Idp Smart-50 Technical Manual

Color ID Card Printer & Laminator
- Technical Manual
2012.10
Copyright Notice
Users must respect the copyright laws applicable in their country.
This manual must not be photocopied, translated, reproduced or transmitted in whole
or in part for any reason and by the means that
might be, albeit electronic or mechanical, without the express, written authorization
of the company I&A System card printer.
All information contained herein may be subject to modification without prior notice.
I&A System card printer accepts no liability for any possible errors herein, nor for any
accidental damage or damage caused through the dissemination or the use of this
manual.
Trademarks
SMART is a trademark and I&A System is a registered trademark of I&A System card
printer. Windows is registered trademarks of Microsoft Corp. All other trademarks or
registered trademarks are marks of their respective holders. Smart Design is a
trademark of I&A System.
2
1. Introduction
1.1 Printer Basic Information
1.1.1 Printer Outside Features
1.1.2 Printer Inside Features
1.1.3 Ribbon Cartridge Features
1.2 Laminator Basic Information
1.2.1 Laminator Outside Features
1.2.2 Laminator Inside Features
1.2.3 Laminating Film Features
1.3 Installing and Loading Items
1.3.1 Installing a Ribbon
1.3.2 Installing a Laminating Film
1.3.3 Loading Cards
1.4 LCD Panel Display and Button Operation
1.4.1 LCD Display and Button
1.4.2 Printer Status Display
1.4.3 Laminator Status Display
1.4.4 Printer Error Code
1.4.5 Laminator Error Code
3
1.5 Specification
1.5.1 Printer Specification
1.5.2 Laminator Specification
2. Main Parts
2.1 Printer Parts
2.1.1 Sensors
2.1.2 Thermal Print Head and Rollers
2.1.3 Motors
2.1.4 Boards
2.1.5 Wiring Diagram
2.2 Laminator Parts
2.2.1 Sensors
2.2.2 Laminator Head and Rollers
2.2.3 Motors
2.2.4 Boards
4
3. Parts Replacement
3.1 Printer Parts Replacement
3.1.1 Printer Covers
3.1.1.1 LCD Unit
3.1.1.2 Side Cover Right/Left
3.1.1.3 Hopper Cover
3.1.1.4 Rear Cover
3.1.2 Printer Top Cover Unit
3.1.2.1 Thermal Print Head
3.1.2.2 Top Cover
3.1.2.3 Cooling Fan
3.1.2.4 Top Cover Plate
3.1.3 Printer Boards
3.1.3.1 Main Board
3.1.3.2 Ribbon RF Board
3.1.4 Printer Stacker and Hopper Unit
3.1.4.1 Stacker Unit
3.1.4.2 Hopper Unit
5
3.1.5 Printer Drive Unit
3.1.5.1 Main Drive
3.1.5.2 Belt Tension Setting
3.1.5.3 Ribbon Drive
3.1.6 Printer Rollers
3.2 Laminator Parts Replacement
3.2.1 Laminator Covers
3.2.1.1 LCD Unit (Printer)
3.2.1.3 Side Cover Right/Left (Printer)
3.2.1.4 Connector Cover
3.2.2 Laminator Separation
3.2.2.1 Link Cable
3.2.2.2 Screw Unfastening
3.2.3 Laminator Top Cover Unit
3.2.3.1 Front Cover
3.2.3.2 Laminator Head
3.2.3.3 Top Cover
6
3.2.4 Main Board
3.2.5 Laminator Stacker and Back Cover
3.2.5.1 Laminator Stacker
3.2.5.2 Back Cover
3.2.6 Outer Components
3.2.6.1 Right Side
3.2.6.2 Left Side
3.2.7 Rollers and Side Plates
3.2.7.1 Rollers
3.2.7.2 Side Plates
4. Administration
4.1 Setup
4.1.1 Overview
4.1.1.1 Function
4.1.1.2 Start
4.1.2 Printer Setup
4.1.2.1 Basic Setup
4.1.2.2 Expansion Setup
7
4.1.3 Printer Adjustment
4.1.3.1 Printing Location
4.1.3.2 Printing Density
4.1.3.3 Ribbon Operation
4.1.3.4 Flipper
4.1.3.5 Magnetic Stripe
4.1.3.6 Thermal Print Head Replacement
4.1.3.7 Security
4.1.3.8 Etc.
4.1.4 Laminator Setup
4.1.4.1 Basic Setup
4.2 Test
4.2.1 Overview
4.2.2 Basic Management
4.2.2.1 Select
4.2.2.2 Control
4.2.2.3 Printing
4.2.2.4 Allocation
4.2.2.5 Status
4.2.2.6 Message 8
4.2.3 Encoding
4.2.3.2 Contact Smart Card
4.2.3.3 Contactless (PC/SC) Smart Card
4.2.4 Status
4.2.4.1 Printer Status Code
4.2.4.2 Printer Error Code
4.2.4.3 Laminator Status Code
4.2.4.4 Laminator Error Code
4.3 Firmware
4.3.1 Overview
4.3.2 Laminator Automatic Update
4.3.3 Laminator Printer Manual Update
4.3.4 Printer Automatic Update
4.3.5 Printer Manual Update
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5. Trouble Shooting
5.1 General Operation
5.2 Card Moving
5.3 Printer Noise
5.4 Printing Quality
5.5 Magnetic Stripe Read/Write
5.6 Flipper
5.7 Laminator
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APPENDIX
A. Service Parts
A.1 BOARD
A.2 SENSOR
A.3 CABLE
A.4 FFC
A.5 CASE
A.6 MOTOR
A.7 BELT
A.8 ROLLER
A.9 ETC
A.10 OPTION
A.11 OLD PARTS
B. Expanded View
B.1 PHANTOM PARTS EXPANDED VIEW
B.2 MAIN PARTS EXPANDED VIEW
B.3 RIBBON PARTS EXPANDED VIEW
B.4 FLIPPER OPTION PARTS EXPANDED VIEW
B.5 LAMINATOR PHANTOM PARTS EXPANDED VIEW
B.6 LAMINATOR MAIN PARTS EXPANDED VIEW
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C. Option Unit Placement & Wiring
C.1 MS
C.2 FLIPPER
C.3 IC
C.4 SIM
C.5 INTERNAL RF
C.6 EXTERNAL RF
C.7 USB HUB ASSY
C.8 ETHERNET
C.9 LAMINATOR
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1.1.1 Printer Outside Features
This Smart Card Printer takes a power via the adaptor provided with the printer. Using USB port, it communicates
with user’s PC. For the user’s convenience, the printer working status can be seen through LCD and most of the
operations can be controlled by two LED buttons.
The following shows the external functional features found on your Smart Printer.
No. Name Function
②
① Top Cover Open Button Open Top Cover
①
External RF Encoder
③ ② (Option)
Read/Write the RF Card
③ Hopper Cover Load the cards for printing

④ ⑥
⑤
④ LED Buttons Control the printer
⑤ LCD Display Display printer state

⑦
⑥ Side Cover
[Printer Front/Side Features] ⑦ SIM Encoder(Option) Read/Write the SIM Card
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No. Name Function
⑧ Rear Card Outlet Output Error Card
⑨ Power Switch Power On/Off

⑧
⑩ Power Connector Connect power(Adapter)
⑪ USB Port Communicate with PC
⑨ ⑩ ⑫ ⑪ Ethernet Port Use after removing the Ethernet

⑫ (Option) Port Protector
[Printer Rear Features]
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1.1.2 Printer Inside Features

Smart Printer adopts a semi-permanent cartridge to install a Ribbon.
The following shows the internal components and functional features found on your Smart Printer.
No. Name Function
⑦
⑦ ① Stacker Stack the printed Cards
Stack the new Cards for printing and

⑥
⑥ ② Hopper
Encoding
③ ④
⑤ Card Thickness Control
③ ④ ③ Lever
Adjust the Card Thickness
② ⑤
② ④ Ribbon Cartridge Install a Ribbon and Cleaning Roller
Manual Card Output

①
① ⑤ Wheel Output the error Card by wheeling
(Optional on Model)
This enables the Cards to be printed.

Caution! Do not contact the surface
[Printer Inside Features] of the printer head with fingers or a
⑥ Thermal Print Head
sharp metal object to avoid
degrading print quality or damaging
printer head permanently.
External RF Encoder
⑦ (Option)
Read/Write the RF Card
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1.1.3 Ribbon Cartridge Features
No. Name Function
Install a Ribbon and a disposable

④ cleaning roller provided with the
Ribbon. (Important! This semi-
permanent ribbon cartridge is a
① Ribbon Cartridge
component of the printer. Printer
② does not operate if it is broken or
③
① damaged. In this case, please
contact printer reseller.)
② Ribbon Take-Up Core Collect the ribbon used in printing
③ Ribbon Supply Core Provide the ribbon for printing

[Ribbon Cartridge]
It removes dust in the surface of
card to improve print quality before
the card is printed. It should be
Disposable changed together with the Ribbon.
④ Cleaning Roller (Caution! This disposable cleaning
roller is provided with the Ribbon. If
this is not changed, print quality
mighty be degraded. )
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1.2.1 Laminator Outside Features
This Smart Laminator should takes a power via the adaptor provided with the Laminator. Because the Smart Printer
communicates with user’s PC, USB cable is not provided in Laminator.
The following shows the external functional features found on your Smart Laminator.
No. Name Function
② ① Top Cover Open Button Open Top Cover

① ②
①
③
③ ② Cover Lock Lock/Unlock Top Cover
Open/Close with Printer

③ Front Cover
Top Cover
④ ④
⑥
⑤ ⑤ ④ Side Cover
⑤ Kensington Lock Connect with Cable Lock

⑦
[Laminator Upper/Side Features]
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No. Name Function
⑥ Power Connector Connect Power(Adapter)
⑥ ⑦ Rear Card Outlet Output the card on specific case
[Laminator Front Features] Activate the Pipeline mode when

⑧ Laminator Stacker opening Laminator Stacker
Output the laminated cards
※ Pipeline Mode : Output the card at the back of laminator after

printing and laminating. Faster than basic mode when printing
and laminating in a row.
[Laminator Rear Features]
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1.2.2 Laminator Inside Features

Laminator adopts a Laminating Film.
The following shows the internal components and functional features found on your laminator.
No. Name Function
① Laminating Film Bracket Load the Laminating Film

②
This enables the Cards to be
laminated
① Caution! Do not contact the surface
① of the laminator head with fingers
② Laminator Head or a sharp metal object to avoid
degrading print quality or damaging
laminator head permanently.
Be careful not to get burn when you
replace the laminating film.
[Laminator Inside Features]
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1.2.3 Laminating Film Features
No. Name Function
① Film Take-Up Core Collect the film used in laminating
② ① ② Film Supply Core Provide the film for laminating
[Laminating Film]
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1.3 Installing and Loading items
1.3 Installing and Loading Items

1.3.1 Installing a Ribbon
Before printing, prepare the related items such as a card, a ribbon and a cleaning roller. In this section, we invite you
to know the proper method to install the ribbon and the cleaning roller into the printer.
1. Make the printer power Off

2. Open the printer top cover by pressing
the top cover open button.
3. Take out the ribbon cartridge.
[Top Cover Open Button]
[Take out the cartridge]
[Open Printer Top Cover]
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Ribbon Supply Ribbon Take-up

Core Core
[Prepare the ribbon] [Install the ribbon]
4. Prepare the ribbon before inserting it into 5. Insert the supply side of the ribbon to
the ribbon cartridge. no.1 hole and press the opposite(no.2)
until it clicks. Insert the take-up side of
※ Refer to the illustration on the inside of the the ribbon to no.3 and no.4 by the same
cartridge. way. And fasten the ribbon.
※ Caution! If the ribbon is not fastened, a
rolling up error might happen.
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[Install the cleaning roller] [Peel the protective wrapper]
6. Install the disposable cleaning roller to 7. Peel the protective wrapper from the
the ribbon cartridge. cleaning roller.
To avoid contamination, always hold the
cleaning roller. Be careful to touching,
dust and contamination because it is
adhesive.
※ Caution! Do not use without peeling off the
protective wrapper. The cleaning roller do
not perform its function.
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[Install the ribbon cartridge] [Close Top Cover]
8. Install the ribbon cartridge to the printer 9. Close the top cover until it clicks.
after install the ribbon and cleaning roller (If it is not closed, check the installation
to the cartridge. state of the ribbon cartridge.)
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1.3.2 Installing a Laminating Film
[Laminator Top Cover Open Button]
[Install Film Take-Up Core]
2. Install take-up core to the back side

[Open the Laminator Top Cover] according to the install guide label
※ Caution! Not to get burn when you replace
1. Open the laminator top cover by pressing the laminating film.
the top cover open button.
※ Refer to the install guide label in Laminator
for correct installation of lamination film.
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[Install Film Supply Core] Close Top Cover
3. Install supply core to the front side 4. Close the top cover until it clicks.
according to the install guide label.
installed Film status
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1.3.3 Loading Cards

This section shows how to load plastic cards into the Smart Printer.
Card Thickness Control Lever
[Adjust the card thickness] [Hold the cards]
1. If the hopper cover is closed, open it. 3. Hold the cards by sides like picture.
2. Adjust the card thickness with the Card ※ Caution! Do not bend the cards and do not
Thickness control lever. touch the surface of the cards.
※ Caution! If the adjustment is not correct,
it will be make some errors.
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4. Push the stack back and forth to an angle

of about 45° vertically.
※ Caution! Static charge makes cards stuck
with significant adhesive force. These
cards must be physically separated from
each other before inserted into the feeder.
If not separated, feeding or printing
problems may occur.
[Prepare the cards1] [Prepare the cards2]
5. Restore the card stack to its original

condition.
6. Place the card to the hopper and close the

hopper cover.
[Load the cards1] [Load the cards2]
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7. In case of one card in, refer to the left picture and

insert the card to the inside of hopper.
[One card in]
[Insertion]
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1.4.1 LCD Display and Button
Smart Printer shows the real-time working status to user. Please refer to the below LCD panel display and button
operation.
Button Left Button Right

Display LCD
LED Left LED Right
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1.4.2 Printer Status Display

LED Button
No LCD Display State Details
Left Right Left Right
Ver X.XX…
1 On On Initializing Display firmware version and initializing..
Initialize…
INIT Error xx There is error while initializing. Press any button to re-initializing.
2 Blink Blink Replay Replay Error while initializing
<Replay Replay> (See 1.4.4)
Smart
3 On On Automatic ribbon setting When changing other type’s ribbon, the ribbon is set automatically.
Auto Ribbon Set
Auto Ribbon Set Fail to ribbon setting Display the ribbon’s detecting level when auto ribbon setting is
4 Blink Blink
Fail!!!! automatically failed.
Auto Ribbon Set
5 Blink Blink Ribbon color value Fail to ribbon setting automatically, display the ribbon color value.
Color=xxx(xxx)
System is ready. If you press left button, the ribbon type and
Ribbon Soft
SMART balance is displayed and right button is for soft power on/off.
6 On On Type / Power System ready state
System Ready ※ When laminator is installed, the laminator message is displayed
Balance ON/OFF
in “S M A R T” part.
Wait.. 1'C Printer temperature is When the printer’s operation temperature is under 1℃.
7 Blink Blink
Temperature=xxx under 1℃. Normal printer temperature is 15~35℃.
When activating Physical Key option and locking the key, or
Smart
8 On On Printer Lock state activating Root/User authentication option and locking a logical
Unlock Please..
key(password). Printer is locked so can’t be operated. (See 4.1.3.7)
Smart When activating PC authentication option and using SMART printer
9 On On Need to verify
Verify your PC in other PC. Printer can’t be operated. (See 4.1.3.7)
Current installed ribbon type and remains are displayed.
Ribbon Balance Card ※ When laminator is installed, if you press left button, laminating
10 On On Ribbon type and remains
Type / Q’ty Out film balance is displayed. And pressing again, printer try to put a
card out.
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LED Button
SMART
11 On On Printing It is under printing.
Printing!
SMART Read/Write the
12 On On Read/Write the magnetic stripe.
Mag R/W magnetic stripe
Spool Error! Cancel and Cancel and Printing data is not Printing data transportation error. If pressing any button, the
13 Blink Blink
<-Any Key Push-> Initialize Initialize transport properly printing is cancel and becomes the system ready state.
Print Error xx Cancel and Error in Printing / Moving. (See 1.4.4) If press left button, it is
14 Blink Blink Repeat Printing/Moving Error
<Replay Cancel> Initialize retrying and if press the right button, the printing is cancelled.
Top cover is open. If pressing the left and right buttons at same
Move the Move the
Top Cover Open time, the thermal head is up / down.
15 Blink Blink card card Top Cover Open state
<-Card Moving -> ※ When Flipper is installed, if pressing both buttons, flipper is
backward forward
rotating.
Check Please.. Ribbon Ribbon Ribbon is not installed Fail to ribbon search. Check the ribbon installed state and
16 Blink Blink
Ribbon Not Found Research Research or not searched reinstalled.
Check Please.. Ribbon Ribbon
17 Blink Blink All ribbons are used Ribbon remains is zero. Need to change the ribbon.
Ribbon Zero Research Research
Check Please.. Thermal Print Head is
18 Blink Blink Power off SMART printer and check the thermal head installation.
TPH Not Found not installed
Print Error xx Card out error The card is not out when initialize or close the top cover. Remove
19 Blink Blink
Top Cover Open (Check card in printer) the card and close the top cover.
Card Out Error Cancel and Card out error When there is printing error and the card is not out after replay or
20 Blink Blink Repeat
<Replay Cancel> Initialize (Check card in printer) cancel. Remove the card.
SMART Firmware is under Firmware is under downloading. Do not off the power until it is
21 On On
Download... downloading finished. It takes about 20 sec.
Board Test Mode The state which can be checked the sensor and motor of printer.
22 Blink Blink Printer test mode
Wait LED state can be defined by user.
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1.4.3 Laminator Status Display

LED Button
Lam-t cover open Laminator Top Cover Open
1 Blink Blink Laminator top cover is open. Close it.
Please close State
Ribbon Soft
Lam-t Film Zero
2 On On type/ Power All films are used Laminating film remains is zero. Need to change it.
System Ready
balance ON/OFF
Ribbon Soft
Lam-t Film Empty Film is not installed or not
3 On On type/ Power Fail to film search. Check the film installed state and reinstalled.
System Ready searched
balance ON/OFF
Lam-t Error xx
4 Blink Blink Laminator Error Error in laminator. Check the error code. (See 1.4.5)
Plz Error Clear
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1.4.4 Printer Error Code
Error Code Details Error Code Details

