Hazard Identification and Task Risk Assessment (HITRA) Form

Date 24-Apr-21 Risk Assessment no. PTW no.

Description of the
Launch foam pig into 10” propane PL through 51-Y-01 as part of the Intelligent Pigging Program
Task
Work Location ☒ PS Site ☐ DM Site ☐ Pipeline ☐ Valve Room ☐ Cairo Office System/Unit 10” Pipeline
HITRA Team Leader Performing
Name: Mohamed Talaat Name: Ahmed Moharram
(Facilitator) Authority:
Area Authority HSE Dept.
Name: AMGAD MAHER Name: Islam Afifi
Representative Representative
☒ Process ☐ Mechanical ☐ Electrical ☐ Instrument ☐ Engineering
Other HITRA team
☐ Chemical Lab ☐ Warehouse ☐ Projects ☐ Administration ☐ Security
members
☐ IMT ☐ IT ☒ HSE ☐ Other: Click here to enter text.
Site visit examination for the Work/Task location required by Risk Assessment Team ☒ Yes ☐ No
Population at Risk: 4 workers
☐ Cold Work Permit ☒ Hot Work Permit ☐ Vehicle Entry Permit ☐ Radiation Certificate
☐ Ground Disturbance ☐ Override Conformity ☒ Isolation Conformity ☐ Confined Space Entry
Required Permit / Certificate Certificate Certificate Certificate
Certificate / Specific ☐ Manual Handling
Assessment: ☐ COSHH Assessment ☐ Lifting/Rigging Plan ☐ Rescue Plan
Assessment
☐ Other: Click here to enter
☐ Scaffolding Certificate ☐ Equipment Inspection ☐ Compressed Gas Cylinder
text.
REVALIDATION AND APPROVAL OF ROUTINE ACTIVITIES (PREVIOUSLY ASSESSED) BEFORE EXECUTION
Assessment Reviewed By:
Name Position Signature Company Date
Ahmed Moharram Performing Authority GAPESCO 24-Apr-21
HSE Representative UGDC 24-Apr-21
Area Authority UGDC 24-Apr-21
Affected Area Authority UGDC 24-Apr-21

HAZARD SCREENING CHECKLIST:

This table is an aid memoir for HITRA team to identify the hazards associated with the task. HITRA team should identify other hazards not listed
below.
Hazard Group Hazard ID
Critical Activity
☐ Activities with Initial Risk Rating (Purple and B+) ☐ SIMOPS ☐ Others: Click here to enter text.

Biological ☐ Poisonous plants ☐ Animals ☐ Blood-borne Disease ☐ Food-borne bacteria ☐ Water-borne bacteria
☐ Human immune ☐ Disease-transmitting ☐ Other communicable
☐ Cold and flu viruses ☐ Parasitic insects
deficiency virus insects diseases
Body Mechanics
☐ Manual Lifting ☐ Pushing ☐ Pulling ☐ Climbing ☐ Positioning

☐ Corrosive: Click here ☐ Toxic Solid: Click ☐ Toxic Liquid: Click ☐ Toxic Gas: Click here
☒ Hydrocarbon gas
to enter text. here to enter text. here to enter text. to enter text.
Chemical ☐ LPGs (e.g. propane) ☐ LNGs ☐ Condensate, NGL ☐ Wax, Lube and seal oil ☐ Hydraulic oil

☐ Diesel fuel ☐ Petroleum spirit ☐ Gasoline ☐ Cellulosic materials ☐ Pyrophoric materials

☐ Low O2 atmosphere ☐ Excessive CO2 ☐ Excessive N2 ☐ Smoke ☐ Other:

Electrical ☐ Voltage > 50V to 440V ☐ Voltage > 50V to 440V ☐ Temporary power
☐ Voltage > 440V ☐ Electrostatic energy
in cables in equipment sources
☐ Power Tools ☐ Inadequate Isolation ☐ Lightning discharge ☐ Weld arcing

Gravity
☐ People at height > ☐ People at height < ☐ Sloping or slippery ☐ People below grade > ☐ Near an unprotected
1.8m 1.8m surface 1.5m edge
☐ Overhead equipment ☐ Dropped Objects ☐ Mechanical Lifting ☐ Excavation ☐ People under water
☐ Process piping &
☐ Engine and turbine ☐ Process piping and
Thermal ☐ Steam piping equip between 60°C & ☐ Heaters with fire tube
exhaust systems equipment over 150 °C
150°C
☐ Temperatures ☐ Temperatures greater ☐ Process piping ☐ Process piping less
☐ Flares
between 100°C & 150°C than 150°C between −25°C & −80°C than −80°C
Mechanical ☐ Trapping ☐ Crushing ☐ Pressing ☐ Shearing ☐ Ejection
Hazard Group Hazard ID
☐ Impact with mobile
☐ Puncture ☐ Cutting ☐ Friction or Abrasion ☐ Entanglement
equipment
☐ Use of hazardous
☐ Equipment with ☐ Use of knives and
hand tools (grinding, ☐ Hand-arm vibration ☐ Whole body vibration
moving or rotating parts other sharp objects
sawing)
Noise
☐ Loud steady noise >
☐ Intrusive noise ☐ Noise due to impact
85 dBA

