Air Circuit Braker HAT - Manual

Applicable Machinery
�HAT06, HAT08, HAT10, HAT12, HAT16, HAT20, HAT25,

HAT32, HAT40, HAT50
�HAS06, HAS08, HAS10, HAS12, HAS16, HAS20
Notice
�Please read this instruction manual frist before using
Air Circuit Breaker.
�Contact the head office or branch office listed on the back
if you have any inquiries or technical problems.
�Keep this instruction handy at all times.
�Changing to this instruction manual may be made without
previous notice due to quality improvement.
�Refer to our catalog for the rating items on our products.
For Operational Safety of Air Circuit Breakers
Safety Notices
Thank you for purchasing the HHI Air Circuit Breaker.
These safety notices contain important information on safety. Be sure to read these notices, the product instruction manual,
and other associated documents accompanying the product thoroughly to familiarize yourself with product handling, safety
information, and all other precautions before installing, operating, or inspecting the product.
The safety notices are divided into “DANGER”, “WARNING”, and “CAUTION” according to the hazard level:
A danger notice with this symbol indicates that neglecting the suggested procedure or practice could be fatal or
result in serious personal injury.
A warning notice with this symbol indicates that neglecting the suggested procedure or practice could result in
serious personal injury and/or property damage.
Note that failing to observe caution notices could result in moderate or slight injury/damage in some situations.
Because safety notices contain important information, be sure to read and observe them.
Transportation Precaution
Never enter the area under the ACB when it is lifted or suspended using a lifter or chain block in case the ACB
drops accidentally.
The ACB is heavy. Entering such an area could cause serious injury.
Installation Precautions
� Installation work must be performed by competent persons.

� Prior to commencing any installation work, open an upstream circuit breaker or the like to isolate
all sources of power/voltage.
Otherwise, electric shock may result.
� Tighten terminal screws securely to the specified torque.
Otherwise, a fire could result.
� Fix the ACB (draw-out cradle) firmly on a flat lever surface using mounting screws.
Otherwise, draw-out operation may cause the ACB to fall.
� Avoid blocking the arc gas vents of the ACB to ensure adequate arc space (insulation distance).
Blocking the vents could result in failure of ACB tripping.
� Do not place the ACB in such an area that is subject to high temperature, high humidity, dusty air,
corrosive gas, strong vibration and shock, or other unusual conditions.
Mounting in such areas could cause a fire, non-tripping, or malfunction.
� Be careful to prevent foreign objects (debris, concrete powder, iron powder, etc.) and rainwater
from entering the ACB.
These materials inside the ACB could cause a fire or non-tripping.
� For the ACB with four poles, connect the neutral wire of a 3-phase, 4-wire cable to the N-phase
pole (on the right end).
Otherwise, an overcurrent may cause non-tripping and a fire.
Operation Precautions
� Never touch live terminal parts.

� Do not leave the ACB in the draw-out position.
The ACB is heavy. Dropping the ACB could cause serious injury.
� If the ACB trips open automatically, remove the cause before closing the ACB.
� For the ACB with the fixed block, be sure to loosen the block screws before drawing out the ACB.
Otherwise, damage to the ACB may result.
2 << Air Circuit Breaker Instruction Manual

ACB | Instruction Manual
OCR Field Tests Precautions
� OCR field tests must be performed by competent persons.

� Never touch live terminal parts.
Maintenance and Inspection Precautions
� ACB maintenance, inspection and/or parts replacement must be performed by competent persons.
� Prior to commencing any work on the ACB, open an upstream breaker or the like to isolate all sources of power/
voltage from both the primary and auxiliary circuits.
� Prior to commencing ACB internal inspection, make sure that the ACB is open and the closing spring is released.
Otherwise, fingers or tools could be pinched in the internal mechanism, causing an injury.
� Retighten the terminal screws periodically to the specified torque.
� Retighten the arcing contact mounting screws periodically to the specified torque.
Otherwise, a fire or malfunction could result.
� Be sure to reinstall the arc chute if removed.
Failure to do so or incorrect installation of the arc chute may result in a fire and burns.
� Do not touch ACB live parts (contacts in particular), or structural parts close to a live part immediately after
opening the ACB to stop supplying power.
Otherwise, remaining heat may cause burns.
� Do not bring your hand or face close to the arc gas vent of the arc chute while the ACB is closed.
Otherwise, a burn may result from high-temperature arc gas blowing out of the arc gas vent
when the ACB trips open.
Contents
1. Receiving and Handling 4 6. Over-Current Protective Device 27

1.1 Storage 6.1 Base Current (I0) of Type AOR Multifunction Protective Device
1.2 Directions for Transportation 6.2 Protective Functions and Setting Ranges of Type AOR
Multifunction Protective Device
2. Description of Various Parts 4 6.3 Operation Indication Functions of Type AOR Multifunction
3. Operation 6 Protective Device
3.1 Manual Charging Type 6.4 Field Test Method of Type AOR Multifunction Protective Device
3.2 Motor Charging Type
3.3 Slow Closing Operation 7. Insulation Resistance Test and Dielectric Withstand Test 46
7.1 Main Circuit
4. Draw-Out Mechanism 9 7.2 Control Circuit (to Earth)
4.1 Moving the Breaker Body Within Draw-Out Cradle
4.2 Drawing Out the Breaker 8. Troubleshooting Points 47
4.3 Putting the Breaker Body Back Into Draw-Out Cradle 9. Draw-Out Mechanism of HAS Type 48
5. Periodic Inspection and Parts Replacement 15 9.2 Putting the Breaker Body Back Into Draw-Out Cradle
5.1 Arc Chutes
5.2 Contacts 10. Circuit Diagrams of AOR 50
5.3 Operating Mechanism 11. Circuit Diagrams of HAT 52
5.4 Internal Accessories 12. Appendix 56
12.1 Ground Fault Protection
12.2 Closing and Tripping Operation Cycles
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HAT Series ACB Instruction Manual 3
01 Receiving and Handling
Upon receipt of your breaker, check the following.

If you have any questions or any problems, contact our agent nearest you.
HAT series Air Circuit Breakers are completely assembled, inspected and tested both electrically and mechanically
at the factory, then shipped in fully guaranteed condition in construction and operation.
1.1 Storage
While it is recommended that the breaker be used as soon as you receive it, if it is necessary to store the breaker
for some time before its installation, please note the following for proper storage:
1) Store the breaker in a dry indoor location to prevent condensation due to sudden change in temperature,
which is quite harmful to the breaker insulation.
2) Store the breaker in a clean place free of corrosive gases, dirt and dust. In particular, a mixture of cement
dust and moisture can cause corrosion in the various metal parts of the breaker, so fully protect the breaker
from such mixtures.
3) Place the breaker on a flat, level surface in its normal position.
4) Do not place the breaker directly on the floor.
1.2 Directions for Transportation

When transporting the breaker from one place to another, note the following:
1) When lifting the breaker, apply wire ropes to the lifting plates (Fig. 1. ⑦).
Take necessary care so that the tightened wire ropes may not touch the arc chutes (Fig. 1. �) and
multi-protective device (Fig. 1. �).
When lifting the breaker, be sure to lift it up slowly.
2) Lower the breaker onto a flat, level surface.
3) Avoid impacts and shocks to the breaker during transportation.
02 Description of Various Parts
� Fig. 1. General view of HAT06~HAT40 type � Fig. 1-1. General view of HAT50 type

1 Draw-out cradle
2 Breaker body
3 Name plate
4 Charging handle
5 Mechanism cover
6 Draw-out handle (for HAT06~HAT40)
7 Lifting lugs used to transport the breaker and install the breaker into the switchgear
8 Position indicator
9 Open-close indicator
10 Spring charge indicator
11 Push to close button: Pressing this button closes the breaker
12 Push to open button: Pressing this button opens the breaker
13 Position stopper release lever (HAT06~HAT40)
When this lever is in the up position, the breaker is locked in each of the�CONN�,�TEST�and�ISOLATED�positions
This lever can be turned down only when the breaker is�OPEN�
Turning down this lever unlocks the position stopper and opens the shutter which covers draw-out handle insert hole
14 Position padlock lever (HAT06~HAT40)
Up to three padlocks may be applied to this lever to keep the breaker body locked in the�CONN�,�TEST�or�ISOLATED�position
Padlocks themselves are not supplied (6 to 8 shackle diameter)
15 Draw-out handle insertion hole
16 Draw-out stopper (ref. pages 13, 1-3 and 1-4 [for HAT50])
17 Wiring hole for position switch
18 Auxiliary switch assembly.
The auxiliary switch assembly has five a-contacts and five b-contacts and wiring is made to the switch terminals
M3.5-㎜ terminal screws are to be used (HAT50 type has three a-contacts and four b-contacts)
19 Disconnect device for control circuits
20 Open padlock lever (optional)
The breaker may be padlocked in the�OPEN�position
To padlock the breaker in the�OPEN�position, press the�PUSH TO OPEN�button ⑫ and pull out the lever �, then apply up to
three padlocks to the lever
Under this padlocked condition, the breaker is prevented from being closed manually or electrically
To return the lever � to the withdrawn position, un-padlock and press the�PUSH TO OPEN�button ⑫ again
Padlocks themselves are not supplied (6 to 8-㎜ shackle diameter)
21 Front cover
22 Dust plate (optional)
23 OCR front cover
24 Arc chute
25 Front cover mounting screw
26 Fixing blocks (optional); These blocks are standard equipment when the breaker is subject to the ship classification society’s rules
These are to be secured to the switchboard framework
The breaker body ② is secured to the draw-out cradle ① by the screws only when it is in the�CONN�position
27 Type AOR multifunction protective device (optional)
28 Under-voltage trip device (optional)
29 Close-open counter
30 Key-lock (optional)
31 Release lever (for HAT50)
32 Draw-out handle fixing clip (for HAT50)
33 Extention rail (for HAT50)
To fully draw-out the breaker body from draw-out cradle, this rail is subject to draw-out rail 35
34 Breaker stopper (for HAT50)
35 Draw-out rail (for HAT50)
36 Button for draw-out (for HAT50)
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03 Operation
HAT series air circuit breakers are available either in manual charging type or in motor charging type.
3.1 Manual Charging Type

In the manual charging type, charging the closing springs and open-close control of the breaker are all done manually.
The breaker is able to close only when the closing springs are charged.
Do not force down the charging handle after completion of charging.

Doing so may cause a malfunction.
1) Spring charging operation.

Follow the procedure given below to charge the closing springs.
�Pump the charging handle. The maximum stroke of the charging handle is about a 105�angle.
�When the closing springs are fully charged, a metallic “CLICK” will be heard and no further pumping of the
charging handle will be possible. When the charging handle is pumped with its maximum stroke at approx.
105�, about four pumping cycles will complete the charging.
Check that the spring charged indicator (Fig. 4. ⑩) now shows “CHARGED”.
� Fig. 4. Front view
4 Charging handle
9 Open-closed indicator
10 Spring charged indicator
11 Push to close button
12 Push to open button
13 Position stopper release lever
20 Open position padlock lever
23 Front protective cover
2) Closing operation.
Before closing the breaker, check the following items:
�The closing springs should be charged.
�The position stopper release lever (Fig. 4. ⑬) should be in the up position.
�The shutter of the draw-out handle insertion hole (Fig. 4. ⑮) should be completely closed.
�The open position padlock lever (Fig. 4. �) should not be pulled out.
�The specified voltage should be applied to the under-voltage trip device option or the function
of the under-voltage trip device should be locked.
See the description of the under-voltage trip device for the procedure in detail.
Upon satisfactory confirmation of the above items, open manual operation button cover upward,
if provided, and press the PUSH TO CLOSE button (Fig. 4. ⑪). The breaker is closed.
The OPEN-CLOSED indicator (Fig. 4. ⑨) shows“CLOSED”, and the spring charged indicator (Fig. 4. ⑩)
shows“DISCHARGED”.