00 Card In Error 16 Ribbon Search Error
01 Card Move Center Error 17 Ribbon Move Error
02 Card Out Error 18 No Thermal Print Head Installed
03 Card Move Magnetic Error 19 Thermal Print Head Overheat
04 Card Move IC Contact Error 20 No Ribbon Installed
05 Card Move RF Error 21 Printing Data Error
06 Card Move Error from Printer to Flipper 22 Card Back Out Error
07 Card Move Error from Flipper to Printer 23 Magnetic Data Removing Error
08 Thermal Print Head Up Error 24 Wrong Printer Password
09 Thermal Print Head Down Error 25 Magnetic Track 1 Read Error
10 IC Contactor Up Error 26 Magnetic Track 2 Read Error
11 IC Contactor Down Error 27 Magnetic Track 3 Read Error
12 Flipper Top Error 28 Printer Lock State
13 Flipper Bottom Error 29 Printer Spool Full
14 Error in Printing 30 Undefined
15 Magnetic R/W Error 31 Undefined
34
Error
Description Explanation and Causes Countermeasures
Code
00 Card In Error 1. Fail to move a card from the hopper to the 1. Check whether the card is placed on the Hopper.
printer inside. 2. Check the card size (Use only CR80; 54mm X 86mm).
2. Leading Causes 3. Check the card thickness and adjust the card thickness control lever
- No card on Hopper (normally 0.8).
- Usage of wrong card size 4. Check the stop position of the card and the state of rollers and motors.
- Defective adjustment of card thickness - If the card is in the Hopper, check the state of the hopper roller and clean it.
- Pollution of Hopper or Cleaning Roller - If the card is between the Hopper and the Cleaning Roller, check the state of
- Fault of Card In/Out Sensor the Cleaning Roller and the Fix Roller and clean it.
- Fault of Hopper and Main Step Motor 5. Check the operating state of the Card In/Out Sensor.
- Defective assemble of Print Head Cam 6. Check the operating state of the Hopper and the Main Step Motor.
7. Check the assembling and operating state of the Print Head Cam.
01 Card Move Center 1. Fail to move a card in the printer. 1. Check the stop position of the card and check the operating condition of
Error 2. Leading Causes rollers, motors and belts related to the stop position.
- Pollution of Cleaning Roller 2. Check the card size (Use only CR80; 54mm X 86mm).
- Usage of wrong card size 3. Check the rollers and cards, and clean them if they are polluted
- Ribbon is stuck to card 4. Check the operating state of the card feeding rollers and sensors
- Fault of Card In/Out Sensor 5. Check the feeding state (Open Top Cover and press both LED buttons).
- Card is stopped by MS Head 6. Check the state of Fix Roller
- Low tension of Tension Roller Spring 7. Check the material of the card.
- Defective material of card 8. Check the tension of the Tension Roller Spring.
- Usage of curled card. 9. Check the assembling and operating state of the Print Head Cam.
- Defective assemble of Head Cam
02 Card Out Error 1. Fail to discharge a card after printing 1. Check the stop position of the card and check the operating condition of
or encoding. rollers, motors and belts related to the stop position.
2. Leading Causes 2. Check the card size (Use only CR80; 54mm X 86mm).
- Pollution of Cleaning Roller 3. Check the rollers and cards, and clean them if they are polluted
- Usage of wrong card size 5. Check the feeding state (Open Top Cover and press both LED buttons).
- Fault of Card In/Out Sensor 6. Check the state of Fix Roller.
- Card is in Flipper 7. Check the material of the card.
- Defective angle of Flipper 8. Check the tension of the Tension Roller Spring.
- Low tension of Tension Roller Spring 9. Check the assembling state of the Hopper.
- Defective material of card 10. Check the angle of the Flipper and run the “Auto Rotator Set” to adjust
- Usage of curled card. the angle of the Flipper using CardPrinterSetup.
35
Error
Code
03 Card Move 1. Fail to move a card to the encoding position 1. Include all countermeasures of ERROR 01
Magnetic Error of the Magnetic Stripe.
2. Leading Causes
- Include all Causes of ERROR 01
04 Card Move IC Error 1. Fail to move a card to the encoding position 1. Include all countermeasures of ERROR 01
of the Contact Smartcard.
2. Leading Causes
05 Card Move RF Error 1. Fail to move a card to the encoding position 1. Include all countermeasures of ERROR 01
of the Contactless Smartcard.
2. Leading Causes
06 Card Move Error 1. Fail to move a card from the printer to 1. Check the stop position of the card and check the operating state of rollers,
From Printer to the Flipper motors and belts related to the stop position.
Flipper 2. Leading Causes 2. Check the card size (Use only CR80; 54mm X 86mm).
- Usage of wrong card size 3. Check the rollers and cards, and clean them if they are polluted.
- Defective angle of Flipper 4. Check the operating state of rollers and sensors related with the card feeding.
- Defective Top setup of Flipper 5. Run the “Auto Rotator Set” to adjust the angle of the Flipper using
- Fault of sensors and mainboard of Flipper CardPrinterSetup.
- Include all Causes of ERROR 01 6. Check the connecting state of the Flipper cable (FFC) and the Flipper
Sensor cables..
7. Check the operating state of the Flipper using CardPrinterDiagonostics.
07 Card Move Error 1. Fail to move a card from the Flipper to the 1. Check the stop position of the card and check the operating state of rollers,
From Flipper to printer. motors and belts related to the stop position.
Printer 2. Leading Causes 2. Check the card size (Use only CR80; 54mm X 86mm).
- Usage of wrong card size 3. Check the rollers and cards, and clean them if they are polluted.
- Defective angle of Flipper 4. Check the operating state of rollers and sensors related with the card feeding.
- Defective Top setup of Flipper 5. Run the “Auto Rotator Set” to adjust the angle of the Flipper using
- Fault of sensors and mainboard of Flipper CardPrinterSetup.
- Include all Causes of ERROR 01 6. Check the connecting state of the Flipper cable (FFC) and the Flipper
Sensor cables..
7. Check the operating state of the Flipper using CardPrinterDiagonostics.
36
Error
Code
08 Thermal Print Head 1. The Head Up/Down Motor or Sensor don’t 1. Check the operating state of the Head Up/Down.Motor and Sensor using
Up Error work correctly in printing or booting up. CardPrinterDiagnostics.
2. Leading Causes 2. Check the state of the material and mirror tape of the Head Up/Down Gear.
- Fault of Head Up/Down Motor - The color of Head Up/Down Gear is black and the mirror tape is clean.
- Fault of Head Up/Down Sensor 3. Check the state of the I/O Cable Left (CON7).
- Defective material and mirror tape of
Head Cam Gear
- Fault of I/O Cable Left (CON7)
- Fault of Printer Mainboard
09 Thermal Print Head 1. The Head Up/Down Motor or Sensor don’t 1. Include all countermeasures of ERROR 08
Down Error work correctly in printing or booting up.
2. Leading Causes
10 IC Contactor Up 1. The IC Head Up/Down Motor or Sensor don’t 1. Check the operating state of the IC Head Up/Down.Motor and Sensor using
Error work correctly in printing, encoding or booting CardPrinterDiagnostics.
up. 2. Check the state of the material and mirror tape of the IC Head Up/Down Gear.
2. Leading Causes - The color of the Head Up/Down Gear is black and the mirror tape is clean.
- Fault of IC Head Up/Down Motor 3. Check the state of the Cable (CON8).
- Fault of IC Head Up/Down Sensor
IC Head Up/Down Gear
- Fault of CON8 connector on Printer
Mainboard and cable
11 IC Contactor Down 1. The IC Head Up/Down Motor or Sensor don’t 1. Include all countermeasures of ERROR 10
Error work correctly in printing, encoding or booting
up.
2. Leading Causes
37
Error
Code
12 Flipper Top Error 1. The position of the Flipper is not correct in 1. Reset the position of the Flipper using CardPrinterSetup (Auto Rotator Set).
flipping a card and booting up. 2. Check the operating state of the Flipper Station using CardPrinterDiagnostics.
2. Leading Causes 3. Check the operating state of the Flipper Motor using CardPrinterDiagnostics.
- Defective position setup of Flipper 4. Check the connecting state of the Flipper Sensor cable.
- Fault of Flipper Sensor or cable 5. Check a card between the Printer and the Flipper.
- Fault of Flipper Motor - If there are cards or other obstacles, you must remove it.
- Fault of Flipper Feeding Motor
- Fault of Flipper Mainboard
- Card is between Printer and Flipper
13 Flipper Bottom 1. The position of the Flipper is not correct in 1. Include all countermeasures of ERROR 12
Error flipping a card and booting up.
2. Leading Causes
14 Error During 1. This error is shown in all defective operations 1. Check the printing data.
Printing which occur in printing process (ribbon search, 2. Check the operating state of the printer driver including the printing port.
card feeding or head up/down etc.), and maybe 3. Check the state of the USB cable and port including the connecting state.
include other error codes. 4. If another errors occur, you must check all errors.
2. Leading Causes
- Defective printing data
- Fault of USB port
- Fault of USB cable
15 Magnetic R/W Error 1. Fail to read or write the magnetic stripe. 1. Check the card size (Use only CR80; 54mm X 86mm).
2. Leading Causes 2. Check the encoding data (used text and special character on each track).
- Usage of wrong card size 3. Check the pollution of the Magnetic Head or the Magnetic Stripe on the card.
- Defective encoding data 4. Check the state of the Magnetic Head cable and the connecting state using
- Fault of Magnetic Head CardPrinterTest.
- Fault of Magnetic Board 5. Check the operating state of the Magnetic Encoding Board using
- Fault of magnetic stripe or defective setting of CardPrinterTest.
coercive force (HiCo/LoCo) 6. Check the card type, orientation and coercive force (HiCo/LoCo).
- Defective card feeding 7. Check the stop position of the card and check the operating state of rollers,
motors and belts related to the stop position.
38
Error
Code
16 Ribbon Search 1. The printer can’t search the ribbon panel in 1. Power Off and On. Retry to print.
Error printing or booting up. 2. Check and clean the Color In/Out Sensor
2. Leading Causes 3. Check whether the ribbon is stuck to the card or roller. If the ribbon is stuck
- Pollution or fault of Color In/Out Sensor to the card, you need to check the card type and adjust the density value.
- Fault of Encoder Sensor 4. Check the state of the Ribbon Gear.
- Fault of Ribbon Motor 5. Check the operating state of the Ribbon Motor and Sensor using
- Defective assemble of Ribbon Supply/Take-Up CardPrinterDiagnostics.
Gear 6. Check the type and remains of the Ribbon.
- Fault of I/O Cable Left (CON7) - The Smart which use single Color Out Sensor can’t recognize the standard
- Defective sensing position of Encoder Sensor YMCKO Ribbon.
7. Check and update the printer firmware.
8. If this error can’t be solved, do initialization with the new ribbon.
- In case the new ribbon work well -> Replace the ribbon because the Ribbon
Tag is broken.
- In case the new ribbon don’t work -> Check RF tag board and FFC cable.
17 Ribbon Move Error 1. The printer can’t wind the ribbon in printing 1. Check whether the ribbon is stuck to the card or roller. If the ribbon is stuck
or booting up. to the card, you need to check the card type and adjust the density value.
2. Leading Causes 2. Reinstall the Ribbon Cartridge.
- Fault of Encoder Sensor 3. Check the remains of the Ribbon
- Fault of Ribbon Motor 4. Check the operating state of the Ribbon Motor and Sensor using
- Defective assemble of Ribbon Supply/Take-Up CardPrinterDiagnostics.
Gear 5. Check operating state of the Ribbon Supply/Take-Up in the printer.
- Fault of I/O Cable Left (CON7) 6. Check the assembling state of the Gear and Core in the Ribbon.
18 No Printer Head 1. The Thermal Print Head is not installed or 1. Check the connecting state of the Thermal Print Head cable.
recognized. 2. Check the state of the Mainboard connector.
2. Leading Causes 3. Change the Thermal Print Head, the Thermal Print Head cable and the Printer
- Fault of Thermal Print Head Mainboard in order and one by one.
- Fault of Thermal Print Head cable
- Fault of Printer Mainboard
19 Head Overheat 1. When the Thermal Print Head is overheated, 1. Check the operating state of the FAN on the Top Cover.
the Printer stop working to protect the Thermal 2. When the temperature of circumstance is too high and many dark and vivid
Print Head and this message is shown. image cards is printed in a short time, this error message may be shown. Take
2. Leading Causes a stop for 10 minutes and print again.
- Too much heat on the Thermal Print Head
39
Error
Code
20 No Ribbon 1. The Ribbon is not installed or the Ribbon RF 1. Check whether the Ribbon is installed in the Printer.
Board is defective. 2. Check the operating state of the Ribbon RF Board using CardPrinterTest.
2. Leading Causes 3. If this error can’t be solved after checking 1and 2, do initialization with the
- Fault of Ribbon RF Board new ribbon.
- Fault of Ribbon RF Board FFC cable - In case the new ribbon work well -> Replace the ribbon because the Ribbon
- Fault of Ribbon Tag Tag is broken.
- In case the new ribbon don’t work -> Check Ribbon RF Board and FFC cable.
21 Printing Data Error 1. When the abnormal printing data is 1. Check the connecting state of the USB cable and port (PC and Printer).
transmitted. - If the connecting state is correct, replace the USB cable and test
2. Leading Causes 2. Check the operating state of the PC.
- Abnormal printing data - Change the print port of the PC and test.
- Fault of USB port - Delete the print driver and reinstall.
- Fault of USB cable 3. Check the operating state of your application.
22 Card Back Out 1. Fail to discharge a card to the printer 1. Check the stop position of the card and check the operating state of rollers,
Error backside motors and belts related to the stop position.
- Usage of wrong card size 3. Check the feeding state of the card using CardPrinterDiagnostics.
- Fault of Card Out Sensor 3. Check the state of the card and roller. If they are polluted, clean them.
- Defective angle of Flipper 4. Check the operating state of feeding roller and sensor using
- Fault of Flipper Mainboard CardPrinterDiagnostics.
- Fault of Flipper FFC cable 5. If the Flipper is installed, check the operating state of the Flipper using
- Fault of Flipper Motor CardPrinterDiagnostics.
23 Magnetic Data 1. Fail to erase the magnetic encoding data. 1. Check the stop position of the card and check the operating state of rollers,
Deletion Error 2. Leading Causes motors
- Usage of wrong card size and belts related to the stop position.
- Defective Magnetic Encoding Data 2. Check the card size (Use only CR80; 54mm X 86mm).
- Fault of Magnetic Head 3. Check the card type, orientation and coercive force (HiCo/LoCo).
- Fault of Magnetic Board 4. Check the pollution of the Magnetic Head or the Magnetic Stripe on the card.
- Fault of Magnetic FFC cable 5. Check the operating state of feeding roller and sensor using
CardPrinterDiagnostics.
6. Check the encoding data (used text and special character on each track).
7. Check the state of the Magnetic Head cable using CardPrinterTest.
24 Wrong Printer 1. When the password is not correct 1. You must input the correct password to use the Printer. If forget the
Password password, you can’t use the Printer. So, you should make the default state of
the Printer using the Eraser Ribbon.
40
Error
Code
25 Magnetic Track 1 1. Fail to read the magnetic encoding data on 1. Check the stop position of the card and check the operating state of rollers,
Read Error the track 1. motors and belts related to the stop position.
- Usage of wrong card size 3. Check the card type, orientation and coercive force (HiCo/LoCo).
- Defective Magnetic Encoding Data 4. Check the pollution of the Magnetic Head or the Magnetic Stripe on the card.
- Fault of Magnetic Head 5. Check the operating state of feeding roller and sensor using
- Fault of Magnetic Board CardPrinterDiagnostics.
- Fault of Magnetic FFC cable 6. Check the encoding data (used text and special character on each track).
7. Check the state of the Magnetic Head cable using CardPrinterTest.
26 Magnetic Track 2 1. Fail to read the magnetic encoding data on 1. Include all countermeasures of ERROR 25
Read Error the track 2.
2. Leading Causes
27 Magnetic Track 3 1. Fail to read the magnetic encoding data on 1. Include all countermeasures of ERROR 25
Read Error the track 3.
2. Leading Causes
28 Printer Lock 1. The Printer is set to use with the specific PC. 1. You must use the Printer with the specific printer that you set. If you want to
But, if you use the Printer with another PC, this use the Printer with another PC, you should unlock or make the default state
error message is shown of the Printer using the Eraser Ribbon.
29 Printer Spool Full 1. When there are more than 3 cards printing 1. Check the connecting state of the USB cable and port (PC and Printer).
data in the spooler. - If the connecting state is correct, replace the USB cable and test
2. Leading Causes 2. Check the operating state of the PC.
- Abnormal printing data - Change the print port of the PC and test.
- Fault of USB port - Delete the print driver and reinstall.
- Fault of USB cable 3. Check the operating state of your application.
41
1.4.5 Laminator Error Code
Error Code Details

00 Laminator Head Up Error
02 Laminator Head Down Error
04 Laminator Card In Error
06 Laminator Card Move Error
08 Laminator Card Front Out Error
09 Laminator Card Rear Out Error
10 Flipper Error
15 Initialization Fail Error
16 Laminating Film Count Zero Error
17 Laminating Film Count Search Error
31 No Laminating Film
42
Error
Code
00 Laminator Head Up 1. The Laminator Head Up/Down Motor or Senso 1. Check the operating state of the Head Up/Down Motor and Sensor.
Error r don’t work correctly in laminating or booting 2. Check the state of the material and mirror tape of the Head Up/Down Gear.
up. - The color of Head Up/Down Gear is black and the mirror tape is clean.
2. Leading Causes 3. Check the state of the I/O Cable (CON3,4).
- Fault of Print Head Up/Down Motor
- Fault of Print Head Up/Down Sensor
Head Cam Gear
- Fault of I/O Cable (CON3,4)
- Fault of Laminator Mainboard
02 Laminator Head 1. The Laminator Head Up/Down Motor or Senso 1. Include all countermeasures of ERROR 00
Down Error r don’t work correctly in laminating or booting
up.
2. Leading Causes
04 Laminator Card In 1. Fail to move a card from the printer to the 1. Check the card size (Use only CR80; 54mm X 86mm).
Error laminator inside. 2. Check the stop position of the card and the state of rollers and motors.
2. Leading Causes - If the card is between the printer and the flipper, check the state of the
- Usage of wrong card size flipper position and flipper sensors.
- Defective adjustment of card thickness - If the card is between the flipper and the laminator, check the state of the
- Pollution of Rollers Feeding Roller and clean it.
- Fault of Card In/Out Sensor 3. Check the operating state of the Card In/Out Sensor. (See 4.2.4.3)
- Fault of laminator Main Step Motor 4. Check the Main Step Motor.
- Defective assemble of Laminator Head Cam 5. Check the assembling and operating state of the laminator Head Cam.
06 Laminator Card 1. Fail to move a card in the laminator. 1. Check the stop position of the card and check the operating condition of
Move Error 2. Leading Causes rollers, motors and belts related to the stop position.
- Pollution of Rollers 2. Check the card size (Use only CR80; 54mm X 86mm).
- Usage of wrong card size 3. Check the rollers and cards, and clean them if they are polluted
- Film is stuck to card - If there are cards or other obstacles, you must remove it.
- Fault of Card In/Out Sensor 4. Check the operating state of the card feeding rollers and sensors
- Card is stopped by MS Head 5. Check the state of Feeding Roller
- Low tension of Tension Roller Spring 6. Check the material of the card.
- Defective material of card 7. Check the tension of the Tension Roller Spring.
- Usage of curled card. 8. Check the assembling and operating state of the Print Head Cam.
- Defective assemble of Head Cam
43
Error
Code
08 Laminator Card 1. Fail to discharge a card to printer stacker after 1. Check the card size (Use only CR80; 54mm X 86mm).
Front Out Error laminating 2. Check the stop position of the card and the state of rollers and motors.
2. Leading Causes - If the card is between the printer and the flipper, check the state of the
- Pollution of Cleaning Roller flipper position and flipper sensors.
- Film is stuck to card - If the card is between the flipper and the laminator, check the state of the
- Usage of wrong card size Feeding Roller and clean it.
- Fault of Card In/Out Sensor 3. Check the operating state of the Card In/Out Sensor. (See 4.2.4.3)
- Card is in Flipper 4. Check the Main Step Motor.
- Defective angle of Flip-Over 5. Check the assembling and operating state of the laminator Head Cam.
- Low tension of Tension Roller Spring
- Defective material of card
- Usage of curled card
09 Laminator Card 1. Fail to discharge a card to laminator stacker 1. Check the stop position of the card and check the operating condition of
Rear Out Error after laminating rollers, motors and belts related to the stop position.
- Pollution of Cleaning Roller 3. Check the rollers and cards, and clean them if they are polluted
- Usage of wrong card size 5. Check the state of Feeding Roller
- Fault of Card In/Out Sensor 6. Check the material of the card.
- Card is in Flip-Over 7. Check the tension of the Tension Roller Spring.
- Defective angle of Flip-Over 8. Check the assembling and operating state of the Print Head Cam.
- Low tension of Tension Roller Spring
- Defective material of card
- Usage of curled card
10 Flipper Error 1. The position of the Flip-Over is not correct in 1. Check the operating state of the Flipper.
flipping a card and booting up. 2. Check the connecting state of the Flip-Over Sensor cable correctly.
2. Leading Causes 3. Check a card between the Printer and the Flipper
- Fault of Flipper Sensor or cable - If there are cards or other obstacles, you must remove it.
- Fault of Flipper Step Motor
- Fault of Laminator Mainboard
- Card is between Printer and Flipper
44
Error
Code
15 Initialization Fail 1. Fail to initialize the laminator in laminating or 1. Check the laminator error code (See 4.2.4.4) and countermeasures of
Error booting up. occurred error.
2. Leading Causes
- Check the other errors at the same time
16 Laminating Film 1. When Film remains is 0 1. Change the new film.
Count Zero Error 2. Leading Causes 2. If the film remains enough, Film tag is broken -> Replace the film.
- Film remains is 0
17 Laminating Film 1. The laminator can’t search the laminating film 1. Power Off and On. Retry to laminate.
Search Error in laminating. 2. Check whether the film is stuck to the card or roller.
2. Leading Causes 3. Check the state of the Film Gear.
- Pollution or fault of Film Position In/Out - If there are other obstacles, you must remove it.
Sensor 4. Check the operating state of the Ribbon Motor and Sensor.
- Fault of Encoder Sensor 5. Check the type and remains of the Film.
- Fault of Ribbon Motor 6. Check and update the printer firmware.
- Defective assemble of Film Supply/Take-Up 7. Check and replace the Film Position In/Out Sensor.
Gear 8. If this error can’t be solved, do initialization with the new film.
- Fault of I/O Cable (CON3,4) - In case the new film work well -> Replace the film because the Film Tag is
- Defective sensing position of Encoder Sensor broken.
- In case the new film don’t work -> Check Ribbon RF board in Laminator and
FFC cable.
31 No Laminating Film 1. The Film is not installed or the Ribbon RF 1. Check whether the Film is installed in the Laminator.
Board in Laminator is defective. 2. Check the operating state of the Ribbon RF Board.
2. Leading Causes 3. If this error can’t be solved, do initialization with the new film.
- Fault of Ribbon RF Board - In case the new film work well -> Replace the film because the film Tag is
- Fault of Ribbon RF Board FFC cable broken.
- Fault of Film Tag - In case the new film don’t work -> Check Ribbon RF board in laminator and
FFC cable.
45
1.5 Specification
1.5 Specification Product Specification Smart 50 - SS Smart 50 - SD
Card Type PVC, Composite PVC, PET
1.5.1 Printer Specification Printing Method Dye-sublimation / Resin Thermal Transfers / Edge to Edge
Card Format ISO CR-80 (54 x 86mm / 2.12” x 3.38”)
Card Thickness 0.38mm (15mil) ~1.0mm (40mil)
Resolution 300 dpi
Memory 64 MB
Dual Side Printing Option Yes

