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Melliza
A Cooling tower is a wind braced enclosure or shell usually made of wood, concrete or metal with fillings
on the inside to aid water exposure. The water to be cooled is pumped into a distributing header at the top
of the tower from which it drops in sprays to the filling. The water spreads out in the filling thus exposing
new water surfaces to the air circulating through the tower. The cooled water drops to the bottom of the
tower called the catch basin. The air circulating through the tower becomes partially saturated with
moisture by evaporating some amount of water. This evaporation is mostly what cools the water.
Air out
ma
B
Hot Water in 1
m1
m
er as
co
eH w
A Air In
o.
Make Up water rs e 3
m3 ma
ou urc
Cold Water out
m2
2
o
aC s
ACR t 1 t 2
Where:
ACR – Actual Cooling Range
ed d
Where:
Th
TCR t 1 t wA
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3. Cooling Tower Efficiency
ACR
e x 100%
TCR
t t
e 1 2 x 100%
t1 t wA
4. Total Pressure
P = Pa + Pv KPa
5. Vapor Pressure
Pv = Pw - PA(td - tw) KPa
Where:
6.66 x 10 -4
A x 100% if tw 0C
C
5.94 x 10 -4
m
A x 100% if tw 0C
er as
C
co
eH w
6. Specific Humidity or Humidity Ratio
o.
0.622 Pv km rs e
W
P Pv kgda
ou urc
7. Relative Humidity
o
Pv
aC s
RH x 100%
vi y re
Pd
8. Enthalpy
KJ
ed d
9. Specific Volume
is
0.287( t d 273) m3
Th
P Pv kgda
10. Degree of Saturation
sh
P Pd
RH
P Pv
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11. By moisture balance in the tower:
a) With make up water, m1 = m2
m3 = ma(WB - WA) kg/sec
b) Without make up water available, m1 m2:
m1 - m2 = ma (WB - WA) kg/sec
m2 = m1 - ma (WB - WA) kg/sec
m
er as
m 1h 1 ma (hB h A )
co
h2 KJ/kg
eH w
m 1 ma (WB WA )
o.
h2rs e
t2 C
4.187
ou urc
13. Driving Pressure
gH0 i
o
P KPa
aC s
d 1000
vi y re
kg
m ma (1 W )
ar stu
sec
m ma m v
is
Brake Power
m 904.3
t1 t 2
where:
sh
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t2 - temperature of cooled water, C
t3 - temperature of make up water, C
H - tower height, meters
o - density of outside air and vapor mixture, kg/m3
i - density of inside air and vapor mixture, taken at exit of the fill, kg/m3
m
er as
co
eH w
o.
rs e
ou urc
o
aC s
vi y re
ed d
ar stu
is
Th
sh
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Example No. 1
A cooling tower receives 3.2 L/sec of water at 46C. Atmospheric air at 16C DB and 55% RH enters the
tower at 3 m3/sec and leaves at 32C saturated. Determine:
a) the volume of water leaving the tower in L/sec (3.08 L/sec)
b) exit temperature of water in C. (25.15C)
Air out
ma
B
Hot Water in 1
m1
Make Up water
A Air In
3
m3 ma
Hot Water out
m
m2
er as
2
co
eH w
Using Fundamental formulas or Psychrometric chart
o.
At 16C and 55% RH rs e At 32C and 100% RH
kgm kgm
ou urc
WA 0.00621 WB 0.030712
kgda kgda
KJ KJ
h A 31.792 hB 110.803
o
kgda kgda
aC s
m3 m3
vi y re
A 0.8278 B 0.9077
kgda kgda
m 1 (h 1 h 2 )
ma kg/sec
ed d
(h B h A ) (WB W A )h 2
ar stu
m 1 h 1 m a (h B h A )
h2 KJ/kg
m 1 m a (WB W A )
is
Th
L 1m 3 kg kg
m 1 3. 2 x x 990 3 3.168
sec 1000L m sec
m 3
1 kg
ma 3 x 3
3.62
sec m sec
0.8278
kg
Withoutconsidering make up water
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From steam table at 25.15
2=0.001003 m3/kg
V2=3.079(0.001003)(1000)=3.09 L/sec
Example no. 2
A cooling tower is to be installed in a plant site where the atmospheric pressure is 672 mm Hg. 113 L/sec of
water are cooled from 41C to 28C. Air enters the tower at 36C DB at a vapor pressure of 5.2 KPa and leaves
saturated at 49C. Assuming make up water enters the tower at 10 C, Find:
a. weight of air required in kg/sec (39.06 kg/sec)
b. make up water required in kg/sec (2.2 kg/sec)
m
760 mm Hg t B 49C ; PdB 11.738 KPa
er as
P 89.6 KPa RHB 100%
co
KJ kg
eH w
t 1 41C ; h 1 171.75 ; 1 992 3 kgm
kg m WB 0.093931
kgda
o.
KJ KJ
t 2 28C ; h 2 117.43
kg
rs e hB 292.757
L
kgda 1m3 kg
ou urc
0.622Pv kgm KJ m 1 m 2 113 x x 992 3
Wt 3 10C ; h3 41.87 sec 1000L m
P Pv kgda kg
0.622(5.2) kgm kg
WA 0.0383 m 1 m 2 112.1
o
KJ m 3 2.173
h A 134.53 sec
kgda
ed d
m 1 (h 1 h 2 )
ma kg/sec
ar stu
(hB h A ) (WB W A )h 3
kg
m a 39.06
sec
is
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