3) Opening operation.
Open the manual operation button cover upward if provided and press the PUSH TO OPEN button (Fig. 4. ⑫).
This trips the breaker, and the OPEN-CLOSED indicator (Fig. 4. ⑨) shows “OPEN”.
3.2 Motor Charging Type

In this type, a motor-operated mechanism automatically charges the closing springs.
Means for remote electrical OPEN-CLOSED control of the breaker are also fitted.
See page 52 for control circuit diagram. Complete manual operations are also possible for the same procedures as
described in above manual charging type section.
1) Spring charging operation.

� Supply the specified control power voltage to the charging motor circuit.
� In case of AC motor, check whether the UVT is applied to specified voltage or locking function [See clause 5.4, 2)].
� As soon as the closing springs are discharged, the charging motor is turned on to charge the closing springs.
� The charging motor is automatically stopped when the closing springs are fully charged, and the spring
charged indicator (Fig. 4. ⑩) shows “CHARGED”.
While the charging time varies depending on the rated control voltage and the type of breaker,
it is normally within a range from 2.4 to 10 seconds.
The permissible control voltage range for the charging motor is 85 to 110% of the rated voltage when AC rated, or 75 to
110% when DC rated. It is strongly recommended to supply the control power at the rated voltage.
When dielectric withstand voltage test is carried out, the dielectric withstand voltage of DC 100 V, AC 100 V, and AC 220 V
motors is 1500 V, but for DC 24 V, and DC 48 V motors it is 500 V.
2) Closing operation.
Before closing the breaker, check the following items:
� The closing springs are charged.
� The position stopper release lever (Fig. 4. ⑬) is in the upper position.
� The shutter of the draw-out handle insertion hole (Fig. 4. ⑮) is completely closed.
� The open position padlock lever (Fig. 4. �) is not pulled out.
� The specified voltage is applied to the under-voltage trip device (optional) or the function of the under-voltage
trip device is locked (see the description of the under-voltage trip device for the procedure described in page 21).
Upon satisfactory confirmation of the above items, press the CLOSE button (PB “CLOSE”, see page 52).
This energizes the latch release coil (LRC, see page 52), which, in turn, releases the charged closing springs and the
breaker is immediately closed.
The spring charged indicator shows “DISCHARGED”.
With the closing springs discharged, the charging motor is immediately turned to charge the closing springs.
Even when items (2) to (5) are not satisfied, the charged closing springs are released by pressing the PUSH TO CLOSE
button, but the breaker will not be placed in closed state.
Be sure to perform closing operation according to each item, (2) to (5).
3) Opening operation.
The shunt trip device (SHT) or under-voltage trip device (UVT) is used for remote electrical opening operation.
Press the OPEN button (PB “OPEN”, see page 52).
This trips open the breaker via the SHT or UVT.
When open-close operations are repeated with the charging motor ON, limit the number of successive open-close cycles
to 15. If the OPEN-CLOSE cycle is repeated more than 15 times, allow a cooling period of at least 20 minutes between the
15th cycle and the 16th cycle.
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03 Operation
3.3 Slow Closing Operation

Avoid slow closing operation for purposes other than inspection and maintenance of the breaker.
Check that 3-poles of arcing contact are touched at the same time or the main contact is touched after the
arcing contact has touched, using an optional slow-close operation jig pair (2 jigs/set).
1) Remove the breaker body (Fig. 1. ②) from the draw-out cradle.

See the next draw-out mechanism section for how to remove the breaker body.
2) Place the removed breaker body on a workbench in such a position that its bottom is readily visible and accessible,
turning it sideways or backwards.
Take every precaution to avoid damage to the breaker.
3) Pump the charging handle (Fig. 4. ④) to fully charge the closing springs and loosen the wing screws (Fig. 6. 33 ).
4) When the springs are fully charged, a wider gap (marked ※ in Fig. 6) develops between each closing spring guide
(Fig. 6. 32 ) and the closing spring guide shaft.
Insert the jig’s leaf springs into each gap (square hole), with their pins toward the outer side of the breaker.
Make sure that these jigs should be fitted to both the closing spring guides.
5) Check that the conditions to close the breaker are satisfied.
See items [3-1, 2)], closing operation of page 6.
� Fig. 6. Bottom side view of ACB
30 Slow-close operation jig

31 Frame base
32 Closing spring guide
33 Wing screw
6) Press the PUSH TO CLOSE button (Fig. 4. ⑪).

Although the closing mechanism moves slightly, the breaker remains open.
The breaker is now ready for slow closing operation.
7) Pump the charging handle (Fig. 4. ④).
The moving contacts move toward the stationary contacts in unison with down strokes of the charging handle,
and the breaker is closed with 3 or 4 pumping cycles.
When the breaker is closed, the indicators show “CLOSED” and “DISCHARGED”, respectively.
8) Restoring the slow-close condition to normal.

�Press the PUSH TO OPEN button (Fig. 4. ⑫) to open the breaker.
�Pump the charging handle (Fig. 4. ④) to charge the closing springs.
The spring charged indicator (Fig. 4. ⑩) shows “CHARGED”.
To irritate the SLOW CLOSING OPERATION execute from 6) to 7) again.
�Compress the jig’s leaf springs to remove the jigs from the respective closing spring guides (Fig. 6. 32 ).
The jigs cannot be removed after the PUSH TO CLOSE button is pressed, in this case repeat the procedure from 6).
Attach the jigs to frame base.
※ Only operate ACB in normal state after removing slow closing jigs.

04 Draw-Out Mechanism
The draw-out mechanism permits one to draw out and remove the breaker body from the draw-out cradle and
to put the breaker body back into the cradle, which facilitate the inspection and parts replacement.
The draw-out mechanism permits one to move the breaker body to any of the following three positions in the
draw-out cradle.
The switchboard panel door can be shut with the breaker body drawn out to the TEST or ISOLATED position.
The auxiliary switch assembly (Fig. 1. �) mounted on the draw-out cradle works in the CONN. and TEST positions
(only the CONN. position when the breaker is subject to ship classification society rules).
� Operational Precautions
� Open the breaker before working with the draw-out mechanism.

� Be sure to loosen the screws of the fixing blocks (Fig. 1. �) before drawing out the breaker body.
Otherwise, a malfunction may result.
� Do not work with the draw-out mechanism while holding the position stopper release lever (Fig. 4. ⑬).
� When you try to move the breaker body to the CONN. position, the operating force will increase.
Further rotate the draw-out handle 2 or 2.5 turns to move the breaker body to the CONN. position.
� Typical operating force

HAT06~HAT20 HAT25 HAT32~HAT40
10 kgf 12 kgf 25 kgf
� When a metallic click sound is heard (the draw-out mechanism shaft is locked), stop turning the draw-out handle.
� Make sure the shutter (Fig. 4. ⑮) is closed after the draw-out handle is removed.
A halfway position of the breaker body may cause the breaker to fail in closing operation.
Conn. position
In this position, the main circuit and the control circuits (of the breaker) are connected to the
external circuits for normal service.
Test position
In this position, the main circuit is isolated, but the control circuits are connected.
This position permits such tests as CLOSE-OPEN test, control circuit function test, etc.
Isolated position
In this position, the main circuit and the control circuits are isolated.
The breaker is completely de-energized in this position.
� Conn. position � Test position � Isolated position
>>

The draw-out handle (installed external to the breaker Fig. 1. ⑥) is used to move the breaker body to one of the three
positions (CONN., TEST, and ISOLATED) in the draw-out cradle.
When the fixing blocks (Fig. 1. �) (optional) are fitted, be sure to loosen the right and left screws of the fixing blocks
before drawing out the breaker body.
1) Moving to test position.

�When the fixing blocks (Fig. 1. �)are fitted, loosen and free the right and left screws.
�Check that the breaker is OPEN.
If it is CLOSED, press the PUSH TO OPEN button (Fig. 7. ⑪) to open the breaker.
�Turn down the position stopper release lever (Fig. 7. ⑬) to open the shutter of the draw-out handle
insertion hole (Fig. 7. ⑮).
� Fig. 7
6 Draw-out handle
14 Position padlock lever
34 Draw-out mechanism shaft
� Engage the draw-out handle with the draw-out mechanism shaft (Fig. 7. 34 ) and turn the handle counterclockwise
to move the breaker body.
As the breaker body is drawn out, the position stopper release lever (Fig. 7. ⑬) automatically returns to the up
position, but leave it as it is.
When the main circuit is disconnected as the breaker body is being drawn out, the breaker body will be slightly
pushed forward by the spring action of the primary disconnect contacts with a “banging” sound.
While the loudness of this sound may vary from one breaker type to another, the sound itself is perfectly normal
and does not affect the breaker performance.
When the breaker is drawn out to the TEST position, a metallic click will be heard, the breaker will be locked
in this position, and further turning effort on the draw-out handle will be stopped.
The position indicator (Fig. 7. ⑦) now shows “TEST”.
Do not attempt to compulsively the draw-out handle while it is locked.
When the draw-out handle is inserted in the draw-out mechanism shaft, the breaker is prevented from being closed.
For close-open test, remove the draw-out handle.
2) Moving to isolated position.
If the automatic closing spring release mechanism (optional) is fitted, the charged closing spring will be automatically
discharged as the breaker body is moved from the TEST position to the ISOLATED position.
Although this may be felt as a light shock, just continue the draw-out operation.
� After the breaker body has been drawn out to the test position, turn down the position stopper release lever
(Fig. 7. ⑬) again.

� Turn the draw-out handle counterclockwise to move the breaker body.

As the breaker body is drawn out, the position stopper release lever (Fig. 7. ⑬) automatically returns to the
up position, but leave it as it is.
When the breaker is drawn out to the ISOLATED position, a metallic click will be heard, the breaker will be locked in
this position, and further turning effort on the draw-out handle will be stopped.
The position indicator (Fig. 7. ⑦) now shows “ISOLATED”.
Do not attempt to forcefully turn the draw-out handle under this condition, but remove it.
3) Further withdrawal and removal of breaker body from ISOLATED position.

The breaker body may be further drawn out from the ISOLATED position to remove it from the draw-out cradle
for inspection, maintenance or parts replacement purposes.
If the breaker is in charged condition, perform close-open operation once and release the closing spring.
� Lower the left and right draw-out stoppers to unlock the breaker body and slowly draw out the breaker body
from the draw-out cradle until the draw-out stoppers are locked.
Do not leave the breaker body as it is.

When the above operation is made in as-received condition to separate the breaker body from the cradle,
take necessary measures to prevent the possible turnover due to a change of the center of gravity.
� Apply wire ropes to the lifting plate (Fig.1. ⑦) and lift the breaker body upward after unlocking the left and
right draw-out stoppers.
Alternatively, a lifter (available as option) may be used to remove the breaker body from the draw-out cradle.
Never enter under the breaker.

The breaker weight will cause serious injuries in the event that it drops.
Do not attempt to force-turn the draw-out handle while it is locked.

When the draw-out handle is inserted in the draw-out mechanism shaft, the breaker is prevented from being closed.
For close-open test, remove the draw-out handle.
4.2 Drawing Out the Breaker (for HAT50)

To move the breaker from the “CONNECTED” to “TEST” or “DISCONNECTED” position, the draw-out handle (Fig. 10-1. ⑥)
must be used. The draw-out handle is secured to the righthand side of the draw-out framework by the wing screw
(Fig. 10-1. 32 ). Loosen the wing screw (Fig. 10-1. 32 ) to remove it from the framework.
1) Drawing out from “CONNECTED” to “TEST” position.