Printing Speed Color (YMCKO) : max 144 cards / hour
- Color (YMCKO) : max 120 cards / hour
Black Overlay(KO) : max 360 cards / hour
Mono (Black) : max 720 cards / hour
Ribbon Capacity Color (YMCKO) : 250 cards / roll
- Color (YMCKOK) : 200 cards / roll
Black Overlay (KO) : 600 cards / roll
Mono : 1,200 cards / roll (Black, Gold, Silver, White)
Hopper & Stacker Hopper : 100 cards, Stacker : 40 cards
Interface USB, Ethernet(Option)
Control Panel LCD Display / 2 LED Buttons
Power Free Voltage (110/240V AC), 50~60 Hz, 45W
Dimension ( W x H x D ) 170mm x 195mm x 420mm 170mm x 195mm x 510mm
Operating Environment Temperature : 15 ~ 35 ℃ , Humidity : 20 ~ 80 %
Weight 4.5 Kg / 10lbs 5.5 kg / 12lbs
Certifications MIC, CE, UL, FCC
Printer Driver Windows 2003 / XP / Vista (32bit, 64bit) / 7 (32bit, 64bit), OS X, Linux
Encoding
Magnetic Stripe ISO 7811 (Track I, II, III Read / Write), HiCo / LoCo, JIS II
IC (Contact & SIM) ISO 7816 (ID-1)
RF (Internal & External) MIFARE, ISO 1443 (Type A / B), ISO 15693, DESFIRE, iCLASS
46
1.5 Specification
1.5.2 Laminator Specification Printing
Print Type Dye-sublimation
Print Area Edge to Edge
Resolution 300 dpi
Double Side Printing Yes
Laminating
Laminating Mode Single & Double with flip-over
Laminates 0.6mil~1.0mil, Clear and Holographic
Cards
Card Size ISO CR-80 (54 x 86mm/2.12 x 3.38)
Card Thickness 0.76mm ~ 1.0mm
Card Type PVC, Composite PVC, PET-G
Speed
Pipeline Mode (Front in / Back out)
YMCK & Single side

Laminate 25 sec (144 cards/hour)
YMCFK & Single side

YMCKK & Single side

Dimension & Weight
Dimension (W x H x D) 170 x 195 x 900 mm
Weight 9.2kg / 20lbs

47
2.1 Printer Parts
2.1 Printer Parts

2.1.1 Sensors
Color In
Sensor
Case Open
Sensor
Encoder
Sensor
Hopper
Sensor
Card Out
Sensor
Card In
Head Up-Down Color Out
Sensor
Sensor Sensor
48
2.1 Printer Parts
2.1.2 Thermal Print Head and Rollers
Flipper Unit
Thermal Print Head
Cleaning Roller
Card Supply
Roller
Card In Roller
IC Roller
MS Roller
Printing Roller
Cleaning
Roller Fixed
Card Out Roller
49
2.1 Printer Parts
2.1.3 Motors
Cooling Fan
Main Driver
Step Motor
Head Up-Down Card Feeding

Ribbon Motor (DC)
Motor (DC)
Driver Motor
(DC)
50
2.1 Printer Parts
2.1.4 Boards
Ribbon RF
Board
Main Board
51
2.1 Printer Parts
52
2.2 Laminator Parts
2.2 Laminator Parts

2.2.1 Sensors
Film Position In
Encoder Case Open
Sensor
Sensor Sensor
Flipper
Position
Sensor
Film Position Out

Sensor
Card Out
Sensor
Stacker Open Head Up-Down Card In

Sensor Sensor Sensor
53
2.2 Laminator Parts
2.2.2 Laminator Head and Rollers
Laminator Head Feeding Roller
Flipper Unit
Laminating Roller
Feeding Roller
54
2.2 Laminator Parts
2.2.3 Motors
Cooling Fan
Main
Driver Step
Motor
Ribbon Head Up- Flipper

Driver Motor Down Motor Step
(DC) (DC) Motor
55
2.2 Laminator Parts
2.2.4 Boards
Ribbon RF
Board
Main Board
56
2.2 Laminator Parts
57

3.1.1 Printer Cover
3.1.1.1 LCD Unit
Hopper
1. Open Hopper Cover.
Cover 2. Grip the upper of LCD unit by finger and
pull out the LCD unit.
3. Be cautious for the disconnection of the
wire which connected with the main set.
4. Disassemble FFC wire and LCD Power wire
LCD LCD after unlock the lock.
FFC Power
Cable
LCD
Unit
58
1. Unscrew total 4 screws on the base plate.

Screw
2. Open Hopper Cover and Top Cover.
3. Grip the bottom part of right/left Side
Cover and pivot from upper part of
right/left Side Cover.
4. Upper part of right/left Side Cover is
connected with Side Plate so push the Side
cover paralleled to Side Plate direction to
disassemble and disconnect the wires.
Wire
Right Side
Cover
59
3.1.1.3 Hopper Cover
1. Unscrew 2 Screw.
2. Disassemble the fixed Hinge Shaft by
pulling Hopper Cover to upside.
Hopper
Cover
Hopper
Cover
60
3.1.1.4 Rear Cover
1. Rear Cover is connected to Side Plates by

Hook.
2. Unlock the both side Hook of Rear Cover
by using the screw driver or other device.
Left View
Right View
61
3.1.2 Printer Top Cover Unit

3.1.2.1 Thermal Print Head
1. Printer Top Cover Unit is consist of Top

Top Cover
Unit
Cover, Top Cover Plate and Thermal Print
Head.
Thermal
Print Head 2. Thermal Print Head is fixed by Hinge and
Hook on Top Cover Plate.
3. Press the push button of Hook, rotate the
thermal print head to the bottom side.
4. Disconnect the Thermal Print Head Wire.
Top Cover
Top Cover
Plate
Push
Thermal
Print Head
wire
Thermal
Print Head
62
3.1.2.2 Top Cover
Screw
1. Top Cover is fixed by 5 screws of Top
Cover Plate.
2. Unscrew and disassemble Top Cover.
Screw
Screw
63
3.1.2.3 Cooling Fan
Cooling FAN
1. Cooling fan is fixed by 2 screws on Top

Cover Plate.
2. Fan Wire is connected with Connector of
Main Board through the printer inside.
3. Disassemble Base Plate and Fan
Connector. (See 3.1.3.1)
4. Unscrew 2 screws of Fan Assembly.
5. Arrange Fan Wire and disconnect. Be
cautious not to peel it by Plate edge.
FAN wire
FAN wire
Connector
Main Board
64
1. Top Cover Plate is connected to Side

Color In
Sensor wire
Plates by Shaft Top Set.
Screw 2. Disconnect Thermal Print Head Wire on
Main Board.
Shaft Top
Set 3. Disconnect Color In Sensor Wire on
Thermal Print Head position.
4. Unscrew 2 screws and disassemble Top
Cover Plate by widening Side Plates.
5. Press Snap and disassemble Color In
Top Cover
Sensor.
Top Cover
Plate
Main Board
Color In
Thermal Sensor wire
Head wire
65
3.1.3 Printer Boards

3.1.3.1 Main Board
Left View 1. Main Board is located on Base Plate.

2. Base Plate is fixed by 4 Foots and Screws
T3
T2
T1
but While disassembling Side Covers,
T10
they are removed. (See 3.1.1.2)
3. Disconnect Wires(T4, T5, T6, T7) on
Right Side before disassembling Main
Board.
Foots 4. T8, T9 Wires’ opposite end is connected
with Side Cover and LCD Unit but these
things are already disconnected during
Side Cover is disassembled.
5. Disconnect Wires(T1, T2, T10) on Left
Side. T10 Wire is connected with Top
Cover Plate. (See 3.1.2.4)
6. T3 Wire’s opposite end is connected with
Side Cover Left . Don’t need to remove
Screw
from Main Board. (See 3.1.1.2)
7. Disassemble Foots by pressing the center
of Foots’ opposite end.
T8 T9 T4 T5 T6 T7
Base Plate Main Board
Right View
66
3.1.3.2 Ribbon RF Board
1. Ribbon RF Board is fixed by Hook.

2. Disconnect FFC Wire from Board.
3. Lift Hook parts by using the screw driver
or other device and pull out paralleled to
Side Plate direction to disassemble.
Ribbon RF
FFC wire Board
Pull
67
3.1.4 Printer Stacker and Hopper Unit

3.1.4.1 Stacker Unit
1. Stacker Unit is located at the below of

Hopper Unit. It is fixed by 4 screws inside
of Side Plates.
2. Unscrew the screws at both side of Side
Plate and pull out to the front side to
disassemble.
Screw
Screw
Hole
Stacker Unit
Pull
Screw
Hole
68
3.1.4.2 Hopper Unit
Hopper
Sensor
1. Hopper Unit is fixed by 6 screws on both
side of Side Plates.
2. To disassemble Hopper Unit, Base Plate
should be disassembled. (See 3.1.3.1)
3. Unscrew the screws on Side Plates.
4. Remove Wire(T1) connected to Hopper
T1 Sensor and Wire(T2) connected to Card
T2
Feeding Motor after turn upside down.
Card Feeding
5. Widen Side Plates and pull out Hopper
Motor
Unit.
Hopper Unit
69
3.1.5 Printer Driver Unit

3.1.5.1 Main Drive
1. Main Drive is consisted of Main Drive

Step Motor and Time Belt.
2. Remove Time Belt(6).
3. Remove Pulley Ass’y(2), Pulley(3) and the
other Time Belt(5), you can unscrew 4
screws for Step Motor fixing.
4. Step Motor is located inside of Plates.
5. When assemble Step Motor, adjusting the
tension by assembling Pulley Ass’y(2) and
Time Belt (5) together and fix 4 screws.
Main Drive
Step Motor
70
3.1.5.2 Belt Tension Setting
1. Belt-Step Motor 50M3M162 Tension

Setting
- After put the belt to the pulley, press the
power as 1.5 ~ 2 kgf to the red arrow
direction like “Figure 3-1”.
- Fasten the bolt to no.2 four position and
set the tension.
Figure 3-1
2. Belt-feeding 50Ds3M432 Tension Setting
- After put the belt on the pulley and idler
as “Figure 3.2”, press the power as 0.2kgf
to no.2 idler to no.1 arrow direction and
fasten the bolt to set the tension.
- Check by eye whether no.3 belt is not
loose. If no.3 belt is not loose, the tension
setting is done properly.
Figure 3-2
71
3.1.5.3 Ribbon Drive

1. Ribbon Drive part is located the left side
of set.
2. It is consisted of Ribbon Motor Ass’y,
Pulley and Gears.
3. Ribbon Motor Ass’y is fixed by 2
different type of Screws, so it have to
carefully handled for its location. (See
B.2.2 ASSY SS,PLATE_LEFT)
4. Remove Ribbon Idler Ass’y (8), Pulley(9)
and Gear(7) to reach Head Up/Down
Motor.
5. Head Up/Down Motor is fixed by 3
screws and located inside of Side Plate.
6. If remove 3 screws and connected Wire,
Head Up/Down Motor can be
disassembled.
Head
Up/Down
Motor
72
3.1.6 Printer Rollers
1. Each roller is supported by the bearing or

bushing on Side Plates.
Cleaning 2. Remove the fixed E-Ring on the both
Roller side of axis.
3. Remove the bearing and bushing, and
then push each roller to Side plate Right
and pull out the left side of the roller first
and others.
Cleaning
Roller Fixed
MS Roller
Printing
Roller
IC Roller
73
Cleaning
Pull Roller
1. Pull out the cleaning roller from the
bracket to widen the fixed parts.
Cleaning 2. The cleaning roller bracket is fixed on MS
Roller BKT
Set Main by the hinge.
3. Remove the cleaning bracket by
transforming of MS Set Main parts’ hinge
by elastically.
4. Remove E-Ring on both side of Cleaning
Roller Fixed part and bearing.
5. Push Cleaning Roller Fixed part to the
right side and disassemble the left side
of roller first and others.
Cleaning
MS Set Main
Roller Fixed
74

3.2.1 Laminator Covers
3.2.1.1 LCD Unit (Printer)
Hopper
Cover 1. Open Hopper Cover.
2. Grip the upper of LCD unit by finger and
pull out the LCD unit.
3. Be cautious for the disconnection of the
wire which connected with the main set.
FFC LCD 4. Disassemble FFC wire and LCD Power wire
wire Power after unlock the lock.
wire
LCD
Unit
75
Screw 1. Unscrew total 4 screws on the bottom

chassis.
2. Open Top Cover.
3. Grip the bottom part of right/ left Side
4. Upper part of right/ left Side Cover is
connected with Side Plate so push the
Side Cover paralleled to Side Plate
direction to disassemble.
Right Side
Cover
76
3.2.1.3 Side Cover Right/Left (Printer)
1. Unscrew total 4 screws on the base plate.

Screw
2. Open Hopper Cover and Top Cover.
3. Grip the bottom part of right/left Side
4. Upper part of right/left Side Cover is
connected with Side Plate so push the Side
cover paralleled to Side Plate direction to
disassemble and disconnect the wires.
Wire
Right Side
Cover
77
3.2.1.4 Connector Cover
1. 2 connector covers are fixed by 4 screws in

Screw
printer and laminator.
2. Unscrew the screws and push the connector
covers to the opposite side of printer and
laminator to disassemble.
Push
Push
78
3.2.2 Laminator Separation

3.2.2.1 Link Cable
Retainer Coil Set Point Retainer Coil 1. Link Cable is fixed by 2 Retainer Coils and 1
Set Point.
2. Untie Retainer Coils/Set Point and disconnect
the cable’s end by pulling out.
Link Cable
Pull
Pull
79
3.2.2.2 Screw Unfastening
1. Printer and Laminator are fixed by 4 screws.

Screw 2. Unscrew the screws.
3. Push upper Set Point of Laminator to inside
of Printer’s side plates and lift the connect
part up to disassemble.
4. Disassemble lower Set Point by lifting up.
 See 3.1 for disassemble Printer
80
3.2.3 Laminator Top Cover Unit

3.2.3.1 Front Cover
1. Front Cover is fixed in both side of Side

Screw Plates.
2. Unfasten 2 screws as picture.
3. Widen both Side Plates and push Front
Cover to Side Plate Left and pull out the
right side of the Front Cover to upside.
4. Be cautious to bounce the Front Cover
Spring.
81
3.2.3.2 Laminator Head
1. Open the Top Cover.

2. Push the Laminator Head inside Top Cover
Connector
deeply and lower it to disassemble as
picture. Be cautious for the disconnection
of the wire which connected with the
Laminator Head.
Retainer 3. Rotate the Laminator Head, untie the
Coil
retainer coil and disconnect 2 wires.
Push
82
3.2.3.3 Top Cover
1. Top Cover is fixed by 6 screws of top cover
Screw plate.
2. Unscrew and disassemble Top Cover.
Screw
Screw
83
1. Top Cover Plate is connected to Side

Cable Fan Wire
Tie Plates by Shaft Top Set.
2. Remove cable ties by cutting,
3. Arrange and disconnect Fan Wire and
Laminator Head Wire on Main Board. Be
cautious not to peel it by Plate edge.
4. Remove 2 screws in both side of Side
Plates.
5. Disassemble Top Cover Plate by widening
Side Plates.
Shaft Top Set
84
3.2.4 Main Board
Left View 1. Main Board is located on Base Plate.

2. Base Plate is fixed by 4 Foots and Screws
T2 T1 T3
but during disassemble Side Covers, they
are removed. (See 3.2.1.2)
3. Disconnect Wires(T4, T5, T6) on Right
Side before disassemble Main Board.
4. Disassemble Foots by pressing the center
of Foot opposite end.
Foots
5. Lift up the main set except Base Plate by
pivoting from the left side of Base Plate
as picture. Be cautious for the connection
of wires connected to Main Board.
6. Disconnect Wires(T1, T2) on Left Side. T3
Wire is already disconnected during
separation with Printer. (See 3.2.2.1)
7. Disconnect Wires(T7, T8) on the center of
Main Board.
T8
Screw
T7
T4 T5 T6
Main Board Base Plate Right View
85
3.2.5 Laminator Stacker and Back Cover

3.2.5.1 Laminator Stacker
1. Open the Laminator Stacker.

2. Push the both side of bumps in Stacker
and lean backward.
3. After lifting up the main set, disassemble
the Laminator Stacker to bottom side.
Push Push
86
3.2.5.2 Back Cover
1. Back Cover is connected to Side Plates by

Hook.
2. Unlock the both side Hook of Back Cover
by using the screw driver or other device.
3. Pull out the top side of Back Cover and
disassemble to upside.
Left View
 If unlock the hook is not easy, do it after
operation 3.2.3.4.
Right View
87
3.2.6 Outer Components

3.2.6.1 Right Side
B2.3 참조 1. There is Time Belt, Pulley, Flipper Sensor

and Damper Ass’y in the right side of Set.
2. Remove Time Belt(7).
3. Remove E-Rings(6) and disassemble
Pulleys(5).
4. Disassemble Flipper Sensor(3) and Sensor
Bracket(2) and disconnect a wire.
5. Disassemble Damper Ass’y(8).
88
3.2.6.2 Left Side
1. There is Ribbon Motor Ass’y, Flipper

B2.2 참조
Sensor, Head Up/Down Motor and Flipper
Cam in the left side of Set.
2. Remove E-Rings and disassemble Head
Up/Down Gear(6).
3. Disassemble Ribbon Motor Ass’y(2) and
disconnect a wire. Be cautious for the
connection of a wire connected to Ass’y.
4. Disassemble Damper Ass’y(8).
5. Ribbon Motor Ass’y is fixed by 3
different type of Screws, so it have to
carefully handled for its location.
6. Disassemble Flipper Sensor(10) and
Sensor Bracket(9) and disconnect a wire.
7. Remove E-Rings and disassemble Flipper
Cam(7).
Ribbon
Motor
Assy
89
3.2.7 Rollers and Side Plates

3.2.7.1 Rollers
1. Each roller is supported by the bearing or

Feeding bushing on Side Plates.
Roller
2. Remove the fixed E-Ring on the both
side of axis.
3. Remove the bearing and bushing
4. Unscrews 6 screws(16,17) in both side of
Side Plates and disassemble rollers and
Flipper Ass’y(2) and Etc..
Flipper Assy
Printing
Head Up/Down
Roller
Shaft
90
3.2.7.2 Side Plates
1. Unscrew 5 screws(6,7) in Side Plate Left.

