PAGE

1 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

Document No. : PBI-WI 005

Document Title : Dimensional Control Procedure
Revision :0

Revision Record

0 30/01/19 Issued for Implementation

REV. DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

NOTE: This document is controlled within the PT. PROSPERA BRILLAR INDONESIA

PBI-WI-005
PAGE

2 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

CONTENTS

Section Title Page

COVER PAGE 1

CONTENTS 2

1.0 PURPOSE 3

2.0 RESPONSIBILITES 3

3.0 REFERENCES 3

4.0 INSTRUCTIONS 3

4.1 Fit-Up Inspection 3

4.2 Inspection After Welding 3
4.3 Measuring Equipment 3
4.4 Documentation 4
4.5 Forms 4

PBI-WI-005
PAGE

3 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

1.0 PURPOSE
This procedure is proposed for guidelines for dimensional control of welded structure and bolted
structure to ensure the dimensional of product are meet Client tolerance requirements and drawings.

2.0 RESPONSIBILITIES
The Workshop Manager shall be responsible for fabricating the structure to the correct dimension as
per drawing specification and construction codes
QC Inspector shall perform the dimensional inspection as per this standard procedure and shall record
the results accordingly.

3.0 REFERENCES
AWS D1.1 Latest Ed. Structural Welding Code – Steel
Reference Drawing
Client Specification

4.0 INSTRUCTIONS
4.1 Fit-up Inspection
• Fit-up shall be checked by QC upon request of Fitting Foreman as per the Shop drawings
supplied for any offset required.
• Full penetration weld or fillet welds fit-up shall be done in accordance with approved WPS.
• Dimensional of Fit-up taken shall be within the tolerance with precaution for any shrinkage
after welding. The dimensional Tolerance is specified below.
• Any offset or deviation exceeding the required tolerance will be rejected and repaired until
compliance with the specified tolerance.
• QC Inspector shall spray with “green” paint across the fit-up joined items for acceptable joint
inspected.

4.2 Inspection After welding

• After welding the QC Inspector shall check again the as welded condition and record in the
final dimensional report attached. The dimension check i.e. (See AWS D1.1 Sec . 5.22):
• Flatness of the base shall be within a tolerance of 3mm x L/1000 to a maximum of 12 mm,
where L is the length between the working point
• The ends of beams shall be within 12 mm design location
• The diagonal distance between opposite end of the base shall have a tolerance of +/- 12 mm.

PBI-WI-005
PAGE

4 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

4.3 Measuring Equipment

Measuring Equipment which will be used to measure during the inspection shall be periodically
calibrated against the current calibrated to the known National Standard. Below are the
equipment to be used during fabrication:
- Master Tape : Tempered Ruler, Brand Shinwa, Range 0 – 1000 mm
- Measuring Tape : any brand, periodically calibrated to the above master tape.
- Automatic Level : Brand SOKKIA, Range 0 – 1 km, Serial No. 380744
- Spirit Level : any type, periodically calibrated to the above automatic level.
- The Total station : Pentax

4.4 Documentation
- Marked up Drawings
- Dimensional Tolerance

4.5 Forms
Dimensional Control Report (PBI-QF 039)

PBI-WI-005
 JOB NO. :
CLIENT :
PROJECT
DESCRIPTION
:
:
DIMENSIONAL REPORT
TAG NO. :

Dimensional Tolerance :
Client Specification :
Remarks :

PGI-QF 039 Rev.0