� Loosen and free the right and left fixing screws (Fig. 10-1. 37 ) with draw-out handle, but do not remove them
completely.
� Push the right and left release levers (Fig. 10-1. 31 ) down.
� Pressing the “Button for Draw-Out” (Fig. 1-1. 36 ), open the shutter which is covering the draw-out handle
insertion hole (Fig. 1-1. ⑮) and engage the draw-out handle (Fig. 10-1. ⑥) with the draw-out operation shaft by
inserting the handle (Fig. 10-1. ⑥) through the insertion hole (Fig. 1-1. ⑮).
� Turn the draw-out handle (Fig. 10-1. ⑥) counterclockwise; the breaker slides out.
When the breaker body slides out to the “TEST” position, the draw-out position stoppers operate and lock the
breaker body in TEST position. If locked, do not turn the draw-out handle (Fig. 10-1. ⑥) any further.
� When opening and closing test, etc. are made at this position, be sure to remove the draw-out handle (Fig. 10-1. ⑥).
2) Drawing out to “DISCONNECTED” position.

� After drawing out the breaker body to the “TEST” position, push up the release levers (Fig. 10-1. 31 ).
� Turn the draw-out handle (Fig. 10-1. ⑥) further counterclockwise; the breaker body slides out to the
“DISCONNECTED” position and the draw-out position stoppers operate again to lock the breaker body
in DISCONNECTED position. If locked, do not turn the draw-out handle (Fig. 10-1. ⑥) any further.
� Remove the draw-out handle.
>>
If it is desired to secure the breaker body in the TEST or DISCONNECTED position, loosen the position fix screw
(Fig. 10-1. 38 ), slide out the breaker fixing plate (Fig. 10-1. 39 ), tighten the breaker fixing screw (Fig. 10-1. 38 ),
and position fix screw (Fig. 10-1. 37 ).
Repeat these steps on the other side.
The breaker fixing plates (Fig. 10-1. 39 ) should be pushed back and secured in place when not used.
3) Drawing out from “DISCONNECTED” position to out of the draw-out framework, the breaker body can be
further drawn-out by using the extension rails (Fig. 1-1. 33 ) for making inspection, maintenance, or parts
replacement or for removing the breaker body from the framework.
� Draw out the breaker body to the “DISCONNECTED” position with the draw-out handle (Fig. 10-1. ⑥), then remove
the draw-out handle (Fig. 10-1. ⑥).
� Insert the extension rails (Fig. 1-1. 33 ) into the end sockets of the right-and left-hand draw-out (Fig. 1-1. 35 ),
respectively.
� Push down the release levers (Fig. 10-1. 31 ), then pull the breaker body forward by holding the breaker body fixing
pieces (Fig. 10-1. �) by hands until the breaker body is stopped by the extension-rail end stoppers.
The draw-out position stoppers will operate at halfway between the “DISCONNECTED” position and fully drawn-out
position which will lock the breaker body again.
In this case, unlock by pushing up the release levers (Fig. 10-1. 31 ) and pull out again.
※ How to take out breaker body from framework.

After drawing out the breaker body to the fully drawn out position, lift the breaker body off the rails with a chain-
block or the like, using the lifting holes (Fig. 1-1. ⑦) of the breaker body.
� Fig. 8
4.3 Putting the Breaker Body Back into Draw-Out Cradle
1) Follow the procedure given below to put the removed breaker body back into the draw-out cradle
(for HAT06~HAT40).
� Check that the breaker is OPEN, then check that the position indicator (Fig. 1. ⑦) is showing “ISOLATED”.
� Check that the jigs for slow-closing operation (Fig. 6. �) is secured in the frame base (Fig. 6. 31 ).
� Check that the spring charged indicator (Fig. 1. ⑩) is showing “DISCHARGED”, indicating that the closing springs
are discharged.
※ If automatic closing spring release mechanism (optional) is fitted, the charged closing springs will be automatically
discharged as the breaker body is moved from the ISOLATED position to the TEST position.
Although this may be felt as a light shock, just continue the insertion operation.
� Lift up the breaker body or use a special lifter.
Push in the breaker body until the draw-out stoppers are locked so that the slide plate of the breaker body side will
be engaged with the slide plate of the draw-out cradle side.
Never enter under the breaker.

The breaker weight will cause serious injuries in the event that it drops.

� Fig. 9
� Further push in the breaker body again until the draw-out stopper is locked.
This position is “ISOLATED”.
� Turn down the position stopper release lever (Fig. 10. ⑬) to open the shutter of the draw-out handle insertion hole
(Fig. 10. ⑮), and engage the draw-out handle with the draw-out mechanism shaft (Fig. 10. 34 ).
� Fig. 10
6 Draw-out handle
14 Position padlock lever
34 Draw-out mechanism shaft
� Turn the draw-out handle clockwise to send the breaker body into the draw-out cradle.
As the breaker body is moved the position stopper release lever (Fig. 10. ⑬) automatically returns to the up
position, a metallic click will be heard, the breaker will be locked in its position, and further turning effort on the
draw-out handle will be stopped.
The position indicator (Fig. 10. ⑦) now shows “TEST”.
Turn down the position stopper release lever again, and turn the draw-out handle clockwise to send the breaker
into the CONN. position.
The position stopper release lever automatically returns to the original position (up position), but continue the
insertion operation.
Mating of the primary disconnect device starts just before the CONN. position, and the draw-out handle will
become heavy, but continue to turn the handle.
When the breaker is sent into the CONN. position, a metallic click will be heard, the breaker will be locked in this
position, and further turning effort on the draw-out handle will be stopped.
The position indicator now shows “CONN.”.
Remove the draw-out handle (Fig. 10. ⑥).
When you try to move the breaker body to the CONN. position, the draw-out handle operating force will increase.
This is because the primacy circuit contacts in the breaker begin to close and the insertion friction increases;
An increase in handle operating force is not a sign of failure.
Further rotate the draw-out handle 2 or 2.5 turns to move the breaker body to the CONN. position.
>>
A click sound, a measure to check if an intended breaker position is reached, may be inaudible depending on the ambient
conditions. In such a case, rely on a change in draw-out handle operating force in order to check if the intended breaker
position is reached.
When the handle is locked and impossible to turn anyway, the breaker has reached the intended position.
Do not forcefully the draw-out handle while it is locked. Doing so may cause a malfunction.
� When the fixing blocks (Fig. 1. �) are fitted, fully tighten the right and left fixing screws using the draw-out handle.
Failing to firmly tighten these screws may cause a breaker malfunction in particular when the breaker is installed in such
an area that is subject to strong vibration.
2) Putting the removed breaker body back into the draw-out framework, observe the following procedure
(for HAT50):
� Insert the extension rails (Fig. 1-1. 33 ) into the end sockets of the draw-out rails (Fig. 1-1. 35 ) and place the breaker
body on them.
� Push up the release levers (Fig. 1-1. 31 ) and push breaker body into the draw-out framework manually; the draw-
out position stoppers will operate and lock the breaker body in the “DISCONNECTED” position.
Remove the extension rails (Fig. 1-1. 33 ).
� Push the release levers (Fig. 1-1. 31 ) down, then press the “Draw-Out” button (Fig. 1-1. 36 ), open the shutter which
is covering the draw-out handle insertion hole (Fig. 1-1. ⑮), and engage the draw-out handle (Fig. 10-1. 39 ) with the
draw-out operation shaft.
� Turn the draw-out handle (Fig. 10-1. ⑥) clockwise.
The draw-out position stoppers will operate again when the breaker body reaches the “TEST” position; push up the
release levers (Fig. 1-1. 31 ) and turn the draw-out handle (Fig. 10-1. ⑥) further clockwise.
The draw-out position stoppers will operate once again.
This is the “CONNECTED” position.
� Remove the draw-out handle (Fig. 10-1. ⑥) and tighten the right and left fixing screws (Fig. 10-1. 37 ) firmly.
The breaker is now ready for operation.
� Put the extension rails (Fig. 1-1. 33 ) and draw-out handle (Fig. 10-1. ⑥) back to original place and fix in place by
tightening the wing screws.
� Fig. 10-1
6 Draw-out handle
26 Fixing block
31 Release lever
32 Draw-out handle fixing clip
33 Extension rail
34 Stopper
35 Draw-out rail
36 Position indication mark
37 Fixing bolt
38 Fixing bolt
39 Fixing plate
3) Frequency of periodic inspection.

�It is most appropriate that the user works out his or her own inspection plan for the breakers according to the
switching frequency, the values of normal making and breaking of currents, the magnitude of fault current
interrupted, service conditions and environmental conditions, otherwise it is recommended to perform a simplified
inspection once every 6 months and a full inspection once a year.
Be sure to draw out the breaker to the ISOLATED position or to remove the breaker body from the draw-out cradle
for inspection or parts replacement purposes.

4) Mechanical durability of the breaker.

�The following table shows the mechanical durability of the breaker in terms of the number of switching cycles.
When the breaker switching cycles exceed those shown in the table, the possibility of failure may increase.
For renewal or thorough inspection of the breaker, contact HHI.
Frame size 2500 A or smaller 3200 A or larger

No. of switching cycles 10,000 5,000
5) Frequency of periodic inspection.

�While it is most appropriate that the user works out his or her own inspection plan for the breakers according to the
switching frequency, the values of normal making and breaking of currents, the magnitude of fault current
interrupted, service conditions and environmental conditions, it is recommended to perform a simplified inspection
once every 6 months and a full inspection once a year.
Inspection interval based on switching cycles

Switching conditions of ACB Below 630 1250 frame (A) Over 3200
frame (A) 2500 frame (A) frame (A)
Switching operation in the state of nearly
1,000 1,000 1,000
no-carrying current
Switching operation in the rated current region 1,000 500 100
Switching operation in overload region

25 25 10
(about 6 times the rated current)
Switching operation in current interruption region Each time Each time Each time
Be sure to draw out the breaker to the ISOLATED position or to remove the breaker body from the draw-out cradle for
inspection or parts replacement purposes.
Make sure that live parts have cooled down before performing inspection work.
05 Periodic Inspection and Parts Replacement
5.1 Arc Chutes

Check each arc chute during the periodic inspection and also after a fault current is interrupted.
A cracked arc chute cover or deionized grid side plate, or heavy, hard-to-remove molten contact or deionized grid
pieces inside the arc chute require replacement of the arc chute.
1) Periodic inspection.
Inspection item Method / Criteria

Check visually.
Dirt, dust, foreign matter Inside must be clean, free of foreign matter and dust.
Blow off foreign matter and dust with a jet of compressed air.
Check visually.
Cracks There should be no cracks or other damage.
Replace arc chute if cracked or damaged.
>>
2) Removal and mounting.