2. Disassemble Main Guide Ass’y and Etc..
Main Guide
Assy
91
4.1 Setup
4.1 Setup
4.1.1 Overview
4.1.1.1 Function
SMART Card Printer is delivered in optimized state from factory. However it can be set the setup value using
CardPrinterSetup Utility provided with CD when the unit is disassemble and reassemble or change of part. The
following setup value can be changed using CardPrinterSetup utility.
Item Explanation
Print Location Set the start position or end position of the printed image.
Print Thickness Set the print thickness of color, resin black, overlay.
Ribbon Operation Set the ribbon moving power
Flipper Set the rotation angle of Flipper
Magnetic Stripe Set the start position of magnetic data.
Ribbon Color Sensor

Set the sensor value to distinguish the ribbon color.
Recognition
Security Set the value for the printer security
Etc. Set the printer’s hardware version and the printer state.
92
4.1 Setup
4.1.1.2 Start
When start the program there will be displayed the password input window. If input the password, the recorded setup
value will be shown and can change that value. The password is saved to SMART Card Printer so even if change to
other PC, it need to input the password to change the setup value.
(SMART Printer is not set its password so if you press O.K, you can see the setup value and can change. Default is no
password)
[ CardPrinterSetup startup ] [ CardPrinterSetup main window ]
93
4.1 Setup
4.1.2 Setup
4.1.2.1 Basic Setup
The most of basic setup can be realized on this window easily. To set more detailed setup, press “>” button for
expansion.
Printer ID | Printer Name

Change Root/User password for SMART Printer
Device selection tab
Printer information ( Firmware Version, Serial Number)
Thermal header information
Image position related factors
Image density related factors
Expansion button for extended setup
Calibration sheet preview and printing
Main menus for get/set, save/load, close and load default
94
4.1 Setup
• Basic Setup Item
Item Explanation
Available device list will be displayed. “SMART” is printer ID value. “I&A SMART Card Printer”
Device is the printer driver name. Using the printer ID, the printer can be distinguish when you
use SDK.
Change Password Change password
Firmware Ver. The printer’s firmware version
Serial No. The printer’s serial no.
The printer’s Thermal Print Head serial no. When the thermal print head is change, it
Header Serial No.
should be changed.(See 4.1.3.6)
The resistor value of the thermal print head. When the thermal print head is change, it
Header Resister
should be changed.
Head Type Set type of thermal print head.
Adjust X start position (Range : -30 ~ 30)
X Start Position
※ If the value is change, the example will be changed. (See 4.1.3.1)
Adjust Y start position. (Range : -30 ~ 30)
Y Start Position
Adjust Y end position (Range : -20 ~ 20)
Y End Position
Adjust the length of image (Range : -60 ~ 60)
Y Scale
Total Density Set the image’s total density (Range : -500 ~ 500) (See 4.1.3.2)
YMC Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)
95
4.1 Setup
Item Explanation
Black Density Set the image’s total density (Range : -1500 ~ 1000) (See 4.1.3.2)
Overlay Density Set the color density (YMC) (Range : -500 ~ 500) (See 4.1.3.2)
Example Preview the changed value

Print To check the adjusted value. You can print the test card
> Show the expansion items
Get Config. Load the printer’s setup value
Save the changed setup value
Set Config.
In case you use the password, if it is not matching, it will not be saved
Load from File Load the saved file
Save to File Save the setup value to the file
Close Exit the program
Load : SMART Load standard setup value for SMART
Load : SMART Lite Load standard setup value for SMART Lite
Load : SMART Rewritable Load standard setup value for SMART Rewritable
96
4.1 Setup

This window can be used to check the printer’s state or change the detailed setup.
Menu buttons
Usage counter
Ribbon sensor control factors
Ribbon motor control factors
Flipper control factors
Magnetic control factors
Security factors
97
4.1 Setup
• Expansion Setup Item

Item Explanation
Change Printer ID When use SDK, this ID can be used to distinguish each printer (See 4.1.3.8)
Set PC Serial When use PC Authentication, set the PC to print (See 4.1.3.7)
Change Head In case of changing thermal print head, set the serial no. and resistor value (See 4.1.3.6)
Set Mag. Encrypt Key When transport the magnetic data and if it is encrypted, you can set the Key (See 4.1.3.7)
Image Total printed image number
Magnetic Total magnetic encoding number
T IC Total Contact Smartcard encoding number (It can be increasing by SDK)
o
t SIM Total Contact Smartcard(SIM) encoding number (It can be increased by SDK)
a
l
External RF Total RF Smartcard(external) encoding number (It can be increased by SDK)
I
s Internal RF Total RF Smartcard(internal) encoding number (It can be increased by SDK)
s
u
e Printed Panels Printed panel number for the image printing
Cleaning Count Total printed panel number and magnetic encoding number for checking cleaning cycle.
Skipped Cleaning After demanding clean warning, skipped cleaning number
Image After installing new head, printed image number
Magnetic After installing new head, magnetic encoding number
U IC After installing new head, Contact Smartcard encoding number (It can be increasing by SDK)
s
e SIM After installing new head, SIM Smartcard encoding number (It can be increased by SDK)
r
I External RF After installing new head, RF card(external) encoding number (It can be increased by SDK)
s
s Internal RF After installing new head, RF card(internal) encoding number (It can be increased by SDK)
u
e
After installing new head, printed panel number and magnetic encoding number for
Cleaning Count
checking cleaning cycle.
Skipped Cleaning After installing new head and demanding clean warning, skipped cleaning number
98
4.1 Setup

Item Explanation
Yellow Level Set the yellow level value (Use only in board type 1, 2 )
Magenta Level Set the magnetic level value (Use only in board type 1, 2)
Cyan Level Set the cyan level value (Use board type 1, 2)
Black Level Set the black level value (Use board type 1, 2)
Set the ribbon motor’s max torque value when a panel of ribbon is being printed on a card
RMP +
Range : 2000 ~ 7000 (See 4.1.3.3)
Set the ribbon motor’s min torque value when a panel of ribbon is being printed on a card
RMP -
Range : 2000 ~ 7000 (See 4.1.3.3)
Set the ribbon motor’s max torque value when a panel of ribbon is not being printed (RMM+
RMM+
should be bigger than RMM–) Range : 4000 ~ 8000 (See 4.1.3.3)
Set the ribbon motor’s min torque value when a panel of ribbon is not being printed (RMM–
RMM-
should be smaller than RMM+) Range : 4000 ~ 8000 (See 4.1.3.3)
Auto Rotator Set Automatically Find proper Rotate Top and Rotator Bottom value
Set the angle to be flat for the Flipper front side (Range : -30 ~ 30)
Rotate Top
(The lower the value the more the angle) (See 4.1.3.4)
Set the angle to be flat for the Flipper back side (Range : -30 ~ 30)
Rotate Bottom
(The lower the value the more the angle) (See 4.1.3.4)
Reserved Not Use
Set the cycle of blinking LED button when heat the head on RW model. If the value is
Warming Up Display
increased, the LED blink slower.
Mag. Write Mode Set the track writing mode
Set the start position of magnetic data (Range : 10 ~ 30)
Magnetic Space
If the value is increased, the start position will be close to the end (See 4.1.3.5)
SBS Only Set the printer is only operated in the application which made by SDK (See 4.1.3.7)
99
4.1 Setup

Item Explanation
Board type Set the main board type (Do not change!)
Authentication function is applied for security in SMART printer. (See 4.1.3.7)
- PC Auth. : Matching SMART printer and PC ( To use this function, press “Set PC Serial” and save the
PC authentication information to SMART Printer)
Security
- Physical key : Set the use of Physical Key in case the printer have customized physical key
- User Auth. : Set password for specified user.
- Root Auth. : Set password for administrator.
When SMART is connected to USB, it transmits the USB serial number to PC. Default is the
same number used by all SMART. Please set this option when you want to use multiple
SMART printers connected to 1 PC via USB. It enables unique serial numbers for each USB.
Use USB Serial
(See 4.1.3.8)
When you want to use multiple SMART printers connected to 1 PC via USB, you have to set
this option of SMART one at a time and connect all SMARTs to PC via USB.
Ribbon Position Option for ribbon printing reposition. It can be adjusted between +5 ~ -5 (mm).
Card Out Delay Set the time to operate Hopper Motor. Do not change.
Set printed or encoded card out direction (The back out can be done only in dual side
Card Out
printer)
Error Card Out Set error card out direction (The back out can be done only in dual side printer)
Use DCL mode. If set DCL mode, the driver installation will not be required when connect the
printer. Even if the driver is installed, it does not use the driver. Please note it is developed
DCL Mode for the user who want to operate the printer with their specific program because do not need
to use the driver. (Note: When use this function, it is not printing in normal program.)
(See 4.1.3.8)
Dump Mode Set to record the log data in printer.
Cleaning Warning Set to activate cleaning warning window. (See 4.1.3.8)
100
4.1 Setup
4.1.3 Adjustment of Printer Setup

4.1.3.1 Printing Location
SMART Card Printer is the direct thermal printer and need to some
setting to print all over the card surface.
In CardPrinterSetup, if press “Print” button, the image like left side will
be printed. In this time, if four circles on each side are printed well
and the space of upper & bottom is in 0.5mm, it is proper setting.
For correct setting, you can adjust the setup value as follows.
1. Do not make too much space on left and right side as adjusting X
start position value.
2. Do make the image start point in 0.4mm ~ 0.5mm from the card
upper side as adjusting Y start position value.
3. Do make the image end point in 0.4mm ~ 0.5mm from the card
bottom side as adjusting Y end position value. In this case, Y scale
value should be input more bigger than the proper setup value.
4. Do make the four circles can be shown fully as adjusting Y scale value.
101
4.1 Setup
4.1.3.2 Printing Thickness

SMART Card Printer is direct thermal printer. Use the thermal heat to print. To print the correct and proper
printing, the thermal heat should be different in color printing, resin black printing, overlay printing. So for the
best printing image, some adjustment is needed.
• Color Printing Thickness

Color printing is print the color image using the color ribbon. SMART printer can print 16,777,216 color. In its
color printing thickness, the color expression range can be widen and get the clear image by printing so thickly
as possible as the ribbon is allowed. However if it is too thick, the ribbon can folded and there might be green or
red bad image. And if it is too weak, the image is not clear as below third figure. Set the proper thickness.
Too Strong Proper Too Weak
102
4.1 Setup
• Resin Black Printing Thickness

Resin Black is used to print the black clearly such as the barcode or text. It print the black which extracted by
the printer device driver or set as black in Smart Design. The red box in the below figure is printed by resin
black.
Resin Black is printed as binary type, not level for the printing result. So the setting standard of printing
thickness is different.
If the thickness is too strong, the barcode is not clear and too widen. And if too weak, the barcode is printed
too short. Set the resin black printing thickness properly to get the clear barcode printing. Not too strong but
a little bit strong is best.
103
4.1 Setup
• Overlay Printing Thickness

Overlay is coating to the surface of card for the protection of printing image. Usually the overlay print all over
the card surface but it can be printed in specific area by the device driver or Smart Design software.
Overlay is binary type such as black resin, print or not. So the setting standard of printing thickness is different.
If it is too strong, it is too dull and can be occurred the bad overly such as left figure. And if too weak, some
area will not be overlaid. You can check it if place the card under light. So set the overlay printing thickness
properly. Not too strong but a little bit strong is best.
104
4.1 Setup
4.1.3.3 Ribbon Movement

SMART Card Printer’s ribbon movement is variable to make the interference minimized. So to get the stable image
quality, set the proper ribbon movement setting. As below graph SMART Card Printer is control the speed of printing
and normal movement differently to get the regular speed. And its movement speed is changed for the remained
ribbon balance. Set the movement speed as below graph.
RMP control the ribbon movement when printing. If set too low, the ribbon can not be rewind and the problem can be
occurred. On the contrary if set too strong, the rolling speed is too fast so there might be bad image.
RMM control the normal movement. If set too low value, the printer is stop as print head is adhered with ribbon. If
too high, the ribbon rolling speed is too fast so the correct printing position can not be detected.
(We recommend to not change RMP and RMM until there is critical problem)
Movement Speed Normal Ribbon Movement

RMM +
Printing Ribbon Movement
RMM -
RMP +
RMP -
250 1 Ribbon Balance
105
4.1 Setup
4.1.3.4 Flipper
Flipper can be attached as option. When there is no printing, the Flipper keep the horizontal flat. So the setup of
Flipper is to make it the horizontal flat by adjusting its angle.
“Rotate Top” and “Rotate Bottom” are the accurate setting when the Flipper is front side or back side to make a
horizontal flat with the card movement passage. This value is between -30 ~ 30 and + is upper adjustment, - is
down adjustment.
(We recommend that there is Flipper card jam problem.)
106
4.1 Setup

Magnetic Stripe Encoder can be installed as option. It is encoder module which can read/write to the three tracks to
the magnetic stripe card in ISO specification. The magnetic track can be saved as SC, SS, TD, ES, LRC, SC format.
In recording the magnetic data, the location of SS (Start Sentinel) should be apart 7.44 ± 0.5 mm from the card edge
as ISO spec. SS location can be adjusted using “Magnetic Space”. If “Magnetic Space” value is higher, it is more far
from the card edge.
SC SS TD (Track Data) ES LRC SC
(SC: Sync Clock pulse, SS: Start Sentinel, ES: End Sentinel, LRC: longitudinal redundancy check)
107
4.1 Setup
4.1.3.6 Change Thermal Print Head

To change the print head, the print head module as below photo should be changed. After change the print head
module, its serial no. and register value should be registered. First press “>” button and click “Change Header”
and input the serial no. with the resister value which is described on the print head. “Reset User Issue Count” is
initialization of the printing number.
(After change the thermal print head, the printing position and thickness should be adjusted.)
(See 3.1.2.1. for Thermal Print Head Replacement mechanically)
108
4.1 Setup
4.1.3.7 Security
• Password
It need to input the password to change the setup value but if you do not set the password, it need not. When
execute CardPrinterSetup program, the password input window will be displayed. If you set the password, it is
saved to SMART Card Printer itself so even if you change the PC, the password is needed for that card printer.
To change the password, click “Change Password” in basic setup window. It will be activated after the printer is
reboot.
(The default is no password setting.)
(If the password is not remember, please contact the manufacturer.)
109
4.1 Setup
• PC Auth.
PC Auth. is a function to operate a SMART printer with specific PC. This is to prevent the access of unauthorized
person to print card with another printers. Please read as below.
1. In expansion mode, click “PC Auth.” and “Set Config.”
2. Click “Set PC Serial” and save the current PC information to the card printer.
PC Auth. will be activated after the printer’s rebooting. When connect SMART printer which is applied PC
Authentication to the other PC, “Verify Your PC” message will be displayed on the LCD (or Watchman).
(In case PC Witness is activated and PC is not found, please contact I&A system or your distributor.)
110
4.1 Setup
• Physical Key
Physical Key is the function which is enable to operate SMART printer who have the physical key. It is provided as
special option. To use this function, in expansion mode change “Physical Key” to “Use” and press “Set Config.”
Physical Key will be activated after SMART printer reboot. If the printer is locked, “Unlock Please” message will be
displayed on LCD and if not, “System Ready” will be displayed.
Physical Key is electrical key so its setup will be kept when the printer is reboot (power off/on).
111
4.1 Setup
• User Auth.
User Auth. allows using PC for someone who knows User password. To activate this function, please tick ‘User
Auth.’ and click ‘Set Config’.
After setting User Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change User Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.
112
4.1 Setup
• Root Auth.
Root Witness allows using PC for someone (administrator) who knows Root password.
To activate this function, please tick ‘Root Auth.’ and click ‘Set Config’.
After setting Root Auth., this function is activated after re-booting ID card printer. In case printer is locked, LCD
(or Watchman) displays “Unlock Please” message. When you unlock the printer by inputting password using SDK,
“System Ready’ is displayed.
To change password, click ‘Change Root Password’ and password change pop up comes up. You can change
password and it will be applied after card printer is re-booted.
113
4.1 Setup
• SBS Only
SMART Printer is provided the printer driver same as other normal printer so it can be used in the application for
SMART card printer and other general application. “SBS Only” function can be realized in the application which is
developed by our SDK.
To use this function, in the expansion mode, change “SBS Only” to “Use” and press “Set Config.”
SBS Only will be activated after SMART printer is reboot. This SBS Only mode is not activated in other general
application.
114
4.1 Setup
• Magnetic Encryption
If the magnetic stripe card is read and write by SMART printer, the magnetic information can be transfer by USB.
“Magnetic Encryption” is define the key which is used to encrypt the magnetic information to prevent that
information’s hacking between PC and SMART printer.
To use “Magnetic Encryption”, press “Set Mag. Encryption Key” and input the key you want to use to the dialog.
For the encryption, you can use the magnetic read/write encryption key in SDK provided.
115
4.1 Setup
4.1.3.8 Etc.
• Printer ID
To use SMART printer’s SDK, you have to set the printer which you want to use. And in this case you need to get ID
to distinguish the printer and it named as Printer ID. Normally we use one PC and one SMART card printer so do
not need to concern. However if use more than one SMART card printer is connected with PC or want to use the
several card printer using networking function, you have to set the different Printer ID per each card printer.
To change Printer ID, press “Change Printer ID” and when there is pop up window, input Printer ID and press O.K.
The changed Printer ID will be activated after rebooting of SMART card printer.
The default Printer ID is “SMART.”
116
4.1 Setup
• Use USB Serial

In SMART Card Printer, even if you change the USB port, you do not need to install the printer driver. This is
because their own ID is used in USB communication. Basically every printer have their own ID but considering the
general usage circumstance and the convenience of maintenance, it is set as same ID. So if want to use more than
one printer in one PC, you have set the different ID (this is not same as Printer ID we explained already). Use USB
Serial is ID which is used when the printer is recognized by USB and the serial no. of printer will be used as ID.
To activate Use USB Serial, change “Use USB Serial” to “Use” and press “Set Config.” button. This change will be
activated after SMART printer is reboot.
(When use more than one SMART printer in one PC, “Use USB Serial” should be set as “Use”. If not, PC might be not
working.)
117
4.1 Setup
• DCL Mode
With DCL mode, you can control card printer without installation of printer driver. It is operated with DCL order in
SDK. You can control this mode with DCL order in SDK but printer driver installation pop-up appears whenever
card printer is connected.
If you set ‘DCL Mode’ to ‘Use’, it does not use printer driver and previously installed driver becomes off-line.
In order to use DCL mode, please change ‘DCL Mode’ to ‘Use’ and click ‘Set Config’. This function is activated
after card printer is re-booted.
(If DCL mode is activated, you will not use printer on general programs. It is only controlled by DCL order in SDK. )
118
4.1 Setup
• Cleaning Warning
SMART printer checks the cleaning time. At that time, Cleaning message is displayed in LCD window.
In order not to display the cleaning message, please change ‘Cleaning Warning’ to ‘Off’ and click ‘Set Config’.
This function is activated after card printer is re-booted.
119
4.1 Setup
4.1.4 Laminator Setup

4.1.4.1 Basic Setup
In the “Laminator” tab, The most of Laminator basic setup can be realized. To set more detailed setup, press “>”
button for expansion
Laminator information (Firmware Version, Serial Number)
Laminator and Film information

Expansion button for extended setup
Laminator tag setup
Main menus for get/set, save/load and close
120
4.1 Setup

Item Explanation
Laminator Version Laminator’s firmware version. Only read.
Laminator Serial No. Laminator’s serial no. Only read.
Change Serial No. Change Laminator’s serial no.
Film Type Installed laminating film type and producer code.
Film Remain Remains and total quantity of Installed laminating film.
Laminator Code Laminator code / vendor code / region code.
Film Code Laminating file code / vendor code / region code.
Heater Temperature Set laminating temperature for film type
Laminating PPS Set laminating speed for film type
Laminating Move Pulse Set laminating move pulse for film type
Separation with Card Set the distance of moving a card after laminating
Separation with Film Set the distance of moving a film after laminating
Lami. Start Card Pos. Set the start position of laminating
Torque Laminating MAX Set the ribbon motor’s max torque value while laminating
Torque Laminating MIN Set the ribbon motor’s min torque value while laminating
Laminating with Pulse Set the width to laminate
Film Attribute Set the file attribute
121
4.1 Setup