☐ Bottled gases under ☐ Water under pressure ☐ Air under high ☐ Oil and hydrocarbon ☐ Non-hydrocarbon gas
pressure in pipework pressure gas under pressure under pressure
Pressure
☐ Hyperbaric operations ☐ Decompression ☐ Objects under ☐ Unable to prove ☐ Low points, dead legs,
(diving) (diving) compression isolation un-drained points
☐ Trapped Pressure ☐ Explosion ☐ Valves passing ☐ Objects under tension ☐ Negative pressure
☐ E/M radiation: high
Radiation ☐ Ultraviolet ☐ Infrared ☐ Microwaves ☐ Lasers
voltage AC cables
☐ Alpha, beta, open ☐ Gamma rays, open ☐ Naturally occurring ☐ Alpha, beta, closed ☐ Gamma rays, closed
source source ionizing radiation source source
☐ Lighting ☐ Bullying, harassment ☐ Working alone ☐ Workstations ☐ Work planning issues
☐ Long and irregular ☐ Manual materials ☐ Cold stress (low ☐ Heat stress (high ☐ Incompatible hand
working hours/shifts handling ambient temperatures) ambient temperatures) controls
Human Factors
☐ Awkward location of ☐ Mismatch of work to ☐ Mismatch of work to ☐ Poor organization and ☐ Indoor climate (too
workplace & machinery physical abilities cognitive abilities job design hot / cold / dry / humid)
☐ Medical unfitness ☐ Motion sickness ☐ Post-traumatic stress ☐ Fatigue ☐ Shift work
☐ Inadequate ☐ Inadequate ☐ Inadequate ☐ Complex work
☐ New to area / task
Competency Communication Emergency evacuation procedures
Weather
☐ High Wind: ☐ Rains ☐ Sea state/currents ☐ Tectonic
HAZARD IDENTIFICATION AND RISK ASSESSMENT PROFORMA:
INITIAL RISK
HAZARD IDENTIFICATION CONTROL MEASURES ACTION RESIDUAL RISK (R)
EVALUATION
TASK STEPS
Consequ Severit Likelih Risk Sign Severi Likelih Risk
Hazard Description List all Controls Required SPA
ence y ood Rating Off ty ood Rating
List the main task - Describe all hazards Type of From From Classify - Describe fully all controls Name / Signa From From Classify
steps required to identified for each task effect (i.e. matrix, matrix, risk applicable for each hazard Title of ture matrix, matrix, risk
complete the - Identify Source of injury, identify identify rating according to Hierarchy of person of identify identify rating
job/work detailed Energy for each Hazard damage or severit likeliho from controls. who will SPA severit likeliho from
in Task Description (Chemical (C), Biological environm y with od with matrix - All controls must be valid in put the whe y with od with matrix
(B), Mechanical (M), Body ental no no for that they reduce severity, controls n control control for
Mechanics (BM), impact) control control each likelihood or both in place contr s in s in each
S
H Electrical (E), Gravity (G), s in s in hazard Ho - Use Hierarchy of Control ols place place hazard
o
T Noise (N), Pressure (P), place place C (L1, L2, L3, L4, L5, L6) are for for
E
Thermal (T), Radiation for for - If PPE is used as a control, read each each
(R), Human Factors (HF), each each it must be specifically y hazard hazard
Weather (W), SIMOPS hazard hazard described
(SO))
- Identify Hazard Type:
Task (T), Job Site (J),
Process (P)
1- Isolate the pig
launcher (51-Y-
01) by closing
the main and
Gas
by-pass valves. Gas trapped inside the Zero internal pressure
P P leak/cloud D 4 8 L4 Process D 2 5
2- Vent the launcher Zero % LEL
Injury
launcher up to
zero pressure.
3- N2 purge to
reach 0%LEL
Proper PPE
Open Launcher Mech.
M T Gate stuck opening Injury E 3 6 L5 Grease mechanical parts E 1 2
gate
 Isolation certificate
Insert the Foam Zero pressure
Residual gas inside the asphyxiati Process
Pig into the Pig C P C 3 8 L6 Zero %LEL C 1 4
launcher on /Gasco
Launcher Continuous N2 purge
Proper PPE-Nose Mask
1- Run the pig
through the line
from the
launcher to the
receiver, by
closing the by-
pass valve and
open the main
valve to push Ensure propane quantity to
Pig stop/stuck inside the Pressure
the pig inside P P B 2 7 L5 run the pig with velocity Process B 1 5
line build up
the line. 0.7m/s
2- Receive the pig
in the receiver,
by closing the
by-pass valve
and open the
main valve to
allow the pig to
enter the trap.
1-Isolate the pig
receiver (51-Y-
02) by closing
the main and
Gas
by-pass valves. Gas trapped inside the Zero internal pressure
P P leak/cloud D 4 8 L4 Process D 2 5
2-Vent the launcher Zero % LEL
Injury
launcher up to
zero pressure.
3-N2 purge to
reach 0%LEL
Proper PPE
Open the trap Mech.
M T Gate stuck opening Injury E 3 6 L5 Grease mechanical parts E 1 2
gate.
 Isolation certificate
Zero pressure
Residual gas inside the asphyxiati Process
Extract the pig. C P C 3 8 L6 Zero %LEL C 1 4
launcher on /Gasco
Continuous N2 purge
Proper PPE-Nose Mask

REVIEW AND APPROVAL TO PROCEED

Assessment Completed By:
Name Position Signature Company Date
Mohamed Talaat Rashad HITRA TL UGDC 24-Apr-21
Ahmed Moharram Performing Authority Gapesco 24-Apr-21
HSE Representative UGDC 24-Apr-21
Area Authority / Affected UGDC 24-Apr-21
LIKELIHOOD
SEVERITY 1 2 3 4 5
RESIDUAL RISK Required Approval Name Signature Date
A 6 8 10 11 12
B 5 7 9 10 11 ☐ White Area Authority (AA)
C 4 6 8 9 10 ☐ Turquoise Plant Manager/Delegated
D 3 5 7 8 9 ☐ Dark Blue Operations GM
E 2 4 6 7 8 ☐ Purple & B+ Activity Not Allowed