAMP, ASC OFF lamp • Turns ON when the system malfunction occurs.
The ASC system illuminates or flashes the ASC ASC OFF lamp
operation lamp, ASC warning display and lamp or • ASC-ECU detects the overheat of the brake
ASC OFF lamp in the following operation patterns, pads. When the brake TCL control is prohibited,
and informs the driver of the ASC system status. the ASC OFF lamp flashes in approximately 2
Hz.
ASC operation lamp
• Flashes in 4 Hz during the ASC control.
ASC operation lamp, ASC warning display and lamp, ASC OFF lamp illumination and flashing pat-
terns
State ASC operation lamp ASC warning display ASC OFF lamp
and lamp
Normal Normal − − −
Stability control Flashing (4 Hz) − −
operated
TCL operated Flashing (4 Hz) − −
HSA operated − − −
ASC is disabled ASC disabled − − Illuminates
by ASC OFF
switch
When the brake ASC-ECU informs − − Flashing (2 Hz)
pad the driver that the
temperature is brake TCL does
high not function.
Abnormal Stability control − Illuminates Illuminates
malfunction
TCL malfunction − Illuminates Illuminates
HSA malfunction − Illuminates −*
M.U.T.-III Actuator not − − −
connection operated
Actuator operated − Illuminates Illuminates
NOTE: * Illuminates if the TCL function or stability control function is defective when the HSA function is
defective. (HSA control prohibited)
ASC-ECU
M2357000100526
This ECU incorporates the ABS function, EBD func- The hydraulic units of the ASC and TCL systems
tion, HSA function, stability control function, TCL employ the automatic pressurisation function. These
function, brake assist control and emergency stop systems also incorporates G and yaw rate sensor
signal system. (integrated with ASC-ECU), steering wheel sensor,
and master cylinder pressure sensor (integrated with
hydraulic unit).
Large braking
force
Large braking
force AC604152AB
AC604154AB
For example, on a slippery surface, if the vehicle moment (a restorative moment) is created to restrain
tends to be under-steered contrary to the driver’s the oversteering by increasing the front-outside
intention, a yaw moment (a rotational moment) is wheel braking force. Furthermore, when it is deter-
created to restrain the under-steering by increasing mined that the vehicle is over-speeding, safe and
the rear-inside braking force. On the other hand, stable cornering is enabled by deceleration from
when the vehicle tends to be oversteered, a yaw reducing the engine output.
Joint control
ASC-ECU transmits data necessary for control of
ABS and TCL, performing joint control.
Control system Control content
ABS Even during ABS operation, ABS performance is improved from the joint
operation of the stability control.
TCL During acceleration, engine output is governed through joint operation with
stability control.
Direction of Driving
driving force
AC705575AB
4WD
Slippery surface
Brake force
Slipping wheel
Slippery surface AC706148 AB
System configuration
Hydraulic unit
FR
CVT-ECU HSA control Brake fluid
currently
gear position information supplied to each
wheel cylinder
G and yaw rate is controlled.
ETACS-ECU RL
sensor
Combination meter
Master cylinder
RR
Parking brake switch pressure sensor
: Hardwire-line
: CAN line
: Brake-line
ACB06022AB
HSA function
control activated
Start mode
Depressurization is
complete
AC809431AC
NOTE: .
• ASC-ECU judges the inclination angle of the slope according to the G and yaw rate sensor output.
• When either of the following conditions is satisfied, the mode is shifted to the forcible termination mode,
and HSA function control is terminated.
• The parking brake operation is detected.
• The shift lever operation to the shift or selector position other than the uphill direction driving is
detected (Forward uphill driving: shift or selector position other than "D"*, Reverse uphill driving: shift
or selector position other than "R").
• The accelerator pedal and brake pedal are depressed at the same time.
• The wheel speed sensor pulse is generated (When the vehicle moved)
• The engine is stopped by engine stall, etc.
*:When uphill driving, if shift position is "N" position, HSA function is operated
fail-safe function
The brake assist mechanism does not work when the
ABS warning lamp illuminates.
Braking force
With brake assist
Elapsed time
AC903511AC
ESS FUNCTION
CAN-C line
AC809173AH
The ASC-ECU judges whether the brake is applied • The brake pedal is depressed, and the system
suddenly or not according to the stop lamp switch judges that the brake is applied suddenly accord-
"ON" signal sent from the stop lamp switch and the ing to the deceleration of the vehicle and the ABS
frequency signal in proportion to the rotation speed operation status.
of each wheel sent from the wheel speed sensors. If
the ASC-ECU judges that the brake is applied sud- Emergency stop signal operation stop
denly, it sends the ESS activation request signal to condition
the ETACS-ECU. When the ETACS-ECU receives The operation will be stopped under one of the fol-
the ESS activation request signal, it makes the lowing conditions.
turn-signal lamps flash quickly. • The brake pedal is released.
Emergency stop signal operating • The hazard warning lamps are flashing by the
condition hazard warning lamp switch operation.
It operates when the following conditions are met. • The system judges that the brake is not applied
• The vehicle speed is 55 km/h or more. suddenly according to the deceleration of the
vehicle and the ABS operation status.
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure Motor
accumulator
ACC00363AB
VALVE CONDITION
Item Power status Open/Close
Cut valve OFF Open
Suction valve OFF Closed
Inlet valve ON Closed
Outlet valve ON Open
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure Motor
accumulator
ACC00363AC
VALVE CONDITION
Item Power status Open/Close
Cut valve OFF Open
Suction valve OFF Closed
Inlet valve ON Closed
Outlet valve OFF Closed
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear)
Low pressure Motor
accumulator
ACC00363AD
VALVE CONDITION
Item Power status Open/Close
Cut valve OFF Open
Suction valve OFF Closed
Inlet valve OFF Open
Outlet valve OFF Closed
When brake fluid pressure is increased by stability control (or increased by TCL)
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure Motor
accumulator
ACC00363AE
VALVE CONDITION
Item Power status Open/Close
Cut valve ON Closed
Suction valve ON Open
Inlet valve* OFF Open
When brake fluid pressure is held by stability control, TCL or HSA (Hill Start Assist)
function
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure Motor
accumulator
ACC00363AF
VALVE CONDITION
Item Power status Open/Close
Cut valve ON Closed
Suction valve OFF Closed
Inlet valve* OFF Open
When brake fluid pressure is decreased by stability control (or decreased by TCL)
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve Suction valve Cut valve
Damping
Pump chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure Motor
accumulator
ACC00363AG
VALVE CONDITION
Item Power status Open/Close
Cut valve OFF Open
Suction valve OFF Closed
Inlet valve* ON Closed
HSA OPERATION
ASC-ECU receives various kinds of information from sure by closing the cut valve to prevent the vehicle
the engine ECU, G & yaw rate sensor, CVT-ECU, from sliding down the slope when the brake pedal is
ETACS-ECU and wheel speed sensor. When the released at startup. It also adjusts the brake wheel
vehicle has been completely stopped on a slope by cylinder pressure depending on the engine torque to
the service brake, the ASC-ECU activates the HSA. prevent the vehicle from moving backward during
The HSA maintains the brake wheel cylinder pres- startup.
CONSTRUCTION DIAGRAM
16 6 9
12
7 10
8 11
5, 15
13 3 4
17
2, 14
ACC00407
ACC00406 AB
SCHEMATIC DIAGRAM
ACC/FCM-ECU
(incorporating radar)
Solenoid valve
ASC-ECU
· Forward collision mitigation
brake system prefill request
· Forward collision mitigation
brake assist request · Forward collision mitigation
· Forward collision mitigation brake system prefill control
brake request · Forward collision mitigation
· Target deceleration speed brake assist control
Stop lamp drive signal
· LCD display and buzzer · Forward collision mitigation
sound request brake control
ACC00415 AB
SYSTEM OPERATION
M2357000600060
Function
The FCM has the following functions:
Function General
Forward collision warning function Activate the visible warning on the combination meter and
audible warning when the system determines that a forward
collision is imminent.
Forward collision mitigation brake system Increases the brake fluid pressure in advance to enhance the
prefill response during the driver's braking operation when the
system determines that a forward collision is imminent.
Forward collision mitigation brake assist Advances the brake assist timing when the system
determines that a forward collision is imminent.
Forward collision mitigation brake Activates the automatic emergency braking to reduce the
vehicle speed when the system determines that a forward
collision is not avoidable.
Function General
Forward collision mitigation brake for low Activates the automatic emergency braking to reduce the
speed driving vehicle speed when the system determines that a forward
collision is imminent when the vehicle is being driven at 30
km/h or less. Stops the vehicle to avoid the collision under
certain circumstances.
Operation
The system calculates the distance and the relative velocity between the vehicle travelling ahead and your
vehicle by using a radar. If the system determines that a straightforward collision is imminent, it will avoid or
reduce the injury or damage due to the collision by performing the controls shown in the table below:
Obstacle
: Warning
Collision is possible Collision is imminent Collision is not avoidable
: Automatic braking
ACC00398AB
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL INFORMATION
M2360000101165
A parking brake lever is used to operate the mechan-
ical rear-wheel acting type parking brake.
CONSTRUCTION DIAGRAM
<2WD>
ACB04927AB
GROUP 37
ELECTRIC POWER
STEERING (EPS)
CONTENTS
GENERAL INFORMATION
M2370000102158
An electrical power steering system has been • 3-spoke type steering wheel integrated with an
adopted. SRS air bag has been adopted.
• Shock absorbing mechanism has been adopted
FEATURES with the steering column shaft assembly.
• Improved fuel consumption by reduction of
engine load, and weight saving by decrease of
the number of parts have been achieved with the
introduction of the electric power steering system.
SPECIFICATIONS
Item Specification
Steering wheel Type 3-spoke type
Outside diameter mm 370
Maximum number of turns 3.3
Power steering type Electrical powered type
Steering gear Type Rack and pinion type
Stroke ratio (Rack stroke/Steering 43.69
wheel maximum number of turns)
mm/rev
Rack stroke mm 144
Steering angle Inner wheel 38° 50'
Outer wheel (reference value) 32° 20'
CONSTRUCTION DIAGRAM
Motor
Torque sensor
ACA00055AC
STEERING WHEEL
M2370001001474
Steering wheel
remote control
Cruise control switch
switch
A A
ACB05486 AB
The steering wheel is designed to improve operabil- • Steering wheel remote control switch (steering
ity, safety and maintainability and has the following wheel audio remote control switch, steering
features: wheel voice control switch) and cruise control
• The 3-spoke type has been adopted. The steer- switch are available on some models.
ing wheel made of urethane or leather has been • It incorporates an SRS airbag to protect the driver
adopted. in the event of a frontal collision (single inflator).
Motor
Torque sensor
Steering column shaft
Intermediate shaft
A
Tilt lever
Contracting mechanism
View A
One-way capsule
ACB05495AB
The steering shaft and column, which informs the IMPACT-ABSORBING MECHANISM
EPS-ECU of steering effort on the steering wheel,
PRIMARY COLLISION
consist of a torque sensor and motors, etc. They are
designed to improve safety, and has the following
features: Before collision
• Shock absorbing mechanism has been adopted
Intermediate shaft (A)
to the steering column which absorbs the impact
energy at collision and provides safety to the
driver.
• Collapsible steering column has been employed.
During a collision, the steering wheel moves for-
ward. Intermediate shaft (B)
• The adoption of the collapsible steering column
construction prevents the fallaway sections from After collision
being affected by the impact at primary collision, Intermediate shaft (A)
and stabilises the shock absorbing capability.
Also, the secondary collision impact is partially
absorbed by the collapsible steering column con-
struction, enhancing the collapse performance.
Intermediate shaft (B)
ACB05496AB
Column
pipe inner A A Column
pipe outer
Sectional view A - A
After collision
B B
Sectional view B - B
ACB03550 AB
SPECIFICATIONS
Item Specification
Motor Type Permanent magnetic field type
Rated voltage V DC 12
Rated current Arms 82
Torque sensor Type Noncontact type hole IC type
EPS-ECU Control type Microcomputer control (32 bit)
Rated voltage V DC 12
Motor
EPS-ECU
Torque sensor
ACB05501AB
To improve operational reliability, the dual-circuit sys- informs a driver of the system malfunction by illumi-
tem has been adopted for the torque sensor. If any nating the warning lamp on the combination meter.
malfunction occurs in the electric power steering sys- The warning lamp illuminates when the following
tem, the fail-safe function of the EPS-ECU is acti- malfunctions occur: open circuit in the electric power
vated, and the output current of the EPS-ECU steering system wiring harness, poor connection,
applied to the motor is turned off. At the same time, malfunctions in the EPS-ECU, motor, or sensors.
the steering system enters manual mode, and
SYSTEM CONFIGURATION
Additional Torque
AWC-ECU
Torque sensor signal (main)
Diagnosis code output Diagnosis
Torque sensor signal (sub) connector
Torque sensor
Motor current
Motor
Steering column
shaft assembly
MOTOR
M2370001100122
Motor
A
Worm shaft
A
Reduction gear
Sectional view A - A
ACB05503AB
TORQUE SENSOR
M2370001600020
Torque sensor
Torque sensor
2.5 Sub
Input shaft
Neutral
Torsion bar
Lower shaft
ACB05508AB
The torque sensor is mounted on the column shaft, ELECTRIC POWER STEERING-ECU
and detects the steering force. When the steering (EPS-ECU)
wheel is turned, the phase relationship between the M2370000800195
input shaft and the lower shaft will be changed due to The EPS-ECU includes an input interface circuit, a
distortion of the torsion bar. The torque sensor will microprocessor, an output drive circuit, a power relay
detect the distortion angle and send two voltage sig- and a motor line relay. It also integrates a self-diag-
nals (main and sub) to the EPS-ECU in accordance nostic function, and illuminates the warning lamp on
with it. the combination meter when a trouble occurs. At the
same time, it sends diagnosis code(s) to the diagno-
sis connector.
CAN communication
The EPS-ECU communicates with the other ECUs
and other units through CAN communication to con-
trol the steering system.
Input signals Sent to
Engine-ECU 4WD-ECU Combination ETACS-ECU
meter (via the
ETACS-ECU)
Engine speed • − − −
Vehicle speed • − − −
Additional torque •
Distance information (diagnosis − − • −
additional information)
Vehicle information (diagnosis − − − •
control)
NOTE: Indicates items which send and receive data
through CAN communication.
500 r/min ON
OFF
Engine speed
Motor output
OFF
1. When the engine is started, the engine speed sig- 2. After starting the engine, the EPS-ECU judges
nal sent from the engine-ECU is input to the the engine status "ENGINE SPEED ON" when
EPS-ECU. the engine speed reaches 500 r/min, then the
power assist function is ready.
ACB05506AB
1. When the steering wheel is operated, the torque 3. The motor outputs the rotational torque (assist
sensor integrated into the column shaft detects torque) in proportion to the current intensity and
the steering torque and outputs the torque sensor assists the power steering gear.
signal (main and sub), which varies with the
steering force, to the EPS-ECU. FAIL-SAFE FUNCTION OPERATION
2. The EPS-ECU outputs the current in proportion to During the fail-safe mode, the electric power steering
the torque sensor signal to the motor. operates as a manual steering system.
GROUP 42
BODY
CONTENTS
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42A
GROUP 42A
BODY
CONTENTS
GENERAL INFORMATION
M2420000102064
MAIN BODY
BODY PANELLING
M2420002001554
*
*
* *
**
*
*
* **
*
**
* *
*
*
*
*
**
*
*
* *
**
NOTE:
* *
: Anti-corrosion steel panels *
: High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.) *
(**: Indicates 980MPa-ultra-high-tensile steel panels.) ABC00060 AC
• RISE (Reinforced Impact Safety Evolution) has • Some high-tensile steel panels in 590 MPa-class
been adopted for the main body in order to and 980 MPa-class have been adopted to
improve all-round impact safety at high level. improve the rigidity and weight reduction of the
• The applications of anti-corrosion steel plates panel.
have been expanded to the hood, doors, inner • The sealer application area has been extended to
panel of the tailgate and reinforcements to the entire flange folded edge of the doors, hood,
improve the anti-corrosive properties of the main and tailgate, and the panel joints at the bottom of
body. the front floor and the rear floor, in order to
improve rust resistance.
BODY SHELL
M2420003001331
1
A ABC00135AB
4 D
B
C
ABC00042AB
1 View A 3 View B
Crush box
Front floor
sidemember
ABB00850AB
The uneven thickness steel panels* (in uneven thick- NOTE: *: A steel sheet of varying thickness that is
ness integrated structure) have been adopted for the welded into one steel sheet.
parts shown in the figure to improve safety upon
impact and reduce weight.
QUIETNESS
M2420004000911
1
1
1
ABB00855AB
1. The sound dampening foam material has been BODY COLOUR CHARTS
adopted to the upper and lower sections of the M2420005002891
front pillar, roof side rail section, centre pillar Two types of colour variation have been introduced;
lower section, wheel house arch, and rear end the colour suggesting the great nature or the colour
inside to shield from external noise. providing the sporty and tough impression. Colour
names have been modified for easy recognition. The
2. Urethane foam has been inserted into the centre
colour recipe is the same as the conventional one.
pillar lower section to shield from external noise.
BODY COLOUR TABLE
Colour Colour Colour Colour name Coating film Composition of film
code number structure
SILVER A31 CMA10031 Cool Silver Metallic 2M Metallic
REDDISH BROWN C07 CMC10007 Copper Metallic 2M Metallic
DARK BLUE D14 CMD10014 Cosmic Blue Mica 2P Interferenced Pearl
GREY U17 CMU10017 Titanium Grey Metallic 2M Metallic
BLUISH SILVER U21 CMU10021 Technical Silver Metallic 2M Metallic
HOOD
M2420023000738
HOOD LATCH The latch cover has been installed to the front of the
hood latch to deter thieves.
Hood latch
Latch cover
ACB04934AB
Outside handle
Outside handle
Inside lock cable
Key cylinder
(Driver's side only) Inside lock cable
Inside lock knob
Inside lock knob
Door check
Door lock
actuator Door lock
actuator
ACB05642AB
Tailgate lock
release handle
Location of the door lock switch
Driver's side
ACB04935
• The central door locking system that • The child protection function has been introduced
locks/unlocks all the doors and tailgate using the to prevent the rear doors from being opened acci-
driver's side door lock switch has been installed. dentally during driving.
• The key-in prevention function has been intro-
duced.
• The selector "P" position-linked door unlocking SELECTOR "P" POSITION-LINKED DOOR
function has been introduced. UNLOCKING FUNCTION
• The ignition switch "LOCK (OFF)" position-linked
• When the selector lever is shifted to the "P" (park-
door unlocking function has been introduced.
ing) position with the ignition switch turned ON,
• The direct combination key cylinder mechanism
all the doors will be unlocked automatically,
has been adopted.
improving passengers' convenience for getting
out. Using a customise feature, the selector "P"
DESCRIPTION OF CONSTRUCTION AND position-linked door unlocking function can be
OPERATION changed (Refer to P.42A-38).
•
the doors and tailgate can be unlocked at the When the selector lever is shifted to the P position
same time. with the ignition switch turned ON, the inhibitor
•
Unlock switch
ON IGNITION SWITCH "LOCK (OFF)"
OFF POSITION-LINKED DOOR UNLOCKING
ON
Lock relay output
OFF
FUNCTION
t
• When the ignition switch is turned to the " LOCK
ON
Unlock relay output (OFF)" position, all the doors will be unlocked
OFF t
t: 0.25 second
automatically, improving passengers' conven-
AC101496AC
ience for getting out. Using a customise function,
When the driver's door is locked, ETACS-ECU turns the ignition switch " LOCK (OFF)" position-linked
the lock relay output ON for 0.25 second to lock door unlocking function can be changed (Refer to
all the doors (including the tailgate). When the P.42A-38).
driver's door is unlocked, ETACS-ECU turns the •
When the driver's door inside lock knob is operated "LOCK (OFF)" OFF
t: 0.25 second
AC900907AC
DIRECT COMBINATION KEY CYLINDER The electric tailgate lock release handle which
MECHANISM requires a small operating force and has no tempera-
• ture dependency has been adopted to improve the
Direct combination opening operation. The switch will be turned on by
key cylinder mechanism
pressing the arrow mark on tailgate lock release han-
dle.
NOTE: If the tailgate cannot be opened from the out-
side of the vehicle due to any malfunction such as
discharged battery, it can be opened from the inside
of the vehicle using the following procedures:
.
1.
Tailgate trim
Key cylinder
Cover
Door latch
ACB05450AB
ACB05669AB
From the inside of the vehicle, remove the emer-
The structure in which an impact of a side collision is gency lever cover installed to the tailgate trim.
not easily transferred to the door latch with the
2.
TAILGATE
Emergency lever ACC00475
TAILGATE LOCK RELEASE HANDLE <Electric tailgate>
TAILGATE OPENER CONTROL When the tailgate lock release handle is operated to
FUNCTION open the tailgate (the tailgate lock release handle
switch turns ON) while the vehicle is parked and the
tailgate is unlocked, ETACS-ECU turns the unlock
Vehicle speed 0km/h relay output ON for 0.3 seconds, thus the tailgate
UNLOCK can be opened by the tailgate lock release handle.
Tailgate
LOCK
Tailgate lock ON
release handle
switch OFF
ON
Unlock relay output
OFF
t
t: 0.3 second AC302457AB
Receiver antenna
ACB05509
Transmitter
Electric signal
The keyless entry system is installed. There are the • Up to 8 encrypted codes (8 transmitters) can be
following features. registered using M.U.T.-III.