This window can be used to check the laminator’s state or change the detailed setup.
Film moving motor torque
Laminating motor torque profile
Laminating head temperature profile
122
4.1 Setup
항목 설명
Torque Move MAX Set the ribbon motor’s max torque value while moving
Torque Move MIN Set the ribbon motor’s max torque value while moving
Laminating Motor Torque
Set the ribbon motor’s sectional torque value while laminating
Profile
Laminating Head
Set the ribbon motor’s sectional laminator head temperature while laminating
Temperature Profile
123
4.2 Test
4.2 Test
4.2.1 Overview
CardPrinterTest is to test the all function of SMART Card Printer. To operate CardPrinterTest program, the device
driver should be installed to PC and SMART printer should be connected.
Card Printer use the standard printer device driver so it can be printed same as general printer. However if there is
encoder, it need to install the driver which the encoder is required. In this case the printer’s detailed operation can
be controlled using “Card Printer SDK.” CardPrinterTest program is developed by “Card Printer SDK”.
CardPrinterTest is consist of Choice, Control, Print, Allocation, Encode, State, Message.
①Select : Choose the printer when there is more than one printer is connected.
②Control : Order the command such as Card In, Out, Move and Rotate.
③Print : Print the image.
④Allocation : Set the encoding number.
⑤Encoding : Do magnetic stripe encoding, Smartcard and Contactless Smartcard encoding.
⑥State : Check the printer’s state.
⑦Message : Display all kinds of message which displayed when use CardPrinterTest.
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4.2 Test
If execute CardPrinterTest program, the following window will be displayed. It is consist of ① Select, ② Control,
③ Print, ④ Allocation, ⑤ Encoding, ⑥ State, ⑦ Message.
① Select
② Control
③ Print
④ Allocation
⑤ Encoding
⑥ State
⑦ Message
125
4.2 Test
4.2.2 Basic Operation

4.2.2.1 Selection
The section next to “Printer” is for the printer selection. If you execute CardPrinterTest program, you can find out
the below thing and show the available printer list, The displayed thing is “Printer ID”. (explained at 4.1 chapter) In
below image, it show there is one printer is connected and its printer ID is “SMART”. Usually one printer is
connected so do not much concern for this matter.
(When connect more than two printers to one PC, use after select “USB Serial” in CardPrinterSetup program.
If the printer selection section is not activated, it means there is no printer connected so please check the printer is ON.)
126
4.2 Test
4.2.2.2 Control
Control is consist of SBS, Card, Move, Rotate, Etc. and it is used to control the printer’s each step.
• SBS is the operation of SBS (Step-By-Step) mode. The user can control SMART printer using the command. The
difference of NORMAL mode and SBS mode is that the printer do printing after get the printing
command(DoPrint). If press “Start” in SBS, SMART printer operate as SBS mode and in this time if there is printer
spool, it will be removed. To close SBS mode, press “Stop”.
• Card is the command for Card In / Out. “IN” is for moving the card to the printer inside and “OUT” is the
command to card out to the stacker. “Back” is to out the card to back side.
• Move is the command to move the card. “Print” is to move the print location, “Mag.” is magnetic location, “IC” is
Smartcard location, “RF” is Contactless Smartcard location, “To Rotate” is move to the inside of rotator, “From
Rotate” is move the card from rotator inside to the printer inside.
• Rotate is for the card flipping. When the card is the printer inside if do “Auto” command, the card is move to
rotator and flip and move to the printing location. “Batch” is repeat as set. “To bottom” is the card flip to back
side. “To Top” is the card flip to front side. For Etc., “Auto Ribbon Set” is automatically set the ribbon. And
using “Use Log”, you can decide to record to the log file or not.
127
4.2 Test
4.2.2.3 Print
Print can be used to print the designed image which made by Smart Design. To print the card, use “…” and choose
CSD file. Press “Open” and select CSD file and press “Print”.
When the printer is NORMAL state, if you press “Print”, the data is transfer to SMART printer and print. However in
SBS mode, if press “Print”, the data is transfer to SMART printer and waiting the printing command. So in SBS mode,
it need to press “Do Print” for the printing. This function is needed to control the printer in detail.
128
4.2 Test
4.2.2.4 Allocation
Allocation is used to test the encoding and decoding continually. Set the repeat no. and if press “Batch Start” it
repeat the test. In this case if “Include Card In/Out” section is marked, the card in/out operation is also proceed.
However if it is not checked, use one card continually..
In Strategy, if the retry is not checked, the encoding is placed only one time and it is checked, it is repeat as set
when there is an error. If Prompt on Error is checked, the pop up message will be displayed when there is an error.
And if it is not checked, the test is proceeding after an error is counting.
Error is the error number for each encoding.
129
4.2 Test
4.2.2.5 State
State is to check the printer state. If press “Get Temperature”, it display the thermal head’s temperature. In this
case if check “realtime check”, the temperature is checked on time.
“Get Status” is to check the printer’s state. It show the ribbon balance, printer condition and error state. If check
“realtime”, on time checking.
130
4.2 Test
4.2.2.6 Message
It show the communication detail between CardPrinterTest program and SMART Printer so you can check what kind
of command is doing now.
131
4.2 Test
4.2.3 Encoding
Magnetic encoding is to test the magnetic stripe card when choose “Magnetic” tap as below.
132
4.2 Test
In Magnetic tap, you can do the read/write of the magnetic stripe card.
“Read” is the reading of the magnetic stripe card and show the date. In fact “Read” is consist of “Do Read” and
“Read All Buffer” but operated at one time. “Do Read” is read the magnetic data in the printer inside. “Read All
Buffer” is bring the data to PC. So “Read” is same as “Do Read” and “Read All Buffer”. Only checked track can be
concerned.
“Write” is the writing of the magnetic stripe card and record the date. “Write” is also consist of “Write All Buffer” and
“Do Write”. “Write All Buffer” is send the encoding date to the printer, “Do Write” is recording the data to the
magnetic card. You can choose “Lo Co”/”Hi Co” as its card type. “Random Fill” is inputting the random date to test.
133
4.2 Test
When you tick ‘Bit Mode’, display is changed to Bit Mode writing condition. In the ‘Bit Mode’, you can input data
with ‘0’ and ‘1’ only. You can set BPI information in the ‘Bit Mode’.
BPI range: 210 ~ 40,
You can set BPI value: 210, 168, 140, 120, 105, 93, 84, 76, 70, 64, 60, 56, 52, 49, 46, 44, 42, 40
If you set not defined BPI value, above BPI value is set automatically.
(EX) If you set 170 BPI, it becomes 210 BPI.
Bit which can be written on card may be varied in accordance with BPI. Please refer a formula as below,
Bit can be written = 2.8 X BPI
134
4.2 Test
If you want to write and read on magnetic in order, you need to do following procedures.
Card “IN” → Move “Mag” → Magnetic “Random Fill” → Magnetic “Write” → Magnetic “Read” → Card “OUT”
When you select ‘Magnetic’ on the encoding selection tap and click “Batch Start”, magnetic encoding is repeated as
below.
135
4.2 Test
4.2.3.2 Contact Smart Card

Contact Smartcard encoding is enable to encode the date to Smartcard when you choose the IC tap.
136
4.2 Test
In IC tap, the read/write of Smartcard is possible.
“ICH Contact” is the command to contact the head with Smartcard chip. “ICH Discontact” is the dis-contact
command. “Init” is the initialization of the installed IC reader. The installed IC reader will be displayed on right
down control board. “Contact” is contacting between the IC head and Smartcard. “Reset” is stop to use.
After “Contact”, “Get ATR”, “Read”, “Write” and “Clear” command are possible to operate. “Get ATR” is loading ATR
value of Smartcard. “Read” is reading such as name, address, phone data. “Write” is writing.
If read/write the date directly using APDU command, you can use the following APDU command. “Load APDU” is
load the saved APDU command. “Save APDU” is save the current APDU command. “Clear APDU” is clear the APDU
screen. To see the individual APDU command, press “Send APDU” on the line..
To write and read on Smartcard, you have to proceed the following procedure.
Card “IN” → Move “IC” → IC “ICH Contact” → IC “Init” → IC “Contact” → IC “Write” → IC “Clear” → IC “Read” → IC
“Reset” → IC “ICH Dis-contact” → Card “OUT”
If press “Batch Start”, IC encoding will be repeated. SMART Printer is support the internal Smartcard encoder and
external SIM encoder. SIM is not possible to move automatically so the batch is not possible for SIM.
137
4.2 Test
4.2.3.3 Contactless (PC/SC) Smart Card

Smartcard encoding through PC/SC – The contactless smartcard can be tested through PC/SC protocol after select
“RF (PC/SC)” tap of CardPrinterTest program.
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4.2 Test
In RF (PC/SC) tap, the read & write to the contactless smartcard can be done.
“Init” is the command to show the installed PC/SC type reader. The available reader will be shown to the left full
down control. “Contact” is the command for the connection to the contactless smartcard and “Reset” is the
disconnection.
After “Contact”, “Get UID”, “Read”, “Write” and “Clear” can be executed. “Get UID” is the reading command for RF
chip’s serial value. “Read” is also the reading command for the data such as name, address and phone which are
predefined. “Write” is the writing command for name, address and phone.
When read and write to the contactless smartcard using APDU command, you can use the below APDU command.
“Load APDU” is loading of the saved APDU command and “Save APDU” is saving the current displayed APDU
command. “Clear APDU” is clearing. To send the individual APDU command, you just press “Send APDU” which you
want.
To write and read from the contactless smartcard, you have to follow the below procedure.
Card “IN” → Move “from In (-62)” → RF (PC/SC) “Init” → RF (PC/SC) “Contact” → RF (PC/SC) “Write” → RF (PC/SC)
“Read” → RF (PC/SC) “Reset” → Card “OUT”
After select “RF (PC/SC)” in tap, if you press “Batch Start”, the encoding will be repeated. SMART printer have the
internal installed contactless smartcard encoder and external installed contactless smartcard encoder. For the
external contactless smartcard encoder, you can test by not marking “Internal (Batch)” item.
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4.2 Test
4.2.4 Status
4.2.4.1 Printer Status Code
SMSC_M_CARDIN 0x0000000000000001 // Under Card In
SMSC_M_CARDOUT 0x0000000000000002 // Under Card Out
SMSC_M_MOVE_PRINT 0x0000000000000004 // Move to Printing Position
SMSC_M_MOVE_PRN2ROT 0x0000000000000008 // Move to Flipper from Printer
SMSC_M_MOVE_ROT2PRN 0x0000000000000010 // Move to Printer from Flipper
SMSC_M_MOVE_IC 0x0000000000000020 // Move to IC Position
SMSC_M_MOVE_RF 0x0000000000000040 // Move to RF Position
SMSC_M_MOVE_MAG 0x0000000000000080 // Move to Magnetic Stripe Position
SMSC_M_THUP 0x0000000000000100 // Thermal Print Head Up
SMSC_M_THDOWN 0x0000000000000200 // Thermal Print Head Down
SMSC_M_ICHUP 0x0000000000000400 // IC Head (Contactor) Up
SMSC_M_ICHDOWN 0x0000000000000800 // IC Head (Contactor) Down
SMSC_M_PRINT 0x0000000000001000 // Under Printing
SMSC_M_MAGRW 0x0000000000002000 // Magnetic Stripe Read/Write
SMSC_M_SEEKRIBBON 0x0000000000004000 // Searching Ribbon
SMSC_M_MOVERIBBON 0x0000000000008000 // Moving Ribbon
SMSC_M_ROTATORTOP 0x0000000000010000 // Card Front Side Flipping to Up
SMSC_M_ROTATORBOTTOM 0x0000000000020000 // Card Front Side Flipping to Down
SMSC_S_HOPPERHASCARD 0x0000000000040000 // Card is in the Hopper
SMSC_S_CLEANWARNING 0x0000000000080000 // Need to cleaning State (After firmware 1.00.60)
SMSC_S_CARDIN 0x0000000000100000 // Card Detection by Card In Sensor
SMSC_S_CARDOUT 0x0000000000200000 // Card Detection by Card Out Sensor
SMSC_S_EQUIPLAMINATOR 0x0000000000400000 // Laminator is installed (After firmware 1.00.60)
SMSC_S_EQUIPROTATOR 0x0000000000800000 // Flipper is installed
SMSC_M_RECVPRINTDATA 0x0000000001000000 // Receiving Printing Buffer
SMSC_S_HASPRINTBUFFER 0x0000000002000000 // Reserving Printing Data Buffer
SMSC_M_SBSRUNNING 0x0000000004000000 // Doing SBS Command
SMSC_S_SBSMODE 0x0000000008000000 // SBS Mode State
SMSC_S_CASEOPEN 0x0000000010000000 // Case Open State
SMSC_M_INIT 0x0000000020000000 // Under Initialization
SMSC_S_TESTMODE 0x0000000080000000 // Test Mode State
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4.2 Test
Status codes are changed after Printer firmware 1.00.60 as below.
SMSC_S_CLEANWARNING 0x0000000000080000 // Need to cleaning State (After f/w 1.00.60)

SMSC_S_THUP 0x0000000000080000 // Thermal Print Head Up state (Before f/w 1.00.60)
SMSC_S_EQUIPLAMINATOR 0x0000000000400000 // Laminator is installed (After f/w 1.00.60)

SMSC_S_ROTATORTOP 0x0000000000400000 // Card Front Side is up at Rotator (Before f/w 1.00.60)
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4.2 Test
4.2.4.2 Printer Error Code

SMSC_F_CARDIN 0x0000000100000000 // Card In Fail
SMSC_F_MOVETOPRINT 0x0000000200000000 // Moving to Printing Position is Fail
SMSC_F_CARDOUT 0x0000000400000000 // Card Out is Fail
SMSC_F_MOVETOMAG 0x0000000800000000 // Moving to Magnetic Position is Fail
SMSC_F_MOVETOIC 0x0000001000000000 // Moving to IC Position is Fail
SMSC_F_MOVETORF 0x0000002000000000 // Moving to RF Position is Fail
SMSC_F_MOVETOROTATOR 0x0000004000000000 // Moving to Flipper is fail
SMSC_F_MOVEFROMROTATOR 0x0000008000000000 // Moving to Printer from Flipper is Fail
SMSC_F_THUP 0x0000010000000000 // Thermal Print Head Up Fail
SMSC_F_THDOWN 0x0000020000000000 // Thermal Print Head Down Fail
SMSC_F_ICHUP 0x0000040000000000 // IC Head (Contactor) Up Fail
SMSC_F_ICHDOWN 0x0000080000000000 // IC Head (Contactor) Down Fail
SMSC_F_ROTATORTOP 0x0000100000000000 // Card Front Side Flipping to Up is Fail
SMSC_F_ROTATORBOTTOM 0x0000200000000000 // Card Front Side Flipping to Down is Fail
SMSC_F_PRINT 0x0000400000000000 // Error in Printing
SMSC_F_MAGRW 0x0000800000000000 // Magnetic Stripe Track Read/Write Fail
SMSC_E_SEEKRIBBON 0x0001000000000000 // Ribbon Search Error
SMSC_E_MOVERIBBON 0x0002000000000000 // Ribbon Move Error
SMSC_E_NOTH 0x0004000000000000 // Thermal Print Head is not Installed
SMSC_E_THOVERHEAT 0x0008000000000000 // Thermal Print Head Overheat
SMSC_E_EMPTYRIBBON 0x0010000000000000 // Empty Ribbon
SMSC_F_DATA 0x0020000000000000 // Printing Data Error
SMSC_F_CARDBACKOUT 0x0040000000000000 // Card Back Out Fail
SMSC_F_CARDERASE 0x0080000000000000 // Card Data Erase Fail
SMSC_F_INCORRECT_PW 0x0100000000000000 // Incorrect Password
SMSC_F_MAGREADT1 0x0200000000000000 // Magnetic ISO Track 1 Read Fail
SMSC_F_LOCKED 0x1000000000000000 // Printer Locked
SMSC_F_SPOOLFULL 0x2000000000000000 // Spooler Full
SMSC_F_SET 0x4000000000000000 // Recently Printer Operation Fail
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4.2 Test
4.2.4.3 Laminator Status Code

LMSC_M_HEATHDRLIFTUP 0x0000000000000001 // Laminator Head Up
LMSC_M_HEATHDRLIFTDOWN 0x0000000000000004 // Laminator Head Down
LMSC_M_CARDIN 0x0000000000000010 // Under Card In
LMSC_M_MOVE_LAMINATE 0x0000000000000040 // Move to Laminating Position
LMSC_M_FRONTCARDOUT 0x0000000000000100 // Under Card Out to Printer Stacker(Front)
LMSC_M_REARCARDOUT 0x0000000000000200 // Under Card Out to Laminator Stacker(Back)
LMSC_M_ROTATE 0x0000000000000400 // Under Flipping
LMSC_S_WAIT 0x0000000000000800 // Wait State
LMSC_S_CMDRUN 0x0000000000002000 // Under Operation
LMSC_M_HEATING 0x0000000000004000 // Under Laminator Head heating
LMSC_S_CASEOPEN 0x0000000000008000 // Top Cover Open State
LMSC_M_LAMINATING 0x0000000000010000 // Under Lamination
LMSC_S_CARDINSENSOR 0x0000000020000000 // Card Detection by Card In Sensor
LMSC_S_CARDOUTSENSOR 0x0000000040000000 // Card Detection by Card Out Sensor
LMSC_S_OUTDOORSENSOR 0x0000000080000000 // Laminator Stacker Open State
143
4.2 Test
4.2.4.4 Laminator Error Code
LMSC_E_HEATHDRLIFTUP 0x0000000100000000 // Laminator Head Up Fail

LMSC_E_HEATHDRLIFTDOWN 0x0000000400000000 // Laminator Head Down Fail
LMSC_E_CARDIN 0x0000001000000000 // Card In is Fail
LMSC_E_MOVE_LAMINATE 0x0000004000000000 // Moving to Laminating Position is Fail
LMSC_E_FRONTCARDOUT 0x0000010000000000 // Card Out to Printer Stacker(Front) Fail
LMSC_E_REARCARDOUT 0x0000020000000000 // Card Out to Laminator Stacker(Back) Fail
LMSC_E_ROTATE 0x0000040000000000 // Error in Flipping
LMSC_E_INIT 0x0000800000000000 // Laminator Initialization is Fail
LMSC_E_EMPTYFILM 0x0001000000000000 // Empty Laminating Film
LMSC_E_NOFILM 0x8000000000000000 // Laminating Film is not installed or not recognized
144
4.3 Firmware
4.3 Firmware
4.3.1 Overview
CardPrinterFirmware is the software for changing the firmware of SMART printer. The firmware of SMART printer is
the operating software for the processor of SMART printer. If new function is added or there is other reason, it will
be provided by web-site or distributor.
Printer ID
Device selection tab
Current firmware version
New firmware
Main buttons
Messages
145
4.3 Firmware
4.3.2 Laminator Automatic Update. (Notice! Update Laminator f/w first, then update printer f/w.)
Usually the auto update is used to install new firmware. If there is some problem to update automatically, you can
use the manual update. The upgrade procedure is as follows.
1.Select “Laminator” tab.
2.Check the current laminator’s firmware version.
3.Press “Browse” button and select the firmware you want to install.
4.Press “Update” button and update.
5.Click “OK” on dialogue message to continue the update.
6.Waiting until the firmware update is finished.
1. Check current firmware version
2. Browse new firmware

3. Push “Update” buttons
4. Push OK button
( In firmware update, follow the instruction and do not operate other thing.)
146
4.3 Firmware
4.3.3 Laminator Manual Update

The upgrade procedure is as follows.
1.Select “Laminator” tab.
2.Check the printer’s firmware version.
4.If press “Manual Update”, “Manual Update Instruction” window will be displayed.
5.Follow “Manual Update Instruction”.
6.If press “Transfer” and transferring is complete, window will be closed.

3. Push “Manual Update” button
147
4.3 Firmware
4.3.4 Printer Automatic Update

Printer Update is the same as Laminator Update. The upgrade procedure is as follows.
1.Check the current printer’s firmware version.
3.Press “Update” button and update.
4.Click “OK” on dialogue message to continue the update.

3. Push Update buttons
4. Push OK button
( In firmware update, the printer is automatically rebooted.)

( During update, please do not operate the printer or close the program.)
148
4.3 Firmware
4.3.5 Printer Manual Update

Manual update procedure is as follows.
1.Check the printer’s firmware version.
3.If press “Manual Update”, “Manual Update Instruction” window will be displayed.
4.Follow “Manual Update Instruction”.
5.If press “Transfer” and transferring is complete, window will be closed.