Loosen the two mounting screws captivated on an arc chute until they are free, then remove the arc chute.
To mount the arc chute, set it in position and tighten the two mounting screws.
� Fig. 11. Arc chute
5.2 Contacts
The pole contact assemblies are visible and accessible when the arc chutes are removed.
Check them during a periodic inspection and after a short-circuit fault current is interrupted.
� Fig. 12. Sideview of contact assembly
1 Stationary arcing contact

2 Stationary main contact
3 Molded base
4 Contact bearing
5 Ribbon Lead
6 Contact holder
7 Contact spring
8 Contact tip
9 Operating rod
10 Lock nut
11 Adjusting screw
12 Moving contact pin
13 Main moving contact
14 Moving arcing contact
15 Stationary arcing contact mounting screw
16 Moving arcing contact mounting nut

1) Periodic inspection.
(1) Arcing contacts.
� Check visually.
� Blackening of contact tip surfaces is due to oxidation and sub-formation, but is not a problem
since it is wiped off during the closing operation.
Contact tip surfaces � Remove dirt, dust, grease, etc.
� Dress roughened surfaces with fine emery paper (#200).
If thickness of contacttip is reduced to ⅓ of original value after a number of dressing operations,
replace both the moving and stationary arcing contacts.
� Check each moving arcing contact for loosening of mounting nut (M5) (Fig. 12. �).
Mounting conditions � Tighten screws as necessary.
� Check each contact tip pair for proper alignment in the closed position.
(2) Main contacts.

If the main contacts are toughened through wear, clean their surfaces during periodic inspection.
When dressing contact tips, be careful to not let dust fall into the breaker mechanism.
After dressing, be sure to wipe and clean the tips.
2) Replacement.
(1) Stationary arcing contact (see Fig. 12. ①).
‐ Remove the two mounting screws (Fig. 12. ⑮) and remove the stationary arcing contact (Fig. 12. ①).
‐ Set a new stationary arcing contact in position and firmly tighten the two mounting screws.
� Fig. 13. Stationary arcing contact
>>
(2) Moving arcing contact (see Fig. 14).
Breaker type No. of moving arcing contacts per pole
HAT/HAS 06, 08 Two pieces (with left and right side pieces paired)
HAT/HAS 10, 12 Two pieces (with left and right side pieces paired)
HAT/HAS 16 Two pieces (with left and right side pieces paired)
HAT/HAS 20 Two pieces (with left and right side pieces paired)
HAT 25 Two pieces (with left and right side pieces paired)
HAT 32 Two pieces (with left and right side pieces paired)
HAT 40 Three pieces (with left, center and right side pieces paired)
HAT 50 Three pieces (center piece paired)
‐ Remove the mounting nut (Fig. 12. �) and remove the moving arcing contact (Fig. 12. ⑭).
Take extra care so as not to drop the spring washer.
‐ Set a new moving arcing contact in position and firmly tighten the mounting nut.
� Fig. 14. Moving arcing contact
5.3 Operating Mechanism
� Fig. 15
1 Stationary contact assembly

2 Moving contact unit
3 Operation rod
4 Connector lever
5 Crossbar
6 Closing spring
7 Closing link
8 Tripping link
9 Trip lever A
10 Trip lever B
11 Trip lever pin
12 Closing roller
13 Trigger lever
14 Trigger lever
15 Trigger link
16 Trigger actuating lever
17 Trigger actuating lever shaft
18 Closing cam
19 Closing camshaft
20 Closing latch
21 Closing release lever
22 Closing release pawl
23 Closing release plate
24 Closing springs
25 Ribbon lead

1) Periodic maintenance.
Check the operating mechanism in detail as much as possible.
If there are detail parts that seem to require a check but are hard to check, please contact HHI.
Inspection item Method / Criteria / Disposition
Operation � Open and close the breaker through manual control to check the mechanical
parts for normal operation.
Lubrication � Add a small amount of grease to each of the pins, shafts and their bearings.
Avoid excessive oiling as such will result in accumulation of dirt and dust.
Screws, bolts and springs � Check tightening screws and bolts of each part for loosening.
Tighten them if loose.
� Check each spring for proper engagement and damage.
Correct problem by repair or replacement. Dirt and dust
Dirt and dust � Latching parts should be free of dirt and dust.
Wipe them with a clean cloth.
5.4 Internal Accessories

Remove the front cover (Fig. 1. �) to gain access to the internal accessories.
Also remove the OCR front cover (Fig. 1. �) and the mechanical part protective cover (Fig. 16. ⑩) if necessary.
To remove the front cover, remove the four front cover mounting screws (Fig. 1. �).
Safety Precautions:
1) Do not place your finger or a tool in the gap between the PUSH TO CLOSE button and the OPEN-CLOSED indicator
(Fig. 16. ①) since this gap is closed when the breaker is closed.
2) Never attempt to put your hand or a tool into the breaker when the closing springs are charged.
Be sure to discharge the closing springs prior to internal inspection.
� Fig. 16. Location of internal accessories, motor charging type
2 Push to close button
3 Charging motor
4 Charged indicator switch
5 Latch release device (LRC)
6 Auxiliary microswitch
7 Magnet hold trigger (MHT)
8 Shunt trip device (SHT)
9 Anti-pumping hold relay (HC)
10 Breaker front part protective cover
>>
1) General view of shunt trip device.

Table 1, coil resistance values (reference values).
Rated voltage (V) Coil resistance (Ω)

421 ~ 480 472
380 ~ 420 352
AC
180 ~ 250 101
100 ~ 150 25
150 ~ 230 161
90 ~ 125 36
DC
48 9.7
24 2.7
(1) Periodic inspection.

Inspection item Method / Criteria / Dispoition
� Push the moving core of SHT with a pointed tool, such as screwdriver tip, then slowly
release the core. The result is acceptable if the core returns lightly.
Operation � Slowly push in the moving core after closing the breaker.
The result is acceptable if breaker trips open.
� If the breaker trips open at less than 70% of the rated voltage after closing the breaker,
the result is acceptable.
� Measure the coil resistance with an ohmmeter.
Coil
� If it is much lower than the value shown in table 1 or there is no continuity, replace the SHT.
Terminals and � Check terminals and mounting screws for loosening.
mounting screws Tighten them if loose.
� Fig. 17. Shunt trip coil (bottom view)
1 Support
2 Support mounting screw
3 Yoke
4 Yoke mounting screw
5 Coil
6 Moving core
7 Terminal
(2) Replacement of SHT.

‐ Take out the breaker body from the draw-out cradle.
‐ Set the breaker body so that the bottom surface is visible (see Fig. 17).
‐ Remove the two wires from the SHT terminals (Fig. 17. ⑦).
‐ Remove the two support mount screws (M5 and M4, one each) (Fig. 17. ②) and take out the SHT.
‐ After checking the light movement of the moving core (Fig. 17. ⑥) of new SHT, mount it in the breaker as it was.
‐ Connect the two wires to the SHT terminals (Fig. 17. ⑦).
‐ Test the SHT both electrically and mechanically for normal operation.

2) Under-voltage trip device.

�The coil of under-voltage trip device (UVT) uses only DC rating.
�This under-voltage trip device includes instantaneous trip type AUT-1BS or HATS-U and time delay trip type
AUT-1BD or HATS-T having 500-㎳ time delay characteristics.
The UVT function lock is a standard option (for function lock, refer to locking function of UVT (4), page 22).
(1) General view of under-voltage trip device.
� Fig. 18. UVT control device
1 UVT cover
2 UVT cover mounting bolt
3 Wire terminals (fasten terminal)
4 UVT coil
5 UVT mounting bolt (2-M5X10)
6 Wire terminals (fasten terminal)
Inspection item Method / Criteria / Disposition

� The breaker is trip-free when the UVT is de-energized.
Because of this, when the PUSH TO CLOSE button is depressed, the closing springs are
discharged, but if the breaker is not closed, the result is acceptable.
Operation
� If the breaker can be closed at more than 85% of the rated voltage, the result is acceptable.
� If the breaker can be tripped at 70 to 35% of the rated voltage after closing breaker,
� Measure the coil resistance with an ohmmeter. Rated voltage Coil resistance
If the measured resistance is much lower than (V) (ohms)
Coil resistance
the value shown in the right or there is no 100-470 V AC
160 ± 16
continuity, replace the UVT. 100-200 V DC

mounting screws Retighten them if loose.
(3) Replacement of UVT.

When it is necessary to replace the UVT, replace the whole UVT unit.
‐ Remove the UVT cover (Fig. 18. ①).
Pull out the wire terminals (fasten terminals �, �, � and � (Fig. 18. ③)).
‐ Remove two UVT mounting screws M5 10 (Fig. 18. ⑤). Take out the UVT.
‐ Remove the UVT cover of a new UVT.
Install the UVT on the breaker body with UVT mounting screws (Fig. 18. ⑤).
‐ Connect the wire terminals (fasten terminals �, �, � and � (Fig. 18. ③)) sequentially from the right.
‐ Install the UVT cover. Install the OCR front protective cover.
Test the UVT both electrically and mechanically for normal operation in the same manner described in Fig. 18.
>>
(4) Locking function of UVT.

During the inspection and maintenance, the breaker can be closed without supplying the voltage to the UVT,
locking its function.
‐ Hold the ADJ nut with a tool such as pliers, then pull it up to the position in which it stops
(Refer to Fig. 19).
‐ Pull the lock lever up to the position in which the positioning stopper comes off, then rotate it in the arrow-
marked direction shown in Fig. 19, and hook it on the switch actuator pin for locking (Refer to Fig. 19).
This condition is the same as when the specified rated voltage is supplied, making it possible to close the
breaker.
Perform inspection and maintenance.
‐ After completion of inspection and maintenance, hold the ADJ nut with pliers and rotate the lock lever in the
reverse direction of the arrow in Fig. 19 for unlocking.
This returns the switch actuator pin to the original position.
‐ In the function lock condition, the lock lever remains protruded forward, making it impossible to install the
OCR front protective cover.
After checking that the function lock is released (Fig. 1. �), install the OCR front cover.
Never apply voltage to the UVT terminals � - � (page 52 circuit diagram) when the UVT function is locked.
Doing so may cause burn-out of the equipment.
Never loosen or tighten the ADJ nut.

� Fig. 19
3) Latch release device.

See table 1. given in 1) (page 20) shunt trip device for the coil resistance values.
(1) General view of latch release device.
� Fig. 20. LRC mounting
1 LRC mounting screw

2 Yoke
3 Yoke mounting screw
4 Moving core
5 Coil
6 Terminal


� Push the moving core with a pointed tool, such as screwdriver tip, then slowly release the core.
The result is acceptable if the core returns lightly.
Operation � Charge the closing springs and push the moving core.
The result is acceptable if the closing springs are discharged.
� If the breaker can be closed at 85% of the rated voltage, the result is acceptable.
� Measure the coil resistance with an ohmmeter.
Coil resistance
If it were much lower than the value shown in table 1 or there is no continuity, replace the LRC.
mounting screws Tighten them if they were loosened.
(3) Replacement of LRC.

‐ Remove the wires from the LRC terminals (Fig. 20. ⑥).
‐ Remove one M5 LRC mounting screw (Fig. 20. ①), and take out the LRC from the breaker body.
‐ After checking the light movement of the new LRC moving core (Fig. 20. ④), mount it in the breaker as it was.
‐ Connect the wires to the LRC terminals (Fig. 20. ⑥).
‐ Test the device both electrically and mechanically for normal operation in the same manner described
in ② (periodic inspection table).
4) Auxiliary switch unit.
HAT06 ~ HAT40.
‐ In the case of draw-out type, auxiliary switches operate only when the breaker body is in the CONN.
or TEST position. Further, where the ship classification society’s rules are applied.
They operate only in the CONN. position.
‐ The auxiliary switch unit itself is mounted ON the draw-out cradle and mechanically linked to the breaker
switching mechanism.
(1) General view of auxiliary switch unit and contact arrangement.
� Fig. 21. Aux. SW. mounting layout (for HAT06~HAT40)
1 Auxiliary switch unit

2 Lock lever
3 Operating lever
4 Operating arm
5 Actuator slide plate
6 Shaft
7 Shaft conn. nut
8 Support mounting screws
9 Switch mounting screw
10 S/Washer
11 Support
>>

� Take the breaker body out of the draw-out cradle.
� Connect the ohmmeter or alarm (buzzer) to each switch element.
� Lower the lock lever (Fig. 21. ②) for unlocking, and move the operating slide plate (Fig. 21. ⑤)
Operation up and down to check each switch element for continuity.
- When actuator slide plate is located in the up position, the breaker’s state is CLOSED.
- When actuator slide plate is located at the down position, the breaker’s state is OPEN.
� Check that a-contact is ON and b-contact is OFF when breaker is closed, and that a-contact is OFF
and b-contact is ON when breaker is OPEN.
� Check each contact for surface roughness (removing laminated phenolic plate from unit permits
Contact surface visual check of contacts).
� If contact is excessively worn or rough, replace whole switch unit.
mounting screws Tighten them if loose.
(3) Replacement of auxiliary switch unit (Fig. 21).