• Transmitter has two switches (LOCK/UNLOCK). • Answer-back function has been adopted.
• The power door locks with selective unlocking • Using the LOCK/UNLOCK switches, all doors
has been adopted. (including tailgate) can be locked or unlocked.
• The receiver antenna is equipped with the inte-
gral receiver and receiving antenna.
• By using the lock/unlock switches, the driver can The transmitter is integrated into the master key.
lock/unlock all the doors (including tailgate), • When either switch is pressed, the transmitter
fold/unfold the door mirrors. emits a radio signal representing a specific ID
• NOTE: Using a customisation function, the oper- code.
ation of the door mirrors can be enabled or disa- • There are two switches on the transmitter; the
bled (Refer to P.42A-38). lock switch and the unlock switch.
• An indicator lamp, which illuminates when signals
DESCRIPTION OF STRUCTURE AND are transmitted, is added on the key grip. This
indicator lamp informs you of the signal transmis-
OPERATION
sion status and warns you of flat battery.
TRANSMITTER • A brilliant silver Three-diamond mark is stamped
•
Three-diamond mark
AC309781
AC403982 AC
POWER DOOR LOCKS WITH SELECTIVE The figure shows the codes transmitted from the
UNLOCKING transmitter. Every time the switch is pressed, the
data code is transmitted twice. The encrypted code
• Responding to the adoption of power door locks
for user identification is a combination of 0 and 1,
with selective unlocking, the anti-theft feature has
and more than 1 million different combinations are
been improved.
available. In addition to the encrypted code, the data
• When the lock/unlock switch of front door
code contains a rolling code that changes at each
(driver's side) is pressed once, only the driver's
transmission, protecting transmission codes from
door is unlocked. When the lock/unlock switch of
theft by coping.
front door (driver's side) is pressed once again
within 2 seconds after the driver's door is RECEIVER ANTENNA
unlocked, the front passenger's door, rear doors,
The receiver antenna receives the signal from the
and the tailgate are unlocked.
transmitter and sends the signal to the ETACS.
• When the unlock switch on the transmitter is
pressed once, only the driver's door is unlocked. ETACS-ECU
When the transmitter unlock switch is pressed
ETACS-ECU compares the signal the receiver
once again within 2 seconds after the driver's
antenna received from the transmitter with the
door is unlocked, the front passenger's door, rear
encrypted code registered in it, and when they coin-
doors, and the tailgate are unlocked.
cided, operates keyless entry function (door lock,
• Using a customisation function, the power door
unlock, etc.). By connecting M.U.T.-III to the diagno-
locks with selective unlocking can be enabled or
sis connector, encrypted codes of up to eight trans-
disabled (Refer to P.42A-38).
mitters can be registered.
ENCRYPTED CODE
FUNCTION FOR CONFIRMING
Transmitter lock or unlock button ETACS-ECU OUTPUT AND OPERATION
ON
The ETACS-ECU outputs LOCK/UNLOCK signal
and informs the driver of the keyless entry system
OFF
operation by flashing the lamp (Answer-back). Using
a customisation feature, the flashing patterns for the
answer-back function can be changed according to
Data
code the table below. The initial setting at factory for the
answer-back function is as follows: "Hazard warning
lamp: LOCK, Flash once, UNLOCK, Flash twice /
AC508281AB
Room lamp: LOCK, Flash once, UNLOCK, Stay on
for 15 seconds." Using a customisation feature, the
hazard answer-back function can be changed (Refer
to P.42A-38).
KEYLESS ENTRY HAZARD LAMP When LOCK signal from the keyless entry transmit-
ANSWERBACK FUNCTION ter is input to the ETACS-ECU, all doors (including
tailgate) are locked and the hazard warning lamp
Keyless entry LOCK flashes once. When UNLOCK signal is input, all
transmitter OFF doors (including tailgate) are unlocked and the haz-
switch
UNLOCK ard warning lamp flashes twice.
ON
Lock relay output
OFF
ON
Unlock relay output
OFF
Hazard Illuminate
warning lamp Extinguish
AC207001AB
ON
Unlock relay output
OFF
ON
Lock relay output
OFF
ON
ON
Door unlock switch
output
OFF
Illuminate
Room lamp
Extinguish
b a b
a: 0.6 second c
b: 1.2 seconds
c: 15 seconds AC404883AB
When the LOCK signal from the transmitter is input KEYLESS ENTRY TIMER LOCK TIME
to ETACS-ECU via the receiver antenna, all doors If any door is not opened or closed within 30 seconds
(including tailgate) are locked, and the room lamp is after the doors (including tailgate) are unlocked by
turned off in synchronisation with hazard lamp the keyless entry system, ETACS-ECU automatically
answerback (when the room lamp is illuminated, the outputs the door lock signal to lock the doors (includ-
lamp is turned off). Also, when the UNLOCK signal ing tailgate). This function prevents the doors (includ-
from the transmitter is input to ETACS-ECU via the ing tailgate) from being unlocked unexpectedly by
receiver antenna, all doors (including tailgate) are operation errors. Using a customisation feature, the
unlocked, and the room lamp is illuminated for 15 keyless entry timer lock time can be changed (Refer
seconds in synchronisation with hazard lamp to P.42A-38).
answerback.
OPERATION INHIBITION CONDITIONS
The operation of the keyless entry system is inhibited
in the following conditions.
• When the ignition key is inserted into the ignition
switch.
• When either door (including tailgate) is open (the
door switch: ON). (including door ajar)
POWER WINDOW
M2420022000735
ACB05643
Power window main switch (Driver's side)
Power window
lock switch
Power window switch
ACB04936
ACC00214AB
POWER WINDOW TIMER FUNCTION • Even after the ignition is switched off, the
• The power window can be opened or closed after ETACS-ECU keeps the power window relay acti-
the ignition switch is turned OFF by the timer vated for approximately 30 seconds, enabling
function. Using a customise feature, the timer raising or lowering of the power windows by using
period can be changed. (Refer to P.42A-38.) the power window switches (timer function). After
•
ELECTRIC TAILGATE
M2420001900078
ACB05433
Unlock switch
Electric tailgate buzzer
The electric tailgate has been adopted as an option. • The electric tailgate can be opened and closed
There are the following features. automatically by using the electric tailgate switch
of the keyless operation key. (Refer to GROUP
42B − Keyless Entry Function P.42B-14.)
• The electric tailgate can be automatically opened • The safety mechanism has been adopted.
and closed using the electric tailgate switch. • A safety mechanism prevents the electric tailgate
• The electric tailgate can be closed fully by using from lowering.
its close switch. • A mechanism, which prevents a sudden opening
• The electric tailgate can be opened fully by using and closing, has been adopted.
its tailgate lock release handle. • The easy closer system has been adopted.
Electro-
magnetic Pulse
clutch sensor
Tailgate motor
assembly
7 17
Combination KOS-ECU Door-ajar switch
meter
8 19
CPU
Electric tailgate
ABS-ECU close switch
CVT-ECU or
ASC-ECU 9
Tailgate lock
release handle
6
3 Electric tailgate
Ignition switch ETACS-ECU buzzer
13
5
1
26
Tailgate sensor (RH)
24
Tailgate sensor (LH)
25
2 Electric tailgate control unit
ACC00139AB
The electric tailgate control unit uses input signals from switches to control the electric tailgate motor.
Arm
No.3 gear
No.2 gear
No.1 gear
Electric tailgate
motor assembly
Close ACB05624AB
TAILGATE LATCH
Neutral switch
OFF area Lever
Latch motor (Engaged side)
Neutral switch
ON area
(Disengaged side)
AC402604
ON ON OFF
Lever
Half latch
switch
Door-ajar
switch
AC610260 Full latch
OFF switch
OFF AC402603
ON
AC610751 AB
The tailgate latch includes the latch motor and NOTE: *: Overrun indicates that the striker is pulled
switches. With each switch, ON and OFF is switched further to close side by the tailgate latch in order
by the lever movement. to fully close the electric tailgate securely.
• A half latch switch detects that the latch remains • A door-ajar switch detects the doors are closed
ajar (not engaged fully). This prevents the electric fully. In addition, the switch detects that the elec-
tailgate from opening unintentionally. tric tailgate can be opened.
• A full latch switch detects that the electric tailgate • A neutral switch detects the neutral position of
remains closed fully (overrun*). the latch motor.
TAILGATE SENSOR When the electric tailgate main switch in the instru-
ment panel is OFF, the electric tailgate cannot be
opened or closed automatically. This prevents the
electric tailgate from an unintentional operation
caused by the accidental pressing of electric tailgate
switch or electric tailgate close switch of the keyless
operation key.
NOTE: If you attempt to open or close the tailgate
automatically while the electric tailgate main switch is
off, the warning buzzer will sound four times to warn
that the electric tailgate cannot be operated.
Pressure sensor
AC500572
ACC00272 AB
ACB05028AB
CONDITIONS FOR AUTOMATIC • When the vehicle is stationary with the selector
OPERATION BY USING THE KEYLESS lever at "P" (parking) position.
• When the electric tailgate is opened or closed
OPERATION KEY, ELECTRIC TAILGATE fully.
SWITCH, TAILGATE LOCK RELEASE • When the system voltage is 11V or more
HANDLE, AND ELECTRIC TAILGATE • When the ignition switch is in the LOCK (OFF) or
CLOSE SWITCH ACC position
• When the electric tailgate main switch is ON. • When the ignition switch is on and the vehicle is
• When the tailgate is unlocked by using the central stationary with the selector lever at park position.
door locking or keyless operation key. • When the tailgate sensor is OFF
Opening and closing the electric tailgate by using the keyless operation key
Keyless operation ON
key (electric
tailgate switch) OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
Hazard warning ON
lamps OFF
Electro-magnetic ON
clutch
OFF
Open
Tailgate motor
assembly OFF
Close
Disengaged
side
Latch motor OFF
Engaged
side
ACC00015AB
If the electric tailgate switch of the keyless operation • When you are opening the electric tailgate, the
key is pushed twice, the warning buzzer will sound, warning buzzer will sound four times to open it
and then the electric tailgate will open or close. fully.
When the electric tailgate is operated, the warning • When you are closing the electric tailgate, the
buzzer operates as follows: warning buzzer will sound three times to close it
fully.
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Electric tailgate
position Open Fully closed or partially open Fully open
ON
Keyless operation key
(electric tailgate switch) OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
OPEN
Tailgate motor assembly OFF
CLOSE
Disengaged side
Latch motor OFF
Engaged side
AC402929AI
ON
Electric tailgate
switch OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
Hazard warning ON
lamps OFF
Electro-magnetic ON
clutch OFF
OPEN
Tailgate motor
assembly OFF
CLOSE
Disengaged side
Latch motor OFF
Engaged side
ACC00016AB
When the electric tailgate switch is pressed and held, • When you are opening the electric tailgate, the
the warning buzzer will sound, and then the electric warning buzzer will sound four times to open it
tailgate will open or close. When the electric tailgate fully.
is operated, the warning buzzer operates as follows: • When you are closing the electric tailgate, the
warning buzzer will sound three times to close it
fully.
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Electric tailgate position
Open Fully closed or partially open Fully open
ON
Tailgate lock release handle
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
OPEN
Tailgate motor assembly OFF
CLOSE
Disengaged side
Latch motor OFF
Engaged side
AC402929AN
Opening the electric tailgate fully by using its tailgate lock release handle
Door-
Electric tailgate position Fully closed Open Fully open
ajar
ON
Tailgate lock release handle
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
Warning buzzer *¹ ON
OFF
ON
Hazard warning lamps *²
OFF
ON
Electro-magnetic clutch
OFF
Open
Tailgate motor assembly OFF
Close
Disengaged
side
Latch motor OFF
Engaged
side ACC00020AB
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Electric tailgate position
Open Fully closed or partially open Fully open
ON
Tailgate lock release handle
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
OPEN
Tailgate motor assembly OFF
CLOSE
Disengaged side
Latch motor OFF
Engaged side
AC402929AN
Door-
Electric tailgate position Fully open Open Fully closed
ajar
ON
Electric tailgate close switch
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
Warning buzzer ON
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
Open
Tailgate motor assembly OFF
Close
Disengaged
side
Latch motor OFF
Engaged
side ACC00017AB
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Electric tailgate position
Open Fully closed or partially open Fully open
ON
Electric tailgate close switch
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
OPEN
Tailgate motor assembly OFF
CLOSE
Disengaged side
Latch motor OFF
Engaged side
AC402929AJ
SAFETY MECHANISM
If the tailgate bumps against something If something is jammed when the tailgate is
when it is being opened automatically, being closed automatically, it will be opened.
it will be closed. Fully closed or
Electric tailgate position Open Fully open
partially open
ON
When a jam is detected
OFF
ON
Half latch switch
OFF
ON
Full latch switch
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
Warning buzzer ON
OFF
ON
Hazard warning lamps
OFF
ON
Electro-magnetic clutch
OFF
Open
Tailgate motor assembly OFF
Close
Disengaged side
Latch motor OFF
Engaged side
AC402929AK
If a person or luggage is caught while the electric tail- NOTE: The mechanism, which prevents electric tail-
gate is being closed automatically, or your finger is gate from lowering, may also operate if the tailgate
caught at one of the tailgate sensors located at both gas spring is too deteriorated to support the tailgate.
sides of electric tailgate, the warning buzzer will
sound once and then the tailgate will operate to the A MECHANISM PREVENTING A SUDDEN
opposite direction. OPENING AND CLOSING
NOTE: When the safety mechanism is activated con- If a poor system voltage occurs while the electric tail-
secutively for twice, the operation is changed to the gate is being opened or closed automatically, the
manual operation. If the operation is changed to the system will inhibit the automatic operation. This may
manual operation, fully opening or closing the elec- cause the electric tailgate to stop or move intermit-
tric tailgate once enables the automatic operation. tently. With this feature, the mechanism will prevent
the electric tailgate from closing or opening suddenly.
MECHANISM PREVENTING ELECTRIC
TAILGATE FROM LOWERING
If the electric tailgate is opened automatically to the
full position and then the electric tailgate control unit
detects that the tailgate is being lowered due to addi-
tional equipment on the tailgate or other reasons, the
warning buzzer will sound to warn the driver and
then the system will close the tailgate automatically.
EASY CLOSER SYSTEM If the electric tailgate is closed to its ajar position, the
system will close the tailgate automatically to its full
position. This ensures safety by closing the tailgate
fully, and improves comfort by eliminating unpleasant
noise during slamming.
Electric tailgate Door-
position Open ajar Fully closed NOTE: The easy closer system can operate even if
the slide door power switch is OFF.
ON
Half latch switch
OFF DATA LIST REFERENCE TABLE
ON Using M.U.T.-III, the input data sent from the sensors
Full latch switch
OFF and switches can be read. For service data items,
ON refer to Workshop Manual.
Door-ajar switch
OFF
ON
Neutral switch
OFF
Disengaged
side
Latch motor OFF
Engaged
side
AC402931AB
WEATHERSTRIP
M2420020000513
A
A
A
A
B
B
B
B
ACB04501
Section A – A Section B – B
Door opening
weatherstrip
Door opening
ACB05720 weatherstrip ACB05719
ACB06034 AB
The double weather strips have been installed along sound-proof and water-proof performances.
the perimeter of the door window to improve the
WINDOW GLASS
M2420015001640
ACB05026 AB
SUNROOF
M2420016000877
Drain pipe
Drain pipe
Sunshade
ACB05472AB
Close/down switch
Tilt-up switch
AC505240
Sunroof switch Open switch
AC505239
AC506511AB
The electric sliding glass sunroof with tilt-up mecha- • During the safety mechanism activation, when
nism has been adopted as an option. This sunroof the sunroof close switch is operated, the sunroof
has the following characteristics: lid glass stops. By continuing the close switch
• A lightweight sunroofs has been adopted. operation, the sunroof lid glass can be forcibly
• The sunroof tilts up for approximately 30 mm to closed without activating the safety mechanism
improve ventilation performance. even when the obstacle is detected to be
• The integrated switch allows for all slide open- pinched.
ing/closing, tilt up/down, and stop operations. All
operations are available at one touch. SUNROOF MOTOR ASSEMBLY
• If external force is applied during slide closing or
Sunroof motor
tilt down operations that obstructs operations, the
sunroof lid glass will move in the reverse direc-
tion. Sunroof ECU
SUNROOF-ECU
ETACS-ECU
7
Ignition
switch
3
Driver
circuit M Motor
Tilt-up switch
4 Sunroof-ECU
Open switch
5
Close/Tilt-down Sensor
switch
10
Sunroof switch
EEPROM
1
2
1 2 3 4 5 Sunroof motor assembly
6 7 8 9 10 ZC604430
AC609032
ZC604430
AC700720AB
LOOSE PANELS
M2420000200418
ACC00273AB
CUSTOMISATION FUNCTION
M2420002500891
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
Hazard answer Adjustment of the Lock:1, Unlock:2 LOCK: Flashes once, UNLOCK: Flashes
back number of keyless twice (initial condition)
hazard warning Lock:1, Unlock:0 LOCK: Flashes once, UNLOCK: No flash
lamp answer back
flashes Lock:0, Unlock:2 LOCK: No flash, UNLOCK: Flash twice
Lock:2, Unlock:1 LOCK: Flash twice, UNLOCK: Flash once
Lock:2, Unlock:0 LOCK: Flash twice, UNLOCK: No flash
Lock:0, Unlock:1 LOCK: No flash, UNLOCK: Flash once
Lock:0, Unlock:0 No function
Auto fold mirror Electric folding door Not Auto No synchronised operation
mirror automatic Open Vehicle SPD Vehicle speed-dependent operation
unfolding function
<vehicles with Open/Close by IG Ignition switch linked operation
electric retractable OPN/CLS Keyless Keyless entry linked operation (initial
remote controlled condition)
door mirrors>
Auto door Adjustment of the Disable Without function <M/T, A/T, CVT> (initial
unlock auto door unlock condition)
function Always (P pos) With function: Operates when the shift
lever or the selector lever is moved to the
P position. <A/T, CVT>
Always(Lock pos) With function: Operates when the ignition
switch is moved to the LOCK (OFF)
position. <M/T, A/T, CVT>
Door unlock Adjustment of All Doors Unlock Without function: The first operation of
mode power door locks keyless entry system or unlock operation
with selective by KOS unlocks all doors (initial condition).
unlocking <Vehicles Dr Door Unlock With function: The first operation of
without dead lock keyless entry system or unlock operation
system> by KOS unlocks the driver's door only, and
the second unlock operation within 2
seconds after that unlocks all doors.
Deadlock Adjustment of the Twice Operate the lock switch of the keyless
Button dead lock system entry system or KOS twice.(initial
Operation setting procedure condition)
<vehicles with dead Once Operate the lock switch of the keyless
lock system> entry system or KOS once.
GROUP 42B
KEYLESS
OPERATION
SYSTEM (KOS)
CONTENTS
GENERAL INFORMATION
M2421000100630
The keyless operation system (KOS) enables the • The keyless operation key incorporates an emer-
driver to lock or unlock all the doors (including the gency key to lock/unlock the front doors in case
tailgate) by just operating the lock/unlock switch on the battery in the keyless operation key is dis-
the front door outside handles or operating the tail- charged or the keyless operation system is not
gate lock release handle (tailgate open switch, tail- working normally.
gate lock switch), without taking the keyless NOTE: If the immobilizer related system failure
operation key out from his/her pocket or bag when occurs, the engine may not start.
he/she is carrying a keyless operation key which has • The driver can customise KOS; enabling/disa-
been registered in the vehicle's KOS-ECU (Door bling all the system functions, enabling the door
entry function). The KOS also allows the driver to locking/unlocking function only, or enabling the
start the engine without using the conventional engine starting function only (Refer to P.42B-31).
mechanical key (engine start function). Moreover, the • Engine start function: The system has been
KOS incorporates the keyless entry function with changed to the engine start system that supports
which, like the conventional keyless entry system, a OSS (one-touch start system).
driver can perform the remote operation (open-
NOTE: OSS (one-touch start system): System that
ing/closing of all the doors and the tailgate) by using
has the electrically actuated steering lock, and
the lock/unlock switch of the keyless operation key
that allows the engine to be started and the vehi-
and the immobilizer function that prohibits the start-
cle power to be switched via the operation of
ing of engine by using an unauthorised key. The
engine switch.
KOS has the following features:
• Engine starting method when keyless operation
• Each vehicle is provided with two keyless opera-
key battery is discharged: A change has been
tion keys, and up to four keyless operation keys
made to the control that does not use the emer-
can be registered in the vehicle's KOS-ECU.
gency key and performs the control with the dis-
• The keyless operation key also incorporates an
charged keyless operation key inserted in the key
indicator lamp that enables the driver to check if
slot.
the signal is transmitted correctly or if the battery
in the key is discharged (Refer to P.42B-14).