3. Push “Manual Update” button
149

Symptom Countermeasures Related Parts
Open the top cover and pull out the ribbon cartridge. Connect the ribbon
When the ribbon is torn and install again. If the problem is occurred too often, refer to the below
countermeasures.
The card is out of specification or the surface

1 Check the card specification or change to the new one.
is not even
2 The color density setting is too high Refer to the manual 4.1.3.2 and adjust the printing density.
Adjust the image start position as 0.5mm from the card starting point. If
3 The card printing position is not proper
the problem is not solved, refer to the manual 4.1.3.1.
Ribbon is not recognized. – There will be displayed Press the left button of front LCD to replay. If the problem is not solved,
“Ribbon Not Found” error message. refer to the below countermeasures.
1 Ribbon tag is bad Change to the new ribbon.
2 All ribbon is used Change to the new ribbon.
3 Ribbon is torn Open top cover and pull out the ribbon cartridge. Connect the ribbon.
4 Thermal print head is not properly installed Refer to the manual 3.1.2.1 and check the Print Head installation state.
5 Ribbon is not authorized one Change to the authorized one.
150

Change the sensor.
Change the Color In Sensor

- Manual 3.1.2.4
630026(SENSOR COLOR OUT2

BD,SMART,0.3)
6 Color In Sensor or Color Out Sensor is bad
630024(SENSOR COLOR IN
Change the Color Out Sensor BD,SMART,0.4)
630062(SENSOR ENCODER
BD,SMART,0.5)
7 Encoder sensor or connection cable is bad Refer to the manual 3.1.5.3 and change the cable or sensor.
610130(WIRE,I/O
LEFT/MAIN,20P,150MM)
Refer to the manual 3.1.3.2 and check Ribbon RF Board and connection
8 Ribbon RF Board or connection cable is bad 630020(RIBBON RF,SMART,0.2)
state.
610146(FFC CABLE, 170MM, 16P,

9 Ribbon RF Board’s connection cable is bad Refer to the manual 3.1.3.2 and change the connection cable.
0.5MM, 2896 C-TYPE)
10 Main board is bad Change the main board. 630083 (MAIN BD,SMART,0.57)
151
There is no message on LCD display or it is dull Refer to the below countermeasures
The connection of LCD module and cable is

1 Refer to the manual 3.1.1.1 and check the connection state
not proper
640015(ASSY
SS,LCD_OPTION_2_LINE_TLCD)
Refer to the manual 3.1.1.1 and change the LCD module or connection
2 LCD module or connection cable is bad 610145(FFC CABLE,260MM,16P,
cable
0.5MM,2896C-TYPE)
610122(WIRE,LCD BL,200MM)
3 Main board is bad Change the main board. 630083 (MAIN BD,SMART,0.57)
152

Printer is not working even if the printing data is
Refer to the below countermeasures.
sent or the printer is not booting.
1 Printer power is off. Power on the printer.
2 Using another DC adaptor. Check DC adaptor and use our adaptor which supplied with the printer.
3 Printer driver is not online but offline. Change to the online.
USB cable for the communication is not

4 Check the state and plug out and in for USB cable.
connected or the connection is bad
Printing is not proceeded by the proper printer

5 Print through the proper printer driver
driver
6 Printer driver port setting is wrong. Check the printer driver port setting is USB port.
There is no ribbon in the printer or the printer

7 Install the ribbon or clear the printer error refer to this manual.
have an error.
8 Ribbon balance is 0. Change to the new ribbon.
Power and communication cable are too long.

9 (Power cable : Over 1.5 M, communication Using the cable which supplied from us.
cable : Over 1.8M)
10 USB port of PC is down. Reboot PC.
610120(CABLE,USB2AB1,1.8M,
11 The printer communication USB cable is bad Change USB cable.
USB1.0)
610620(ADAPTOR,FY2405000,
12 Power adaptor is bad Call to the nearest dealer and change it.
24V/3.5A,EXPORT)
13 Printer is bad The printer should be replaced
153
5.2 Card Moving
5.2 Card Moving

Press the left key on the front side of printer to replay. If it is

Card is not inserted from the hopper not moving and the problem is happen so often, please refer to
the below countermeasures.
If the card is not in specification., it might be not inserted to the
1 Card size is not correct or it is not proper card
hopper. It should be changed.
The setting of card thickness control lever is not
2 Check the card thickness control lever.
correct
Arrange the cards as the manual 1.3.3 and put the cards again
3 Card arrangement is not proper
to the hopper.
Arrange the cards as the manual 1.3.3 and put the cards again
4 There is electrical static or moisture on the card
to the hopper.
If the card hopper is totally not working, refer to the manual

640006(ASSY SS,HOPPER)
5 The hopper unit or connection cable are bad 3.1.4.2 and check the connection of card hopper and if there is
610130(WIRE,I/O LEFT/MAIN…)
no problem, the hopper cable and hopper should be changed.
Open the top cover, remove the ribbon which rolled to the card
When there is moving error as the ribbon is rolled to the
and roller using the front LCD buttons. If the problem is happen
printing roller or movement rollers.
so often, please refer to the below countermeasures.
If the card size is more large or small, the printing position

1 Card size is not correct or it is not proper card might be not correct. Refer to the manual 4.1.3.1 and reset the
printing position or change the card.
If the card size is more large or small, the printing position

2 The printer’s printing position is set no properly might be not correct. Refer to the manual 4.1.3.1 and reset the
printing position.
154
5.2 Card Moving
Press the left key on the front side of printer to replay. If it not
When there is an error during card movement moving and the problem is happen so often, please refer to the
below countermeasures.
1 Card size is not correct or it is not proper card Change to the proper card.
Some problem might be happened if use another DC Adaptor
which is not supplied with the product. Please check DC Adaptor.
2 Using another DC adaptor. ※ If use other DC Adaptor, Magnetic stripe encoding error or
other operation problem can be occurred.
3 There is dust on the surface of cards Clean the card or change to new card.
Clean the cleaning roller using the cleaning card kit. The related
rollers are IC roller, cleaning roller fixed, MS(Magnetic Stripe)
roller. (Manual 3.1.6 rollers)
4 There is dust on the moving rollers
155
5.3 Printer Noise
5.3 Printer Noise

When print, there is a big bang sound at the end of Card side is not in specification or the setting is not proper.
printing. Refer to the manual 4.1.3.1 and reset or change the card.
There is ribbon gear noise as the printer is not properly Ribbon is winding on the gear side of ribbon core so it is get
wind the ribbon. out of gear. Remove the ribbon on the ribbon core gear.
If there is not enough lubricant oil, this kind of noise can be

occurred. In this case the lubricant oil should be varnished as
below instruction.
There is a frictional noise during card movement Lubricant Oil
156
Some parts of a card are not printed or printed in

different colors It can be happened if the printer is not used for a long time or not clean
card is used. Change the card and try to print again. If the problem is
occurred so often, refer to the below countermeasures.
1 When there is dust on the surface of card Remove the dust on card surface or change to the new card.
If the cleaning roller is contaminated, change to the new one.

640014
Cleaning roller in ribbon cartridge is ※ If the printer is not used for long time, the adhesive power of the
2 (ASSY SS,CLEANING_
contaminated disposable cleaning roller is decreased so in this case, it should be
ROLLER_LIT)
changed to new one.
3 There is too much dust inside of the printer Remove the dust inside of the printer
When there is not printed lines

This can be occurred when there is dust on the Thermal Print Head or
the Print Head thermal line is damaged. Refer to the below
countermeasure.
The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the ribbon
1
properly panel is wrinkled.
Clean the Print Head using the cleaning kit.
2 When there is dust on the Print Head
The Print Head should be changed. Refer to the manual 3.1.2.1./ 4.1.3.6 640013(ASSY
3 Thermal Print Head surface is damaged
and change. SS,PRINT_HEAD_KPE)
The Print Head should be changed. Refer to the manual 3.1.2.1 / 4.1.3.6 640013(ASSY
4 Thermal Print Head’s thermal line is damaged
and change. SS,PRINT_HEAD_KPE)
157
Pictures are not smooth or blurred
It can be happened when the printing density is set

too low. Increase the printing density value and if the
problem not solved, refer to the below
countermeasures.
※ Refer to the manual 4.1.3.2.
1 The card surface is not even and it have a faulty Check the card surface or change to the new card.
2 The color density is not proper Reset the printing density refer to the manual 4.1.3.2.
Clean the Print Head with the cleaning kit.
3 Thermal Print Head surface is contaminated
158
If the color matching is wrong
It might be the problem of printing position. The image starting position

should be 0.5mm. If the problem is not solved, refer to the below
countermeasures.
※ Reset the position as manual 4.1.3.1.
Clean the surface of rollers which described as follows. The related rollers are
IC roller, Printing roller, MS roller.
the movement and printing roller are

1
contaminated
In case the installation of Card In Sensor is not good, the position can be
move. Please check the sensor’s condition.
2 the installation of the Card In sensor is bad
When the Card In Sensor is bad, it might be not set the correct position. The 630027 (SENSOR CENTER
3 Card In Sensor is bad Card In Sensor should be changed. BD,SMART,0.5)
159
When the side part of card is not printed
It might be occurred when the print density is set too low.

Increase the printer printing density and if the problem is not
solved, refer to the below countermeasures.
※ Adjust the density refer to the manual 4.1.3.2.
The ribbon or ribbon cartridge is not installed Check the ribbon cartridge’s installation state and whether the
1
properly ribbon panel is wrinkled.
2 The card surface is not even and it have a faulty Check the card surface or change to the new card.
Adjust the printing density of the printer refer to the manual

3 The color density is not proper
4.1.3.2.
Clean the Print Head using the cleaning kit.
4 In case the Print Head is contaminated
160
When the following problem is occurred If print too dark image, this kind of problem might be
happened. Refer to the manual 4.1.3.2 and adjust the
printing density. If the problem is not cleared, using
plus type driver and adjusting it until the problem is
removed.
In case the Print Head is not properly installed or the

Print Head cable connection is bad, this kind of problem
When the card is out without printing might be happened. Refer to the manual 3.1.2.1 and 640013(ASSY SS,PRINT_HEAD_KPE)
check the Print Head and cable connection state. If the
state is normal, the Print Head should be changed.
If the card printing operation is not working except the card Please check the adaptor connection state.
movement
161
In case there is the magnetic stripe encoding

Press the left button of front LCD to replay.
read/write error
In case the magnetic stripe read/write error is
Refer to the below countermeasures.
occurred too often
Magnetic stripe date is not transmitted or wrong Check the program and driver’s version and the matching between
1
data is transmitted. the data and track.
If the card is not magnetic card or the recording

2 Change the card or place the card correctly.
direction is wrong
The range of anti-magnetic force is LoCo(300Oe~600Oe),

3 The anti-magnetic force is not proper
HiCo(1750Oe~4000Oe). Check the magnetic stripe card’s spec.
4 The magnetic stripe of card is bad Check the read/write ability of card and change to new one.
The cable between M8 board and M8 head should be installed like Z

When the magnetic stripe cable is not properly
5 type to the printer hopper. If the cable is not properly installed, it will
installed
be affected by the step motor noise. Refer to the manual C.1
Refer to the manual C.1 and uninstall the magnetic stripe head and
6 The magnetic stripe head is contaminated
clean with the cleaning kit.
Clean the magnetic stripe head surface. Refer to the manual C.1 and
The magnetic stripe head cable is not connected check the head state, if there is no problem, the magnetic board 630046 (MS MAIN BD,SMART,0.3)
7
or the magnetic stripe board or main board is bad (89030231) or main board should be replaced. When change the 630083 (MAIN BD,SMART,0.57)
main board, refer to the manual 3.1,3.1.
162
5.6 Flipper
5.6 Flipper
In case there is no flipper operation sound when the printer is initialized or the
Flipper is not recognized flipper is not recognized, check the flipper cable connection state. Refer to the
C.2 and check it.
Flipper is not working Refer to the below countermeasures.
1 Check the program setting Check it is set as both side in the printer properties.
2 The flipper connection cable is bad Check the flipper connection cable state. Refer to the manual C.2 and check it.
640062(ASSY SD,ROTATOR_
OPTION_NEW_MOLD)
3 The flipper cable or flipper is bad Change the flipper cable or flipper. Refer to the manual C.2 and change it. 610148(FFC
CABLE,350MM30P,
0.5MM,2896 CTYPE)
630083 (MAIN
4 Main board is bad Change the main board.
BD,SMART,0.57)
Press the left button of front LCD to replay. If the problem is not removed,
When there is card jam in flipping power off and open the rear cover of flipper and remove the card. If this
problem is happen so often, please refer to the below countermeasures.
1 The flipper setting value is changed. Refer to the manual 4.1.3.4 and adjusting the flipper.
640062(ASSY SD,ROTATOR_
OPTION_NEW_MOLD)
2 The flipper cable or flipper is bad Refer to the C.2 and change it. 610148(FFC
CABLE,350MM30P,
0.5MM,2896 CTYPE)
630083 (MAIN
3 Main board is bad Change the main board
BD,SMART,0.57)
163
5.7 Laminator
5.7 Laminator
In case there is no laminator operation sound when the printer is initialized or

Laminator is not recognized the laminator is not recognized, check the link cable connection state. Refer to
the 3.2.2.1 / 3.2.4 and check it.
1 Check the program setting Check it is set as both side in the printer properties.
2 The laminator connection cable is bad Check the link cable connection state. Refer to the manual 3.2.2.1 and check it.
610860(WIRE, I/O LEFT/MAIN,

3 The link cable or laminator is bad Change the link cable or laminator. Refer to the manual 3.2.2.1 and change it. 20P,150MM)
650981(SP SS LAMINATOR(IA))
630083 (MAIN
4 Main board is bad Change the main board.
BD,SMART,0.57)
When there is card jam in flipping in the flipper

Power off and open the top cover of laminator and remove the card.
unit of laminator
164
5.7 Laminator
When there is moving error as the film is rolled Open the top cover, remove the film which rolled to the card and roller. If the
to the laminating roller or movement rollers problem is happen so often, please refer to the below countermeasures.
If the card size is more large or small, the laminating position might be not
Card size is not correct or it is not
1 correct. Refer to the manual 4.1.4.1 and reset the laminating position or change
proper card
the card.
The printer’s printing position is set no If the card size is more large or small, the laminating position might be not
2
properly correct. Refer to the manual 4.1.4.1 and reset the laminating position.
Open the top cover, remove the film. If it not moving and the problem is
When there is an error during card movement
happen so often, please refer to the below countermeasures.
Card size is not correct or it is not

1 Change to the proper card.
proper card
2 There is dust on the moving rollers Clean the cleaning roller using the cleaning card kit. Refer to manual 3.2.7.1.
3 There is dust on the surface of cards Clean the card or change to new card.
If the laminating start position of card is wrong
It might be the problem of laminating position. refer to the below

countermeasures.
※ Reset the position as manual 4.1.4.1.
When there is dust on the surface of

1 Remove the dust on card surface or change to the new card.
card
If the cleaning roller is contaminated, change to the new one. 640014

Cleaning roller in ribbon cartridge is
2 ※ If the printer is not used for long time, the adhesive power of the disposable (ASSY SS,CLEANING_
contaminated
cleaning roller is decreased so in this case, it should be changed to new one. ROLLER_LIT)
There is too much dust inside of the

3 Remove the dust inside of the laminator
laminator
165
5.7 Laminator
Symptom Countermeasures
If the card is laminated upper side of lower side

than normal position
Open the top cover, check the arrangement of laminating film.
Reinstall the laminating film.
166
A. Service Parts List
A. Service Parts List

NO. Item
A.1 BOARD
A.2 SENSOR
A.3 CABLE
A.4 FFC
A.5 CASE
A.6 MOTOR
A.7 BELT
A.8 ROLLER
A.9 ETC
A.10 OPTION
A.11 OLD PARTS
167
A.1 BOARD
A.1 BOARD
NO CODE NO. ITEM DESCRIPTION PHOTO PAGE
2.1.4
3.1.3.1
1 630083 MAIN BOARD MAIN BD,SMART,0.57
B.1.7
B.2.6
2.1.4
2 630020 RIBBON RF BOARD RIBBON RF BD,SMART,2.0 3.1.3.2
B.2.1
3 630050 USB HUB BOARD 1 USB HUB BD,SMART,0.1 C.7
4 640088 USB HUB BOARD 2 ASSY SS,EXTERNAL_USB_HUB C.4
5 630046 MS BOARD MS MAIN BD,SMART,0.3 C.1
6 640086 INTERNAL RF BOARD INTERNAL RF OMNIKEY BD,SMART,1.1 C.5
7 640087 EXTERNAL RF BOARD EXTERNAL RF OMNIKEY BD,SMART,1.1 C.6
168
A.1 BOARD
8 640084 IC PCBA-GEMPLUS PART ASSY SS,IC_PCBA_GEMPLUS_PART C.3
9 640085 SIM PCBA-GEMPLUS PART ASSY SS,SIM_PCBA_GEMPLUS_PART C.4
B.4.3
10 630038 PCBA-ROTATOR MAIN ASS'Y ROTATOR MAIN BD,SMART,2.0
B.4.6
11 630070 PCBA-EHTERNET MAIN ASS’Y NETWORK HUB BD EDDY-CPU V2.5-ASSY C.8
12 630084 LAMINATE MAIN BOARD LAMINATE MAIN BD,SMART,0.3 C.9
169
A.2 SENSOR
A.2 SENSOR
CASE OPEN / 2.1.1

