Non-Metallic Structures-Airframe

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1. 12. (8052)-Hole filling fasteners (for A. possibility of 10. 21. (8061)-What precaution, if any, A. Prime the repair
example, MS20470 rivets) should not be causing should be taken to prevent with a corrosion
used in composite structures primarily delamination. corrosion inside a repaired metal inhibitor and seal
because of the? honeycomb structure? from the atmosphere.
2. 13. (8053)-Metal fasteners used with B. must be 11. 22. (8062)-One method of A. strip the damaged
carbon/graphite composite structures? constructed of inspecting a laminated fiberglass area of all paint and
material such as structure that has been subjected to shine a strong light
titanium or damage is to? through the structure.
corrosion
12. 23. (8063)-When inspecting a B. separation of the
resistant steel.
composite panel using the ring laminates.
3. 14. (8054)-Sandwich panels made of A. has a high test/tapping method, a dull thud
metal honeycomb construction are used strength to may indicate?
on modern aircraft because this type of weight ratio.
13. 24. (8064)-How many of the A. 2, 3, and 4.
construction?
following are benefits of using
4. 15. (8055)-(1) When performing a ring B. only No. 1 is microballoons when making repairs
(coin tap) test on composite structures, a true. to laminated honeycomb panels?
change in sound may be due to damage 1. Greater concentrations of resin in
or to transition to a different internal edges and corners.
structure. 2. Improved strength to weight ratio.
(2) The extent of separation damage in 3. Less density
composite structures is most accurately 4. Lower stress concentrations
measured by a ring (coin tap) test.
14. 25. (8065)-The length of time that a A. pot life.
Regarding the above statements,
catalyzed resin will remain in a
5. 16. (8056)-Which of these methods may C. 2 and 3. workable state is called the?
be used to inspect
15. 26. (8066)-A category of plastic A. thermoplastic.
fiberglass/honeycomb structures for
material that is capable of softening
entrapped water?
or flowing when reheated is
1. Acoustic emission monitoring.
described as a?
2. X-ray.
3. Backlighting. 16. 27. (8067)-The classification for high B. S-glass.
tensile strength fiberglass used in
6. 17. (8057)-When balsa wood is used to C. the grain is
aircraft structures is?
replace a damaged honeycomb core, perpendicular to
the plug should be cut so that? the skin. 17. 28. (8068)-Which is an identifying A. Zinc chloride will
characteristic of acrylic plastics? have no effect.
7. 18. (8058)-When repairing puncture- B. 100 times the
type damage of a metal faced laminated thickness of the 18. 29. (8069)-Superficial scars, B. one or more coats
honeycomb panel, the edges of the metal. scratches, surface abrasion, or rain of suitable resin
doubler should be tapered to? erosion on fiberglass laminates can (room-temperature
generally be repaired by applying? catalyzed) to the
8. 19. (8059)-One of the best ways to B. have mixed
surface.
assure that a properly prepared batch of enough for a test
matrix resin has been achieved is to? sample. 19. 30. (8070)-The classification for A. E-glass.
fiberglass reinforcement material
9. 20. (8060)-How does acoustic emission A. By picking up
that has high resistivity and is the
testing detect defects in composite the 'noise' of any
most common is?
materials? deterioration that
may be present. 20. 31. (8071)-A potted compound repair C. 1 inch in diameter.
on honeycomb can usually be made
on damages less than?
21. 32. (8072)-Composite fabric material B. Warp.
is considered to be the strongest in
what direction?
22. 33. (8073)-What reference tool is used C. Warp clock (or 33. 44. (8084)-Repairing advanced composites C. an
to determine how the fiber is to be compass). using materials and techniques traditionally unairworthy
oriented for a particular ply of fabric? used for fiberglass repairs is likely to result repair.
in?
23. 34. (8074)-The strength and stiffness of B. the orientation
a properly constructed composite of the plies to the 34. 45. (8085)-The preferred way to make C.
buildup depends primarily on? load direction. permanent repairs on composites is by? laminating
on new
24. 35. (8075)-Which fiber to resin C. 60:40.
repair plies.
