Lesson: Mistake Proofing

Activity
Name:____________ILAGAN, RED WAYNE R._____________________________

1. List at least one example of each of the 9 categories of waste .

2. Identify at least one possible cause for each of the specific wastes listed.
3.Propose one or more actions to reduce each of these wastes.

Example Possible Cause Proposed Action

Printing and filing of
Overproduction unnecessary documents Unstable producction schedules Talk to your customers to make clear
customers needs are not clear
Delays poor quality materials poor layout focus on work
waiting on appropriate materials approval processes
Transportations lifting batch processing accuarate movements are needed
pushing large lots
Process waiting poor materials make sure that your material have high quality
defects too much unnecessary actions
Inventories excessive raw overproduction quality control
extra inventories detemine the product design
Motions Retrieving an item that fell on the floor unnecessary movements avoid unnecessary movements
Reaching across a workbench to grab a t incorrect method due to non-standard opReduce all of the raw materials
Defective Products Parts damaged due to excessive handlingincorrect method due to non-standard operations
parts assembled with the incorrect orientation.
Untapped Resources recyling poor materials make sure that your material have high quality

Misused Resources using the wrong tool they don't know how to use it seminar all employee about the tool and everything
using the wrong process
ve high quality

ve high quality

tool and everything