1 630019 SENSOR DETECTOR BD,SMART,0.4
HEAD UP-DOWN SENSOR B.2.5
2.1.1
2 630023 HOPPER SENSOR SENSOR HOPPER BD,SMART,0.5
B.1.1.1
2.1.1
3 630024 COLOR IN SENSOR SENSOR COLOR IN BD,SMART,0.4
B.1.2.1
2.1.1
4 630026 COLOR OUT SENSOR SENSOR COLOR OUT2 BD,SMART,0.3
B.2.3
2.1.1
5 630027 CARD IN SENSOR SENSOR CENTOR BD,SMART,0.5
B.1.3.1
2.1.1
6 630025 CARD OUT SENSOR SENSOR OUT BD,SMART,0.4
B.1.4
2.1.1
7 630062 ENCODER SENSOR SENSOR ENCODER BD,SMART,0.5 B.1.12
B.2.2
170
A.2 SENSOR
B.4.4
8 630039 FLIPPER SENSOR SENSOR REV BD,SMART,0.3
B.4.6
FLIPPER B.4.2
9 630040 SENSOR POS BD,SMART,0.3
POSITION SENSOR B.4.6
10 630054 IC UP-DOWN SENSOR SENSOR IC U/D BD,SMART,0.4 C.3
11 630057 IC POSITION SENSOR SENSOR IC BD,SMART,0.5 C.3
12 630076 FILM POSITION IN SENSOR SEN_LAM_IN BD,SMART,0.1 C.9
13 630077 FILM POSITION OUT SENSOR SEN_LAM_OUT BD,SMART,0.1 C.9
14 630078 FLIPPER POSITION IN SENSOR SEN_ROT_POS_IN BD,SMART,0.1 C.9
15 630079 FLIPPER POSITION OUT SENSOR SEN_ROT_POS_OUT BD,SMART,0.1 C.9
171
A.3 CABLE
A.3 CABLE
B.1.7
1 610122 LCD CABLE WIRE,LCD BL,2P,200MM B.1.16
B.2.10
B.1.7
2 610128 SWITCH CABLE WIRE,SWITCH,2P,160MM
B.2.9
3 610131 IO CABLE R WIRE,I/O RIGHT 2,20P,450MM B.1.7
4 610130 IO CABLE L WIRE,I/O LEFT/MAIN,20P,150MM B.1.7
B.1.6
5 610132 HEAD CABLE WIRE,THERMAL HEAD,26P,370MM
B.1.7
6 610129 IC MOTOR CABLE WIRE,IC MOT/SEN/IC,6P,300MM C.3
172
A.3 CABLE
8 610138 HUB CABLE WIRE,USB HUB EXT,170MM,USB1.0 C.4
9 610123 SIM SWITCH WIRE,SIM SWITCH,2P,300MM C.4
10 610124 SIM LED CABLE WIRE,SIM LED,2P,230MM C.4
11 610137 RF IN CABLE WIRE,OMNIKEY RF IN USB,170MM,USB1.0 C.5
12 610136 RF OUT CABLE WIRE,OMNIKEY RF OUT USB,340MM,USB1.0 C.6
13 610120 USB CABLE CABLE,USB2AB1.8M,1.8M,USB1.0 1.1.1
173
A.3 CABLE
14 610861 SENSOR CABLE WIRE,SEN_LAM_IN,3P,110mm C.9
15 610858 IO CABLE L WIRE,HOMING_LIMITS,22P,440mm C.9
16 610859 IO CABLE R WIRE,LAM_I/O_R,20P,190mm C.9
3.2.2.1
17 610860 LINK CABLE WIRE,I/O LEFT/MAIN,20P,150MM
C.9
174
A.4 FFC
A.4 FFC
1 610149 IC FFC FFC CABLE,150MM,8P,1MM,2896 C-TYPE C.3
B.1.7
2 610145 LCD FFC FFC CABLE,260MM,16P,0.5MM,2896 C-TYPE B.1.16
B.2.10
B.1.7
3 610146 RIBBON RF/MS FFC FFC CABLE,170MM,16P,0.5MM,2896 C-TYPE
C.1
4 610147 SIM FFC FFC CABLE,300MM,8P,1MM,2896 C-TYPE C.4
B.1.7
5 610148 FFC-ROTATOR FFC CABLE,350MM,30P,0.5MM,2896 C-TYPE B.4.7.1
C.2
175
A.5 CASE
A.5 CASE
3.1.2.2
1 610037 TOP COVER COVER SS,TOP
B.2.7
2 610038 TOP CASE OPEN BUTTON BUTTON SS,TOP B.1.2.3
3.1.1.3
3 610036 HOPPER COVER COVER SS,FRONT
B.2.8
3.1.1.2
4 650727 SIDE COVER R SP SS SIDE COVER RIGHT B.1.18
B.2.9
3.1.1.2
5 650728 SIDE COVER L SP SS SIDE COVER LEFT B.1.17
B.2.9
3.1.1.4
6 610672 PRINTER BACK COVER COVER SS,BACK,1.1
B.2.8
3.2.5.1
B.1.19
7 640039 STACKER ASSY SS,STACKER
B.2.7
176
A.5 CASE
B.4.7.2
8 610669 FLIPPER BACK COVER COVER SD,ROTATOR,1.1
C.2
1.3.1
9 640079 RIBBON CARTRIDGE ASSY SS,RIBBON_CARTRIDGE_B
B.2.12
B.4.7.2
10 610041 FLIPPER DODR COVER SD,DOOR_ROTATOR
C.2
B.1.20
11 610490 FOOT ASSY SS,FOOT_RUBBER_LA0621
B.2.6
177
A.5 CASE
3.2.3.3
12 610916 TOP COVER COVER SO,TOP_MAIN_1.1
C.9
3.2.5.2
13 610741 BACK COVER COVER SO,BACK_OUT
C.9
3.2.3.1
14 610746 FRONT COVER COVER SO,TOP_FRONT
C.9
3.2.1.2
15 610744 SIDE COVER R COVER SO,SIDE_COVER_R
C.9
3.2.1.2
16 610743 SIDE COVER L COVER SO,SIDE_COVER_L
C.9
3.2.1.4
17 610742 CONNECTOR COVER COVER SO,CONNECTOR
C.9
3.2.5.1
18 610745 STACKER COVER SO,STACKER
C.9
178
A.6 MOTOR
A.6 MOTOR
2.1.3
1 630021 HOPPER MOTOR ASSY SS HOPPER MOT
B.1.1.1
2.1.3
2 630031 HEAD DOWN/UP MOTOR HEAD U/D MOTOR BD,SMART,0.4 3.5.2
B.2.2
2.1.3
3 630058 RIBBON MOTOR RIBBON MOTOR BD,SMART,0.4 B.1.8
B.2.2
4 630041 IC MOTOR IC MOTOR BD,SMART,0.4 C.3
3.1.5.1
3.1.5.2
5 640110 PRINT STEP MOTOR ASSY SS,STEP_MOTOR
B.1.10
B.2.1
B.4.1
6 610348 FLIPPER MOTOR MOTOR STEP,TS3218 N45 B.4.2
B.4.6
179
A.6 MOTOR
2.2.3
7 630074 RIBBON MOTOR ASSY SO,RIBBON_MOTOR
C.9
2.2.3
8 640189 FLIPPER STEP MOTOR ASSY SO,MOTOR_ROTATOR
C.9
2.2.3
9 640185 MAIN STEP MOTOR ASSY SO,STEP_MOTOR
C.9
180
A.7 BELT
A.7 BELT
3.1.5.2
1 610485 STEP BELT BELT SS,50S3M162
B.2.4
3.1.5.2
2 610486 FEEDING BELT BELT SS,50DS3M432
B.2.4
3.2.6.1
3 610737 FEEDING BELT BLET SO,564S3M_4.5_BB
C.9
181
A.8 ROLLER
A.8 ROLLER
3.1.6
1 610442 CLEANING ROLLER FIXED ROLLER SS,CLEANING_FIX
B.2.3
3.1.6
2 610443 MS ROLLER ROLLER SS,MS
B.2.3
3.1.6
3 610449 CLEANING ROLLER ROLLER SS,CLEANING
B.2.3
3.1.6
4 610444 PRINTING ROLLER ROLLER SS,PRINTING
B.2.3
3.1.6
5 610445 IC ROLLER ROLLER SS,IC
B.2.3
3.2.7.1
6 610770 FEEDING ROLLER ROLLER SO,FEED_ROLLER
C.9
3.2.7.1
7 610774 PRINTING ROLLER ROLLER SO,PRINT_ROLLER
C.9
182
A.9 ETC
A.9 ETC
3.1.2.3
1 610344 FAN FAN,AD0524HB-G70(T)/LF
B.1.2.3
3.1.2.1
2 650415 PRINT HEAD ASS'Y SP SS PRINT_HEAD_ASSY_KEE B.1.6
B.2.11
3.1.1.1
3 650416 LCD PANEL SP SS LCD_PANEL B.1.16
B.2.10
4 630055 MS HEAD MS HEAD ISO BD,SMART,0.3 C.1
3.1.4.2
B.1.1.1
5 640006 HOPPER ASSY SS,HOPPER_1.0 B.1.1.2
B.1.1.3
B.2.2
6 630053 SIM CONTACTOR SIM BD,SMART,0.3 C.4
7 640078 IC CONTACTOR ASSY SS,IC_CONTACTOR_B C.3
183
A.9 ETC
8 610809 FAN FAN,AD0524HB-G70(T)_45/LF C.9
3.2.3.2
9 640201 LAMNATE HEAD ASS'Y ASSY SO,PRINT_HEAD_SET
C.9
10 610751 COVER LOCK LOCK SO,SET_LOCK_I_TYPE C.9
11 610697 ADAPTOR ADAPTOR,STD-2427P,24V/2.7A,- 1.1.1
184
A.10 OPTION
A.10 OPTION
1 650420 MAGNETIC ENCODER SP SS MAGNETIC_ENCODER C.1
2 650425 ROTATOR SP SS ROTATOR C.2
3 650421 INTERNAL SMART CARD ENCODER SP SS INTERNAL_SMART_CARD_ENCODER C.3
4 650422 EXTERNAL SIM ENCODER SP SS EXTERNAL_SIM_ENCODER C.4
INTERNAL CONTACTLESSSMART
5 650423 SP SS INTERNAL_CONTACTLESS_CARD_ENCODER C.5
CARD ENCODER
EXTERNAL CONTACTLESSSMART
6 650424 SP SS EXTERNAL_CONTACTLESS_CARD_ENCODER C.6
CARD ENCODER
7 650967 ETHERNET HUB SP SS NETWORK_HUB C.8
185
A.10 OPTION
8 650981 LAMINATOR SP SS LAMINATOR(IA) C.9
186
A.11 OLD PARTS
A.11 OLD PARTS

2.1.4
3.1.3.1
1 630030 MAIN BOARD MAIN BD,SMART,0.4
B.1.7
B.2.6
3.1.1.4
2 610039 PRINTER BACK COVER COVER SS,BACK
B.2.8
B.4.7.2
3 610040 FLIPPER BACK COVER COVER SD,ROTATOR
C.2
187
B. Expanded View
B. Expanded View
B.1 PHANTOM PARTS EXPANDED VIEW
B.2 MAIN PARTS EXPANDED VIEW
B.3 RIBBON PARTS EXPANDED VIEW
B.4 FLIPPER OPTION PARTS EXPANDED VIEW
B.5 LAMINATOR PHANTOM PARTS EXPANDED VIEW
B.6 LAMINATOR MAIN PARTS EXPANDED VIEW
188
B.1 PHANTOM PARTS EXPANDED VIEW B.1 Phantom Parts Expanded View
B.1.1 ASSY SS,HOPPER_1.0

B.1.1.1 ASSY SS,HOPPER_1.0
189
B.1 Phantom Parts Expanded View
B.1.1.2 ASSY SS,HOPPRT_1.0
190
B.1.1.3 ASSY SS,HOPPRT_1.0
191
B.1.2 ASSY SS,TOP_COVER_2.0

B.1.2.1 ASSY SS,TOP_COVER_2.0
192
193
194
B.1.3 ASSY SS,MS_SET_MAIN

B.1.3.1 ASSY SS,MS_SET_MAIN
195
196
197
B.1.4 ASSY SS,IC_SET_MAIN
198
B.1.5 ASSY SS,RIBBON_FEED
199
B.1.6 ASSY SS,PRINT_HEAD_KEE
200
B.1.7 ASSY SS,MAIN_BOTTOM
201
B.1.8 ASSY SS,RIBBON_MOTOR
202
B.1.9 ASSY SS,GEAR_MIRROR
203
B.1.10 ASSY SS,STEP_MOTOR
204
B.1.11 ASSY SS,HEAD_DOWN_UP_SHAFT
205
B.1.12 ASSY SS,ENCODER_SENSOR
206
B.1.13 ASSY SS,RIBBON_IDLER
207
B.1.14 ASSY SS,BELT_IDLER
208
B.1.15 ASSY SS,PULLEY
209
B.1.16 ASSY SS,LCD_OPTION_2_LINE_TLCD
210
B.1.17 ASSY SS,SIDE_COVER_L
211
B.1.18 ASSY SS,SIDE_COVER_R_1.0
212
B.1.19 ASSY SS,STACKER
213
B.1.20 ASSY SS,FOOT_RUBBER_LA0621
214
B.2 MAIN PARTS EXPANDED VIEW B.2 Main Parts Expanded View
B.2.1 ASSY SS,PLATE_RIGHT
215
B.2 Main Parts Expanded View
B.2.2 ASSY SS,PLATE_LEFT
216
B.2.3 ASSY SS,ROLLER & SHAFT
217
B.2.4 ASSY SS,MAIN_PULLEY & BELT
218
B.2.5 ASSY SS,PLATE_LEFT_GEAR & BELT_PULLEY
219
B.2.6 ASSY SS,TOP_COVER & MAIN_BOTTOM
220
B.2.7 ASSY SS,TOP_COVER & MAIN_BOTTOM
221
B.2.8 ASSY SS,COVER_FRONT & BACK
222
B.2.9 ASSY SS, SIDE_COVER L & R
223
B.2.10 ASSY SS,TLCD
224
B.2.11 ASSY SS,PRINT_HEAD
225
B.2.12 ASSY SS,RIBBON_CARTRIDGE
226
B.2.13 ASSY SS,SMART_2.0_STD_MD
227
B.2.14 SMART2.0_PACKING
228
B.3 RIBBON PARTS EXPANDED VIEW B.3 Ribbon Parts Expanded View
B.3.1 ASSY SS,CLEANING_ROLLER_KIT
229
B.3 Ribbon Parts Expanded View
B.3.2 ASSY SS,RIBBON_SUPPLY
230
B.3.3 ASSY SS,RIBBON_TAKE_UP
231
B.3.4 ASSY SS,RIBBON_CARTRIDGE
232
B.4 ROATOR OPTION PARTS EXPANDED VIEW B.4 Flipper Option Parts Expanded View
B.4.1 ASSY SD,ROTATOR_PLATE_MAIN_L
233
B.4 Flipper Option Parts Expanded View
B.4.2 ASSY SD,ROTATOR_PLATE_MAIN_R
234
B.4.3 ASSY SD,ROTATOR_MAIN_SET_SEARCH_IN
235
B.4.4 ASSY SD,ROTATOR_MAIN_SET_SEARCH_OUT
236
B.4.5.1 ASSY SD,ROTATOR_FEED
237
B.4.5.2 ASSY SD,ROTATOR_FEED
238
B.4.6 ASSY SD,ROTATOR_MAIN
239
B.4.7.1 ASSY SD,ROTATOR
240
B.4.7.2 ASSY SD,ROTATOR
241
B.4.8 ASSY SD,SMART_2.0_DUAL_STD_MD
242
B.4.9 ASSY SD,SMART_2.0_DUAL PACKING
243
B.5 PHANTOM PARTS EXPANDED VIEW B.5 Phantom Parts Expanded View
B.5.1 ASSY SO,GUIDE_MAIN

B.5.1.1 ASSY SO,RIBBON_POS_SENSOR
244
B.5.1.2 ASSY SO,ROLLER_TENSION
245
B.5.1.3 ASSY SO,GUIDE_MAIN
246
B.5.2 ASSY SO,MAIN_BOTTOM
247
B.5.3 ASSY SO,MAIN_LEFT

B.5.3.1 ASSY SO,MOTOR_ROTATOR
248
B.5.3.2 ASSY SO,ROTATOR_MOTOR_BK
249
B.5.3.3 ASSY SO,ROTATOR_SENSOR
250
B.5.3.4 ASSY SO,STACKER_SENSOR
251
B.5.3.5 ASSY SS,ENCODER_SENSOR
252
B.5.3.6 ASSY SO,MAIN_LEFT
253
B.5.4 ASSY SO,MAIN_RIGHT

B.5.4.1 ASSY SO,STEP_MOTOR
254
B.5.4.2 ASSY SO,BRACKET_AUTOTENSION
255
B.5.4.3 ASSY SO,MAIN_RIGHT
256
B.5.5 ASSY SO,ROTATOR

B.5.5.1 ASSY SO,ROTATOR_GUIDE_MAIN_2.0-A
257
B.5.5.2 ASSY SO,ROTATOR_GUIDE_MAIN_2.0-B
258
B.5.6 ASSY SO,HEAD_DOWN_UP
259
B.5.7 ASSY SO,BRACKET_RIBBON_MOTOR
260
B.5.8 ASSY SO,BRUSH_GUIDE_SHAFT
261
B.5.9 ASSY SO,TOP_COVER
262
B.5.10 ASSY SO,DAMPER
263
B.5.11 ASSY SO,PRINT_HEAD_SET

B.5.11.1 ASSY SO,PRINT_HEAD
264
B.5.11.2 ASSY SO,PRINT_HEAD_SET
265
B.5.12 ASSY SO,TOP_COVER_MAIN
266
B.5.13 ASSY SO,SIDE_COVER_R
267
B.6 MAIN PARTS EXPANDED VIEW B.6 Main Parts Expanded View
B.6.1 LAMINATOR ASSY-1
268
269
270
271
272
273
274
275
276
277
B.6.11 ASSY SO,LAMINATOR
278
B.6.12 LAMINATOR_PACKING(OPT)
279
B.6.13 SMART LAMINATOR STD - 1
280
281
282
283
B.6.17 ASSY SO,SMART LAMINATOR_STD
284
B.6.18 LAMINATOR_PACKING(STD)
285
C. OPTIONs
C. Option Unit Placement & Wiring

NO. OPTION IA. CODE NAME
C.1 MS 650420 SP SS MAGNETIC_ENCODER C.6
C.2 FLIPPER 650425 SP SS RORATOR
C.3 IC 650421 SP SS INTERNAL_SMART_CARD_ENCODER
C.4 SIM 650422 SP SS EXTERNAL_SIM_ENCODER
C.5 INTERNAL RF 650423 SP SS INTERNAL_CONTACTLESS_CARD_ENCODER
C.6 EXTERNAL RF 650424 SP SS EXTERNAL_CONTACTLESS_CARD_ENCODER
C.7 USB HUB ASSY 650415 USB HUB BD,SMART,0.1 C.2
C.8 ETHERNET 650967 SP SS NETWORK_HUB
C.9 LAMINATOR 650981 SP SS LAMINATOR
C.3
C.4
C.5
C.7
C.1
286
C.1 MS Option
C.1 MS Option
 Main Parts
No. IA Code NAME Q’ty
1 610020 O_RING SS,PI1.7/1 1
2 610116 HOLDER SS,MS_HEAD_SPRING_SET 1
3 610355 SCREW SS,M3X6,SAM 2
4 610366 SCREW SS,M3X10,S 1
5 610374 WASHER SS,M3_SPRING 2
6 610375 NUT SS,M3X2.4 2
7 610430 SCREW SS,M3X6,HEX 2
8 610507 SPRING SS,MS_TENSION 1
9 630046 MS MAIN BD,SMART,0.3 1
10 630055 MS HEAD ISO BD,SMART,0.3 1
- 11 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1
287
C.1 MS Option
 MS Head Ass’y Assembly
No. IA. CODE NAME Q'TY

1 610020 O_RING SS,PI1.7/1 1 1. It is consist of MS Head Ass’y and PCBA MS
2 610116 HOLDER SS,MS_HEAD_SPRING_SET 1 Main Ass’y.
3 610366 SCREW SS,M3X10,S 1 2. Base Plate should be disassembled to
4 610507 SPRING SS,MS_TENSION 1 approach to MS Set Main. (See 3.1.3.1)
5 630046 MS HEAD ISO BD,SMART,0.3 1 3. Assemble MS Head Ass’y to MS Set Main as
6 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1 drawing.
MS Head Assy
MS Set Main
288
C.1 MS Option
 MS Board Assembly
3 610375 NUT SS,M3X2.4 2
5 630046 MS MAIN BD,SMART,0.3 1
6 610146 FFC CABLE,170mm,16P,0.5mm,2896 c-type 1
MS Board
289
C.1 MS Option
 MS Wiring
Main Board
1. Assemble MS Board to Main Board on

Base Plate.
MS Board
2. Fold FFC Wire refer to the drawing and
Supporter
Hub Board connect with MS Board and and MS Head.
Supporter Hub Board
MS board 3. Put FFC Wire to MS Board direction tightly.
Connector
Connector Caution! If there is interference with upper
roller, it will be affect to magnetic encoding
quality.
 Caution! Refer to 6.
MS Head
MS Board
MS Board
290
C.2 Flipper Option
C.2 Flipper Option

 Main Parts
1 640062 ASSY SD,ROTATOR_OPTION_New_MOLD 1
3 610153 TAPE SS,BOTH,12X27 1
4 610154 TAPE SS,BOTH,12X8 1
5 610152 TAPE SS,BOTH,6X75 2
6 610155 TAPE SS,BOTH,12X75 1
7 610156 TAPE SS,BOTH,12X24 1
291
C.2 Flipper Option
 Flipper Assembly

1. Install Flipper Unit after disassemble Side
Covers and Rear Cover. (See 3.1.1)
2 640062 ASSY SD,ROTATOR_OPTION_New_MOLD 1
2. Insert the bumps of Flipper Unit to the
3 610148 FFC CABLE,350mm,30P,0.5mm,2896 c-type 1 groove of Side Plates.
3. Refer to left drawing and assemble.
4. Fix by 4 screws.
292
C.2 Flipper Option
 Flipper Wiring
1. Flipper Unit is connected with Main Board

using FFC Wire. ( - Red Line)
2. Attach the double sticky tape to Frame
side and fix FFC Wire.
3. For (1),(2),(5), attach like photo.
4. Attach (3) 2EA to Frame as dual stack.
5. Put (4)1EA to the upside of (3).
6. Be cautious when put (3) for the
interruption with the moving mold parts.
7. Attach (5) to the bottom plate and do not
put to FFC Wire.
<Size of double sticky tape>

(1) # 610153 (12X27)
(2) # 610154 (12X8)
(3) # 610152 (6X75)
(4) # 610155 (12X75)
(5) # 610156 (24X12)
293
C.2 Flipper Option
 Case Assembly

