INTERACTIVE SCHEMATIC

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 SENR9272-01
July 2002

320B Excavators
Hydraulic System - Attachment
Combined Function/Medium Pressure/
Auxiliary Pump
7JR1-UP
1XS1-UP
2AS1-UP
5MS1-UP
9WS1-UP
3YZ1-UP

This attachment schematic is to be used in conjunction with the Standard Schematic in this Service Manual.

© 2002 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Pump & Auxiliary Drive Gp 134-1063 11 A-4
Switch As (Pressure) 106-0179 9 B-4
Valve As 8j-6875 5 C-7, B-4, B-3, A-3
Valve Gp - auxiliary Manifold 122-4850 10 A-4
Valve Gp - check 4i-0890 4 C-5
Valve Gp - Control(Medium Pressure) 125-8075 3 C-7
Valve Gp - Flow Control 4i-7836 6 D-7
Valve Gp - Manual 144-2145 2 D-4
Valve Gp - Relief 6c-6746 1 E-4
Valve Gp - Relief 116-3600 7 C-4
Valve Gp - Shuttle 132-5077 8 B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

E E

SINGLE
SWING TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) DOUBLE (1) VALVE GP
MOTOR RELIEF
6C-6746

PG
(2) VALVE GP
DR
DOUBLE SINGLE MANUAL
144-2145

MU
Pp3 A B
Pp3

T T C

STICK CYLINDER

BUCKET CYLINDER BOOM CYLINDER

(6) VALVE GP
D FLOW CONTROL
4I-7836
D
A B B A

A
B A

SWIVEL

(3) VALVE GP
CONTROL
125-8075

BPi BP2
APi AP2
A B
ADr
BL4
BDr
BR3
200

BR1 aL2 aL4

200

aR3
AR2 BP3
dR4 PSL AP1 AT BR2 aR2 AR1 aR1 PSW PTA aL1 BL1 AL1 BL2 AL2 aL3 BL3 AL3 BP1 BT aL5
R1 AR3 R3 (L) (R) (B) (F) (4) VALVE GP (B) (F) AL4 R2
CHECK
M 4I-0890
C STICK(2) C
R4
175

HL
LS R3
AR4
T P
HR

(5) VALVE AS
(SHUTTLE) 1
8J-6875 BOOM(2)
Y DR
SWING BOOM(1)
(7) VALVE GP X
TRAVEL(R) BUCKET
STICK (1) TRAVEL(L) RELIEF116-3600
aR4 bR3 PiL dSW bR2 bR1 dST1 PR PL PP bL1 PAT bL2 bL3 PiB bL4 dL5 (5) VALVE AS
(SHUTTLE) 3
8J-6875

TT TP JLP JLT

B (8) VALVE GP
SHUTTLE
B
116-3600 (5) VALVE AS
(SHUTTLE) 2
STICK SWING JRP JRT 8J-6875
JL3 JL1 JL4 JL2
TLA2 TRA2 R2
TLA1 TRA1

X1
BUCKET BOOM
PSA
PEU

TRAVEL(L) TRAVEL(R)
C/V
JPi
Pi5
Pi8

JR4 JR3
JR2 JR1

(SWING)
(PUMP) (9) SWITCH AS X3
(PRESSURE) M3 LINE PATTERNS
106-0179 A1
M1 Pressure Line
J
SP (LEVELING) (TRAVEL) S1 S2 S3
SB5 SB4 SB3 SB2 ST SB1 S (5) VALVE AS Pilot / Load Sensing Pressure
(RELIEF)
PAC (SHUTTLE) 4
P Drain / Return Lines
8J-6875
A2
Component Group
M2
T
A3 CALLOUTS
SA5 SA4 SA3 SA1
SA2
TOUT

YY Taps (Pressure, Sampling, Sensor - by letter)

PG
DR1
DR2
DR3

DR6
DR4
DR5

PIN
Pi2
Pi3

Pi1

(10) VALVE GP
Callout Number Component
AUXILIARY (Machine Location from (52) VALVE GP - CONTROL Name
X2 Component LocationsTable)
MANIFOLD 138-1234 Part Number

A 122-4850 A
R1
(11) PUMP
AND AUXILIARY
DRIVE GP
134-1063 R1 THIS SCHEMATIC IS FOR THE 320B EXCAVATORS HYDRAULIC SYSTEM
ATTACHMENT: COMBINED FUNCTION/MEDIUM PRESSURE/AUXILIARY PUMP
MEDIA NUMBER: SENR9272-01
SCHEMATIC PART NUMBER: 134-1065, CHANGE: 03, VERSION: V
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
f05977 Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

10 3 8
4

9
7
6
5

11
2