CONSTRUCTION DIAGRAM
Engine switch
ACB05528
Interior transmitter
antenna assembly
(Rear)
Tailgate lock
release handle
ETACS-ECU
Electric
steering lock
Lock/Unlock switch
(Driver's side) Exterior transmitter
antenna assembly
(Tailgate)
Exterior transmitter Interior transmitter
antenna assembly antenna assembly ACB05578
(Driver's side) (Front) Outer buzzer
Selector lever assembly
(P range detection switch)
Lock switch
Lock/Unlock switch Tailgate
lock release handle ACB05671
ACC00329AB
Combination meter
<Standard meter> <High contrast meter>
Immobilizer/electric Keyless operation
steering lock warning lamp system indicator Multi information display
KEYLESS OPERATION
SYSTEM SERVICE
REQUIRED
ACB05440 ACB05441
ACC00331 AB
Lock switch
Unlock switch
Emergency key
Electric tailgate switch
<Vehicles with electric tailgate>
AC703227
ACB05931AB
System configuration
LIN communication
(Local)
Engine-ECU
Engine switch
(ON signal)
Engine switch
(LED indicator)
OSS-ECU
ACB05960 AB
SYSTEM OPERATION
DOOR ENTRY FUNCTION
M2421009100411
A
Tailgate lock
Lock/unlock switch AC505249 release handle
AC506192
ACB04499
Lock switch
Licence plate lamp
AC505247
AC904907
ACB05952 AB
When a driver carrying a keyless operation key the received factor, and sends the result to
presses the lock/unlock switch on the front door out KOS-ECU together with the response data.
side handle (driver's side, front passenger's side) or KOS-ECU determines that the communication is
the lock switch of tailgate lock release handle, the established only when the code calculation results of
KOS-ECU communicates with the keyless operation both parties coincided.
key to authorise* the keyless operation key. When
the KOS-ECU senses the registered keyless opera- LOCKING OPERATION OF DOOR ENTRY
tion key within 70 cm in radius from the periphery of FUNCTION
the vehicle, it requests the ETACS-ECU to The keyless operation key certification communica-
lock/unlock the doors (If the keyless operation key is tion is performed when the lock/unlock switch of front
too high/low or too close to the vehicle, the door door outside handle (driver's side, front passenger's
entry function may not function). side) or the lock switch of tailgate lock release han-
NOTE: *: In the communication for certification of the dle is turned ON. When KOS-ECU can certify the
keyless operation key, KOS-ECU judges if the key- registered keyless operation key outside the vehicle
less operation key ID (specified to keyless operation only, it requests ETACS-ECU to lock all the doors
key) contained in the response data from the keyless (including tailgate).
operation key coincides with the ID that has been NOTE: .
stored in ECU by registration operation. The keyless • When a keyless operation key is located inside
operation key sends the response to KOS-ECU only the vehicle, KOS-ECU does not output a request
when the KOS ID (specific to KOS-ECU) contained for locking all the doors.
in the received data coincided with the stored ID. In • When a keyless operation key with discharged
the beginning of the communication for certification, battery is inserted in the keyless operation key
KOS-ECU creates an encrypted code calculation slot, the keyless operation key is not certified to
factor in random number, and sends it to the keyless be located inside the vehicle.
operation key together with the transmit data. The
keyless operation key calculates the code by using
Lock/unlock switch of Jamming is not transmitted at If there is no keyless operation key response,
door outside handle (driver's the time of tailgate operation. retry that keyless operation key locates outside.
side, passenger's side) or ON
lock switch of tailgate lock
release handle OFF
Outside transmission Transmission
antenna assembly
(operation side) No transmission
Outside transmission Transmission
antenna assembly
(opposite side) No transmission
d
e
f
g g
h
j
k
l
m
n
Communication
CAN
No communication
a: Exterior data transmitting start: 0.03 to 0.04 sec j: CAN communication onset time: keyless operation key 1
b: Interior data transmitting start: 0.03 to 0.05 sec priority order response time (4-key registration: 0.76 to 0.87 sec)*
c: Keyless operation key 1 response onset time: 0.035 to 0.06 sec k: CAN communication onset time: keyless operation key 2
d: Keyless operation key 2 response onset time: 0.08 to 0.115 sec priority order response time (4-key registration: 0.81 to 0.92 sec)*
e: Keyless operation key 3 response onset time: 0.135 to 0.18 sec l: CAN communication onset time: keyless operation key 3
f: Keyless operation key 4 response onset time: 0.2 to 0.26 sec priority order response time (4-key registration: 0.86 to 0.99 sec)*
g: Reception-waiting time: It is variable by the registration number m: CAN communication onset time: keyless operation key 4
(4 registration: 0.3 sec) priority order response time (4-key registration: 0.93 to 1.07 sec)*
h: CAN communication onset time: It is variable by the registration
key number (4-key registration: 0.68 to 0.73 sec)* n: Operation completed time: keyless operation key 4
priority order response time (4-key registration: 0.69 to 1.09 sec)*
i: Retry transference time (retry completed): 0.01 sec
Function completed time (retry failed): 0.02 to 0.03 sec Note:*: Including CAN communication onset time: to 0.03 sec
AC904852AB
1. KOS-ECU detects the lock/unlock switch ON 3. After the exterior data are transmitted from the
signal of door outside handle (driver's side, front exterior transmitter antenna assembly, the interior
passenger's side) or the lock switch ON signal of data are transmitted from the interior transmitter
tailgate lock release handle. antenna assembly (front, rear).
NOTE: When KOS-ECU detects the lock/unlock 4. After the specified time (varies with the number of
switch ON signal of door outside handle (driver's keyless operation keys registered in KOS-ECU)
side, front passenger's side) or the lock switch ON has elapsed, a confirmation is made that there is
signal of tailgate lock release handle, KOS-ECU no keyless operation key located inside the
judges the lock prohibition condition. When the vehicle.
lock prohibition condition is met, the locking oper- • When KOS-ECU receives the response from the
ation is terminated. keyless operation key that received the interior
2. KOS-ECU transmits the exterior data from the data, KOS-ECU terminates the process without
exterior transmitter antenna assembly on the performing the locking operation.
operation side. 5. KOS-ECU transmits the interior data from the
interior transmitter antenna assembly (front, rear).
6. After the specified time (varies with the number of LOCKING OPERATION INHIBITION
keyless operation keys registered in KOS-ECU) CONDITIONS
has elapsed, a confirmation is made if the lock In the following cases, the door locking operation is
conditions are met. inhibited.
• When KOS-ECU receives the response from the • Any door or the tailgate is open (door switch is
keyless operation key that received the interior ON). (including door ajar)
data, KOS-ECU terminates the process without • Either of the exterior/interior transmitter antenna
performing the locking operation. assembly is being detected to be open, or it is
• When all the responses from the registered key- actually open.
less operation key are the exterior data only, • The wiring of exterior/interior transmitter antenna
KOS-ECU transmits the lock request to assembly is contacting against the power supply
ETACS-ECU. Also, KOS-ECU transmits the key- line.
less operation key number to ETACS-ECU. • The engine switch is other than OFF.
NOTE: When multiple keyless operation keys • The lock and unlock signals are input at the same
responded, KOS-ECU transmits ETACS-ECU the time. (When the tailgate is operated)
key number of keyless operation key that • The door entry function is prohibited by the cus-
responded first. As for the transmission sequence tomisation function.
to ETACS-ECU, the keyless operation key
number is transmitted first, and then the lock UNLOCKING OPERATION OF DOOR
request is output. ENTRY FUNCTION
• If there is no response from the keyless operation The keyless operation key and KOS-ECU communi-
key, Step 6 is performed once. cate to certify the keyless operation key when the
7. KOS-ECU transmits the exterior data from the lock/unlock switch of front door outside handle
exterior transmitter antenna assembly on the (driver’s side, front passenger's side) or the tailgate
operation side. lock release handle (open switch) is turned ON.
8. If the specified time (varies with the number of When KOS-ECU can certify the registered keyless
keyless operation keys registered in KOS-ECU) operation key outside the vehicle, it requests
has not elapsed, a confirmation is made if the lock ETACS-ECU to unlock all the doors (when a regis-
conditions are met. tered keyless operation key is certified outside the
• After retry, when the responses from the regis- vehicle, KOS-ECU requests ETACS-ECU to unlock
tered keyless operation key are the exterior data even when other registered keyless operation keys
only, KOS-ECU transmits the lock request are located inside the vehicle).
(request to lock the applicable position) to NOTE: When the driver's door limited unlocking
ETACS-ECU. Also, KOS-ECU transmits the key- function is set to active using the customisation func-
less operation key number to ETACS-ECU. tion, the operation can be performed using the
NOTE: When multiple keyless operation keys lock/unlock switch of front door outside handle
responded, KOS-ECU transmits ETACS-ECU the (driver's side). Within 2 seconds after the driver's
key number of keyless operation key that door is unlocked by pressing the lock/unlock switch
responded first. As for the transmission sequence of front door outside handle (driver's side) once,
to ETACS-ECU, the keyless operation key pressing the lock/unlock switch of front door outside
number is transmitted first, and then the lock handle (driver's side) unlocks all the doors (including
request is output. tailgate).
• When the locking operation is performed on the
driver's side, the priority order of keyless opera-
tion key is updated.
1. KOS-ECU detects the lock/unlock switch ON 2. When KOS-ECU detects the lock/unlock switch
signal of door outside handle (driver's side, front ON signal of front door outside handle (driver's
passenger's side) or the tailgate lock release side, front passenger's side) or the tailgate lock
handle (open switch) ON signal. release handle (open switch) ON signal,
NOTE: When KOS-ECU detects the lock/unlock KOS-ECU transmits the exterior data from the
switch ON signal of door outside handle (driver's exterior transmitter antenna assembly on the
side, front passenger's side) or the tailgate lock operation side.
release handle (open switch) ON signal, 3. After the exterior data are transmitted from the
KOS-ECU judges the unlock prohibition condition. exterior transmitter antenna assembly, the interior
When the unlock prohibition condition is met, the data are transmitted from the interior transmitter
unlocking operation is terminated. antenna assembly (front, rear).
4. For the specified time (varies with the number of the response from the keyless operation key
keyless operation keys registered in KOS-ECU), meeting the unlock condition is monitored.
KOS-ECU
(incorporating receiver
and antenna)
ACB05509
Electric signal
Unlock switch
Door lock actuators (lock/unlock)
Tailgate latch assembly AC608093
Door mirror assembly (unfolding/folding)
Electric tailgate control unit <Vehicles with electric tailgate>
The signal causes the hazard warning lamp to flash once when the doors are locked, or flash twice when unlocked (Initial setting).
The signal causes the room lamp to extinguish when the doors are locked, or come on for 15 seconds when unlocked.
ACC00257 AB
This keyless entry function has the following fea- NOTE: The answerback function can be enabled/dis-
tures: abled using a customisation function (Refer to
• A two switches keyless operation key with lock P.42B-31).
and unlock switches is adopted <Vehicles without • Using the lock/unlock switches, all doors (includ-
electric tailgate>. ing tailgate) can be locked or unlocked, door mir-
• A three switches keyless operation key with lock, rors can be retracted or opened <Vehicles with
unlock and electric tailgate switches is adopted electric-folding door mirrors>.
<Vehicles with electric tailgate>. NOTE: Using the customisation function, a change
• The power door locks with selective unlocking for multi-mode function (door mirrors) can be set.
has been adopted. (Refer to P.42B-31.)
• The KOS-ECU incorporates a receiver and a • Keyless entry timer lock
receiving antenna.
NOTE: Timer of the keyless entry timer lock can be
• Up to 4 security codes can be registered using
enabled/disabled using a customisation function
M.U.T.-III.
(Refer to P.42B-31).
• Answerback functions
DESCRIPTION OF CONSTRUCTION AND • The two switches <vehicles without electric tail-
OPERATION gate> and three switches <vehicles with electric
tailgate> have been adopted for keyless opera-
KEYLESS OPERATION KEY tion key, and the specific encrypted code is trans-
<Keyless operation key> mitted as radio wave signal.
<Front view> • A shining three-diamond mark on the back of the
Lock switch
Unlock switch keyless operation key gives it a classy look.
• Matt-plating is adopted for switches to improve
appearance.
• An indicator lamp, which illuminates when signals
are received, is added on the keyless operation
Indicator lamp key. This indicator lamp informs you of the signal
Electric tailgate switch transmission status and warns you of flat battery.
<Vehicles with electric tailgate> • The switch operation of the keyless operation key
AC608093
Emergency key allows the system to operate as follows:
<Rear view>
Emergency key
Three-diamond mark
AC608094
<Emergency key>
AC610747
ACB05934 AB
POWER DOOR LOCKS WITH SELECTIVE • When the unlock switch on the keyless operation
UNLOCKING key is pressed once, only the driver's door is
unlocked. When the keyless operation key unlock
• Responding to the adoption of power door locks
switch is pressed once again within 2 seconds
with selective unlocking, the anti-theft feature has
after the driver's door is unlocked, the front pas-
been improved.
senger's door, rear doors, and the tailgate are
• When the lock/unlock switch of front door
unlocked.
(driver's side) is pressed once, only the driver's
door is unlocked. When the lock/unlock switch of NOTE: When the keyless operation key unlock
front door (driver's side) is pressed once again switch is pressed once, only the driver's door is
within 2 seconds after the driver's door is unlocked. When the keyless operation key unlock
unlocked, the front passenger's door, rear doors, switch is pressed once again more than 2 sec-
and the tailgate are unlocked. onds after the driver's door is unlocked, the
driver's door only is unlocked.
NOTE: When the lock/unlock switch of front door
• Using a customisation function, the power door
(driver's side) is pressed once, only the driver's
locks with selective unlocking can be enabled or
door is unlocked. When the lock/unlock switch of
disabled (Refer to P.42B-31).
front door (driver's side) is pressed once again
more than 2 seconds after the driver's door is
unlocked, the driver's door only is unlocked.
ENCRYPTED CODE
ON
Unlock relay output
OFF
AC508281AB
Hazard Illuminate
Four data codes are transmitted when a switch is warning lamp Extinguish
operated once. The encrypted code for user identifi-
cation is a combination of 0 and 1, and more than 1 AC207001AB
million different combinations are available. To pre- The hazard answerback function that allows check-
vent theft by copying signal codes, the data code ing the lock/unlock state of the door easily even in
includes a rolling code with the encrypted code. The the daytime is installed. When the LOCK signal from
rolling code changes each time a signal is sent. the keyless operation key is input to ETACS-ECU, all
doors (including tailgate) are locked and the hazard
RECEIVER warning lamp flashes once. When UNLOCK signal is
The receiver is incorporated into the KOS-ECU input, all doors (including tailgate) are unlocked and
together with the receiving antenna. The receiver the hazard warning lamp flashes twice. Using a cus-
compares the signal which the antenna received tomisation function, the hazard answerback can be
from the keyless operation key with the registered enabled/disabled (Refer to P.42B-31).
encrypted code and the stored code of the receiver,
and when they coincided, outputs a signal from the
KOS-ECU. By connecting M.U.T.-III to the diagnosis
connector, up to four encrypted codes of keyless
operation keys can be registered.
ON
Lock relay output a
OFF
ON
Unlock relay output a
OFF
ON
Lock switch output
OFF
ON
Unlock switch output
OFF
Illuminate
Hazard
warning lamp b b b
Extinguish
Illuminate
Room lamp
Extinguish
d c d
a: 0.25 second d: 3 seconds
b: 0.72 second e: 15 seconds e
c: 2 seconds AC612545AB
When the LOCK signal from the keyless operation OPERATION INHIBITION CONDITIONS
key is input to ETACS-ECU, all doors (including tail- The operation of the system is inhibited when:
gate) are locked, and the room lamp is turned off in • Any door or the tailgate is open (door switch is
synchronisation with hazard lamp answerback (when ON). (including door ajar) <Lock function only>
the room lamp is illuminated, the lamp is turned off).
Also, when the UNLOCK signal from the keyless OSS (ONE-TOUCH START SYSTEM)
operation key is input to ETACS-ECU, all doors M2421001200027
(including tailgate) are unlocked, and the room lamp With the one-touch start system, when the engine
is illuminated for 15 seconds in synchronisation with switch mounted inside the vehicle is operated,
hazard lamp answerback. OSS-ECU receives the stop lamp switch input signal
from the brake pedal, the P range detection switch
KEYLESS ENTRY TIMER LOCK TIME input signal from the selector lever assembly, and
When none of the doors is opened within 30 seconds performs the certification communication with key-
after the doors are unlocked by the keyless entry less operation key using KOS-ECU, the certification
system, ETACS-ECU automatically outputs the door communication with electric steering lock, and the
lock signal to lock the doors. This function prevents engine start certification communication with
the doors (including the tailgate) from being unlocked engine-ECU. Only when the input signals and certifi-
unexpectedly by operation errors. Using a customi- cation communications are valid, the one-touch start
sation function, the timer lock period can be changed system performs the power supply changeover con-
(Refer to P.42B-31). trol, the electric steering lock locking/unlocking con-
trol, and the engine start control.
CAN-C-Mid
Interior/Exterior Receiver antenna
transmitter antenna
assembly
OSS-ECU CAN-C-Mid
Engine switch
ETACS-ECU Engine-ECU
CAN-C
(ACC Output)
Brake pedal
(Stop lamp switch) (IG1 Output) IG1 relay
(Starter Output)
Selector lever assembly
(P range detection switch) Starter relay
drive circuit
ACB05954AB
Interior transmitter antenna assembly (Front) Interior transmitter antenna assembly (Rear)
NOTE:
Centre panel box
Key slot
Keyless operation key
ACB05527AB
Keyless
operation
key
<3> <2> <2>
or KOS-ECU OSS-ECU Electric steering lock
<4> <5>
Keyless
Key slot operation
key <1> <7> <8> <8> <6> <7> <8> ETACS-ECU
AC905170AD
<2> <4>
KOS-ECU OSS-ECU Electric steering lock
<3>
<1> <5>
AC905172 AC
<2> <3>
KOS-ECU OSS-ECU Electric steering lock
<2>
<1>
<2>
ETACS-ECU
AC905174AB
<2> <3>
OSS-ECU <2> <4> ETACS-ECU Engine-ECU <3>
<1> <1>
AC905173AD
T3 T3 T3 T3
T1 T4 T4 T4
T1
T2 T3 : 1.01 seconds
T4 : 0.55 second
T1 : 0.08 ± 0.01 second T5 : 0.17 ± 0.01 second
T2 : 2.96 seconds T6 : 0.11 ± 0.01 second
T5 T5 T5 T5
T6 T6 T6 T7 : 5.69 seconds
AC501053AE
AC904253
AC809615
Steering lock not − The door is open with the Buzzer sounds.
locked steering lock not locked.
Power supply Displayed when an error • The warning indicator
system error occurs to the power supply illuminates.
system. • Buzzer sounds.
AC809615
T3 T3 T3 T3
T1 T4 T4 T4
T1
T2 T3 : 1.01 seconds
T4 : 0.55 seconds
T1 : 0.08 ± 0.01 seconds T5 : 0.17 ± 0.01 seconds
T2 : 2.96 seconds T6 : 0.11 ± 0.01 seconds
T5 T5 T5 T5
T6 T6 T6 T7 : 5.69 seconds
AC501053AC
AC904254
AC904255
AC904256
AC904257
AC904260
AC904252
CUSTOMISATION FUNCTION
M2421000300559
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
Hazard answer Adjustment of the Lock:1, Unlock:2 LOCK: Flashes once, UNLOCK: Flashes
back number of keyless twice (initial condition)
hazard warning Lock:1, Unlock:0 LOCK: Flashes once, UNLOCK: No flash
lamp answer back
flashes Lock:0, Unlock:2 LOCK: No flash, UNLOCK: Flash twice
Lock:2, Unlock:1 LOCK: Flash twice, UNLOCK: Flash once
Lock:2, Unlock:0 LOCK: Flash twice, UNLOCK: No flash
Lock:0, Unlock:1 LOCK: No flash, UNLOCK: Flash once
Lock:0, Unlock:0 No function
Auto fold mirror Electric folding door Not Auto No synchronised operation
mirror automatic Open Vehicle SPD Vehicle speed-dependent operation
unfolding function
<vehicles with Open/Close by IG Ignition switch linked operation
electric retractable OPN/CLS Keyless Keyless entry linked operation (initial
remote controlled condition)
door mirrors>
Auto door Adjustment of the Disable Without function <M/T, A/T, CVT> (initial
unlock auto door unlock condition)
function Always (P pos) With function: Operates when the shift
lever or the selector lever is moved to the
P position. <A/T, CVT>
Always(Lock pos) With function: Operates when the ignition
switch is moved to the LOCK (OFF)
position. <M/T, A/T, CVT>
GROUP 51
EXTERIOR
CONTENTS
GENERAL INFORMATION
M2510000103171
6
2,13,14,15
8,9,10
11 6
7,16
3
12 5
4
17
5
ACB05806 AD
BUMPER
M2510001300566
FRONT BUMPER
CONSTRUCTION DIAGRAM
Front bumper
reinforcement
Front bumper
side bracket
Splash shield
front
Bulge
ACC00353AB
REAR BUMPER
CONSTRUCTION DIAGRAM
ACB05705AB
AERO PARTS
M2510003001348
CONSTRUCTION DIAGRAM
Door mirror
Overfender
shape
ACC00450AB
Aerodynamic performance has been improved by the • Roof drip moulding: Groove in the roof moulding
optimised shape of the following parts. is eliminated in order to reduce wind noise and
• Front side air dam: Refer to P.51-3. aerodynamic drag.
• Overfender shape: Overfender shape from the • Door mirror
front bumper to the fender and from the quarter
panel to the rear bumper keeps the off-road vehi-
cle image as an SUV, at the same time the opti-
mised shape of the related parts improves
aerodynamic performance.
GARNISHES
M2510008300675
CONSTRUCTION DIAGRAM
Tailgate garnish
ACB05464AB
CONSTRUCTION DIAGRAM
Windshield wiper
blade
Windshield washer hose
Windshield wiper
arm
Windshield
washer nozzle
• 2-speed (low/high speed) windshield wiper has • The mist wiper is turned ON by operating the mist
been adopted. switch in the opposite direction of the wiper
• The intermittent wiper features a vehicle switch for easy operation. The mist wiper is
speed-dependent variable intermittent time func- equipped with the function that quickly wipes
tion*. raindrops away at high speed when the mist
• For the windshield auto wiper, the rain sensitive switch is ON, and when the mist switch is OFF, at
AUTO wiper function* has been low speed until the stop position is reached.
adopted.<Optional> When the mist switch is briefly turned ON, the
• Wiper motor torque has been increased to wiper operates once at low speed.
improve kinetic performance of the wiper in the • The windshield washer nozzles are located at the
snowfall. Wiper blade pressure has been rear end under the hood in order to improve
increased to improve the wiping performance appearance.
while driving at high speed.