The auxiliary switch unit is an assembly of 10 switch elements (5 a-contacts and 5 b-contacts).
Replace the whole switch unit even if a defect is partial.
HAT06 ~ HAT40 (Fig. 21).

‐ Remove the one M4 shaft connecting nut (Fig. 21. ⑦).
‐ Remove the three M5 support mounting screws (Fig. 21. ⑧).
‐ Pull out the shaft (Fig. 21. ⑥) from the operating arm (Fig. 21. ④), and remove the auxiliary switch unit.
‐ Fit the shaft (Fig. 21. ⑥) of the new auxiliary switch unit into the square hole in the operating arm (Fig. 21. ④).
‐ Tighten the three M5 support mounting screws (Fig. 21. ⑧).
‐ Tighten the one M4 shaft connecting nut (Fig. 21. ⑦).
‐ Check the switch unit for normal operation in the method described above (2) periodic inspection.
HAT50 (Fig. 21-a).

The auxiliary switch unit comprises two rotary switch units linked to the operating mechanism.
Upper rotary switch unit contains 4 poles, and lower rotary switch unit contains 4 poles, a total of 8 poles
(four “a” and four “b” contacts).
Some of the poles may be harmed.
You should exchange with new AUX-SW-UNIT (if UVT were fitted, three “a” and four “b” contacts).
‐ Remove OCR front cover.

‐ Remove the two AUX-SW-MOV-LEVER MOUNTING NUT (Fig. 21-a. ⑩).
‐ Remove the four AUX-SW-UNIT-MOUNTING-BOLT (Fig. 21-a. ⑫).
‐ Disconnect AUX-SW-UNIT and AUX-SW-MOV-LEVER-UNIT (Fig. 21-a. ⑤).
‐ Remove upper-cover/50 (Fig. 21-a. ⑨) from disconnected AUX-SW-UNIT.
‐ Fit the removed upper-cover/50 (Fig. 21-a. ⑨) into new AUX-SW-UNIT.
‐ Connect AUX-SW-Unit and AUX-SW-MOV-LEVER-UNIT (Fig. 21-a. ⑤) according to the origin.
‐ Tighten AUX-SW-UNIT-MOUNTING-BOLT (Fig. 21-a. ⑫).
‐ Tighten AUX-SW-MOV-LEVER-UNIT-MOUNTING-NUT (Fig. 21-a. ⑩) with loctite (a sort of glue).
‐ Check the switch unit for normal operation.

� Fig. 21-a. for HAT50
1 Aux. fix base/R

2 Aux. fix base/L
3 Base cover
4 Aux. contact/50
5 Aux. SW. mov. lever unit
6 Guide bar bolt/50
7 Aux. SW. link
8 Aux. link/A
9 Upper cover/50
10 Aux. SW. mov. lever unit mounting nut
11 Upper cover/50 mounting bolt
12 Aux. SW. unit mounting bolt
13 Split pin
5) Anti-pumping hold relay (HC).
(1) General view of anti-pumping hold relay.
� Fig. 22. Motor control unit PC board as mounted bottm view
1 Open spring
2 Side-plate mounting screws (both side M5)
3 Side plate support
4 Wire terminals (slip-on receptacles)
5 Motor control unit PC board
6 2-M4 mounting screws PC board
� Fig. 23. Relay (HC)
7 Clip
8 Relay (HC)
9 PC board
>>
(2) Operation check.

Open and close the breaker through electrical control to check the relay for normal operation.
Do this in the following procedure.
‐ With the push-button switch (Page 52, PB “CLOSE”) ON, close the breaker.
‐ Immediately place the closed breaker in open condition.
Even when the closing springs are “CHARGED”, if the breaker is not placed in re-closed condition,
For resetting, turn the push-button switch (Page 52, PB “CLOSE”) OFF.
(3) Replacement of HC.

‐ Take the breaker body out of the draw-out cradle.
‐ Place the breaker in OPEN condition.
‐ Set the breaker body so that the bottom surface may be visible (See Fig. 22).
‐ Remove the opening spring (Fig. 22. ①).
‐ Remove the side-plate support mounting screws (one each for right and left) (Fig. 22. ②) to take out
the side plate support (Fig. 22. ③).
‐ Remove the two M4 mounting screws for PC board (Fig. 22. ⑥).
‐ Take out the clip fixing the relay (HC) (Fig. 23. ⑦), and remove the relay (HC) (Fig. 23. ⑧) from PC board.
‐ Insert a new relay (HC) into PC board (Fig. 22. ⑤, Fig. 23. ⑨), and fix it with a clip.
‐ Check that the connected wire terminals (fasten terminal) are inserted securely.
If required, remove them once, and insert them securely once again.
It is not necessary to remove the connected wire terminals (fasten terminal) (Fig. 22. ⑧).
‐ Install PC board in the original place of the breaker with two M4 mounting screws for PC board.
‐ Install the side-plate support in the original position with the right and left side-plate support tapping screws.
‐ Install the opening spring.
‐ Check the relay for normal operation.
6) Direction of ACB position padlock device.
(1) Object
Position padlock device is designed for the process of locking position of ACB
(isolated, test or connection position) by using shackle.
(2) Mounting
Position padlock device protrudes at the front cover face.
In case of using this device, pull out padlock lever by hand and lock it with shackle.
‐ This device is connected with handle-shutter at front cover face.

So if it is pushed abnormally or handle-shutter is opened, the ACB will be tripped or will not be closed.
‐ If someone pushes the position padlock lever and does a draw-out operation through the opened handle-
shutter during running time, this will cause a fatal accident.
� Do not push position padlock lever. This is the cause of tripping ACB during running time.
� Shackles must be used to lock this device. Otherwise this can cause mis-operation.
� Do not operate the draw-out handle during running time.

Since main circuit is alive, draw-out operation will cause fatal accident.

06 Over-Current Protective Device
� Fig. 24. EX: AOR-1L-GS type
1 Base current select switch 12 Long time delay tripped indicator light (LED)
2 Long time delay trip pickup current setting dial 13 Pre-trip alarm indicator light (LED)
3 Long time delay setting dial 14 Short time delay tripped indicator light (LED)
4 Short time delay trip pickup current setting dial 15 Ground fault time delay tripped indicator light (LED)
5 Short time delay setting dial 16 Instantaneous/MCR tripped indicator light (LED)
6 Instantaneous trip pickup current setting dial 17 Reset button
7 Pre-trip alarm time delay setting dial 18 Test switch
8 Pre-trip pickup current setting dial 19 Contact outputs for tripped indication
9 Ground fault time delay setting dial 20 Control circuit terminals
10 Ground fault trip pickup current setting 21 Test connectors
11 System alarm indicator light (LED)
>>
Type AOR multifunction protective device is a CPU loaded, high-reliability, multifunctional protective device.
This device is classified into types AOR-1L (for general feed circuits), and type AOR-1S (for generator protection).
Refer to the following protective function combination table.
� Protective function combination table
Type AOR multifunction

protective device
Indication For general For generator
Protective function
function feeder circuits protection
AL AS AI IU � AOR-1L-AL AOR-1S-AL
AL AS AI AP MCR IU CP/I � AOR-1L-AM -
AL AS AI AP MCR CP/I � AOR-1L-AS AOR-1S-AS
AL AS AI AP MCR AG IU CP/I � AOR-1L-GM -
AL AS AI AG IU � AOR-1L-GL -
AL AS AI AP MCR AG CP/I � AOR-1L-GS -
AL AS AI AP MCR AG IU CP/I � AOR-1D-GM -
IU Contact for operation indication (whole)
CP/I Tripped LED indicator & contact (individual)
AL Long time delay trip
AP Pre-trip alarm
AS Short time delay trip
AI Instantaneous trip
AG Ground fault trip
※ MCR Function is an option
※ The function check is provided in type AOR multifunction protective device with CP/I, allowing a simple field test.

6.1 Base Current [Io] of Type AOR Multifunction Protective Device
Base current [I0]
� Base current [I0] can be adjusted to 50%, 63%, 80% and 100% of the rated primary CT current [1CT]
(for general feeder)
Type AOR-1L
� On the type AOR multifunction protective device nameplate, the following is marked:
BASE CUR. I0: A
� Base current [I0] can be selected by rotating the base current setting select switch (Fig. 24. ①),
which can be set to the predetermined scale.
� A proper CT is selected according to the rated current [IGEN] of generator.

(for generator)
Then, base current [I0] is adjusted so as to be equal to the rated current value [IGEN] of generator according to the input
Type AOR-1S
match inside AOR-1S.
Accordingly, the rated current value [IGEN] of generator corresponds to base current [I0].
On the type AOR multifunction protective device nameplate, the following is marked: BASE CUR. I0: A
6.2 Protective Functions and Setting Ranges of Type AOR Multifunction Protective Device
Current setting range Time setting range
� Setting dial is scaled in multiples of [I0]. � The setting dial is scaled in seconds,
There are eight discrete setting which is the operating time at 600%
positions: NON, 0.8, 0.85, 0.9, 0.95, of [I1] setting. There are nine discrete
AOR-1S type
1.0, 1.05 and 1.1 times I0. setting position: 0.5, 1.25, 2.5, 5,10, 15,
� When [I0] is set at NON the protective 20, 25 and 30 seconds.
function does not operate. � The breaker is tripped at the range from
Long-time delay trip (I1,T1)
� The breaker is not tripped at less than 95% to 105% [T1] setting.
105%, and tripped at more than 120% When [ICT] is less than 160 A, the breaker
of [I1] setting. is tripped at the range from 90% to 110%
[I1] setting.
� Setting dial is scaled in multiples of [I0]. � The setting dial is scaled in seconds,
There are seven discrete setting which is the operating time at current
AOR-1S type
(for general)
positions: NON, 0.8, 1.0, 1.05, 1.1, flow of 120% of [I1] setting.
1.15, 1.2 and 1.25, of [I0] setting. There are seven discrete positions:
� When [I1] is set at NON, the protective 15, 20, 25, 30, 40, 50 and 60 seconds.
function does not operate.
� Setting dial is scaled in multiples of [I0].

� There are eight discrete setting

AOR-1L type
positions: NON, 4, 6, 8, 10, 12, 14 and

16 times [I0].
� When [I3] is set at NON, the protective
Inst. trip (I3)
� Time setting is unnecessary.

