Part 2 (20 marks) [60 mins + 5 mins upload time] Baseplate CL Insulated (hatched areas)
A solid rectangular block of dimensions 2L x W x B,
shown as dark grey in cross-section in the top left diagram, has a conductivity of kB = 2 W/mK and b= 10 mm Baseplate uniformly generates heat at a per volume rate of W= 0.2 m x 0.1 m x 0.01 m 30,000 W/m3. The block is encased on four sides TS TC 0.1 m (top, bottom and both short sides) by insulating T0 = kP= 45 W/mK material (hatched region in top right diagram), 20oC whilst b = 10 mm thick baseplates of conductivity kP = 45 W/mK encase the long sides of the block h = 10 W/m2K L= L= Block B = 0.2 m (light grey). The system is symmetric about the 0.05 m 0.05 m .kB= 2 W/mK vertical dot-dashed centre-line (“CL”). The ambient q = 30 kW/m3 air temperature is T0 = 20oC and a convection coefficient h = 10 W/m2K acts on all the baseplate N = 16 flat plate fins t = 4 mm attached to Baseplate outer surfaces. Assuming 1-D heat transfer: (Fin length Lf = 0.05m) (a) For one plain baseplate : (i) Sketch/label the thermal resistance network between TS and T0, (ii) Lf calculate the heat flux q (in W) leaving through one b= baseplate and (iii) the block core temperature TC. 10 mm Elevation view of baseplate Plan view of baseplate In order to reduce TC to an acceptable level it is now necessary to add N = 16 flat plate fins (dimensions: (b) For one finned baseplate : (i) Sketch/label the new thermal resistance Lf x W x t) to the outside of both base plates, as network between TS and T0, (ii) calculate the efficiency (ηf) and shown in the lower two diagrams, made of the effectiveness (ε) of a single fin, allowing for heat transfer from the fin tip by same material as the baseplate and attached to it using the fin effective length (Le), (iii) calculate the overall surface efficiency so there is no contact resistance between them. (η0) and (iv) determine the new block core temperature TC.