• The windshield washer is a 2-nozzle and 6-jet • The delayed finishing wipe function* has been
type. adopted to the windshield wiper. When the wiper
• The windshield washer nozzle with the integral operation is stopped after spraying the washer
check valve has been adopted to prevent the fluid, the wiper operates once to wipe out the
washer fluid from running down, and to improve washer fluid ran down.
the response to switch operation. NOTE: *: Using the customise function, the vehicle
• The washer motor for both of a windshield speed-dependent variable intermittent time function,
washer motor and a rear washer motor has been rain sensitive AUTO wiper function, washer-linked
installed to reduce the weight. wiper function and the delayed finishing wipe func-
• Washer-linked wiper function* has been adopted. tion can be selected (Refer to P.51-20).
The washer fluid can be injected without operat-
ing the wiper. When the ignition switch is turned
ON while the washer switch is ON, the washer
motor operates but the wiper does not.
DESCRIPTION OF CONSTRUCTION AND OPERATION
Intermittent control (Vehicle 2. When ETACS receives the ON signal of the wind-
speed-dependent variable type) <Initial shield intermittent wiper switch, it turns the wind-
shield wiper relay ON. When the wiper reaches
condition: with function>
the stop position, the windshield wiper auto-stop
Change in intermittent time by variable signal turns OFF, and the windshield wiper relay
intermittent wiper control switch turns OFF. When the intermittent time T1 calcu-
(when vehicle is stationary)
30 lated by step 1 has elapsed after the windshield
wiper relay ON, the windshield wiper relay turns
ON again, and the above-mentioned operation is
Intermittent
time T1 repeated.
(seconds)
0
FAST SLOW Windshield ON
Variable intermittent wiper wiper auto-
control switch position stop signal
OFF
Change in intermittent time according ON
to vehicle speed Windshield
30 wiper relay T1 T1 T1
When at SLOW position
Intermittent
time T1
(seconds) When at FAST position AC101493AH
ON
Windshield low-speed
wiper switch OFF
ON
Windshield high-speed
wiper switch
OFF
ON
Windshield wiper auto-stop
signal
OFF
ON
Windshield wiper
relay
OFF
(HI) ON
Windshield wiper speed
switching relay
(LO) OFF
AC506610AF
When the windshield low speed wiper switch on the When the windshield high speed wiper switch is
column switch is turned ON while the ignition switch turned ON, the windshield wiper relay turns ON.
is in ACC or ON position, the column switch turns the Also, the wiper speed switching relay turns ON (HI),
windshield wiper relay ON. Also, the wiper speed and the windshield wiper operates at high speed.
switching relay turns OFF (LO), and the windshield
wiper operates at low speed.
Windshield wiper linked with washer function <Initial condition: with function>
ON
Windshield washer switch
OFF
t
ON
Windshield washer relay
OFF
Windshield wiper ON
auto stop signal OFF
ON
Windshield wiper relay
OFF
T T
Wiper switch Washer switch ON time (t) Windshield wiper operation time
(T)
OFF position Less than 0.35 second 0 second
0.35 second to less than 0.5 1 second
second
0.5 second or more 3 seconds
INT position Less than 0.35 second 1 second
0.35 second to less than 0.5 1 second
second
0.5 second or more 3 seconds
AUTO position Less than 0.35 second 1 second
0.35 second to less than 0.5 0 second
second
0.5 second to less than 0.75 1 second
second
0.75 second or more 3 seconds
LO, HI, MIST position - 3 seconds
When the windshield washer switch on the column Even when the windshield washer switch is turned
switch is turned ON while the ignition switch is in ON while the windshield wiper is operating intermit-
ACC or ON position, ETACS turns the windshield tently, the intermittent action starts again after the
washer relay ON. linked operation is finished.
When the windshield washer switch is kept ON for If the ignition switch is turned to ACC position while
0.35 second or longer, the windshield wiper relay the windshield washer switch is ON, the windshield
(the wiper relay output time varies depending on the washer relay turns ON, but the windshield wiper
conditions. For details, see the table.) is turned ON, does not perform the linked operation. When the
and the windshield wiper operates at high speed. windshield washer switch is turned OFF and then
The windshield wiper is turned OFF with 3 seconds ON, the windshield wiper starts the linked operation.
delay after the windshield washer switch is turned
OFF.
NOTE: .
• Using the customise function, the washer linked
windshield wiper function can be invalidated
(Refer to P.51-20).
• Using the customise function, when the washer
linked windshield wiper function is invalidated,
only the washer operates. It is useful to melt ice
from the frozen windshield.
ON
Windshield washer switch
OFF
t
Windshield wiper auto ON
stop signal OFF
ON
Windshield washer relay
OFF
T
ON
Windshield wiper relay
OFF
T1
t: Less than 0.35 seconds
T: 1.0 second AC802531AC
T1: 3.0 second
ON
Windshield washer switch
OFF
ON
Windshield washer relay
OFF
T
ON
Windshield wiper relay
OFF
T1
When the windshield washer switch is turned ON for When the windshield washer switch is turned ON for
less than 0.35 second, the windshield washer oper- less than 0.35 second, the windshield washer oper-
ates for 1 second. The windshield washer operates ates for 0.5 second.
for 1 second, and then the windshield wipers operate
for 3 seconds. 1-second washer
NOTE: .
• If the windshield washer switch is turned ON for
less than 0.35 second when the windshield wip- Windshield ON
ers are operating for 3 seconds, the windshield washer switch OFF
washer operates for 1 second again. t
Windshield washer ON
t: Less than 0.35 seconds
switch OFF T: 1.0 second AC802443AC
Dry windshield
Windshield
Lighting control sensor
Optical
element
High
intensity
Infrared rays
Emitter diode Receiver diode
Wet windshield
Raindrop Windshield
Optical
element
Reduced
intensity
Windshield
Emitter diode Infrared rays
Receiver diode
ACB05683AB
• Lighting control sensor (rain sensor) has been • Dry windshield: All infrared rays emitted from the
installed in the upper part of the windshield to emitter diode are reflected by the windshield and
sense the raindrops and windshield wiper can be directed to the receiver diode as they are.
operated when the ignition switch is at ON and • Wet windshield: Part of the infrared rays emitted
wiper switch is at AUTO position. from the emitter diode are transmitted to outside
• The lighting control sensor detects the raindrops of the windshield through the raindrops, and the
on the windshield surface using the optical ele- infrared rays with reduced intensity are directed
ment, and it automatically switches the wind- to the receiver diode.
shield wiper operation, depending on the amount NOTE: Using the customise function, the rain sensi-
of rainfall, to the intermittent or LO/HI operation. tive AUTO wiper function can be invalidated (Refer to
• The lighting control sensor detects the raindrops P.51-20).
using the reflections of infrared rays, and
depending on the amount of rainfall, it automati-
cally adjusts the wiping speed.
CONSTRUCTION DIAGRAM
Rear washer
nozzle
Rear wiper
motor
ACC00126 AC
• Resin wiper arm has been adopted to achieve • Reverse gear-linked rear wiper function (auto-
weight reduction and integration of the arm and matic rear window wiper operation with reverse
blade. gear engaged)* has been adopted. In this func-
• Fixed interval type intermittent wiper* has been tion, the rear wiper performs continuous
adopted to provide a clear rear view in rainy low-speed operation for 3 cycles approximately 1
weather. second after the selector lever is shifted to "R"
• The washer tank is shared with the windshield position while the front or rear wiper switch is in
washer. the intermittent position, and then proceed with
• Washer-linked wiper function* has been adopted. the intermittent operation.
Washer fluid can be optionally injected without NOTE: *: Using the customise function, the fixed
operating the wiper optionally. When the ignition interval type intermittent wiper, reverse gear-linked
switch is turned ON while the washer switch is rear wiper function and the washer-linked wiper func-
ON, the washer motor operates but the wiper tion can be adjusted (Refer to P.51-20).
does not.
Inhibitor switch ON
"R" position
OFF
T2 T3 t T2 T3 T3
ON
Rear wiper relay
OFF
AC207474AO
T1 T4 T2 T4 T1 T4 T2 T4 T2 T4
When the rear wiper switch on the column switch is When the selector lever is moved to R (reverse)
turned ON while the ignition switch is in ACC or ON position during the front or rear wiper operation, the
position, ETACS turns the rear wiper relay ON for 3 inhibitor switch R (reverse) turns ON, and 1 second
seconds (for approximately 2 cycles) and operates after that, ETACS turns the rear wiper relay ON for 3
the intermittent action in 8 seconds interval. seconds (for approximately 3 cycles), and operates
the intermittent action in 8 seconds interval again.
NOTE: Using the customise function, the operation
with front/rear wiper ON can be switched to the oper-
ation with the rear wiper only ON. (Refer to P.51-20.)
ON
Rear washer relay
OFF
T2 T3
t t t
ON
Rear wiper relay
OFF
T1 T1 T1
T4 T4
Rear wiper switch Rear wiper switch in on position
t : 0.3 second AC507498AE
in off position
T1 : 3 seconds
T2 : 7.4 seconds
T3 : 8 seconds
T4 : 0.6 second
When the rear washer switch on the column switch is If the rear washer switch is turned ON during the rear
turned ON while the ignition switch is in ACC or ON wiper operation, 7.4 seconds after turning OFF the
position, ETACS turns the rear washer relay ON. rear wiper relay turns OFF, the intermittent action is
The rear washer relay turns ON after the rear washer resumed in 8 seconds interval.
switch has been ON for 0.3 seconds, then turns the NOTE: Using the customise function, the washer
rear wiper relay ON to operate the rear wiper simul- linked rear wiper function can be invalidated (Refer
taneously. When the rear washer switch is turned to P.51-20).
OFF, after 3 seconds the rear wiper is turned OFF.
CONSTRUCTION DIAGRAM
Headlamp washer
cover A
Headlamp
Headlamp
washer
nozzle
Headlamp washer
actuator assembly
Front bumper
ACC00343 AC
• The headlamp washer can be operated with the • A headlamp washer mechanism that thrusts out
ignition switch at the ON or ACC position and the and retracts nozzles, utilizing the water pressure
headlamp switch at the ON position. Push the produced by motors has been adopted as an
headlamp washer button located at the end of the option. This mechanism contributes to better
lighting lever once and the washer will be appearances of vehicles when their washer noz-
sprayed onto the headlamps. zles are not in use.
• The headlamp washer tank used for this mecha-
nism is also used for the windshield and rear win-
dow washers.
CONSTRUCTION DIAGRAM
Windshield glass
Heated print
ACB05706AB
OUTSIDE MIRROR
M2510008101005
CONSTRUCTION DIAGRAM
Mirror glass
Side turn-signal
lamp Remote controlled Mirror folding/
mirror switch unfolding switch
ACC00012 AB
Door mirrors have the following features: • Door mirrors with built-in side turn-signal lamps
• Electric folding remote-controlled door mirrors have been adopted <Some models>.
have been adopted <Some models>. • Low air resistance door mirror shape has been
• Heated mirrors have been adopted. introduced.
• One of the optional functions, such as the vehicle NOTE: *: Using the customise function, the vehicle
speed-dependent automatic unfolding function*, speed-dependent automatic unfolding function, igni-
ignition switch-linked function* or keyless tion switch-linked function or the keyless entry-linked
entry-linked function*, can be selected. function can be selected (Refer to P.51-20).
ON
Ignition switch T1 T1
(ACC) OFF
Remote controlled ON
mirror switch (folding/ OFF
unfolding switch)
Electric retractable remote ON
T2 T2 T2
controlled mirror
(Unfolding) OFF
t t t
Electric retractable remote ON
controlled mirror T2 T2 T2
(Folding) OFF
t: 0.1 second
T1: 30 seconds
T2: 16 seconds
AC506503AB
When the folding/unfolding switch on the electric NOTE: Whether the door mirrors are at the folding or
remote control mirror switch is turned ON while the unfolding position is determined by ETACS accord-
ignition switch is in ACC or ON position, ETACS ing to the memory of the door mirror relay position
turns either of the door mirror fold relay or unfold (fold/unfold) operated previously. For this reason, if
relay ON for 16 seconds to fold or unfold the door the mirrors are manually folded, they may not move
mirrors. Even after the ignition switch is turned OFF, when the folding/unfolding switch is pressed next
the door mirrors remain operable for 30 seconds. time.
If the folding/unfolding switch on the remote control
mirror switch is turned ON while one of the door mir-
ror relays (fold/unfold) is in operation, the other oper-
ating relay is turned ON after 0.1 second.
30 km/h
Vehicle speed
0 km/h
ON
Ignition switch
OFF
ON
Ignition switch
OFF
ON
Driver's door switch
OFF
ON
Door mirror unfold relay T T
OFF
ON
Door mirror fold relay T T
OFF
Unfolding
Door mirror position
Folding
T: 16 seconds AC707463AB
ON
Door mirror unfold relay T T
OFF
ON
Door mirror fold relay T T
OFF
Unfolding
Door mirror position
Folding
T: 16 seconds
AC707464 AB
NOTE: .
• *: For vehicles with KOS, the door mirrors are
folded linked with lock operation of KOS, and
unfolded linked with unlock operation.
• Using the customise, the functions 1, 2, and 3
can be selected or disabled (Refer to P.51-20).
• Whether the door mirrors are at the folding or
unfolding position is memorised and determined
by the previously operated door mirror relay
(fold/unfold). For this reason, if the mirrors are
manually folded, they are not unfolded automati-
cally.
CUSTOMISATION FUNCTION
M2510001400820
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
Front wiper Adjustment of the Normal INT Intermittent wiper interval is fixed to 4
operation intermittent seconds.
windshield wiper Variable INT Intermittent wiper interval is calculated only
operation <vehicles by the wiper volume control.
without lighting
control sensor> Speed Sensitive Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed (initial
condition).
Adjustment of the Normal INT Intermittent wiper interval is fixed to 4
intermittent seconds.
windshield wiper Variable INT Intermittent wiper interval is calculated only
operation <vehicles by the wiper volume control.
with lighting control
sensor> Speed Sensitive Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed.
Rain Sensitive Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and lighting control sensor (initial
condition).
Front /rear Disabling or Only Washer No function
wiper washer enabling Washer & Wiper With function: Without delayed finishing
washer-linked wiper wipe function <Initial condition>
function
With after wipe With function: With delayed finishing wipe
function
GROUP 52
INTERIOR AND
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52A
GROUP 52A
INTERIOR
CONTENTS
GENERAL INFORMATION
M2520000101767
Functionality, interior comfort, and safety have been 5. Rear console tray
emphasized, giving interior design for elegance and 6. Rear floor console box
relaxation space. Various measures have been taken 7. Rear side box (lower quarter trim RH)
actively to protect the environment and recycle
8. Door pocket (front door trim, rear door trim)
resources.
FEATURES Safety enhancement
1. Front and rear collision protection seat mecha-
Quality improvement nism (front seat)
1. Full interior trim 2. ISO-FIX child seat fixing bar (second seat out-
2. The double-action folding mechanism of the sec- side)
ond seat allows to flip up the seat cushion and 3. Tether anchorage (second seat outside)
then fold the seatback with easy operation. Due 4. ELR 3-point seat belt
to this, a lowered flat cargo space can be 5. Seat belt retractor with a driver's side pre-ten-
achieved without any compromise to seating sioner and force limiter
comfort.
6. Seat belt retractor with a passenger’s side
Usability improvement pre-tensioner and force limiter
1. Armrest (rear floor console, second seat, front Consideration for the optimum driving position
door trim, rear door trim)
1. Seat height adjustment (driver’s seat)
2. Cup holder (front floor console, second seat arm-
2. Headrestraint with height adjustment (front seat)
rest)
3. Seat slide adjustment (front seat)
3. Bottle holder
4. Tonneau cover <Vehicles with tonneau cover> Measures for resource recycling
5. Luggage hook 1. Aggressively use PP materials that are easy to
recycle and easy to stamp material symbols on
Convenient boxes the plastic (resin) parts.
1. Glove box
2. Reduction of chemical material (formaldehyde*,
2. Card holder (glove box) organic solvent)
3. Seatback pocket (front seat)
NOTE: *: Clear and colourless, toxic, irritating odour
4. Centre lower tray
Key box
Key box
Armrest
ACC00967AB
The instrument panel offers the following features: • The division unit of each part has been enlarged,
also the gap and level difference between the
instrument panel has been minimised to achieve
the delicate quality.
• A lamp has been added to the large-sized glove • Soft pads attached around the upper part, thus
box with card holder have been installed for the improving the sense of touch.
improved convenience. • Ergonomic layout where controls are arranged at
• To the lower part of centre panel, a centre lower the centre of the dash board and face towards
tray that can store up to 6 CDs has been installed the driver.
with which jumping out or dropping of stored • High grossed black finish on the instrument cen-
items during abrupt start is prevented. tre panel.
• A console cup holder that can store two plastic • Decoration panels, which underline sportiness
bottles or brick packs has been installed in the (silver carbon) or luxury (wood grain tone), are
front floor console. arranged optimally in the vicinity of front passen-
• Rear console tray that can store a mobile phone, ger. <wood grain tone: optional equipment>
cards, pens, and others has been installed to the • The engine can be started and power supply to
rear floor console, and additionally, rear floor con- accessories can be turned on and off in the con-
sole box that can store 10 CDs or 7 DVDs has ventional manner by inserting a keyless operation
been installed to under the rear floor console. key into the key slot on the instrument panel cen-
• Simple and clear form by reducing separations on tre lower (upper part of the front floor console).
the instrument panel.
SEAT
FRONT SEAT
M2520004001513
Seatback pocket
Headrestraint
adjustment
Reclining adjustment
Seatback
frame Cross frame
Height adjustment
Slide adjustment
ACB05051AB
The front seat offers the following advantages: • The seat height adjustment function has been
• The seats are designed to be adjustable in the introduced to the driver’s seat. This function
reclining and sliding directions. raises and lowers the seat cushion together with
• Headrestraints with a vertical adjustment mecha- the seatback, thus the driver's waist position in
nism have been adopted. relation to the seatback is always kept constant,
resulting in the improved riding comfort. By the • Glared fabric has been newly developed based
height adjustment amount up to 45 mm, the more on fine and high-quality fabric has been adopted,
optimised driving position can be adjusted. The thus offering tailor-made smoothness.
pump type seat height adjustment lever has been • Lateral holding of the seatback has been
adopted for convenient use. improved.
• For the driver's seat, 4 WAY power seat has been • The head restraints is in height than the prede-
adopted for better convenience. <Vehicles with cessor, thus enhancing safety.
power seat> • The heated seat switch is relocated from the seat
• The driver's seat and passenger's seat have to the front floor console, thus improving ease of
seatback pockets for better convenience. operation. <Vehicles with heated seats>
• The frontal and rear-end collision protection seat
structure (backward layout of seatback frame and
optimisation of headrestraint position) has been
adopted to enhance safety during a collision at
lower vehicle speed. The cross frame has been
installed below the seat cushion to reduce the for-
ward travel distance of the passengers during a
frontal collision and has enhance safety.
SECOND SEAT
M2520005000364
Reclining
adjustment
Double-action
folding structure
Cup holder
ACC00464AB
The second seats offer the following features. • Headrestraints have been installed to the second
• The double-action folding mechanism of the sec- seats.
ond seat allows to flip up the seat cushion and • The ISO-FIX child seat fixing bar is installed as
then fold the seatback with easy operation. Due standard on the outer seats, and the tether
to this, a lowered flat cargo space can be anchorage on outer seats, improving the versatil-
achieved without any compromise to seating ity of child seat installation.
comfort. • The structure of the second seat frame has been
• Reclining adjustment mechanisms have been optimised and the centre seat belt retractor is
adopted to improve comfort. mounted on the roof, thus reducing its weight.
• Armrests with a cup holder have been installed to
improve convenience.
SEAT BELT
M2520010001299
ACC01032 AB
The seat belts offer the following features: <Front seat belt>
• The 3-point seat belt with ELR has been adopted
together with a pre-tensioner and force limiter.
• A seat belt warning lamp has been included on <Second seat belt>
the combination meter to encourage the driver to • 3-point seat belt with ELR has been installed.
fasten the seat belt when the belt is not con- • The seat belt tongue can be inserted into the
nected. buckle easily as the self-standing buckles are
• A seat belt warning lamp has been included on used for all seating positions.
the centre panel to encourage the passenger to
fasten the seat belt when the belt is not con-
nected.
TRIMS
INTERIOR TRIM
M2520012000883
ACB05046AB
• The interior trim is a full trim to improve quality. • Material codes are shown on trim to facilitate
• The collision energy absorbing structure that is recycling.
integrated with a trim has been adopted to the pil-
lar trim. With the structure that reduces head inju-
ries upon the secondary impact against the cabin
during a collision, the safety has been improved.