� Setting dial is scaled in multiples of [I0].
� There are eight discrete setting
AOR-1S type
(for general)
positions: NON, 4, 6, 8, 10, 12, 14 and

16 time [I0].
� When [I3] is set at NON, the protective
>>
� Setting dial is scaled in multiples � Setting dial is scaled in milliseconds,

of [I0]. which is the operating time at current
There are eight discrete setting flow higher than [I2] X 120% setting.
AO-1L type
positions: NON, 2, 2.5, 3, 4, 6, 8, 10 � There are seven discrete 80, 160,

times [I0]. 240, 320, 400, 480, 560 milliseconds.
Short-time delay trip (I2, T2)
� When [I2] and [I3] are set at NON,

the device is operated at 1000% of
[I0] setting as a fail-safe function by
[T2] setting.

of [I0]. which is the operating time at current
AOR-1S type
(for general)
There are eight discrete setting flow higher than [I2] x 120% setting
positions: NON, 2, 2.5, 2.7, 3, 3.5, � There are seven discrete setting
4 and 4.5, 5 times [I0]. positions: 80, 160, 240, 320, 400,
� When [I2] is set at NON, the device 480, 560 milliseconds.
is operated at 500% of [I0] setting
as a fail-safe function.

Graund fault trip (IG)
of OCR rated primary current [ICT]. which is the operating time at current
AOR-1L type
� Setting dial is scaled in multiples flow higher than [I2] X 120% setting.
of [I ].
CT � There are seven discrete 80, 160,
There are seven discrete setting 240, 320, 400, 480, 560 milliseconds.
positions: 0.1, 0.15, 0.2, 0.25, 0.3,
0.35, 0.4 times [ICT].
� Setting dial is scaled in multiples � Setting dial is scaled in second which is

of [I0]. the operating time at current flow higher

AOR-1L type
� There are eight discrete positions: than [IP] setting.

0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05, � There are eight discrete 60, 80, 120,
Pre-trip alarm (IP)
and 1.1 times [I0]. 140, 160, 180, 200 seconds (definite
time delay).
� Setting dial is scaled in multiples � There are nine discrete position

AOR-1S type
(for general)
of [I0]. at current flow 120% of [IP]:

� There are eight discrete positions: 5, 10, 15, 20, 25, 30, 35, 40,
0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05, 45 seconds.
and 1.1 times [I0].

1) Method of changing protective function settings.

The settings of type AOR multifunction protective device can be changed easily by dial operation.
This section describes the basic procedures for setting the protective device.
For setting details of individual protective functions see Section 2.
(1) Basic procedures.

‐ Release two mounting screws from the transparent front cover, and remove the cover from the
OCR front cover (Fig. 1. �).
� Fig. 25
‐ Using a small flathead screwdriver, adjust the setting switches as appropriate.

The OCR has two types of setting switches: Rotary step switches and slide switches.
a) Rotary step switches: Rotate the dial until the arrow points to the desired position.
The setting is the same within the scale range denoted by a bold line.
� Fig. 26. Inst. setting current dial
b) Slide switches: Slide the switch knob up/down to turn ON/OFF.
Switch knob
‐ After adjustment, check the OCR for proper settings by using a filed tester or the like (HOC2, HOC3, HOC4).
Do not apply excessive force to the switches.

The switches should lightly be turned or slid with the screwdriver.
>>
‐ Return the transparent cover to its original position.
(2) The setting of slide switch.

‐ Frequency setting (50 ㎐/60 ㎐).
The frequency can be change between 50 ㎐ and 60 ㎐ depending on power system.
In case of OCR set at 60 ㎐ in 50 ㎐ system, the tolerance of OCR increases ±20% more than exact setting.
‐ Tripping time characteristics (I2t ON/OFF).
The STD trip timing can be changed between ramp (I2t=C: inverse-time) mode and definite-time mode.
When delivered, the breaker has been set to the definite-time mode.
To change the trip timing to the ramp mode, set the I2t - switch on the OCR to ON position.
T2
I2t I3
50 Hz On MCR
When a fault current exceeds 8 times (in case of the OCR 8 times),
the base current [I0] and the ramp (I2t=C) mode will be changed to
the definite time mode.
Time setting tolerance of ramp characteristic: (T2 ± 30%)
60 Hz Off INST
‐ Tripping mode (INST/MCR).

Changeover of INST to MCR or vice versa is allowed at the OCR type which requires control power.
When delivered, INST trip timing are set to a mode specified on the order from.
Using the INST/MCR mode select switch enables the tripping mode to be changed between INST and MCR.
When changing the tripping mode to MCR, be sure to observe the following condition:
Estimated short-circuit fault current � Rated breaking capacity of the breaker (without INST).
※ MCR is a protective function which instantaneously trips open the breaker only when a fault current exceeding
I3 is applied to operate the breaker. After making operation, MCR locks the INST trip function.
※ MCR is an option: refer to ACB catalogue ordering form.
6.3 Operation Indication Functions of Type AOR Multifunction Protective Device

The operation indication function includes contact for tripped indication (whole indication) and CP/I LED light
IU
and contact for tripped indication (individual indication).
1) IU Contact for tripped indication (whole indication).

� This contact output is one contact operating even when any one of LTD, STD, INST and GFT operates.
The contact is automatically reset after 40 ㎳.
� The contact output is transmitted between terminals 22 and 23 of disconnecting device for control circuit
(Fig. 24. �).
� Rating of contact for tripped indication rated voltage.
Rated voltage 250 V AC 30 V DC 125 V DC 250 V DC

Rated current (resistive load) 8A 5A 0.5 A 0.3 A
Rated current (inductive load) 3A 3A 0.25 A 0.15 A
2) CP/I LED light and contact for tripped indication (individual indication).
� Control power is required for tripped indication.
Supply the following power between terminals 19 and 20 of control circuit disconnecting device (Fig. 24. �).
‐ 100 V AC to 125 V AC/5 VA or 200 V AC to 250 V AC/5 VA.
‐ 100 V DC to 125 V AC/5 W or 200 V DC to 250 V DC/5 W or 240 V DC/5 W.

� When LTD, STD/INST or GFT operates, the LED lights for tripped indication (Fig. 24. ⑨, ⑩, ⑪) light up individually.
� At the same time, the contact signal ON is outputted individually between terminals � - �, � - �, � - � of
control circuit disconnecting device (Fig.1. �).
AS, GS type AM / GM type

22: Common terminal 26: STD/INST terminal 22, 25 Common
25: LTD terminal 27: GFT terminal 26, 27 LTD STD INST GFT
� The LTD, STD/INST and GFT tripped indications remain ON until the reset button (Fig. 24. �) is depressed or the
control power is turned OFF.
By pressing the reset button or turning the control power OFF for more than one second, the ON state is reset.
� LED light and contacts for pre-trip alarm operation indication.
‐ The LTD pickup indication LED light (Fig. 24. ⑬) flickers at more than pickup current value [I P].
At the same time, the contact signal ON is outputted between terminals 22-28 of control circuit
disconnecting device (Fig. 24. �).
‐ The operation indication is automatically reset if the current of less than [IP] is reached.
� CPU malfunction indication LED lights and contact.

When the analog circuit is abnormal, CPU malfunction indication LED light (Fig. 24. ⑪) lights up, and at the
same time, the contact signal ON is outputted between terminals 22-24 of control circuit disconnecting
device (Fig. 24. �).
If CPU malfunction indication LED light lights up: The breaker in service is not effected directly but take the
following measures at earlier stages, and eliminate the trouble.
Press the reset button (Fig. 24. �). If the abnormality is temporary, such as noise, the LED will go OFF.
At that time, the control function returns to normal. If the LED does not go off even by a push of the reset button,
some abnormality may occur. In this case, immediately contact HHI.
� Rating of contact for tripped indication.
Rated voltage 125 V AC 220 V DC

Rated current (resistive load) 125 VA (2 A max.) 60 W (2 A max.)
Rated current (inductive load) 20 VA (2 A max.) 10 W (2 A max.)
6.4 Field Test Method of Type AOR Multifunction Protective Device
1) Function check method.

� A simple check of operation for type AOR multifunction protective devices (AOR-1L-AS, AOR-1L-GS, AOR-1S-AS,
AOR-1L-AM, AOR-1L-GM, AOR-4L-GS, AOR-4L-GM) can be made with a test switch.
To check each protective function, draw out the breaker to the ISOLATED position, or take it out from the draw-out cradle.
If making a function check in the TEST position, confirm that there is no influence on the sequence.
� Function check of the ground fault trip function is not possible.

� Function check of type AOR-4L should be made in the same manner as type AOR-1L function check.
(1) Control power and tools to be prepared.

‐ Watch: Watch that can measure the seconds (such as a stopwatch).
‐ Flat-bladed screwdriver.
‐ Control power is indicated on the type AOR multifunction protective device nameplate.
If making function check in the TEST position, confirm that the control power is applied across
the terminals 19 and 20.
24 V DC between SP(+) - SN(-) terminals.

100 to 250 V AC, DC between S0 - S2 terminals.
>>
� Function check method for each protective function.
Protective
Type AOR-1L (for general feeder circuit), Type AOR-1S (for generator protection)
function
Long time delay trip
� Close the breaker.

function check
� When the STD INST pickup current value is less than 6 times of the base current in type AOR-1L, set each dial to
NON with a flat-bladed screwdriver.
� Push the test switch (Fig. 24. �) to “LO” (current flow of 6 times the base current [I0] in type AOR-1L, and 1.2 times
the base current in type AOR-1S), and at the same times, start the tripping time measurement with a watch.
Also hold the test switch until the breaker is tripped.
� After tripping, release the test switch.
It is reset to OFF (neutral) automatically.
� Read the tripped time.
If it is nearly equal to the operation time at the current flow of 6 times [I0] for type AOR-1L and 1.2 times [I0] for type
AOR-1S, it is normal.

� Set the INST pickup current setting dial to NON, using a flat-bladed screwdriver.
Short time delay trip
function check
� Push the test switch (Fig. 24. �) to “HI” current flow of more than 16 times the base current [I0].
If the breaker is tripped with time delay setting, it is normal.

� Return the INST pickup current setting dial to the original set value with a flat-bladed screwdriver.
trip function check

Instantaneous
time delay
� Push the test switch (Fig. 24. �) to “HI” current flow of more than 16 times the base current [I0].
If the breaker is tripped momentarily, it is normal.
It is reset to OFF (neutral) automatically.

2) Characteristic check method.

The tripping current value and time delay characteristics of each protective function are checked with secondary
current levels converted from the set value primary current supplied to CT.
� Test current value can be obtained from the conversion formula shown below.
Test current = (I/ICT) × 5 I: Set value [I1], [I2], [I3], [IP] or [IG].
ICT: Primary current of CT.
5: Secondary current value of CT.
Example) I: [I1] 900 A ICT = 1250 A test current = (900/1250) 5 = 3.6 A.
� For each protective function characteristic check, draw out the breaker to the Isolated position or take it out
from the draw-out cradle.
If making function check in the TEST position, do as follows:
Characteristic check can be easily made if HHI OCR checker (type HATS-HOC2) is used.
When the test apparatus other than HHI OCR checker is used, make the characteristic check according to the
following.
※ Remove the protective cover of type AOR multifunction protective device front (see Fig. 25).
It is not necessary to disconnect the test terminals (KA, KB, KC, n).
※ Remove the OCR front cover (Fig. 1. �).
Disconnect the connected test terminals and connect the solderless terminals to the same positions.
� As shown in table 2, connect the test equipment outputs to the test terminals (KA, KB, KC, n) of multifunction
protective device for characteristic check of each protective function.
Note that the internal circuit configuration is as described below when ground fault trip function is provided.
Pay attention to the connection with the test terminals.
Stop applying test current immediately after the breaker trips open.
Never apply voltage to terminals TP and TN.

Doing so may cause burn-out.
� Fig. 27
Connection to test terminals

Protective function
Without GFT With GFT
Long time delay trip, short time delay trip, One out of KA, KB, KC Between KA - KB
instantaneous trip and pre-trip alarm and n terminal Between KA - KC
Ground fault trip - One out of KA, KB, KC and n terminal
>>
(2) Test equipment, control power source and tools to be prepared.