1. After assemble Flipper Unit, assemble Side
1 610669 COVER SD,ROTATOR,1.1 1
Cover Right/Left. (See 3.1.1.2)
2 610041 COVER SD,DOOR_ROTATOR 1
2. Put Flipper Cover from the back side of SET.
3 610354 SCREW SS,M3X6,SAM_2W 4
3. Fix by 4 screws and put Flipper Door.
Side Cover
294
C.3 IC Option
C.3 IC Option
 Main Parts
1 610065 BRACKET SS,MIRROR_SEN 1
2 610088 BRACKET SS,IC_PCB_SET 1
3 610099 HOLDER SS,UP_DOWN_CAM,1.0 2
7 610364 SCREW SS,M2X10,S 1
9 610377 E_RING SS,Pi3 1
10 610378 E_RING SS,Pi4 5
11 610400 PIN SS,Pi2X8 2
12 610404 SHAFT SS,IC_UP_DOWN 1
295
C.3 IC Option
13 610421 BEARING SS,OILINESS_6X10_METAL 2
15 610439 CAM SS,UP_DOWN 2
16 610473 GEAR SS,RIBBON_MOT 1
17 610476 GEAR SS,MIRROR 1
18 610506 SPRING SS,IC_TENSION 2
19 610535 LABEL SS,MIRROR 1
20 630041 IC MOTOR BD,SMART,0.4 1
21 630043 CONTACT IC BD,SMART,0.5 1
22 630054 SENSOR IC U/D BD,SMART,0.4 1
23 630057 SENSOR IC BD,SMART,0.5 1
24 630045 IC GEMPLUS BD,SMART,1.1 1
25 610129 WIRE,IC mot/sen/IC,6P,300mm 1
296
C.3 IC Option
- 27 610133 WIRE,Gem IC SW,2P,70mm 1
- 28 610135 CABLE,Gem IC USB,120mm,USB1.0 1
- 29 610149 FFC CABLE,150mm,8P,1mm,2896 c-type 1
297
C.3 IC Option
 IC Option Assembly
1. Remove Encoder Gear(5).
1 610102 BRACKET SS,RIBBON_CARTRIDGE_TAKE_UP_SET 2
2. Remove ribbon take-up Bracket(1), ribbon take-
2 610365 SCREW SS,M3X6,S 8
up Ass’y(7).
3 610378 E_RING SS,Pi4 4 3. Remove Time belt(6).
4 610456 PULLEY SS,S3M40T 8 4. Disassemble pulley(4).
5 610472 GEAR SS,M139T_ENCODER 1
6 610486 BELT SS,50DS3M432 1
7 - RIBBON TAKE UP ASSY (B.1.5) 1
298
C.3 IC Option

1 610088 BRACKET SS,IC_PCB_SET 1
2 610080 BRACKET SS,IC_SET_MAIN 1 6. Assemble two Springs(5) and IC
3 610364 SCREW SS,M2X10,S 1 Contactor(6) to IC PCB Set Bracket(1).
4 630054 SENSOR IC U/D BD,SMART,0.4 1
7. Assemble IC Up/Down Sensor Board(4) to
5 610506 SPRING SS,IC_TENSION 2
IC Set Main Bracket.
6 630043 CONTACT IC BD,SMART,0.5 1
7 - SHAFT-IC U/D ASSY (See privious page) 1
8. Assemble IC PCB Set Bracket by
FFC CABLE,150mm,8P,1mm,2896 c- transforming of Bracket’s hinge by
8 610149 1
type elastically to IC Set Main Bracket(2).
9 610133 WIRE,Gem IC SW,2P,70mm 1
9. Assemble the IC Shaft Ass’y(7). Refer to
the next page in detail.
299
C.3 IC Option

1 610099 HOLDER SS,UP_DOWN_CAM,1.0 2 5. Assemble the A part which connect to
2 610378 E_RING SS,Pi4 2 Side Plate Left first.
3 610400 PIN SS,Pi2X8 2 6. Insert the Cam(5) and Cam Holder(1) at B
4 610404 SHAFT SS,IC_UP_DOWN 1 part to the middle of IC Shaft.
5 610439 CAM SS,UP_DOWN 2
7. Push the B part of the Shaft into Side Plate
Right first and others.
8. Assemble the B part by pushing the Cam
Caution! assembled direction is same!
A and fix by pin(3) in the hole of IC Shaft,
and then cover with Cam Holder. Fix by
E-ring at B part.
9. Assemble the bearings and E-rings in the
Side Plate Right/Left.
Caution! If Cam is assembled upside down,

B it will make errors.
300
C.3 IC Option

10. Assemble IC Sensor(17) and Mirror Sensor
2 610065 BRACKET SS,MIRROR_SEN 1
Bracket(2) to Side Plate Right.
11. Attach Mirror Label(13) to Mirror GEAR(10) and
assemble it.
6 610377 E_RING SS,Pi3 1
12. Fix the IC motor(14) by 2 screws and assemble IC
7 610378 E_RING SS,Pi4 3 Motor Gear(9).
8 610421 BEARING SS,OILINESS_6X10_METAL 2
9 610473 GEAR SS,RIBBON_MOT 1
10 610476 GEAR SS,MIRROR 1
13 610535 LABEL SS,MIRROR 1
14 630041 IC MOTOR BD,SMART,0.4 1
17 630057 SENSOR IC BD,SMART,0.5 1
20 610129 WIRE,IC mot/sen/IC,6P,300mm 1
301
C.3 IC Option

13. Unscrew the Screw(8).
3 610430 SCREW SS,M3X6,HEX 2 14. Assemble IC Board as drawing.
5 610133 WIRE,Gem IC SW,2P,70mm 1
6 610135 CABLE,Gem IC USB,120mm,USB1.0 1
7 610149 FFC CABLE,150mm,8P,1mm,2896 c-type 1
302
C.3 IC Option
 IC Board Wiring
IC Board 1. FFC Wire connected to IC Contactor is
fixed to IC PCB SET Bracket by double
paste tape (t=1.5). It is connected to IC
Board through the rectangular hole
located Side Plate Left. (- Red Line)
2. IC U/D Sensor ASS'Y Wire is connected to
IC Board following Side Plate Left. (-Blue
Line)
3. IC Board should be connected to USB HUB
PORT 2 or PORT 3 on Main Board.
( - Orange Line)
IC Up/Down ※ In the case of installation of USB Hub

Sensor ASS'Y on Main Board, See C.7
※ In the case of installation of Ethernet
board on Main Board, See C.8
IC PCB SET BRK
PORT 2
Double
Sticky PORT 3
Tape
t=1.5
IC CONTACTOR USB HUB

ASS'Y Main Board
303
C.3 IC Option
IC Sensor Ass’y
Wire
Holder 4. IC Sensor Ass’y is installed to Side Plate
Right.
5. Wire connected to IC Sensor Ass’y is
passing to the inside of Side Plate via two
Wire Holder located Side Palte. (-Blue
Line)
6. It is connected to Main Board with IC
Motor Wire which installed to inside of
Side Plate. (-Blue Line)
IC Motor
304
C.4 SIM Option
C.4 SIM Option

 Main Parts
2 610365 SCREW SS,M3X6,S 2
4 610375 NUT SS,M3X2.4 1
5 630050 USB HUB BD,SMART,0.1 1
6 630051 HUB EXT BD,SMART,1.0 1
7 630053 SIM BD,SMART,0.3 1
- 9 610123 WIRE,SIM switch,2P,300mm 1
- 10 610124 WIRE,SIM led,2P,230mm 1
- 11 610134 CABLE,Gem SIM USB,180mm,USB1.0 1
- 12 610138 WIRE,USB HUB EXT,170mm,USB1.0 1
- 13 610147 FFC CABLE,300mm,8P,1mm,2896 c-type 1
305
C.4 SIM Option
 SIM Option Assembly

No. IA. CODE NAME Q'TY 1. SIM Unit is installed to Side Cover Right.
1 610052 COVER SS,RIGHT,1.0 1
2. Disassemble Side Cover (See 3.1.1.2) and
2 610365 SCREW SS,M3X6,S 2
assemble SIM Unit as drawing.
3 630053 SIM BD,SMART,0.3 1
4 610123 WIRE,SIM switch,2P,300mm 1
3. Fixed by 2 screws.
5 610124 WIRE,SIM led,2P,230mm 1
306
C.4 SIM Option
 IC Board & USB Hub EXT Board Assembly

4. IC Board is installed on Side Plate Left.
2 610430 SCREW SS,M3X6,HEX 4 5. Remove the screw(10) and screw the
3 - ASSY SS,PCBA_USB_HUB_EXT 1 supporter bolt(2) on the disassembled
4 630045 IC GEMPLUS BD,SMART,1.1 1 position.
5 610123 WIRE,SIM switch,2P,300mm 1 6. Assemble IC Board as drawing.
6 610124 WIRE,SIM led,2P,230mm 1
7. If there is no space in USB hub board,
7 610134 CABLE,Gem SIM USB,180mm,USB1.0 1
assemble USB Hub EXT board as drawing.
8 610138 WIRE,USB HUB EXT,170mm,USB1.0 1
307
C.4 SIM Option
 IC Board Wiring
IC Board
1. For SIM Unit, LED, Switch Wire and FFC

Wire are connected to IC Board.
2. In drawing LED – Black Line, Switch – Blue
Line, FFC – RED Line. Connect carefully
after check the port location.
3. IC Board which connected from SIM Unit
will be connected to USB Hub on Main
Board. In this case, it should be
connected to Port 4. ( - Orange Line)
※ In the case of installation of USB Hub

on Main Board, See C.7
PORT 4 board on Main Board, See C.8
USB Hub
Board Main Board
SIM Unit
308
C.4 SIM Option
 IC Board & USB Hub EXT Board Wiring
USB HUB EXT

Board 4. If there is no space at Hub on Main Board,
use USB Hub EXT Board.
5. IC Board which connected from SIM Unit
will be connected to USB Hub EXT Board
which installed to Side Plate Left. In this
case, it should be connected to Port 4. (–
Blue Line)
6. USB Hub EXT Board is connected to USB
Hub Board on Main Board. In this case, it
should be connected to PORT 2. ( -
Orange Line)

PORT 4
PORT 2
USB HUB
Board
Main Board
309
C.5 Internal RF Option

 Main Parts
1 610091 BRACKET SS,MIDDLE_RF_SET 1
2 610365 SCREW SS,M3X6,S 1
3 - ASSY SS,INTERNAL_RF_OPTION_OMNIKEY 1
- 4 610137 WIRE,OMNIKEY RF IN USB,170mm,USB1.0 1
310
 Internal RF Option Assembly

610091 BRACKET SS,MIDDLE_RF_SET
1. Disassemble Base Plate(See 3.1.3.1), Put one side of
1 1
Internal RF Option into the Side Plate Right, install RF
2 610365 SCREW SS,M3X6,S 1
Bracket(1) on Internal RF Option(3) and position on the
3 - ASSY SS,INTERNAL_RF_OPTION_OMNIKEY 1
Side Plate Left.
4 610137 WIRE,OMNIKEY RF IN USB,170mm,USB1.0 1
2. Fix by the Screw(2).
311
 Internal RF Wiring
1. The wire of Internal RF Option is

connected to USB HUB Board through the
inside of Set. (- Orange Line)
2. In this case, it should be used only PORT
3 or PORT 3 of USB HUB on M/B.

USB HUB ※ In the case of installation of Ethernet
Board board on Main Board, See C.8
Internal RF
PORT 2 PORT 3 Main Board
Option
312
 INTERNAL RF & USB Hub EXT Board Wiring

1. If there is no space in HUB on Main Board,
use USB Hub EXT Board.
2. The wire of Internal RF Option is
connected using only PORT 2 or PORT 3
of USB Hub EXT. It is connected to USB
Hub EXT via the inside of SET. (– Blue Line)
USB HUB EXT
Board 3. The wire of USB Hub EXT is connected to
USB HUB on Main Board through the
inside of SET. In this case it should be
use only PORT 2 of USB HUB on M/B. (-
Orange Line)
Internal RF
USB HUB Board Option
PORT 2
Main Board PORT 3
PORT 2
313
C.6 External RF Option

 Main Parts
1 610021 O_RING SS,PI4.4/2.6 2
2 610365 SCREW SS,M3X6,S 2
3 - ASSY SS,EXTERNAL_RF_OPTION_OMNIKEY 1
- 4 610136 WIRE,OMNIKEY RF OUT USB,340mm,USB1.0 1
314
 External RF Option Assembly

1. Disassemble Top Cover to install External
RF Option. (See 3.1.2.2)
1 610021 O_RING SS,PI4.4/2.6 2
2. Install External RF Option to Top Cover
2 610051 COVER SS,TOP,1.0 1
with two O-RING and two Screws.
3 610365 SCREW SS,M3X6,S 2
3. Assemble Top Cover.
4 - ASSY SS,EXTERNAL_RF_OPTION_OMNIKEY 1
5 610136 WIRE,OMNIKEY RF OUT USB,340mm,USB1.0 1
4. The wire is connected to USB Hub Board
following Thermal Head Wire route.
315
 External RF Option Wiring

1. External RF Wire is connected to USB Hub
Board on Main Board through Top Cover
Plate and Side Plate Left and (1).
(- Orange Line)
External RF Option
2. External RF Wire should be connected to
only PORT 4 of USB Hub on Main Board.

Wire Tie
USB HUB
Board
(1)
PORT 4
Main Board
316
C.7 USB HUB ASSY
C.7 USB HUB ASSY

 Main Parts
2 610375 NUT SS,M3X2.4 1
4 630050 USB HUB BD,SMART,0.1 1
317
C.7 USB HUB ASSY
 USB HUB ASSY Assembly

1. If want to use variable Option Unit, install
610375 NUT SS,M3X2.4
USB HUB Board to Main Board.
2 1
3 610430 SCREW SS,M3X6,HEX 1 2. Disassemble Main Board to Base Plate,
4 630050 USB HUB BD,SMART,0.1 1 and install the supporter Bolts(3) to main
board.
3. Put USB HUB to the connector on Main
Board and fix by two Screws.
※ There are two jumpers in the connector o
n Main Board, these jumpers must be rem
oved when the USB HUB is installed. But,
when the USB HUB is removed, these jum
pers must be reinstalled in the same pins
which the jumpers were connected.
318
C.8 Ethernet Option
C.8 Ethernet Option

 Main Parts
2 610375 NUT SS,M3X2.4 2
4 630070 NETWORK HUB EDDY-CPU V2.5-ASSY 1
319
C.8 Ethernet Option
 Ethernet Option Assembly

1 630070 NETWORK HUB EDDY-CPU V2.5-ASSY 1
1. Disassemble Main Board to Base Plate, and install the
supporter Bolts(3) to main board.
2 610355 SCREW SS,M3x6,SAM 2
3 610673 SCREW SS,M3x13,HEX 2 2. Put Ethernet Option to the connector on Main Board and fix
4 610374 WASHER SS,M3_SPRING 2 by two Screws.
5 610375 NUT SS,M3X2.4 2 ※ There are two jumpers in the connector on Main Board, thes
e jumpers must be removed when the Ethernet Board is ins
talled. But, when the Ethernet Board is removed, these jum
pers must be reinstalled in the same pins which the jumper
s were connected.
320
C.8 Ethernet Option
 Ethernet Option Wiring

1. If use only Ethernet Option, do not need another wiring.
2. If you need another option after installing of Ethernet,
please refer to description of connecting relation as photo
below. (reference: instruction of circuit)
3. In case assembling Rear Cover, remove the Ethernet port
protector. (Warning : please use the flathead screwdriver)
4. After remove the plastic piece, get rid of shape part.
<Ethernet Option Installation>

<Instruction of Circuit>
Main B/D EXT RF Option Internal RF Option Etc.
HUB B/D CON2 CON3 CON4
Ethernet B/D CON3 CON4 CON5
<Remove Ethernet Port Protector>
HUB B/D ETHERNET B/D

Laminator Option
< LAMINATOR Option >

 Main Parts
1 640181 ASSY SO,LAMINATOR_FRAME 1
2 610744 COVER SO,SIDE_COVER_R 1
3 610743 COVER SO,SIDE_COVER_L 1
4 610860 WIRE,LAM_SPI,16P,360mm 1
5 610742 COVER SO,CONNECTOR 1
6 610354 SCREW SS,M3X6,SAM_2W 6
7 610697 ADAPTOR,STD-2427P,24V/2.7A,- 1
322
Laminator Option
 LAMANATOR Option Assembly
Screw 1. Unscrew total 4 screws on the bottom

chassis.
2. Open Top Cover.
3. Grip the bottom part of right/ left Side
4. Upper part of right/ left Side Cover is
connected with Side Plate so push the
Side Cover paralleled to Side Plate
direction to disassemble.
Right
Side Cover
323
Laminator Option
Screw 5. Install Laminator Unit after

disassemble Side Covers and Rear
Cover of the printer.
6. Insert the bumps of Laminator Unit
to the groove of both Side Plate of
the printer.
7. Refer to left drawing and assemble.
8. Fix by 4 screws. (enclosed in
Accessory Box)
Screw
324
Laminator Option
 LAMANATOR Option Wiring
Link Cable 1. Connect the enclosed Link Cable to each

connector of the printer and the Laminator.
Match the color of edge in Link cable with the
color of connectors. (Printer: Black / Laminator:
White)
2. Put the center of the Link Cable into Set Point
and fix by Retainer Coils.
Retainer Coil Set Point Retainer Coil
325
Laminator Option
 CASE Assembly
1. Remove the 3 protectors in enclosed

Connector Cover and Push it to the
printer .
Laminator Printer ※ The Connector Cover in the Laminator is
already assembled.
2. Fix by enclosed2 screws.
Screw
Push
326
Laminator Option
Laminator Printer
Right Side Cover Right Side Cover
3. Assemble Side Covers and LCD Unit.
LCD Unit
Laminator Printer
Left Side Cover Left Side Cover
327

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Color ID Card Printer & Laminator

1.1 Printer Basic Information

No. Name Function

③ Hopper Cover Load the cards for printing

⑤ LCD Display Display printer state

[Printer Front/Side Features] ⑦ SIM Encoder(Option) Read/Write the SIM Card

No. Name Function

⑧ Rear Card Outlet Output Error Card

⑨ Power Switch Power On/Off

⑪ USB Port Communicate with PC

⑨ ⑩ ⑫ ⑪ Ethernet Port Use after removing the Ethernet

[Printer Rear Features]

1.1.2 Printer Inside Features

No. Name Function

Stack the new Cards for printing and

Manual Card Output

This enables the Cards to be printed.

1.1.3 Ribbon Cartridge Features

No. Name Function

Install a Ribbon and a disposable

② Ribbon Take-Up Core Collect the ribbon used in printing

③ Ribbon Supply Core Provide the ribbon for printing

1.2 Laminator Basic Information

No. Name Function

② ① Top Cover Open Button Open Top Cover

Open/Close with Printer

⑤ Kensington Lock Connect with Cable Lock

[Laminator Upper/Side Features]

No. Name Function

⑥ Power Connector Connect Power(Adapter)

⑥ ⑦ Rear Card Outlet Output the card on specific case

[Laminator Front Features] Activate the Pipeline mode when

※ Pipeline Mode : Output the card at the back of laminator after

[Laminator Rear Features]

1.2.2 Laminator Inside Features

No. Name Function

① Laminating Film Bracket Load the Laminating Film

[Laminator Inside Features]

1.2.3 Laminating Film Features

No. Name Function

① Film Take-Up Core Collect the film used in laminating

② ① ② Film Supply Core Provide the film for laminating

1.3 Installing and Loading Items

1. Make the printer power Off

[Top Cover Open Button]

[Take out the cartridge]

[Open Printer Top Cover]

Ribbon Supply Ribbon Take-up

[Install the cleaning roller] [Peel the protective wrapper]

[Install the ribbon cartridge] [Close Top Cover]

1.3.2 Installing a Laminating Film

[Laminator Top Cover Open Button]

[Install Film Take-Up Core]

2. Install take-up core to the back side

[Install Film Supply Core] Close Top Cover

installed Film status

1.3.3 Loading Cards

Card Thickness Control Lever

[Adjust the card thickness] [Hold the cards]

4. Push the stack back and forth to an angle

[Prepare the cards1] [Prepare the cards2]

5. Restore the card stack to its original

6. Place the card to the hopper and close the