DOOR TRIM
M2520012300828
Armrest
Armrest
Door pocket
Door pocket
Bottle holder
ACB05049 AB
The door trims offer the following features. • Soft pads are attached to the front door trim
• Break-proof resin material has been used for trim upper panels.
panels, improving safety. • Two types of decoration panels on the instrument
• Bottle holders which can store a 500-ml plastic panel passenger side and the front door trim pro-
bottle have been installed to the front door trim vide a continuous appearance. A luxurious but
and rear door trim to improve convenience. Also, moderate wood decoration panel is available for
the bottle holding capability has been improved to high grade models. Carbon silver decoration
accommodate bottles with shapes that are diffi- panel underlining sporty appearance quality
cult to keep upright. • To prevent your fingers from being slipped off
• Door pockets have been installed to the front and during door closing, the pull handle recess has
rear door trim panels. The front door pockets been modified.
have a large capacity that can hold A4-size • To accommodate various types of bottles, the
maps. bottle holders are larger but clear in design.
• For the armrests, the energy absorbing structure
has been adopted which reduces the mid section
injuries to passengers by collapsing. Also, with
one-piece forming of the cloth with a soft layer
added, the quality has been improved.
LUGGAGE ROOM
M2520013000422
Tonneau cover
ACC00099AB
• The rear side box has been equipped to improve • The luggage floor board is divided into two pieces
usability. via hinges. This structure allows the driver to gain
• Luggage floor box has been equipped to the lug- access to the luggage floor box by opening a
gage room floor to improve usability. respective separate lid only even when large
• Adding a luggage floor box allows virtually flat object is being stowed.
flooring from the second seat to the rear end. The • The rear side box between the quarter trim and
customer can load and unload even long object the luggage floor box is useful for stowing a small
much easier. object. The customer can accommodate soft
• The luggage floor box is approx. 100 cm long, objects such as plastic bags in the rear side box.
approx. 100 cm wide and approx. 15 cm deep Furthermore, the customer can take out them
(total capacity: approx. 68 litre). It can accommo- easily as the box has no lid.
date the tonneau cover or a flat tyre repair kit
tidily by partitions.
HEADLINING
M2520014000674
Headlining
ACB05042AB
Interior design with safe material has been adopted, • Chemical substances such as formaldehyde and
achieving more safe and comfortable interior. organic solvent generated from the interior parts
• Headlining which absorbs and dissolves chemi- have been minimised by the refined material and
cal substances has been adopted. This headlin- method, improving amenity.
ing efficiently absorbs and dissolves a smoking NOTE: *: Clear and colourless, toxic, irritating odour
smell, a life-smell, and formaldehyde*.
GROUP 52B
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL INFORMATION
M2521000102031
• To provide a better safety upon impact, the • The curtain air bag is activated simultaneously
driver's and front passenger's air bags have been with the side-airbag upon a side collision to pro-
installed to all vehicles as standard. Furthermore, tect the heads of the front seat and second seat
the driver's SRS knee airbag, the SRS side air- passengers.
bags or the SRS curtain airbags have been • For the inflator, the gas which is harmless to the
installed as standard or optional equipment human body has been adopted.
depending on model type. • The seat belt pre-tensioner is activated simulta-
• The SRS* air bag is a system that is effective with neously with the deployment of driver's and pas-
the seat belt fastened, and it is designed as a senger's (front) air bags in case of a frontal
supplemental system of the seat belt. collision. Seat belts are pulled in to eliminate the
• The driver's and front passenger's SRS air bag slack upon a collision, thus improving the initial
are activated when an impact exceeding the occupant restraint, and reducing the travel dis-
threshold is applied upon a frontal collision, and tance of the occupants. For the driver's seat, in
the cushion air bag is instantaneously inflated to addition to the seat belt pre-tensioner for the
protect the head and chest areas of the front seat shoulder side, the lap pre-tensioner has been
passengers. installed on the outer seat belt lower anchor side
• The passenger’s air bag cut off switch which can in order to improve the restraining performance
enable and disable the passenger’s (front) air around the waist in addition to the chest area.
bag has been equipped in the instrument panel of CAUTION
passenger’s side. Do not disassemble the SRS air bag components
• The side-airbag is activated when an impact or seat belt with pre-tensioner. Also, do not apply
exceeds the threshold upon a side collision, and an impact.
the cushion air bag is instantaneously inflated to
NOTE: *: SRS (Supplemental Restraint System)
protect the chest area of the front seat passen-
gers.
CONSTRUCTION DIAGRAM
<Standard meter> <High contrast meter>
Passenger's (front)
air bag module
Driver's air bag module
Clock spring
SRS-ECU
ACB05560
Knee air bag module
CAUTION LABELS
The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with
pre-tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with
the new label.
Driver's air bag module Passenger's (front) air bag module SRS-ECU
Side-airbag module (right and left) Curtain air bag module (right and left)
ACC00035
AC506241
ACB05525
Knee air bag module Passenger's air bag cut off switch
ACB05536
ACB05526
ACC00073AB
IG1
relay SRS-ECU
ON OFF
ETACS-ECU 17
No.
16 Front impact sensor (LH)
7.5A
27
22
OFF OFF *
* * OFF 18
Clock spring
ON ON 6
Driver's air bag module ON Front impact sensor (RH)
OFF OFF
OFF
ON 28
ON
ON
5
OFF
OFF
ON
*
Passenger's (front) ON 8
air bag module OFF OFF
41
ON ON
7 Side impact sensor (LH)
OFF OFF 42
ON
* 40
Side-airbag module (LH) ON
OFF OFF
ON 39 64
ON
OFF OFF Side impact sensor (RH)
ON * ON 56 65
Side-airbag module (RH) OFF OFF
ON ON
57
OFF
OFF 23 Diagnosis connector
* 35
ON ON
Lap pre-tensioner
OFF OFF Diagnosis connector
ON ON 34
OFF OFF CAN bus
* 29
Seat belt pre-tensioner ON 55 line
ON 30
(Driver's side) OFF OFF
ON 54
ON Combination meter
OFF OFF (SRS warning lamp)
Seat belt pre-tensioner
* 31
ON ON
(Passenger's side) OFF OFF Air bag OFF indicator lamp
13
ON 32
OFF ON
OFF OFF
ON
* 36 15 Air bag ON indicator lamp
Curtain air bag module ON ON
OFF OFF OFF
(LH)
ON ON 37
OFF ON 25
OFF
* OFF Passenger's air bag
Curtain air bag module ON ON 60 cut off switch
ON
(RH) OFF OFF 26
OFF
ON ON 59
ON
Note 17
* : Connector lock switch
Connector connected: ON
Connector disconnected: OFF SRS-ECU Connector
ACB05977 AB
SYSTEM OPERATION
DUAL STAGE AIR BAGS AND SEAT BELT PRE-TENSIONER
M2521000700781
or
Frontal collision against a
solid surface
Ignition judgment
Seat belt pre-tensioner
ACC00043AB
SRS-ECU uses data of the front impact sensor (in engine compartment) and G-sensor (in SRS-ECU) to cal-
culate collision severity during frontal collision. SRS-ECU judges necessity of air bag based on the calculated
collision severity. In addition, the SRS-ECU also judges the operation of seat belt pre-tensioner after calculat-
ing collision severity. Alternatively, when the passenger’s air bag cut off switch is set to the air bag off position,
the SRS-ECU illuminates the passenger’s air bag OFF indicator lamp by disabling the deployment of passen-
ger’s (front) air bag.
Side-airbag modules
Side impact Side impact
sensor (RH) sensor (LH)
Ignition judgment
G-sensor (Side-airbag,
curtain air bag)
AC802080
SRS-ECU
Curtain air bag modules
ACB05593
ACC00075AB
SYSTEM CONSTRUCTION
DRIVER'S AIR BAG MODULE
M2521002000766
For items other than below, refer to GROUP 37 -
Steering Wheel P.37-3.
Squib
connectors
Inflator
ACB03701AC
The airbag module is equipped with an inflator that The air bag is made of nylon and is inflated by the
does not contain sodium azide. gas from the inflator. Then, as the air bag contacts
the passenger, the gas is discharged through two
openings of backside of air bag, thus deflating the air
bag to reduce the impact on the passenger.
Squib
Passenger's (front) Inflator connectors
ACB05537
air bag module
ACB05622
ACC00265 AB
The passenger’s (front) air bag module consists of For the inflator, the gas which is harmless to the
an air bag, and their fasteners. human body has been used.
The air bag is made from nylon and inflates by the
gas from the inflator. As a passenger is being
pressed to the air bag, it deflates, discharging gas
from two vents at the side of the air bag to reduce the
shock from the impact.
Section A – A
Inflator
Cover
A
Air bag
A ACB05596
ACB05623
ACC00159AB
The knee air bag module consists of a cover, an air For the inflator, the gas which is harmless to the
bag, an inflator, and the fixing gear relating to those human body has been used.
parts, and is installed under the steering column.
Like the driver's and front passenger's air bags, the
knee air bag is inflated upon a frontal collision for
better protection of the driver.
SIDE-AIRBAG MODULE
M2521004000557
AC801674
ACC00074 AB
The side-airbag module consists of an air bag, air The air bags are compactly folded and stored under
bag cover, inflator and their fasteners. The modules the cover. On the side of the air bag, there are holes
are installed in the outer side supports of the driver’s through which gas is partially released to alleviate
and front passenger’s seatbacks. The side-airbags shock to the occupant when the air bag is deployed.
help protect the occupants regardless of the seat For the inflator, the gas which is harmless to the
position and seatback angle. human body has been used.
ACB05422
ACC00251AB
The curtain air bag module consists of an air bag, an • The front impact sensor transmits the coded
inflator, and the fixing gear relating to those parts, acceleration data to SRS-ECU. Based on the
and is installed in the roof side sections (from the data, SRS-ECU determines the deployment
driver's and the passenger's front pillars to the rear stage of the front air bag, then energises appro-
pillars). priate squib.
An inflator that does not contain sodium azide is • SRS-ECU performs the diagnostics of the front
used. impact sensor internal components. If a malfunc-
tion occurs, it sets the diagnosis code.
FRONT IMPACT SENSOR
M2521005000646 SIDE IMPACT SENSOR
M2521006000575
Headlamp support
panel upper Side impact
sensor
Front impact
sensor
Front seat belt
ACB05523AB
ACB05524AB
• The front impact sensor is installed on the head-
lamp support panel upper in the engine room, • The side impact sensors are installed to the lower
and the analogue G-sensor is housed in the front part of the centre pillars on both sides, and the
impact sensor. analogue G-sensor is housed in the side impact
sensor.
• The front impact sensor transmits the coded • SRS-ECU performs the diagnostics of the side
acceleration data to SRS-ECU. Based on the impact sensor internal components. If a malfunc-
data, SRS-ECU determines the deployment of tion occurs, it sets the diagnosis code.
the side-airbags and curtain air bags, then ener-
gises appropriate squib(s).
ACC00046
ACC00081 Pinion
Ring gear
Spool
ACC00504 ACC00505
ACC00555 AB
The seat belt incorporating the pretensioner auto- The seat belt pre-tensioner ignites the gas generator
matically winds the seatbelt upon front impact to and emits gas with the electric current supplied from
reduce forward shifting of the passenger. SRS-ECU. The gas pressure shifts the ball in the
pipe and the balls comes in contact with the protru-
sion of the ring gear, which is inserted in the ring
gear and then interlocked with the pinion is inserted
in the ring gear The ring gear rotation forces the pin-
ion to turn the spool toward the belt wind direction to
wind the belt.
Instrument panel
ACB05631 ACB05632
ACC00118 AB
Passenger’s air bag cut off switch is located in the 3. Insert the key into the ignition switch, and turn
instrument panel passenger’s side. The passenger’s the ignition to "ON" position.
air bag cut off switch can be used to disable the pas- • To turn an air bag on, follow these steps:
senger's (front) air bag. 1. Insert the key into the key opening of the
• To turn an air bag off, follow these steps: appropriate air bag cut off switch, and turn
1. Insert the ignition key into the key opening of that air bag cut off switch to "ON" position.
the appropriate air bag cut off switch, and turn 2. Remove the key from the key opening of that
that air bag cut off switch to the "OFF" posi- air bag cut off switch.
tion. 3. Insert the key into the ignition switch, and turn
2. Remove the key from the key opening of that the ignition to "ON" position.
air bag cut off switch.
ACB05034 ACB05561
ACC00116AB
The passenger’s air bag ON/OFF indicator lamp is When passenger’s air bag cut off switch is turned
installed in centre air outlet. OFF, the indicator will stay on to show that the pas-
senger’s (front) air bag is not operational.
When passenger’s air bag cut off switch is turned DIAGNOSIS FUNCTION
ON, the indicator goes off to show that the passen- To improve the system reliability, SRS-ECU performs
ger’s (front) air bag is operational. the diagnostics of each part. If a malfunction is
detected, it lights up the SRS warning lamp, and
SRS-ECU stores the contents as the corresponding diagnosis
M2521007001054
In addition to the analogue G-sensor and safing code. Also, to facilitate the system check, it has the
G-sensor for the frontal collision, the SRS-ECU following functions, and the check can be performed
incorporates the analogue G-sensor and safing using M.U.T.-III.
G-sensor for the side collision. Upon a frontal colli- • Diagnosis code set
sion, when the impact G is simultaneously detected • Service data output
by the front impact sensor in the engine room, ana- • Actuator test
logue G-sensor, and safing G-sensor for the frontal
DIAGNOSIS CODE SET
collision in SRS-ECU, SRS-ECU outputs the ignition
signal to the driver's and passenger's (front) air bag SRS-ECU performs a self-diagnosis on the following
modules (squibs). items. If a malfunction is detected, its content (diag-
Upon a side collision, when the lateral impact G is nosis code) is stored in the involatile memory (EEP-
simultaneously detected by the analogue G-sensor ROM*). Therefore, the diagnosis code will not be
of side impact sensor and the safing G-sensor for erased even when the battery terminal is discon-
side collision in SRS-ECU, the SRS-ECU outputs the nected. The diagnosis code can be erased using
ignition signal to the side-airbag module (squib) and M.U.T.-III.
the curtain air bag module (squib) of the relevant NOTE: .
side that is subjected to the impact. • *: EEPROM (Electrical Erasable & Programmable
Also, SRS-ECU has the following functions that Read Only Memory): ROM that can be pro-
improve the system reliability. grammed or erased electrically
• Power supply back-up function (back-up con- • For each diagnosis item, refer to Workshop Man-
denser) in preparation for the power supply mal- ual.
function upon a collision
• Booster function (DC-DC converter) in prepara- DATA LIST OUTPUT
tion for the battery voltage drop Using M.U.T.-III, the service data can be read.
• Diagnosis function that performs a system check
NOTE: For service data items, refer to Workshop
Manual.
ACTUATOR TEST
Using M.U.T.-III, the actuator can be forcibly oper-
ated. For the actuator test specification, refer to
Workshop Manual.
A A
A
Curtain air bag module (RH)
A Side-airbag module (RH)
A
A
Seat belt pre-tensioner (RH)
Clock spring
SRS-ECU
Driver's air bag module
This mechanism prevents the improper deployment disconnected, the short spring short circuits the (+)
of air bag module because of the current application and (-) of squibs, and prevents the static electricity
to the squib due to the static electricity when connec- from generating the potential difference. This con-
tors between SRS-ECU and air bag modules nector mechanism is adopted for the following con-
(squibs) are disconnected. When the connector is nectors.
• SRS-ECU connector
• Connector between the clock spring and • Intermediate connector between curtain air bag
body-side wiring harness module and SRS-ECU
• Each air bag module connector
GROUP 54
CHASSIS
ELECTRICAL
CONTENTS
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
DIAGNOSIS SYSTEM
GENERAL INFORMATION
M2544100200740
For improved serviceability, a diagnosis connecter
for inspection of M.U.T.-III is built into the instrument
panel, near the position of the driver's left foot.
System name Diagnosis Output of Actuator Erasure of Freeze Special Coding
code set service test diagnosis frame function
data code by the data
M.U.T.-III
MPI • • • • • • •
Diesel • • • • • • •
A/T, CVT • • − • • • −
Electric power • • • • • • −
steering (EPS)
ABS, ASC • • • • • • −
SRS air bag • • • • • • •
Air conditioner • • • • • • −
LDW • • • • • • −
ETACS ECU • • • • • • •
KOS • • • • • • •
IMMO/Keyless • • − • • • •
LIN • • − • − • −
ACC • • − • • • −
Combination • • • • • • −
meter
Steering angle − − − − − • −
sensor
AND (CAN box • − − • • • −
unit)
Audio • − − • • • −
ETG • • • • • • •
4WD • • − • • • −
AS&G • • − • • • −
OSS • • • • • • •
Corner sensor • • − • − • −
NOTE: .
1. •: Indicates that the diagnosis function is set.
2. −: Indicates that the diagnosis function is not set.
BATTERY
GENERAL INFORMATION
M2544200200855
<Except vehicles for Russia> • The Q-85 battery has been adopted. <4J11 (vehi-
• The 75D23L battery has been adopted. <4J11 cles with AS&G system)>
(vehicles without AS&G system)> • The T-105 battery has been adopted. <4N14
• The 95D31L battery has been adopted. <4N14 (vehicles with AS&G system)>
(vehicles without AS&G system)>
<Vehicles for Russia>
• The 75D23L battery has been adopted.
Item 75D23L 95D31L Q-85 T-105
Voltage V 12 12 12 12
Capacity (5-hour rate) Ah 52 64 52 64
Electrolytic fluid specific gravity 1.220 − 1.290
(fully charged state at 20°C)
LIGHTING
EXTERIOR LAMPS
M2544300301131
Construction diagram
ACC00151AC
Stop/tail lamp
Rear
Rear combination
Rear fog lamp <RHD>, turn-signal lamp
Back-up lamp <LHD>, lamp
or Reflector
ACC00150AC
• There are two types of headlamp assemblies: • The newly adopted discharge headlamp for low
halogen type and discharge type (optional). beam provides a much better view than ordinary
• The headlamp assembly employs the four-lamp halogen lamps. <Vehicles with discharge type
integrated with the headlamp (low-beam), head- headlamp>
lamp (high-beam), front turn-signal lamp, and • Switching of the high-beam and low-beam illumi-
position lamp. nation of the discharge type headlamp is control-
led by moving the lightproof board in the projector
unit according to the signal from the column
switch (lighting switch).
• For the low-beam of the headlamp, the headlamp • The rear combination lamp are integrated with
manual levelling system <Vehicles with halogen the stop/tail lamp and rear turn-signal lamp.
type headlamp> (Refer to .) and the headlamp • The LED-type high-mounted stop lamp have
automatic levelling system <Vehicles with dis- been integrated into the tailgate.
charge type headlamp> (Refer to .) have been • The licence plate lamp have been installed to
adopted so that the height adjustment of the opti- above the licence plate.
cal axis can be performed depending on the vehi- • The lighting system is provided with headlamp
cle load status. automatic-shutdown function, auto lamp function,
• There are three types of front fog lamps; front fog welcome light function and coming home light
lamp (vehicles without daytime running lamp), function (Refer to P.54A-12).
front fog lamp (vehicles with daytime running • For the flasher timer function of turn-signal lamp,
lamp) and daytime running lamp. These are the comfort flasher function has been adopted to
installed on the front bumper. improve the operability when changing the lane.
• The rear fog lamp and back-up lamp have been When the turn-signal lamp switch (lighting switch)
installed to the rear bumper. is operated for a short time, this function flashes
• Two types of the side turn-signal lamp have been the turn-signal lamp of the operated direction
established: the one attached to the fender panel three times (Refer to P.54A-12).
and the one integrated into the door mirror.
Specifications
Item
Headlamp assembly <Vehicles with High-beam W 60 (HB3)
halogen type headlamp> Low-beam W 55 (H7)
Position lamp W 5 (W5W)
Front turn-signal lamp W 21 (PY21W)
Headlamp assembly <Vehicles with High-beam W 60 (HB3)
discharge type headlamp> Low-beam W 35 (D4S)
Position lamp W 5 (W5W)
Front turn-signal lamp W 21 (PY21W)
Front fog lamp Front fog lamp (vehicles without daytime 55 (H11)
running lamp) W
Front fog lamp (vehicles with daytime 35 (H8)
running lamp) W
Daytime running lamp Daytime running lamp W 13 (P13W)
Rear fog lamp W 21 (W21W)
Back-up lamp W 21 (W21W)
Side turn-signal lamp Fender panel type W 5
Door mirror type LED type
Rear combination lamp Stop/tail W 21 (P21/5W)
Rear turn-signal W 21 (PY21W)
High-mounted stop lamp Integrated in tailgate spoiler LED type
Licence plate lamp W 5 (W5W)
NOTE: The brackets ( ) show the bulb type.
Operation
AC302836
Fuse
Headlamp Headlamp
levelling levelling
unit (LH) unit (RH)
Headlamp
Variable resistor B Variable resistor B levelling
switch
AC314086AB
1. The headlamp levelling switch increases the 2. Turning the headlamp levelling switch from 4 to 0
resistance as it is turned from 0 to 4. Turning the increases the voltage at point A, and then the
headlamp levelling switch changes the voltage at headlamp levelling unit turns the motor in the
point A. When the headlamp levelling switch is direction opposite to that mentioned in Item 1,
turned from 0 to 4, the voltage at point A increasing the voltage at point B. When the
decreases. Upon detection of this voltage change, voltages at points A and B become equal, the
the headlamp levelling unit turns the motor to headlamp levelling unit stops the motor.
lower the beam direction. At this time, the 3. The headlamp levelling unit detects voltage
resistance of the variable resistor in the headlamp changes caused by headlamp levelling switch
assembly changes, and the voltage at point B operation, and turns the motor to change the
decreases gradually. When the voltages at points directions of the headlamp reflectors for the
A and B become equal, the headlamp levelling adjustment of the headlamp beam direction.
unit stops the motor.