‐ Watch: Watch that can measure the seconds (measure ms as needed).
‐ Flat-bladed screwdriver.
‐ Control power source.
No control power source is required for protection characteristic check.
When the operation indication LED light and contact output check is required, use the following power source
indicated on the nameplate of type AOR multifunction protective device.
If making the characteristic check in the TEST position, confirm that the control power is applied across
the terminals 19 and 20.
Check the operation indication LED lights for long time delay trip, short time delay trip/instantaneous trip
and ground fault trip by applying the control power, and reset them before proceeding to next step.
Supply the power:

24 V DC between SP~SN(-) terminals.
100-250 V AC, DC between S0~S2 terminals.
‐ Test equipment.
Prepare an adjustable setting current unit which can output a distortionless sinusoidal current.
A sample test equipment circuit is shown below.
� Fig. 28
Do not let TEST current flow more than the instantaneous trip pick current setting value (I3×1.2).
Turn the test current OFF immediately when the breaker is tripped.

� Characteristic check method for each protective function.
Protective
function
� Increase the test current from zero; the LTD pickup indication LED pickup indication LED light (Fig. 24. ⑫)
flickers just before the LTD pickup current setting.
� Further, increase the test current slowly up to the position in which the LTD pickup indication LED light turns
to steady lighting; if the current value at that time is within the range of 1.05 to 1.2 times of secondary current
value converted from current [I1] for type AOR-1L, and within the range of ±5% of secondary current value
converted from current [I1] for type AOR-1S, it is normal.

Pickup current check
Long time delay trip function check
� Reduce the test current output to zero.
� When the STD/INST pickup current setting is less than 6 times of the base current in type AOR-1L, set each dial
to NON with a flat-bladed screwdriver.

Trip time check
� Apply secondary current corresponding to 6 times the set value [I1] current for type AOR-1L and 1.2 times the set value
[I1] current for type AOR-1S.
At the same time, start the trip time delay measurement with a watch.
� Read the tripped time delay.
If the breaker is tripped within the range of set time [T1] sec ± 15%, it is normal.
� In step 2 above, return the STD/INST pickup current setting dial to the original set value with a flat-bladed screwdriver.
>>
Protective
function
� Set the LTD/INST pickup current setting dial to NON, using a flat-bladed screwdriver.
Setting current function check
� Rapidly apply the test current within ±15% (type AOR-1L) and ±10% (type AOR-1S) range of secondary current
Short time delay trip function check
converted from set value [I2] current; if the breaker is tripped, it is normal.
� Set the test equipment output to 1.2 times the secondary current levels converted from the set value [I2] current.
� Apply the test current. At the same time, start the trip time delay measurement with a watch.
� If the breaker is tripped, reduce the test equipment output to zero.
� Read the tripped time. If the tripped time is within the range of resettable time (ms) and maximum total clearing
time (ms) shown in the table below, it is normal.

Trip time check
Time setting (T2) (㎳)
7-step system 80 160 240 320 400 480 560
Reset table time (㎳) 55 120 190 260 330 400 460
Max. total clearing time (㎳) 150 240 335 425 520 610 700
� Return the LTD/INST pickup current setting dial to the original set value with a flat-bladed screwdriver.
Current and trip time function check

Inst. trip function check
� If the breaker is not tripped by applying the test current of -20% secondary current levels converted from the
set value [I3] current and tripped by applying the test current of +20% secondary current levels, it is normal.
Note: The test current should be applied for 50 ㎳.

Protective
function
� Increase the test current up to the position in which the LTD pickup indication LTD light (Fig. 24. ⑬) flickers:
if the current value at that time is within the range of ±7.5% (AOR-1L) and ±5% (AOR-1S) of secondary current levels
converted from the set value [TP] current, it is normal.

Pickup current check
Pre-trip alarm function check
� Supply the specified control power.
� Apply the test current of 1.1 times (AOR-1L) and 1.2 times of (AOR-1S) of secondary current levels converted from the
Trip time check
set value [IP] current. At the same time, start the time measurement with a watch.
- If the time at which an alarm signal is outputted across terminals AC and AP is within the range of ±20%
(AOR-1L) and ±15% (AOR-1S) of the set value [TP] second, it is normal.
- Reduce the test current output to zero.

Setting current
function check
� Apply the test current within the range of ±20% of secondary current levels converted from the set value [IG] current:
If the breaker is tripped, it is normal.

Ground fault trip function check
� Set the test equipment output to approx.
4 times the secondary current levels converted from the set value current.
� Apply the test current.
At the same time, start the trip time measurement with a watch.
Trip time check
� If the breaker is tripped, reduce the test equipment output to zero.
� Read the tripped time. If the tripped time value is within the range of resettable time (㎳) and maximum total
clearing time (㎳) shown in the table below, it is normal.
Time setting (T2) (㎳)
7-step system 80 160 240 320 400 480 560
Reset table time (㎳) 40 110 170 240 310 380 450
Max. total clearing time (㎳) 180 270 365 455 545 640 730
>>
3) Instruction manual of AOR-1D-GM type OCR.
(1) Key menu structure.
� Display screen (display phase current & setting values)
� Fault
� Set screen (set the value of protection function)
� Sys
� Tests

(2) Key manual.
It is very easy to access the menu, using key pad.

AOR-1D-GM key pad
Main window.
Main window consists of display, fault, setting, system and test.
Push key and move to next window.
Push key to view upper menu, available from all menu windows.
Display window.
In main window, put the cursor at Disp? by using Disp? and

push key.
This moves to display window.
This window displays load current, setting values and system setting values.
‐ Load current.
In display window, put the cursor at Curr? by using and

push key.
This load current window monitors Ia, Ib, Ic & In.
‐ Setting information.
In display window, put the cursor at Set? by using and

push key.
This moves to window of setting information.
By pressing continuously, user sees each value.
>>
‐ System information.
In display window, put the cursor at Sys? by using and

push key.
This moves to system information window.
Fault window.
In main window, put the cursor at Fault? by using and

push key.
This moves to window of trip information.

This window displays the history of fault trip (up to 8 items) and the key will display
trip information 1-8 sequentially.
Set window.
In the main window, put the cursor at Set? by using , and push .
This moves to the password check window. The default password is 0000 but the
user can change the password in sys window.
After inputting input pasword according to example 1, push key.
The set windows all appear.
(ex. 1) If password were 1234, change the flicker “O” into “4”, press key and press or .
According to above method, set the other digits.
In set window, each item is represented as follows.
LTD Curr: I1, LTD time: T1, STD Curr: I2, STD time: T2, INST Curr: I3,
GFT Curr: Ig, GFT time: Tg, PRE-ALARM Curr: Ip, PRE-ALARM time: Tp.
(This example shows how to set the value)
(ex. 2) If user wants to set I1=40%, put the cursor on I1 by using and push key in setting window.
This moves to the window below.
Move cursor to the position of required modification.
Using key, set “4” and “O” and push key.
Then, the below screen will appear.
If user moves the cursor to “Y” and pushes key, the setting is finished.
If user moves the cursor to “N” and pushes key, the setting is canceled.

Sys window.
In sys window, user can set the communication port, password, CT ratio,
Hz, load type and the characteristic curve of overload.
In main window, move cursor to Sys? by using and press key.
Password check window appears and input the password.

Then the below screen will follow.
This sample shows how to set the value of communication address.
(ex. 3) Put the cursor on Add? and push key.
If communication address is 1, push key and select “1” and than

push key.
Put the cursor on “Y” and push key.

The setting is finished.
Test window.
User can easily check the functions of OCR.

In main window move cursor to Test? by using , and press key.
Password check window appears. Input the password.
Then the below screen will follow. In case of non-trip function, ACB does not
operate but only OCR simulates LTD, STD & INST trip like a real fault.
In case of trip function, OCR simulates LTD, STD & INST trip and gives a trip signal to
ACB, then ACB operates trip mechanism.
(ex. 4) In case of trip function, put the cursor on Trip? and push key.
Select LTD among LTD, STD, INST and push key.
OCR simulates according to setting value: alarm and fault lamp light on and
ACB is tripped.
Push key to reset the fault in this screen.
>>
(3) AOR-1D-GM terminal block.
� AOR-1D-GM terminal block

(4) AOR-1D-GM connection diagrams.
� AOR-1D-GM connection diagrams
>>
4) General directions for testing at primary current levels.

When a single-phase current source is used to test the breaker, observe the following directions.
� Temperature test.
If a single-phase test current equal to the rated current is applied to a breaker with its three poles connected
in series for temperature test, the breaker will be tripped.
This is because two out of the test currents in the same directions and the pickup circuit in the type AOR
multifunction protective device see twice the actual current flow.
Therefore, to prevent the breaker from being tripped during the temperature test, short the multifunction
protective device test terminals KA, KB, KC and together.
� Over-current trip test.

When a trip test is performed on a breaker with a test current supplied to its main circuit, in the same manner
as in the temperature test, do this for each pole so that 2 out of the three poles are not in the same direction
(not allowed when ground fault trip is provided) or with 2-poles.
07 Insulation Resistance Test and Dielectric Withstand Test
The insulation resistance test and dielectric withstand test for main circuit and control circuit are performed as follows:
7.1 Main Circuit
1) Dielectric with stand voltage characteristic is 3500 V AC for one minute.
2) Use a 500 V DC insulation resistance tester (Megger).
7.2 Control Circuit (to Earth)
1) Dielectric withstand voltage characteristic is 1500 V AC for one minute.

For 24 V DC rating of motor charging and closing operation circuits, its characteristic is 500 V AC for
one minute (control circuit terminals 1, 2, 3).
Also for DC rating of the following control circuits, dielectric withstand test is impossible.
� Control circuit terminals 9 and 10 of under-voltage trip device (UVT), for both AC and DC ratings,
and terminals 19 and 20 of type AOR multifunction protective device.
2) Use 500 V DC insulation resistance tester (Megger) for insulation resistance test.

08 Troubleshooting Points
Trouble
No. Expected causes Corrective actions
phenomena
� Mis-wiring in supply lines. � Check the control lines with schematic diagram.
� UVT operated. � Check UVT line and pickup condition in terminal
The breaker
1 � Spring discharged. 9 & 10.
cannot be closed
� Charge spring.
� Loosening of terminal screws. � Fix the terminal screws.
� Contact. �
- Lack of compression force. - Regulate compression force or refer to HHI.
2 Overheat - Roughness of compression plane. - Grinding contact or changing.
- Contamination of compression plane. - Clean the plane.
� Rise of ambient temperature. � Install the venting equipment.
� Sliding between feed lever and ratchet. � When the return spring of feed lever is cut,
change it.
� Defect of charging motor. When abrasion has taken place in feed lever
The breaker - Abnormality of control source. or ratchet, change it.
3 cannot be - Defect of control circuit.
charged - Defect of motor pinion or gear. �
- Defect of motor. - Supply of normal control source.
- Revision of control circuit.
- Change motor unit.
� Abnormality of UVT. �
- Lack of trip force. - Confirm the state of spring if any harm detected,
- Residual magnetism. change or fix it.
- Confirm the moving operation of moving part.
� Abnormality of SHT. If any harm detected, fix it or refer to HHI.
- Cut or short of coil. - If any contamination is attached, remove it.
- Decrease of source voltage. - Change the whole kit.
- Lack of moving core stroke.
- Defect of control circuit. �
- Change the coil.
The breaker � Abnormality of OCR. - Supply normal source voltage.
4
cannot be tripped - Defect of OCR. - Refer to HHI.
- Cut of CT coil. - Check the relay and revise the control circuit.
� Roughness of moving parts by missing greasing. �

- Refer to HHI.
�
- Remove dust and inject grease.
- Check the abrasion degree of ratchet, roller
and shaft.
If any trouble has taken place, refer to HHI.
>>
09 Draw-Out Mechanism of HAS Type
The draw-out mechanism permits one to draw out and remove the breaker body from the draw-out cradle and
to put the breaker body back into the cradle, thereby facilitating the inspection and parts replacement.
The draw-out mechanism permits one to move the breaker body to any of the following three positions in the
draw-out cradle.
CONN. Position
In this position, the main circuit and the control circuits (of the bresker) are connected to the external circuit for
normal service.
This position permits tests such as close-open test, control circuit function test, etc.
TEST Position
In this position, the main circuit is isolated, and the control circuits are connected.
This position permits tests such as close-open test, control circuit function test, etc.
REMOVAL Position
In this position, the main circuit and the control circuits are isolated.
The breaker is completely de-energized in this position.