(percent ) ratio for advanced composite
wet lay-ups is generally considered 35. 46. (8086)-Which of the following, when A. 2 and 3.
the best for strength? added to wet resins, provide strength for the
repair of damaged fastener holes in
25. 36. (8076)-What is the material layer A. Bleeder.
composite panels?
used within the vacuum bag pressure
1. Microballoons.
system to absorb excess resin during
2. Flox.
curing called?
3. Chopped fibers.
26. 37. (8077)-Proper pre-preg composite B. 1 and 4.
36. 47. (8087)-The part of a replacement B. ribbon
lay-up curing is generally
honeycomb core that must line up with the direction.
accomplished by
adjacent original is the?
1. applying external heat.
2. room temperature exposure. 37. 48. (8088)-Which of the following are A. 1 and 2.
3. adding a catalyst or curing agent to generally characteristic of aramid fiber
the resin. (Kevlar) composites?
4. applying pressure. 1. High tensile strength.
2. Flexibility.
27. 38. (8078)-When repairing large, flat B. use short strips
3. Stiffness.
surfaces with polyester resins, warping of fiberglass in the
4. Corrosive effect in contact with aluminum.
of the surface is likely to occur. One bonded repair.
5. Ability to conduct electricity.
method of reducing the amount of
warpage is to? 38. 49. (8089)-Which of the following are B. 2, 3, and
generally characteristic of carbon/graphite 4.
28. 39. (8079)-When making repairs to A. MEK (methyl
fiber composites?
fiberglass, cleaning of the area to be ethyl ketone).
1. Flexibility.
repaired is essential for a good bond.
2. Stiffness.
The final cleaning should be made
3. High compressive strength.
using?
4. Corrosive effect in contact with aluminum.
29. 40. (8080)-When necessary, what type C. Water only. 5. Ability to conduct electricity.
of cutting fluid is usually acceptable
39. 50. (8090)-If an aircraft's transparent plastic C. crazing.
for machining composite laminates?
enclosures exhibit fine cracks which may
30. 41. (8081)-Fiberglass laminate damage A. filling with a extend in a network over or under the
not exceeding the first layer or ply can putty consisting of surface or through the plastic, the plastic is
be repaired by? a compatible resin said to be?
and clean, short
40. 51. (8091)-When installing transparent plastic B. tightened
glass fibers.
enclosures which are retained by bolts to a firm fit,
31. 42.(8082)-Fiberglass damage that A. may be extending through the plastic material and then
extends completely through a repaired. self-locking nuts, the nuts should be? backed off
laminated sandwich structure? one full
32. 43. (8083)-Fiberglass laminate damage B. requires the turn.
that extends completely through one replacement of
facing and into the core? the damaged core
and facing.
41. 53. (8093)-Which is considered good practice concerning B. When rivets are used, adequate spacer or other satisfactory
the installation of acrylic plastics? means to prevent excessive tightening of the frame to the plastic
should be provided.
42. 54. (8094)-The coefficient of expansion of most plastic A. greater than both steel and aluminum.
enclosure materials is?
43. 55. (8095)-If no scratches are visible after transparent C. covered with a thin coat of wax.
plastic enclosure materials have been cleaned, their
surfaces should be?
44. 57. (8097)-What is the most common method of cementing B. Soak method.
transparent plastics?
45. 58. (8098)-What type of bit should be used to drill holes in B. A specially modified twist drill.
Plexiglas?
46. 59. (8098.1)-Which of the following drill bit types work best C. Carbide W-Point.
when drilling an aramid fiber (Kevlar(c)) composite
laminate?
47. 60. (8099)-What is the purpose of a gusset or gusset plate C. To join and reinforce intersecting structural members.
used in the construction and repair of aircraft structures?
48. 61. (8100)-Select the alternative which best describes the C. Forms the cutting edges of the drill point.
function of the flute section of a twist drill.