ETACS-ECU
Rear height
sensor
ACB04436
ACB04414
Front height
sensor
Diagnosis connector
Height sensor (rear)
(CAN-C-Mid
communication)
Combination meter
ACB05989AB
INTERIOR LAMP
M2544300400823
CONSTRUCTION DIAGRAM
Downlight
ACB05572 ACB05571
ACC00330AB
• A front room lamp, installed to the front part of the • A glove box lamp has been added to the glove
roof, has been equipped with the lens-push type box.
map & room lamp which can be operated easily • A ignition key cylinder illumination lamp has been
from the driver's and front passenger's seat, added to the ignition key cylinder. <Vehicles with-
offering an excellent operability for turning on and out KOS>
off the lamp. • The vanity mirror lamps have been installed on
• The front room lamp incorporates a downlight. the sun visors of driver's and front passenger's
• The rear room lamp which illuminates the rear seats.
passenger's seat is installed to above the second • The interior lamp dimmer control function, interior
seat. lamp automatic-shutoff function and ignition key
• The luggage room lamp which illuminates the cylinder illumination lamp control function have
luggage room is installed to the upper part of the been adopted for the interior lamp (Refer to Func-
luggage room. tion and Control by ETACS-ECU P.54A-12).
Specifications
Item Specification
Front room lamp (map and room lamp) W × quantity 8×2
Downlight LED type
rear room lamp W 8
Luggage compartment lamp W 8
Glove box lamp W 1.4
Ignition key cylinder illumination lamp W <Vehicles without KOS> 1.4
Vanity mirror lamp W 2
HEADLAMP
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION (INITIAL CONDITION: WITH
FUNCTION)
ON
Ignition switch (IG)
OFF
Driver's (Open) ON
door switch (Closed) OFF
Headlamp
Even when the lighting switch (tail lamp switch or • Auto lamp function automatically turns ON/OFF
headlamp switch) is ON, the headlamp (including the the headlamp and tail lamp according to the sig-
tail lamps) turns off automatically with any of the fol- nal from the lighting control sensor (lamp sensor)
lowing conditions to prevent the battery discharge attached to the windshield when the lighting
caused by unattended operation. switch is in the AUTO position.
• If the ignition switch is turned OFF with the light- • The lamp sensor and the rain sensor are incorpo-
ing switch ON, the lamp turns off automatically rated into the lighting control sensor. The lamp
after 3 minutes. If the driver's door is opened dur- sensor is used for the auto lamp function, and the
ing the 3 minutes, the lamp turns off after 1 sec- rain sensor for the rain sensitive wiper function *.
ond.
NOTE: *: For the rain sensitive wiper function, refer
• If the lighting switch is turned to the tail lamp posi-
to GROUP 51, Windshield Wiper and Washer
tion or headlamp position from OFF with the igni-
P.51-7.
tion switch OFF, the lamps do not turn off
• The lighting control sensor (lamp sensor) detects
automatically.
the front and surrounding brightness of the vehi-
NOTE: This function can be cancelled through cus- cle. With this detection, it is judged that the vehi-
tomisation (Refer to Customisation Function cle enters a tunnel or just drives under a bridge.
P.54A-20). When it is judged that the vehicle drives through
a tunnel, the headlamp and tail lamp are auto-
AUTO LAMP FUNCTION (INITIAL matically turned ON. When it is judged that the
CONDITION: ILLUMINATES IN vehicle drives under a bridge, the headlamp and
STANDARD AMBIENT BRIGHTNESS) tail lamp are not turned ON automatically. When
<vehicles with lighting control sensor or the vehicle surroundings get dark in case such as
evening, the headlamp and tail lamp are auto-
vehicles with LDW> matically turned ON.
• The timing that the headlamp and tail lamp are
Lighting control sensor automatically turned ON when the vehicle sur-
(rain sensor)
roundings get dark in case such as evening can
be adjusted by the customisation function. (Refer
to Customisation Function P.54A-20.)
Lighting control
sensor
(lamp sensor)
Interior mirror AC703843AC
ON
Ignition switch (IG1)
OFF
AUTO
Lighting switch
OFF
Photo 2.46 V
sensor 1.66 V
voltage 0.9 V
ON
Headlamp and tail lamp
OFF
T1 T1 T1 T2
T1: 15 m driving or 3 seconds
T2: 15 m driving or 1 seconds AC606267 AF
When the lighting switch is turned to the AUTO posi- Tail lamp and headlamp turning OFF condition
tion with the ignition switch turned to the ON position, • With the photo sensor voltage being at the tail
the ETACS-ECU controls the tail lamp relay and lamp OFF voltage or more, when the vehicle is
headlamp relay output depending on the photo sen- driven for 15 m or the status continues for 3 sec-
sor voltage (varies with the ambient brightness) and onds, the headlamp and tail lamp go out.
automatically controls ON/OFF operation of the tail NOTE: .
lamp and headlamp. 1. If a malfunction such as open circuit occurs to the
Headlamp and tail lamp illumination conditions auto-light sensor, the headlamp is kept ON by the
• With the photo sensor voltage being at the tail fail-safe function.
lamp ON voltage or less, when the ignition switch 2. Through customisation, the sensitivity of
is turned to the ON position and the lighting auto-light sensor can be adjusted (Refer to Cus-
switch to the AUTO position, the headlamp and tomisation Function P.54A-20).
tail lamp illuminate. 3. To reduce the electrical load at cranking, head-
• When the ignition switch is in the ON position and lamp illumination is prohibited for 3 seconds after
the lighting switch in the AUTO position, if the the ignition key is turned ON while the engine is
vehicle is driven for 15 m with the photo sensor not running (for the cranking of 3 seconds or less,
voltage being at the tail lamp ON voltage or less, the headlamp is illuminated after the cranking
or the status continues for 3 seconds, the head- operation is completed).
lamp and tail lamp illuminate.
• When the ignition switch is in the ON position and
the lighting switch in the AUTO position, if the
vehicle is driven for 15 m with the photo sensor
voltage being at the headlamp ON voltage or
less, or the status continues for 1 second, the
headlamp and tail lamp illuminate.
Windshield wiper ON
switch OFF
AUTO
Lighting switch
OFF
Illuminated
Headlight
Extinguished
t T t T
t: 3 seconds AC101630 AB
T: 1 second
When the lighting switch is in AUTO position, the NOTE: Using a customisation function, this function
headlamp will illuminate 3 seconds after the wind- can be enabled or disabled. For more information
shield wiper has been turned on. about the customisation function. (Refer to Customi-
sation Function P.54A-20).
ON
Passing / Dimmer
switch
OFF
HEAD
Headlamp switch
OFF or TAIL
ON
Ignition switch
(IG2)
OFF
High-beam
Low-beam
Headlamp
OFF
AC311848AB
The ETACS-ECU illuminates the low-beam head- NOTE: Using the customisation function, it is possi-
lamps when the ignition switch is turned "ON" with ble to adjust that either the tail lamp or headlamp
the headlamp switch is at the "OFF" or "TAIL" posi- lights up. For more information about the customisa-
tion. It illuminates the low-beam headlamps at a nor- tion function feature, refer to P.54A-20.
mal brightness when the headlamps are turned on
with the daytime running lamp on. COMING HOME LIGHT FUNCTION
(INITIAL CONDITION: 30 SECONDS)
WELCOME LIGHT FUNCTION (INITIAL When the ignition switch is in the LOCK (OFF) posi-
CONDITION: TAIL LAMP ILLUMINATES) tion, passing operation lights up the headlamp for a
When the lighting switch is in the OFF or AUTO posi- certain period.
tion, unlock operation by the keyless entry system
lights up the tail lamp or headlamp. The lighting con-
trol sensor operates at nighttimes only.
NOTE: Using the customisation function, the illumi- With the ignition switch in the ON position, when the
nation time can be adjusted to 15 seconds, 30 sec- turn signal switch is turned ON momentarily (0.4 sec-
onds, 60 seconds, or 180 seconds. For more ond or less), ETACS-ECU turns ON the turn signal
information about the customisation function feature, lamp output, and flashes the turn signal lamp three
refer to P.54A-20. times.
NOTE: Using the customisation function, "with func-
FLASHER TIMER FUNCTION tion/without function" of the comfort flasher function
TURN-SIGNAL LAMP (INITIAL CONDI- and the switch acceptance time can be set. For more
TION: TURN SIGNAL LAMP CAN BE information about the customisation function. (Refer
to Customisation Function P.54A-20).
OPERATED WHEN THE IGNITION
SWITCH IS IN THE ON POSITION) HAZARD WARNING LAMP
Ignition ON
switch (IG)
OFF
ON Hazard lamp ON
Turn-signal lamp
switch RH switch
OFF OFF
Turn-signal lamp ON Turn signal ON
switch LH lamp output
OFF OFF
RH
Turn-signal lamp ON ON
Turn signal
output RH OFF lamp output OFF
ON LH
Turn-signal lamp
output LH OFF
AC101508AG
AC101509AH
When the turn-signal lamp switch is ON (LH or RH) ETACS-ECU detects the signal that changes the
with the ignition switch is ON, the turn-signal lamp hazard lamp switch from OFF to ON, and reverses
output (flash signal) is turned ON. the flashing state by the signal (to the flashing state
If the lamp bulb of the front or rear turn-signal lamp when the hazard lamp is not flashing, and to the
has burned out, the flashing speed becomes faster to turned OFF state when flashing).
alert the driver that the lamp bulb has burned out.
NOTE: .
NOTE: Using a customisation function, this function
1. The push-return switch has been adopted for the
becomes available even when the ignition switch is
hazard lamp switch.
in the ACC position. For more information about the
customisation feature. (Refer to Customisation Func- 2. Even if the lamp bulb has burned out, the flashing
tion P.54A-20). speed of the hazard lamp is not changed.
FOG LAMP
FRONT FOG LAMP FUNCTION
Headlamp
Lighting switch Tail lamp
OFF
ON
Fog lamp switch Neutral
OFF
Headlamp automatic shutdown (Switched off) ON
output
(Illuminated) OFF
Illuminated
Front fog lamps
Extinguished
AC804207AB
When the fog lamp switch is turned to ON with the If the tail lamp is turned off by the headlamp auto-
tail lamp or the headlamp lit (the tail lamp switch or matic-shutdown function, the front fog lamps turn off
the headlamp switch is ON), the front fog lamp relay at the same time. However, if the tail lamps turn on
turns ON, and the front fog lamps turn on. again, the front fog lamps do not.
If the tail lamp or the headlamp is turned off with the
lighting switch OFF while the front fog lamps lit, the
front fog lamps turn off the same time to prevent
unattended operation.
REAR FOG LAMP FUNCTION
Headlamp
Lighting switch
Tail lamp
OFF
ON
Fog lamp switch Neutral
OFF
Illuminated
Front fog lamps
Extinguished
Illuminated
Rear fog lamp
Extinguished
AC804208 AB
If the fog lamp switch is turned ON while the front fog If the tail lamp is turned OFF, the front fog lamp and
lamp is ON, the rear fog lamp illuminates. The rear the rear fog lamp are turned OFF at the same time.
fog lamp is switched ON or OFF by turning on or off
the fog lamp switch.
INTERIOR LAMP
INTERIOR LAMP DIMMER CONTROL FUNCTION (INITIAL CONDITION: 15 SECONDS)
ON
ACC
Ignition switch
OFF
Key removed
(Lock) ON
Driver's door lock
actuator switch (lock switch) (Unlock) OFF
LOCK
Keyless entry
lock or unlock signal OFF
UNLOCK
100%
50%
Interior lamp brightness
0%
15 seconds 15 seconds
AC607916AB
When the interior lamp switch is on the door position, With all the doors closed, when the ignition key is
ETACS-ECU controls the interior lamp as follows. removed, the lamp turns ON (100%) after approx-
1. When the ignition switch is OFF: imately 1 second (after the engine is stopped),
By opening any door or tailgate, the lamp turns ON and then gradually dims down to OFF after 15
(100%), and dims (50%) when the door or tail- seconds.
gate is closed, then and turns off after 15 sec- By inserting the ignition key again or operating the
onds. door lock with the lamp lit, the lamps turns off.
However, when the ignition switch is turned ON or NOTE: .
the door lock is operated, the lamps turn off at • *: For the vehicles with KOS, it is operated the
that time. same way when the steering lock is locked or
2. When the ignition switch is ON: when the emergency key is removed from the
By opening any door or tailgate, the lamp (100%) key cylinder.
turns ON and OFF when the door or tailgate is • For the vehicles with the keyless entry system,
closed. the delayed lamp-off time and the operation times
3. When all doors and the tailgate are closed, and of the keyless entry interior lamp answer back
the ignition key is removed*: can be changed by the customisation function.
(Refer to Customisation Function P.54A-20).
ON
(Illuminated) ON
Interior lamp
(Extinguished) OFF
T T t t t
T: 30 minutes
t: Within 30 minutes AC302243AB
When the interior lamp such as the room lamp [all • After the auto-turn OFF, the interior lamp returns
interior lamps connecting to the room lamp fuse (the to the illumination state when the doors are
front room lamp, the rear room lamp, the luggage opened/closed, keyless entry transmitter switch
compartment lamp, and the ignition key cylinder illu- is operated, or ignition switch is turned to ACC
mination lamps)] is lit, but either one of the conditions position. After returning, the lamp turns OFF after
is met, the interior lamp is turned off automatically for 30 minutes, when the interior lamp auto turn off
preventing the battery discharge caused by the unat- condition is met.
tended operation or the door-ajar. NOTE: The interior lamp automatic shut-off time can
• After 30 minutes with the interior lamp lit while the be adjusted by the customisation function. (Refer to
ignition switch is OFF, the lamp turns off automat- Customisation Function P.54A-20).
ically.
• After 30 minutes with any door opened while the
ignition switch is OFF, the lamp turns off automat-
ically.
IGNITION KEY CYLINDER ILLUMINATION LAMP CONTROL FUNCTION
ON
Ignition switch (IG)
OFF
(Key removed) ON
Key reminder switch
(Key inserted) OFF
(Opened) ON
Driver's seat door switch
(Closed) OFF
LOCK
Driver's seat door
UNLOCK
T T T T
T: 30 seconds
AC710753 AC
The ETACS-ECU controls the ignition key cylinder • When the ignition key is removed from the igni-
illumination lamp as described below. tion key cylinder, the lamp illuminates for 30 sec-
• With the ignition switch OFF, the lamp is illumi- onds after approximately 1 second (after the
nated when the driver's door is opened, and it is engine is stopped).*
turned off 30 seconds after the driver's door is
closed. However, the lamp is turned off if the igni-
tion switch is turned ON or doors are locked
within 30 seconds.
CUSTOMISATION FUNCTION
M2544300700891
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
Turn power Adjustment of ACC or IG1 Operable with ACC or ON position
source turn-signal lamp IG1 Operable with ON position (initial
operation condition condition)
Comfort flasher With/without Disable No function
comfort flasher Enable With function (initial condition)
function
Comfort flasher Switch operation Normal 0.4 second (initial condition)
switch time time to activate the Long 0.8 second
comfort flasher
function
Hazard answer Adjustment of the Lock:1, Unlock:2 LOCK: Flashes once, UNLOCK: Flashes
back number of keyless twice (initial condition)
hazard warning Lock:1, Unlock:0 LOCK: Flashes once, UNLOCK: No flash
lamp answer back
flashes Lock:0, Unlock:2 LOCK: No flash, UNLOCK: Flash twice
Lock:2, Unlock:1 LOCK: Flash twice, UNLOCK: Flash once
Lock:2, Unlock:0 LOCK: Flash twice, UNLOCK: No flash
Lock:0, Unlock:1 LOCK: No flash, UNLOCK: Flash once
Lock:0, Unlock:0 No function
Sensitivity for Photo sensor Level 1 bright High ambient brightness
auto lamp sensitivity Level 2 bright Standard ambient brightness (initial
(illumination condition)
intensity) <vehicles
with photo sensor> Level 3 Low ambient brightness
Level 4 dark Low-low ambient brightness
Lighting control Level 1 bright High-high ambient brightness
sensor sensitivity Level 2 bright High ambient brightness
(illumination
intensity) <vehicles Level 3 Standard ambient brightness (initial
with lighting control condition)
sensor or vehicles Level 4 dark Low ambient brightness
with LDW> Level 5 dark Low-low ambient brightness
Auto lamp Presence of Disable No function (initial condition)
linked wiper wiper-linked auto Enable With function
lamp function
<vehicles with
photo sensor>
COMBINATION METER
GENERAL INFORMATION • An ECO drive assist indicator makes the driver
M2545500201078 aware of economical driving to reduce fuel con-
There are two types of the combination meter; stand- sumption.
ard meter and high contrast meter. A speedometer is • Pressing an ECO mode switch illuminates an
located at the right, a liquid crystal display at the cen- ECO indicator in the meter.
tre lower part, a tachometer at the left, and a meter
information switch <Standard meter> or rheostat illu- High contrast meter
mination switch <High contrast meter> at the right • A colour liquid crystal display has been adopted.
lower part. The combination meter has the following For details refer to P.54A-26.
features: • A navigation indicator has been adopted. <Vehi-
cles with MMCS>
Standard meter • A meter information switch is located in the
• A segment-type LCD is adopted. For details refer instrument panel.
to P.54A-24. • Pressing an ECO mode switch illuminates an
ECO indicator in the multi-information display in
the meter.
CONSTRUCTION DIAGRAM
5 6 24 25
4 7 8
3 9
2
10
1
23 Speedometer (km)
Tachometer
11
30
12
29
Meter information
switch
22
13
21
28 18, 19 26
20 27 14
17 15
Multi-information display 16
Rheostat illumination
7
14 switch
15 8
Multi-information display 13 9
12 11 10
12. Active stability control system OFF indicator lamp In the multi-information display, the followings are
displayed; "Odometer", "TRIP A", "TRIP B", "Meter
13. Active stability control system ON indicator lamp
illumination control", "Driving range", "Average fuel
14. Charging warning lamp consumption", "AS&G status", "Outside temperature
15. Diesel preheat indicator lamp
and frost warning", "Service reminder*".
NOTE: .
• *: Is not displayed during driving.
DRIVING RANGE DISPLAY A long press of the meter information switch will
change unit displayed while the average fuel con-
sumption is displayed.
Possible cruising
distance
AS&G STATUS <VEHICLES WITH AS&G
SYSTEM>
AS&G status
ACB06037AB
Outside temperature
ACB06042AB
SERVICE REMINDER ing condition is met, the indicator does not display
immediately. It illuminates next time when the ignition
Service reminder indicator switch is turned ON. The impending inspection inter-
val can be displayed by changing the LCD section by
the meter information switch. The service reminder
indicator will go off when it is reset by operating the
meter information switch according to the specified
procedure *, or the warning criteria (end point) shown
in the table below is satisfied.
NOTE: .
ACC01997AB • *: For details about the meter information switch
When the inspection interval (alert start point in table special operation, refer to the Workshop Manual.
below) is due in accordance with the predetermined
schedule (see table below), the service reminder
indicator will be displayed when the ignition switch is
turned to the ON position. However, even if the warn-
SCHEDULE TABLE
Schedule Warning type Warning criteria
Normal Elapsed time (month) Every 12 elapsed months
Driving distance (miles) Every 12,500 miles of driving distance
Driving distance (km) Every 20,000 km of driving distance
When the ignition switch is LOCK (OFF), ACC position When the ignition switch is ON position
1 6
5 7
8 10
9 13
2
10
11 SET
15
120
km/h
SET
16
17 11 14 12
3
OVER
LIMIT
120
km/h
18 19
11
10 12
20
21 22
4 ACC01940AB
WHEN THE IGNITION SWITCH IS IN THE LOCK (OFF) POSITION (DISPLAYED WHEN A DOOR IS OPEN
OR THE MULTI INFORMATION METER SWITCH IS OPERATED.)
Item Content
1 Caution mark display It indicates when some warnings have occurred or existence of warning
screen on background. Except for frost warning and service interval indication.
2 Information screen/interrupt • When the meter information switch is operated, the displayed
display screen information contents are changed in the following order.
1. TRIP A (To reset the trip meter, press and hold the switch.)
2. TRIP B (To reset the trip meter, press and hold the switch.)
3. AS&G status (To reset the AS&G status, press and hold the switch.)
4. Service reminder (When service reminder function is enabled.)
5. Warning screen display (When a warning is present.)
• An interrupt display of appropriate contents is performed when a
warning is issued.
3 Door-ajar warning display Displays the door or tailgate that is open.
screen
4 Odometer display screen Displays the odometer.
WHEN THE IGNITION SWITCH IS ON POSITION
Item Content
5 Drive mode indicator Displays which driving mode is selected.
display screen
6 Caution mark display It indicates when some warnings have occurred or existence of warning
screen on background. Except for frost warning and service interval indication.
7 FCM OFF display screen Is displayed when the FCM is turned off.
8 LDW indicator display Changes according to the LDW status.
screen
9 ECO mode indicator Displayed when the ECO mode switch is on.
display screen
10 ACC/Cruise control/speed Displayed when the ACC/cruise control/speed limiter system is on.
limiter symbol display
screen
Item Content
11 ACC main/cruise Displays a ACC/cruise control system/speed limiter status.
control/speed limiter status
display screen
12 Display screen for ACC set Displays the vehicle speed which the driver sets.
speed/speed limiter set
speed
13 Display screen for Displays when the ACC system detects a vehicle travelling ahead. The
recognising a vehicle graphic icon is outlined on a coloured background when the system is
travelling ahead for ACC READY. When the system becomes active, that icon will be highlighted.
system
14 Display screen for set Changes according to the vehicle distance which is set by using "Vehicle
vehicle distance from a distance set switch" of the cruise control switch.
vehicle travelling ahead for
ACC system
15 ECO lamp indicator display Displayed when the ECO lamp indicator makes the driver aware of
screen economical driving to reduce fuel consumption.
16 Information screen/interrupt • When the meter information switch is operated, the displayed
display screen information contents are changed in the following order.
1. Trip meter (A) (To reset the trip meter, press and hold the switch.)
2. Trip meter (B) (To reset the trip meter, press and hold the switch.)
3. Driving range and ECO drive assist
4. Average fuel consumption (To reset the average fuel consumption,
press and hold the switch.)
5. Average speed/Instant fuel consumption (To reset the average
speed/Instant fuel consumption, press and hold the switch.)
6. AS&G status/ECO score indicator (To reset the AS&G status, press
and hold the switch.)
7. Service reminder (When service reminder function is enabled.)
8. Function setting screen (Appears when the vehicle is stopped, the
selector lever is in the "P" position, and the parking brake is ON) (To
display the setting screen, press and hold the switch.)
9. Warning screen display (When a warning is present.)
• An interrupt display of appropriate contents is performed when a
warning is issued.
17 Selector lever position Displays the selector lever position.
display screen
18 Engine coolant temperature Displays the engine coolant temperature.
display screen
19 Fuel remaining display Displays the remaining fuel amount.
screen
20 AS&G status display Displays a AS&G system status.
screen
21 Odometer display screen Displays the odometer.
22 Outside temperature Displays the ambient temperature.
display screen
METER ILLUMINATION CONTROL NOTE: The brightness can be set separately for the
The brightness of the combination meter can be daytime and nighttime. The configured information is
adjusted in eight stages (LEVEL 1 to LEVEL 8) by stored in the RAM. In the initial setting of brightness,
pushing the rheostat illumination switch when the the daytime is set at LEVEL 8 and the nighttime is
meter is illuminated. Current illumination level will be set at LEVEL 7.
displayed each time the rheostat illumination switch
is pushed. The illumination level can be changed by
operating the rheostat illumination switch according
to specified procedure *. The brightness of each
brightness level is as described in the table below.
BRIGHTNESS LEVEL TABLE
Brightness Dial brightness Pointer brightness LCD display brightness
level Day Night Day Night Day Night
LEVEL 8 100% 100% 100% 100% 100% 100%
LEVEL 7 90% 22.3% 90% 22.3% 90% 19%
LEVEL 6 81% 10.9% 81% 10.9% 81% 9.3%
LEVEL 5 71% 5.3% 71% 5.3% 71% 4.6%
LEVEL 4 61% 2.5% 61% 2.5% 61% 2.3%
LEVEL 3 51% 1.2% 51% 1.2% 51% 1.1%
LEVEL 2 42% 0.5% 42% 0.5% 42% 0.6%
LEVEL 1 32% 0.2% 32% 0.2% 32% 0.3%
SERVICE REMINDER FUNCTION the meter information switch. The service reminder
When the inspection interval (alert start point in table indicator will go off when it is reset by operating the
below) is due in accordance with the predetermined meter information switch according to the specified
schedule (see table below), the service reminder procedure *, or the warning criteria (end point) shown
indicator will be displayed when the ignition switch is in the table below is satisfied.
turned to the ON position. However, even if the warn- NOTE: *: For details about the meter information
ing condition is met, the indicator does not display switch special operation, refer to the Workshop Man-
immediately. It illuminates next time when the ignition ual.
switch is turned ON. The impending inspection inter-
val can be displayed by changing the LCD section by
SCHEDULE TABLE
Schedule Warning type Warning criteria
Normal Elapsed time (month) Every 12 elapsed months
Driving distance (miles) Every 12,500 miles of driving distance
Driving distance (km) Every 20,000 km of driving distance
BUZZER
M2545500600404
Using its own signal or signal sent via CAN commu-
nication, the combination meter sounds the inte-
grated buzzer.
Item Relating ECU
Front seat belt reminder function Combination meter
FCM collision warning buzzer/FCM approaching warning buzzer ACC/FCM-ECU
ACC approaching warning buzzer ACC/FCM-ECU
ACC automatic cancelling buzzer ACC/FCM-ECU
LDW warning buzzer LDW-ECU
ACC vehicle stop/ACC vehicle-travelling-ahead missing indication buzzer ACC/FCM-ECU
ACC_FCM set/FCM set/ACC_FCM deactivation/cruise control set ACC/FCM-ECU, engine-ECU
indication buzzer
ASLF overspeed buzzer Engine-ECU
AS&G buzzer AS&G-ECU, engine-ECU
Electric steering wheel lock malfunction warning buzzer (vehicles with OSS
OSS)
OSS-related malfunction warning buzzer (vehicles with OSS) OSS
Engine switch reminder buzzer (vehicles with OSS) OSS
A/T shift cancel buzzer CVT-ECU or A/T-ECU
Paddle shift cancel prohibition buzzer <Vehicles with paddle shift>
Security alarm buzzer ETACS-ECU
Lamp reminder buzzer function ETACS-ECU
Keyless operation key reminder buzzer (vehicles with KOS) KOS
Door-ajar warning buzzer function ETACS-ECU
Freeze warning buzzer Combination meter
Parking brake reminder buzzer function Combination meter
Multi-information display interrupt display buzzer Combination meter
ETACS-ECU function customisation buzzer ETACS-ECU
A/C operation buzzer A/C-ECU
Audio operation buzzer Radio and CD player,
Multivision display
Meter information switch or rheostat illumination switch <High contrast Combination meter
meter> operation buzzer
Turn-signal lamp buzzer function ETACS-ECU
Rest reminder buzzer Combination meter
FRONT SEAT BELT REMINDER 2. <Vehicles for Russia> 60 seconds after the igni-
FUNCTION tion switch is turned ON, if the vehicle speed
exceeds 8 km/h, the driver's seat belt warning
When the driver's seat belt is released lamp illuminates and blinks for 90 seconds. The
1. When the ignition switch is turned ON, the buzzer sounds simultaneously with the blinks of
driver's seat belt warning lamp illuminates and the warning lamp.
the buzzer sounds for 6 seconds.
CAUTION
When the illuminated licence plate is installed, the sensors may not operate because of noise from
the plate.Refer to FAIL-SAFE FUNCTION (1)
Approx. 100 cm (MAX 150cm)
Approx.
60 cm
• Automatically active system by select reverse • Depending on whether the vehicle is equipped
position with a towing bar, you can change sensors
between the standard mode and the towing bar
mode. The towing bar mode changes the system
to exclude in the area in which the towing bar is
mounted from the detection areas.
NOTE: The detection range of the sensor varies with temperature and humidity. Obstacles below the bump-
ers or a curbstone not taller than the sensor position may be hard to be detected.
OPERATION
ACTIVATION/DEACTIVATION OF REVERSING SENSOR SYSTEM
By shifting the gear to the reverse position and oper-
ating the sonar switch (corner sensor switch), the
system can be turned ON (reversing sensor indica-
tor: ON) and OFF (reversing sensor indicator: OFF).
BACK SENSOR
Distance Buzzer duration
between The standard mode The towing bar mode
back
sensor and
obstacles
Less than Buzzer: ON Buzzer: OFF
approximat
Buzzer: OFF
ely 40 cm Continuity
AC808131AC
AC808128 AC AC808131AC
AC808132 AC AC808128 AC
CORNER SENSOR
Distance Buzzer duration
between
corner
sensor and
obstacles
Less than Buzzer: ON
approximat
Buzzer: OFF
ely 25 cm Continuity
AC808131AC
Approximat Buzzer: ON
ely 25 to 40
Buzzer: OFF
cm 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s
AC808128 AC
ACCESSORY SOCKET
GENERAL INFORMATION
M2544400200796
Accessory socket
Cigarette lighter or
Accessory socket
ACB05420 ACB05500
ACC00868AB
• The instrument centre panel is equipped with a • The rear console contains a plug-in type acces-
accessory socket as standard. <Vehicles for sory socket, which is useful when using a acces-
EUR> sory device
• The instrument centre panel is equipped with a • The maximum load is 120 W when a single
cigarette lighter as option. <Vehicles for EUR> accessory socket is used.
• The instrument centre panel is equipped with a
cigarette lighter as standard. <Vehicles for Rus-
sia>
COLUMN SWITCH
GENERAL INFORMATION If the column switch moves to the front of the vehicle
M2546100200166 and hits the instrument panel or meter bezel due to
Column switch has a function to ensure the driver's the impact of frontal collision, the steering wheel
safety upon an impact of frontal collision. moves to the front of the vehicle because the right
FUNCTION and left levers fall down, ensuring the driver's safety.
In addition, the column switch is ensured of the rigid-
Front of vehicle
ity that the levers do not fall down by the normal
Column switch operation, but it cannot be reused after deformation
occurrence.
Column switch
ACB02479 AB
CONSTRUCTION DIAGRAM
GPS antenna
Microphone unit
Radio and CD player or
multivision display (MMCS)
Roof antenna
CAN box
USB adapter
ACB05387AB
ACB05387
DC/DC converter
DAB tuner
Steering wheel
remote control switch Audio amplifier
Tweeter
ETACS-ECU
Subwoofer ACC00993 AB
SPECIFICATIONS
Item 1CD audio Display audio
FM/MW/LW electronic tuning radio Equipped Equipped
DAB function <Vehicles with DAB tuner> Equipped Equipped
RDS function Equipped Equipped
CD player, compatible with MP3 format Equipped −
(CD-R/CD-RW supported)*1
Combination
ETACS-ECU
meter
Radio Radio
antenna (for analog) antenna (for digital)
Sound
Steering wheel DAB
remote control tuner
switch Communication
<Vehicles with
DAB tuner>
Microphone unit
ACC00980AB
Combination
meter ETACS-ECU
Radio Radio
antenna GPS antenna
(for digital) antenna (for analog)
CAN box
<Vehicles without Rockford Fosgate R
Multivision display
Steering wheel
(MMCS) <Vehicles with Rockford Fosgate R
remote control
switch premium sound system>
Communication
Sound
Sound
USB USB
device adapter Hands free ECU BluetoothR device
Audio BluetoothR
control
Sound
Microphone unit
ACC00981AB
ACB05474 AB
ACB05487 AB
OPERATION
When the selector lever is moved to the R (reverse)
position with the ignition switch "ON", the image of
the rear view camera is displayed on the display
audio screen or multivision display screen.
Screen display
Displays rear view camera. <Vehicles with display audio>
Caution message
Approx. 2 m behind the vehicle Directly check the area around the vehicle.
Extended line of
Approx. 0.5 m behind the vehicle "vehicle width + 0.2 m"
(Displayed in red) (Displayed in green)
Tailgate
Approx. 0 m behind the vehicle
AC612475 AG
Extended line of
Approx. 0.5 m behind the vehicle "vehicle width + 0.2 m"
(Displayed in red) (Displayed in green)
Tailgate
Approx. 0 m behind the vehicle Check surroundings for safety.
Caution message AC612475 AH
STEERING WHEEL REMOTE CONTROL On the spoke of steering wheel, the steering wheel
SWITCH audio remote control switch and steering wheel voice
M2546500000320 control switch have been installed.
STEERING WHEEL AUDIO REMOTE
CONTROL SWITCH
Steering wheel
Using the steering wheel audio remote control
audio remote control switch, the volume adjustment of the radio and CD
switch player and the multivision display, mode changeover,
CD track up/down, and others can be performed.
Steering wheel
voice control STEERING WHEEL VOICE CONTROL
switch SWITCH <VEHICLES WITH HANDS-FREE
ACB05490AB
INTERFACE SYSTEM>
Using the steering wheel voice control switch,
hands-free interface system.
CONSTRUCTION DIAGRAM
Microphone unit
Steering wheel (built in front room lamp)
voice control
switch
ACB05490
AC704935
USB adapter
ACB05492
ACB05493 AB
SPECIFICATIONS
Item Allowable input power W Rated input power W
Tweeter 25 3
Front door speaker 35 15
Rear door speaker 35 15
TWEETER
The 3.5 cm balance dome tweeters are incorporated ROCKFORD FOSGATE PREMIUM
in the front door sash trim.
SOUND SYSTEM
DOOR SPEAKER
GENERAL INFORMATION
The 16 cm paper cone speakers are incorporated in M2547000100574
the front door and rear door. The premium sound system applies "Rockford Fos-
gate®", American top car audio brand, as same as
ANTENNA current model. All the electronics devices, circuits,
M2545100100371
At the centre of the roof rear, the roof antenna has like audio unit and premium amplifier, and sound
been mounted for receiving radio broadcast. structures, such as door speakers and subwoofer
are newly developed. And the sound system is tuned
thoroughly by professional Mitsubishi and Rockford
engineers, the Rockford Fosgate® premium sound
system accomplished higher sound quality than the
current model having high reputation at world wide
markets.
CONSTRUCTION DIAGRAM
Audio amplifier
Tweeter
Subwoofer
ACC00014 AB
has higher accretion of digital sound processing, and 9 speakers [tweeter, front door, rear door (2-way),
it makes predominantly clear sound. subwoofer] are provided.
SPECIFICATIONS
Item Allowable input power W Rated input power W
Tweeter 50 25
Front door speaker 80 40
Rear door speaker 80 40
Subwoofer 150/150 75/75
TWEETER
The 3.5 cm soft dome tweeters are incorporated in Vacuum moulded 3D shape cone woofer has advan-
the front door sash trim. tages for lighter weight and higher stiffness. By mak-
By using light weight CCAW (Copper-Clad Alumin- ing horn shaped surrounding of the tweeter, makes
ium Wire) voice coil and Tetoron® diaphragm, mak- sound connection smoothly from low to high fre-
ing much clear and comfortable high frequency quency.
sound.
SUBWOOFER
DOOR SPEAKER The 25 cm dual voice coil subwoofer has been
The 16 cm polypropylene cone speakers (woofer) installed to the quarter trim in the luggage room, ena-
are incorporated in the front door. The 16 cm + 3.5 bling the playback of dynamic deep bass.
cm polypropylene cone 2-way coaxial speakers Gain more power than current model although sub-
(woofer + tweeter) are incorporated in the rear door. woofer unit size is same. Position and direction of it
are decided enthusiastically for excellent sound.
Resin cover
Resin plug
Front door
speaker
Resin cover
Resin plug
Resin plug
Sheet metal
cover
Rear door
speaker
Urethane integrated
resin sheet
Rear door
water proof film
ACB05473 AB
AC905396 AH
The DC/DC converter outputs the battery voltage input from the battery to each audio device. (Relay 1:
Close, Relay 2: Open)
IGNITION SWITCH: ON or ACC position <except at auto start by Auto Stop & Go
(AS&G) system>
<Multivision display> Battery
ACC
DC/DC converter
AC905398 AF
When there is an ACC input from the ignition switch, the DC/DC converter closes the relay 2, and the ACC
output <multivision display, AUDIO display (instrument panel assembly centre)> is sent from the DC/DC con-
verter to each device. (Relay 1: Close, Relay 2: Close)
IGNITION SWITCH: ON position <at auto start by Auto Stop & Go (AS&G) System>
<Multivision display> Battery
ACC
DC/DC converter
Battery (+B) output
Boost section
Radio and CD player
Battery
Multivision display
Hands free-ECU
Battery (+B) input
According to the boost command sent from the AS&G-ECU, the DC/DC converter opens the relay 1. At this
time, the battery voltage decreased by the auto start is boosted to approximately 12V, and is output to each
audio device.(Relay 1: Open, Relay 2: Close)
NOTE: .
DC/DC converter boost stop condition (boost is stopped when any of the following applies)
• Input voltage to DC/DC converter is 12.2 V or more.
• DC/DC converter boost duration is 5 seconds or more.
• Diagnosis code B1302 or B1301 is set in AS&G-ECU.
CONSTRUCTION DIAGRAM
Immobilizer Receiver
Ignition key antenna antenna ETACS-ECU Engine-ECU
Starter relay
CAN-C CPU
ID
Ignition
Transponder
CAN
Injection
Steering lock
ACB05551 AB
MAIN COMPONENTS
Component name Outline of function
Receiver antenna Receives the operation signals from the lock/unlock switches on the ignition
key (transmitter and transponder), sends them to ETACS-ECU
Sends signal to the transponder in the ignition key and receives the reply data
from the transponder via the steering lock (immobilizer antenna), sends the
reply data to ETACS-ECU.
Communication with transponder is operated by ETACS, Receiver antenna is a
driver module for transponder communication.
Steering lock (immobilizer Wireless communication with ignition key (transponder) receives the ID code
antenna) (key ID) of the ignition key (transponder) needed for starting the engine,
transponder communication is conducted via this antenna and receiver
antenna drives this antenna.
Ignition key (transmitter The ignition key (transponder) receives signals for certification sent from
and transponder) ETACS-ECU via receiver antenna and immobilizer antenna, and sends the
reply data signal to ETACS-ECU via receiver antenna and immobilizer
antenna.
The ignition key (transmitter) also sends signals to receiver antenna when the
lock/unlock switches on it are operated.
ETACS-ECU Conduct certification communication with the engine by using the CAN
communications.
Operate the receiver antenna for the transponder communication, and store
the IDs using the immobilizer communication.
Engine-ECU Communicates with ETACS-ECU via CAN. Permits/inhibits the engine starting
and controls the engine operation.
System configuration
Ignition key
Lock switch
Unlock switch
Transmitter
Transponder
Tailgate latch
Steering lock assembly
Receiver
(immobilizer ETACS-ECU
antenna
antenna)
Power window switch
Turn-signal lamp
CAN-C
communication
Engine-ECU
ACC00115 AB
ETACS
GENERAL INFORMATION NOTE: *: ETACS (Electronic Time and Alarm Control
M2545400200744 System)
ETACS*-ECU has three main functions (gateway
function, coding function, body electrical equipment
control function).
GATEWAY FUNCTION
LIN-TAS
ETACS-ECU
LIN
CAN-C-Mid CAN-C
ACC01043AB
POWER SUPPLY CONTROL with the ignition switch in the ACC position.
ACC POWER CUT-OFF FUNCTION <INI- NOTE: Using a customise function, the availability of
ACC power cut-off function and its time to ACC
TIAL CONDITION: 30 MINUTES>
power cut-off can be set. (Refer to Customise Func-
The function has been added that the ACC power tion P.54A-54).
supply is cut-off when 30 or 60 minutes has elapsed
CUSTOMISATION FUNCTION
M2545400400953
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
Turn power Adjustment of ACC or IG1 Operable with ACC or ON position
source turn-signal lamp IG1 Operable with ON position (initial
operation condition condition)
Comfort flasher With/without Disable No function
comfort flasher Enable With function (initial condition)
function
Hazard answer Adjustment of the Lock:1, Unlock:2 LOCK: Flashes once, UNLOCK: Flashes
back number of keyless twice (initial condition)
hazard warning Lock:1, Unlock:0 LOCK: Flashes once, UNLOCK: No flash
lamp answer back
flashes Lock:0, Unlock:2 LOCK: No flash, UNLOCK: Flash twice
Lock:2, Unlock:1 LOCK: Flash twice, UNLOCK: Flash once
Lock:2, Unlock:0 LOCK: Flash twice, UNLOCK: No flash
Lock:0, Unlock:1 LOCK: No flash, UNLOCK: Flash once
Lock:0, Unlock:0 No function
Front wiper Adjustment of the Normal INT Intermittent wiper interval is fixed to 4
operation intermittent seconds.
windshield wiper Variable INT Intermittent wiper interval is calculated only
operation <vehicles by the wiper volume control.
without lighting
control sensor or Speed Sensitive Intermittent wiper interval is calculated
vehicles without according to the intermittent wiper volume
LDW> control and vehicle speed (initial
condition).
Adjustment of the Normal INT Intermittent wiper interval is fixed to 4
intermittent seconds.
windshield wiper Variable INT Intermittent wiper interval is calculated only
operation <vehicles by the wiper volume control.
with lighting control
sensor or vehicles Speed Sensitive Intermittent wiper interval is calculated
with LDW> according to the intermittent wiper volume
control and vehicle speed.
Rain Sensitive Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and lighting control sensor (initial
condition).
Sensitivity for Sensitivity level Level 1 100% sensitivity of security alarm sensor
security sensor setting of security (initial condition)
alarm sensor Level 2 90% sensitivity of security alarm sensor
<Vehicles with
security alarm Level 3 80% sensitivity of security alarm sensor
(vehicles with Level 4 70% sensitivity of security alarm sensor
security alarm
sensor)>
Coming home Disabling or Disable No function
light enabling coming 15 sec. The headlamps illuminate for 15 seconds.
home light function
30 sec. The headlamps illuminate for 30 seconds.
(initial condition)
60 sec. The headlamps illuminate for 60 seconds.
180 sec. The headlamps illuminate for 180 seconds.
Welcome light Disabling or Disable No function
enabling welcome Small lamp The tail lamps illuminate. <initial condition>
light function
Head lamp The headlamps illuminate.
Outer buzzer KOS outer buzzer Volume 1 Quieter than the standard
volume volume adjustment Volume 2 Standard volume (Initial condition)
<Vehicles with
KOS> Volume 3 Louder than the standard
SECURITY ALARM
GENERAL INFORMATION alarm state is notified (Refer to Function and Control
M2545700200659 by ETACS-ECU P.54A-62).
<Vehicles without security alarm sensor>
When the doors are locked using the keyless entry or
KOS (excluding the locking using the key cylinder or
others), the improper opening of door or hood
causes the ETACS-ECU function and control to give
off an alarm with the flashing of hazard warning lamp
(turn-signal lamp) and the intermittent sounding of
horns. Also, with the flashing of security indicator, the
CONSTRUCTION DIAGRAM
ETACS-ECU
<Vehicles with security alarm sensor> NOTE: The sensor sensitivity can be adjusted by the
The security alarm with the security alarm sensor M.U.T.-III.
and security alarm siren has been adopted. Security alarm siren
• The alarm for door/hood tampering and the alarm • With the "Ready to be triggered" status, the LIN
for vehicle invasion, jack-up, or power line cutoff communication between the security alarm siren
to the ETACS-ECU/security alarm siren are and ETACS-ECU is cut off to suppress the occur-
established. rence of the dark current.
• The security alarm sensor is connected to the • With the "Ready to be triggered" status, if the
ETACS-ECU via the LIN*1. ETACS-ECU detects invasion or irregular action
• The security alarm siren is connected to the by the security alarm sensor or tampering by the
ETACS-ECU by the LIN-TAS*2. (With the "Exte- door switch or hood switch, the LIN communica-
rior protection" status, the horn does not sound.) tion is reactivated.
• If the ETACS-ECU detects irregular action, it
NOTE: LIN *1 (low-speed body network), LIN-TAS *2
sends a sounding request signal to the security
(anti-theft alarm network)
alarm siren by the LIN communication.
Security alarm sensor • When the security alarm is in the "Ready to be
• The ultrasonic wave sensor is incorporated to triggered" status, if the signal transmission to the
judge whether it is invasion or not from the security alarm siren is cut off due to an abnormal-
change of reflected ultrasonic wave. ity in the power supply to the ETACS-ECU, the
• The inclination sensor is incorporated to deter- occurrence of irregular action is detected and the
mine that it is an irregular action if the vehicle is alarm sounds automatically* without the sounding
raised for 3-degree angle or more at the rate of request signal from the ETACS-ECU.
1-degree angle or more per minute.
NOTE: *: The security alarm siren incorporates a
rechargeable battery.
CONSTRUCTION DIAGRAM
ETACS-ECU
ACC01583 AB
LIN
Security alarm sensor
ETACS-ECU
LIN-TAS
Security alarm siren
ACC01047 AB
Ready to be triggered
Hood is opened.
or
NOTE: Door(s) or tailgate is opened in
*: Interior protection and an unauthorized way.
Exterior protection
Warning*
ACC01999AB
Ready to be triggered
Hood is opened.
or
NOTE: Door(s) or tailgate is opened in
*: Exterior protection an unauthorized way.
Warning*
ACC01999AC
CUSTOMISATION FUNCTION
M2545700400482
By operating the M.U.T.-III ETACS system, the fol- grammed information is held even when the battery
lowing functions can be customised. The pro- is disconnected.
Construction diagram
LDW-ECU
LDW switch
ACC00901
ASC-ECU
Column switch
Steering wheel sensor
Combination meter
ETACS-ECU
Engine-ECU
Stop lamp switch
ACC00954 AB
System Configuration
LDW-ECU
(integrating camera)
ETACS-ECU
ACC00798
System fail-safe
If a malfunction is detected, the system will enter a SYSTEM OPERATION
fail-safe mode to protect the system.
NOTE: For details of the fail-safe function, refer to Operation
M2549800500013
Workshop Manual.
The LDW operates in the three stages below:
NOTE: The indicator and warning depend on these 2. Warning monitor status (standby)
stages. If predetermined warning conditions are sat- 3. Warning (WARNING L-LANE or WARNING
isfied, the buzzer will sound. R-LANE)
1. Operation status (LDW: ON)
ACC00941AB
ACC01897AB ACC01898AB
If all of the conditions below are satisfied, the LDW If all of the conditions below are satisfied, the LDW
switch will be active. When the switch is operated will enter the warning monitor status (standby mode).
with it active, the operation status will be switched 1. The operation status is "ON."
between "OFF" (LDW disabled) and "ON" (LDW ena- 2. The LDW is not defective
bled). (LDW operation status switching function) 3. Vehicle speed is 65 km/h or more
1. The ignition switch is turned from "OFF" to "ON" 4. The stop lamp switch is "OFF" (the brake pedal is
or "START" released)
2. The LDW pre-check function is inactive (four sec- 5. Seven seconds or more have elapsed since the
onds or more elapse since the ignition switch is side turn-signal lamp (LH or RH) was turned
turned "ON" for the first time). "OFF".
3. The LDW is not defective 6. The LDW camera has recognised a lane suc-
cessfully or three seconds.
NOTE: If a lane disappears suddenly, the system will
extend the existing lane by 15 m as virtual lane.
(If lane division lines are dotted-lines, the system
also recognises them one continuous line.)
7. Your vehicle is being driven on a road which
radius exceeds 250 m.
ACC01083AB
If your vehicle intrudes a warning range, the LDW will provide visual and audible warnings. The warning will
be activated for 10 seconds in maximum. Even if the vehicle exits from the range soon, the warning will con-
tinue for at least three seconds.
Variable warning range Deactivating the warning
If your vehicle exits from the warning range or the
Warning range predetermined warning time elapses, the system will
deactivate the warning and return to the standby
mode.
Distance Disabling the warning
to the
lane line If a lane width is approximately 2.6 m or less or a
lane is closed due to construction work, the system
will disable the warning to prevent false operation.
Lane line Approaching speed
ACC01084AB
Resuming the warning
The warning range depends on your vehicle's The LDW stores the range where the repeated warn-
approaching speed to the lane line, or the distance ing is inhibited. If a warning is activated once, that
between your vehicle and the lane line as shown. range will become active. When your vehicle exits
from that range, the warning will be permitted again.
GROUP 54B
LOCAL
INTERCONNECT
NETWORK (LIN)
CONTENTS
STRUCTURE . . . . . . . . . . . . . . . . . . . 54B-2
GENERAL INFORMATION
M2545600100019
LIN refers to "Local Interconnect Network," which is a NOTE: *: The regulations that have been decided in
serial multiplex communication protocol* adminis- detail, from software matters such as the necessary
trated by LIN consortium. A communication circuit transmission rate for communication, the system,
employing the LIN protocol connects each ECU, and data format, and communication timing control
switch and sensor data can be shared among ECUs, method to hardware matters such as the harness
which enables more reduction in wiring. type and length and the resistance values.
STRUCTURE
M2545600200395
Sunroof-ECU
ETACS-ECU <Vehicles with
sunroof>
SYSTEM OPERATION
M2545600300132
Slave task A
1 byte
1
Logical value:
<Master task> 0
Start bit Data bit Stop bit
Transmits the header
at regular intervals.
<Slave task>
AC506324 AE
LIN communication system is described below: • A header and response collectively are called as
• The master ECU performs the master tasks and a message frame, and the communication
slave tasks, and the slave ECUs perform the method that uses the message frame is called as
slave tasks. the frame communication.
• When the master ECU performs a master task, • Basically, the communication data is used with
the header frame which stores information to call some blocks of 10-bit data group which includes
certain slave tasks (ECU) is transmitted at regular one start bit and one stop bit (byte field) arranged
intervals. in order.
• When the master ECU and slave ECU perform a
slave task, the ECU called by the header frame
transmits the response frame which stores data
used for control.
Battery voltage
Voltage variation
of LIN bus line:
Earth level
1
Logical value:
0
AC309813 AF
When each ECU sends or receives signals, LIN bus • When no communication is established, the LIN
line voltage varies as follows: bus line remains recessive (battery voltage).
• The voltage variation of LIN bus line (0 and 1
combination as a logical value) ranging between
battery voltage (recessive) and 0 V (dominant) is
output (transmitted) as a control signal.
MESSAGE FRAME
Message frame
Header Response
1 (Recessive)
Logical value:
0 (Dominant)
a b c d d d e
GROUP 54C
CONTROLLER
AREA NETWORK
(CAN)
CONTENTS
GENERAL INFORMATION
M2542000100386
CAN, an abbreviation for Controller Area Network, is • Each ECU connected via the CAN communicates
an ISO-certified international standard for a serial independently, therefore if the ECU enters dam-
multiplex communication protocol*1. A communica- aged mode, communications can be continued in
tion circuit employing the CAN protocol connects some cases.
each ECU, and sensor data can be shared among, NOTE: .
which enables more reduction in wiring. • *1: The regulations have been decided in detail,
CAN offers the following advantages. from software matters such as the necessary
• Transmission rates are much faster than those in transmission rate for communication, the system,
conventional communication (up to 1 Mbps*2), data format, and communication timing control
allowing much more data to be sent. method to hardware matters such as the harness
• It is exceptionally immune to noise, and the data type and length and the resistance values.
obtained from each error detection device is more • *2: bps=bit per second
reliable.
STRUCTURE
M2542000201405
Steering
wheel 4WD-ECU OSS-ECU
sensor
ABS-ECU
SRS-ECU or A/C-ECU
ASC-ECU
Radio and
Diagnosis CD player
connector or CAN box
unit
Main
bus line Electric
M.U.T.-III tailgate
Terminal resistor control unit
Engine-ECU
Corner sensor/
back sensor
CAN-C -ECU
Terminal resistor
CAN-C-Mid Combination meter
: Indicates main bus line
: Indicates sub bus line
ACB05902AC
• A gateway function has been integrated to • The CAN bus line consists of two lines, CAN_L
ETACS-ECU as the network central ECU (Refer and CAN_H (CAN Low and CAN High, respec-
to GROUP 54A − ETACS-ECU P.54A-53). tively), as well as two terminal resistors (A
• The CAN system consists of the following two twisted-pair cable, highly resistant to noise, is
networks: CAN-C (high-speed power train net- used for the communications line).
work) and CAN-C-Mid (middle-speed body net- • The CAN bus line connecting two dominant
work). Each ECU is connected to one of the ECUs is the main bus line, and the CAN bus line
networks depending on its functions. connecting each ECU is the sub-bus line.
• With CAN bus, the terminal resistors are incorpo- • ABS-ECU <vehicles without ASC> or
rated in ECU. Resistors with approximately 120 ASC-ECU <vehicles with ASC>
Ω is used for the dominant ECU. • CVT-ECU
NOTE: . • EPS-ECU
• Dominant ECU: ETACS-ECU, engine ECU • Diagnosis connector
and Combination meter. • Engine-ECU
• Non-dominant ECU: ECU and sensor on CAN CAN-C-Mid
network, excluding ETACS-ECU, engine ECU • ETACS-ECU
and Combination meter. • OSS-ECU <vehicles with OSS>
• To the CAN bus line, ECU, sensor, and diagnosis • A/C-ECU
connector are connected as follows for each net- • KOS-ECU <vehicles with KOS>
work. • Radio and CD player <vehicles with radio and
CAN-C CD player>
• ETACS-ECU • Electric tailgate control unit <vehicles with
• Steering wheel sensor electric tailgate>
• 4WD-ECU <4WD> • CAN box unit <vehicles with MMCS>
• SRS-ECU • Corner sensor/back sensor-ECU <vehicles
with reversing sensor system>
• Combination meter
SYSTEM OPERATION
M2542000300506
Data frames
A A A A
ECU-1
Interval "a"
B B B
ECU-2
Transmission
Interval "b" suspended by
mediation
C C C
ECU-3
CAN bus
AC206267
AC206267AB
The CAN communication system is described below. • The data sent from each ECU conducting CAN
• Each ECU communicating with CAN periodically communication is transmitted at 0.01 − 1 sec
sends several sensors’ information on CAN bus interval depending on necessity of data.
as data frame (called periodical sending data). NOTE: In the figure above, the data frame A is trans-
For further details, consult the data frame section. mitted in "a" intervals, while the data frames B
• ECUs requiring data on CAN bus can receive and C are transmitted at intervals "b" and "c,"
data frames sent from each ECU simultaneously. respectively.
• A single ECU transmits multiple data frames.
Voltage 3.5 V
transformation
in CAN_H
2.5 V
Voltage
transformation
in CAN_L 1.5 V
0
Logical value:
1
AC204753AE
Data frame transmission through the CAN bus line CAN_H is under the 3.5 V state and CAN_L is under
involves voltage transformation (for output signals) in the 1.5 V state. By transformation mainly to 2.5 V,
the distinctive CAN profile as follows. The ECU even in cases when voltage is rendered 0 from faulty
transmitting through the CAN_H and CAN_L bus earthing or the like (causing a problem of an approxi-
lines sends 2.5 − 3.5 V signals to the CAN_H side mate 0.5 voltage increase on the communications
and 2.5 − 1.5 V signals to the CAN_L side. The line), communication can be continued uninter-
receiving ECU reads the data from the CAN_H and rupted. Employing dual communications lines
CAN_L potential difference. "Recessive" refers to the improves reliability to prevent the presence of noise,
state where both CAN_H and CAN_L are under the compared to the conventional communication
2.5 V state, and "Dominant" refers to the state where method.
DATA FRAMES
Data Frames
AC404606AB
The data frame, which is sent from each ECU (or ACK (Acknowledge) region
sensor) to the CAN bus line, consists of the fields • Region where to conform the reception of sent
bellow. data
SOF (Start of Frame) EOF (End of Frame)
• Indicates the start of the frame • Indicates the end of the frame
ID (Identifier) region ERROR DETECTION AND RECOVERY
• Identifies the data content while specifying prior-
CAN protocol secures its reliability of communication
ity rank in case of mediation
by providing several error detection function such as
Control region CRC shown in data frame, and the recovery function
• Specifies the frame type, data length, etc. (recovery is performed by resending, from abnormal
Data region state such as transmission errors). If an error is
• Values used for data control, etc. detected but it is not resolved even after recovery,
communication is stopped. This state is called "Bus
CRC (Cyclic Redundancy Check) region Off."
• Region where to check for errors in sent data.
The transmitting ECU calculates data regions by
applying prescribed operations and stores the
results. The receiving ECU detects erroneous
communication by comparing the CRC region
with the data region.
SELF-DIAGNOSIS
M2542000400428
• CAN self-diagnosis is performed by each ECU TIME-OUT
connected to the CAN bus. Each ECU transmits data frames periodically. If the
• Diagnosis codes related to communication are data frame is not received within the specified period,
named with the capital letter U, and are called the intended receiving ECU transmits a diagnosis
"U-codes." code indicating communication time-out for the ECU
• A summary of the CAN self-diagnosis system is that failed to transmit.
presented below.
FAILURE DATA
When the transmitting ECU detects failure of a sen-
sor directly connected to it, this is the pertinent data
used to inform the ECU.
GROUP 55
HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
GENERAL INFORMATION
M2551000101826
The new heater unit integrates blower, and evapora- • The idle-up speed is controlled in two steps to
tor, it increases the air flow but reduces air flow secure the air cooling performance during sum-
resistance and air flow noise. mer and to enhance the fuel economy in the
moderate seasons.
FEATURES • The cooling fan control depending on the refriger-
ENHANCEMENTS IN COMFORT ant pressure and on the vehicle speed reduce
alternator load, thus enhancing the fuel economy.
• With the adoption of automatic A/C system, the
inlets (fresh air/recirculation air), the vents, tem- ENHANCEMENT IN SAFETY
perature at the vents and fan speed are automat-
• A/C system will shut down automatically if the air
ically the controlled according to the outside
bags are open.
temperature and cabin temperature so that the
• Crushable space has been adopted into heater
optimum air conditioner is achieved.
unit to reduce the risk of passenger injuries if a
• By the adoption of clean air filter, the air quality in
collision occurred.
the cabin has been kept.
• Improves the cooling performance by optimal GLOBAL ENVIRONMENT PROTECTION
refrigerant line routing and prevents potential
• Refrigerant system (HFC134a) has been
refrigerant leaks by reducing refrigerant line con-
adopted.
nections.
• Clean air filter media and its cover are separated
• Independent air conditioner control function
to reduce waste materials, when replacing the fil-
allows individual temperature adjustment at the
ter.
right and left depending on which the customer
prefers.<Vehicles with DUAL-ZONE AUTO A/C> ENHANCEMENTS IN SERVICE QUALITY
ENHANCEMENTS IN OPERATION • Reduction of refrigerant gas leakage and
enhancement in serviceability by incorporating
PERFORMANCE condenser and receiver
• To enhance luxurious appearance and conven- • Clean air filter is installed to the backside of glove
ience, a liquid crystal display panel has been box to facilitate the filter replacement.
adopted.
• Customize function has been added for the ENHANCEMENTS IN RESPONSIBILITY
enhanced convenience. Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN com-
ENHANCEMENTS IN FUEL ECONOMY munication.
• The 3D-profile high efficiency compressor has
been installed, thus improving the fuel economy.
SPECIFICATIONS
Item Specification
Air conditioner switch type LCD push button
Compressor type QS90
Cooling output kW 5.5
Heating output kW 5.7
Refrigerant Type HFC-134a
Charge quantity g 480 - 520
CONSTRUCTION DIAGRAM
ACB03811AD
ACB03813AC
ACB05399AB
A/C compressor
suction hose
High-pressure
side valve
Low-pressure
side valve
Heater unit
A/C compressor
discharge hose
Condenser
A/C compressor
assembly A/C condenser
outlet pipe
ACB05002AB
ACB05540 AB
COMMUNICATION
ETACS-ECU
·A/C compressor
·Ambient temperature sensor
·Cooling fan
·Engine water temperature sensor
·Idle-Up
·A/C out put
·Rear defogger relay
·Rear defogger
·Status of ignition key
CAN-C-Mid CAN-C
+B (12V)
(ETACS)
CVT
Fin thermo sensor
IG (12V)
(ETACS)
A/C pressure sensor
ABS
ILL+, ILL- Power transistor
(Meter)
ILO+, ILO-
(switches)
Display
Blower motor
NOTE
: Interactive communication
*: On vehicles with dual- zone auto A/C, two air mixing Diagnostic
damper control motors are fitted. On vehicles single- zone connector
A/C, one air mixing damper control motor is fitted.
Combination meter
Engine-ECU
-ECU
ACC00036AB
Front defroster
Side defroster
Side defroster Side
outlet
Centre
outlet
Recirculation
Fresh
Side
outlet
Heater core
AC612039AO
Power transistor
Blower case
Heater core
Heater core
HEATER CONTROL
M2551000900904
Fan mode
Outside/inside air
OFF switch changeover switch
changeover switch AUTO switch Rear defogger switch
Defogger switch
ACB05984AB
LCD panel
<WITHOUT DUAL A/C>
Set temperature
Inside/outside Air volume
display
air display display
Illuminates while
the blower motor is on
Illuminates at
Air outlet display
A/C ON mode ACB05986AB
DUAL A/C
The following heater controller has been adopted. • Ergonomic layout of the control panel allows the
• To enhance luxurious appearance and conven- driver to check the current status without less eye
ience, a liquid crystal display panel has been movement.
adopted. • The smoke-shaded LCD screen provides a luxury
• A white character LCD is adopted in order to pro- image.
vide a better visibility.
CUSTOMIZATION FUNCTION
M2551003000018
By operating the M.U.T.-III ETACS system, the fol-
lowing functions can be customised. The pro-
grammed information is held even when the battery
is disconnected.
Adjustment Adjustment item Adjusting content Adjusting content
item (M.U.T.-III (M.U.T.-III display)
display)
A/C With/without Disable No function
Recirculation inside/outside air Enable With function (Initial condition)
Control automatic control
function
A/C Switch With/without A/C Disable No function
Control automatic control Enable With function (Initial condition)
function
A/C Sensible Adjusting mean -2 Decreases the control temperature two
temp. value for degrees than the temperature displayed
customize temperature setting on the LCD.
-1 Decreases the control temperature one
degree than the temperature displayed on
the LCD.
0 No change (Initial condition)
1 Increases the control temperature one
degree than the temperature displayed on
the LCD.
2 Increases the control temperature two
degrees than the temperature displayed
on the LCD.
FOOT / DEF Air Changes air Normal D/F2 (Initial condition)
outlet ratio distribution rate for FOOT > DEF D/F1(more to FOOT vent): More air flows
DEF/FOOT vents through FOOT vents.
during manual
operation. FOOT < DEF D/F3(more to DEF vent): More air flows
through DEF vents.
FACE / FOOT Changes air Normal B/L2 (Initial condition)
Air outlet ratio distribution rate for FACE > FOOT B/L1(more to FACE vent): More air flows
FACE/FOOT vents through FACE vents.
during manual
operation. FACE < FOOT B/L3(more to FOOT vent): More air flows
through FOOT vents.
A/C COMPRESSOR
M2551001100837
3D-PROFILE COMPRESSOR
Discharge valve
(internal relief valve)
AC708240 AC
• The 3D profile improves durability and efficiency, • The refrigerant temperature switch can measure
and shortens the total length. temperature without any openings on the case.
• An internal relief valve allows compressed refrig- This reduces the risk of refrigerant leaks.
erant to escape into the outlet side, thus improv-
ing the reliability of the compressor.
CONDENSER
M2551001400333
The air conditioner compressor with following fea-
Condenser tures has been adopted..
• A sub-cool type is adopted in order to enhance
performance.
• A narrower high-efficiency core and plastic brack-
ets are adopted in order to save weight.
• A condenser is assembled into the radiator as
one module, thus simplifying the structure.
Radiator
ACB05982 AB
DUCT
M2551001300842
To windshield (Defroster)
Side ventilator
Side ventilator
The following air outlet system has been adopted to • A rear heater duct is fitted in order to improve
improve comfort. comfort.
• The FACE vents at the driver's side is located so
that air is directed to the driver's face rather than
hands. This improves comfort.
VENTILATION SYSTEM
M2551002001096