The draw-out handle (Fig. 29. ①) is used to move the breaker body from CONN. to TEST or from TEST to CONN.
in the draw-out cradle.
1) Moving from “CONN.” to “TEST” position.

‐ Confirm ACB is in “OPEN” condition.
If the ACB is in “CLOSE” position open the ACB by pressing “Push to Open Button”.
‐ Push down the rail hook lever (Fig. 29. ②, ③).
‐ Fix the D/O handle(s) (Fig. 29. ①) into pin (Fig. ②) and pull the handle front side.
‐ Remove the D/O handle(s) (Fig. 29. ①).
‐ Draw-out the breaker body until it is in “TEST” position.
If breaker body arrives at the “TEST” position, it is locked automatically.
2) Moving from “TEST” to “REMOVAL” position.

‐ Draw-out the breaker body from “TEST” position until it is locked automatically.

9.2 Putting the Breaker Body Back into Draw-Out Cradle

Follow the procedure given below to put the removed breaker body back into the draw-out cradle.
‐ Check that the breaker is “OPEN”.

‐ Check that the spring charged indicator is showing “DISCHARGED”, indicating the closing springs are discharged.
‐ Lift up the breaker body or, using a special lifter, push in the breaker body until the draw-out stoppers are locked
so that the slide plate of the breaker body side may be engaged with the slide plate of the draw-out cradle side.
‐ At the “REMOVAL” position, after pushing down rail hook lever (Fig. 29. ②, ③), insert breaker body until it is in
“TEST” position. If breaker body arrives at the “TEST” position, it is locked automatically.
To confirm the “TEST” position, refer to the sticker left of the draw-out cradle.
‐ Insert the breaker body until isolating contact (Fig. 29. ④) is touched.
‐ Fix the D/O handle(s) (Fig. 29. ①) into pin (Fig. 29. ②, ③) and lift up the D/O handle(s) (Fig. 29. ①).
If the breaker body arrives at “CONN.” position, it cannot be inserted any more.
Confirm the “CONN.” position according to sticker left of the draw-out cradle.
‐ Don’t forget to confirm that the state of the rail hook lever (Fig. 29. ②, ③) is upward.
� Fig. 29
>>
10 Circuit Diagrams of AOR
3-phase 4-wire 4-pole type 3-phase 4-wire 3-pole type

AOR-1L-GS / 4L-GS
AOR-1L-GM / 4L- GM
AOR-1L-GL / 4L- GL
CT1 ~ CT4: for HAT06, 08, 10, 12, 16, 20 CT1 ~ CT3: for HAT06, 08, 10, 12, 16, 20
CT5 ~ CT8: for HAT25, 32, 40, 50 CT4 ~ CT6: for HAT25, 32, 40, 50

3-phase 3-wire 3-pole

AOR- 1L-AS / 1S-AS
AOR-1L-AM
AOR-1L-AL / 1S-AL
CT1 ~ CT3: for HAT06, 08, 10, 12, 16, 20

CT4 ~ CT6: for HAT25, 32, 40, 50
>>
11 Circuit Diagrams of HAT
11.1 Type HAT06~40
Over-Current Under-Voltage Motor Charging

Main Circuit
Protective Device Trip Closing Circuits
DC 24 V SP-SN
AC, DC 100-250 V S0-S2
CT1-3 : CT for over-current trip for types HAT06 to HAT20. �1: Fitted with circuits rated 240 V and 250 V AC.
CT4-6 : CT for over-current trip for types HAT25 to HAT40. �2: For circuits of rated control voltage 125 V DC.
Do not use these output contacts in circuits exceeding 250 V AC or 220 V DC. �3: For circuits of rated control voltage 200 V to 220 V.
Main Circuit Spring Charge Switch Contact Condenser Trip

CT: Current transformer for OCR 3 15 Spring charge switch contact U V Condenser trip source
P N Condenser trip
Over-Current Relay (OCR) Motor Charging/Closing Circuits Trip Indication Switch

19 20 Control power for terminals (CP/I) 1 2 Source 13 14 Trip indication SW.
22 23 Common line for ind. contact (IU) 3 Closing circuit X1 Auxiliary relay (not supplied)
22 25 AL Ind. contact (CP/I) M Charging motor
22 26 AS AI Ind. contact (CP/I) HC Hold relay
22 27 AG Ind. contact (CP/I) LRC Latch release coil
22 28 AP Pre-trip alarm (CP/I) PB Push button switch
MHT Magnetic hold trigger
Under-Voltage Trip (UVT) Shunt Trip (SHT) Auxiliary Switch

9 10 Source SHT Shunt trip coil 31 50 Auxiliary switch
11 12 Remote electrical tripping 7 8 Source
UVT Under-voltage trip coil AUX. SW. Auxiliary switch
AUX. SW. Auxiliary switch PB Push button switch

Shunt Capacitor Trip Ind.

Auxiliary SW. Position SW.
Trip Trip SW.
Draw-out type:
The Aux. SW. operate in the connected
and test positions only.
When marine classification society’s rules
are applied they operate in the connected
position only.
M Charging motor Test 61-62 ON Connected 71-72 ON
Hold relay (anti-pumping) position 61-63 OFF position 71-73 OFF

HC
64-65 ON 74-75 ON
LRC Latch release coil (closing)
64-66 OFF 74-76 OFF
— Manufacturer’s wiring
67-68 ON 77-78 ON
… User’s wiring 67-69 OFF 77-79 OFF
-＜
＜- Disconnecting device
Terminal Arrangement of Control Circuit OCR Circuit Diagram for 4-pole

31 33 35 37 39 41 43 45 47 49 1 3 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B1 A1 B2 A2 B3 A3 B4 A4 B5 A5
32 34 36 38 40 42 44 46 48 50 2 4 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
1
2
3
4
7
8
9
10
11
12
13
14
15
AOR-1L-GL
16
17 AOR-1L-GM
� � �
(AUX. SW.) (CONTROL CIRCUIT) (AUX. SW.)
18 AOR-1L-GS
19
(CONTROL CIRCUIT) 20
21 AOR-1D-GM
22
�
23
24
71 72 73
�
Test S.W. 25
26
Connect S.W.
�
61 62 63
27
28
29
30
(D/O Type) (FIX Type)
>>
11 Circuit Diagrams of HAT
11.2 Type HAT50
Over-Current Under-Voltage Motor Charging

Main Circuit
Protective Device Trip Closing Circuits
DC 24 V SP-SN
AC, DC 100-250 V S0-S2
Do not use these output contacts in circuits exceeding �1: Fitted with circuits rated 240 V and 250 V AC.
250 V AC or 220 V DC. �2: For circuits of rated control voltage 125 V DC.
�3: For circuits of rated control voltage 200 V to 220 V.
Main Circuit Spring Charge Switch Contact Condenser Trip

CT: Current transformer for OCR 3 15 Spring charge switch contact U V Condenser trip source
P N Condenser trip
Over-Current Relay (OCR) Motor Charging/Closing Circuits Trip Indication Switch

19 20 Control power for terminals (CP/I) 1 2 Source 13 14 Trip indication SW.
22 Common line for ind. contact (IU) 3 Closing circuit X1 Auxiliary relay (not supplied)
23 Iind. contact (CP/I) M Charging motor
25 AL Pre-trip alarm (CP/I) HC Hold relay
27 AG AI Pre-trip alarm (CP/I) LRC Latch release coil
28 AP Pre-trip alarm (CP/I) 3 15 Spring charge switch
MHT Magnetic hold trigger
Under-Voltage Trip (UVT) Shunt Trip (SHT) Auxiliary Switch

9 10 Source SHT Shunt trip coil 31 46 Auxiliary switch
11 12 Remote electrical tripping 7 8 Source
UVT Under-voltage trip coil AUX. SW. Auxiliary switch
PB Push button switch

Shunt Capacitor Trip Ind.

Auxiliary SW. Position SW.
Trip Trip SW.
Draw-out type:
The Aux. SW. operate in the connected
and test positions only.
When marine classification society’s rules
are applied they operate in the connected
position only.
M Charging motor Test 61-62 ON Connected 71-72 ON
Hold relay (anti-pumping) position 61-63 OFF position 71-73 OFF

HC
64-65 ON 74-75 ON
LRC Latch release coil (closing)
64-66 OFF 74-76 OFF
— Manufacturer’s wiring
… User’s wiring
-＜
＜- Disconnecting device
Terminal Arrangement of Control Circuit OCR Circuit Diagram for 4-pole
74 64 45 43 41 39 37 35 33 31 29 27 25 23 21 19 15 13 11 9 7 3 1 61 71
75 65 62 72
76 66 46 44 42 40 38 36 34 32 30 28 26 24 22 20 16 14 12 10 8 2 63 73
↑ � Test position SW. ↑ Test position SW.� ↑

Connected position SW. Connected position SW.
AOR-1L-GL
AOR-1L-GM
↑ ↑ AOR-1L-GS
(AUX. SW.) (Control Circuit) AOR-1D-GM
(Draw-Out Type)
HAT50
>>
12 Appendix
12.1 Ground Fault Protection
1) In case of grounded or resistance ground system in the Y and Y-source transformer.
(1) 3-poles ACB with GFT function in 3 �4W system.

External ground sensing neutral CT connected to the ground element terminals (29, 30).
This means that this ACB will trip the breaker whenever CTs’ residual output current exceeds the setting as in a).
Tripping is independent of phase currents.
The lower the neutral CT ratio, the more sensitive the ground fault protection.
AG Continuously adjustable from ICT X 0.1 ~ 0.4, ICT X (0.1-0.15-0.2-0.25-0.3-0.35-0.4) 7 steps
Pickup current Continuously adjustable from ICT X 0.1 ~ 0.4
Setting tolerance 20%
Time delay (㎳) Automatically set to AS time-delay.

On 4-wire systems, standard includes a fourth CT.
A fourth CT does not sense ground current. Its only function is to sense neutral current.
It is connected to vectorally subtract from the residual current of the phase sensors (see below).
Ia Ib Ic In
Non-Trip Ia + Ib + Ic + In � 0
Trip Ia + Ib + Ic + In ≠ 0
� � � �
In case of current unbalance in system, trip also.

The principle is the same (1) 3-poles ACB with GFT function in 3 �4W system.
It is connected to vectorally subtract from the residual current of the phase sensors.
Ia Ib Ic
Non-Trip Ia + Ib + Ic � 0
Trip Ia + Ib + Ic ≠ 0
� � �
In case of current unbalance in system, trip also.
2) In case of ungrounded system in the Y and �-source transformer.

Since ungrounded systems produce minimal ground current, no damage occurs to the grounded equipment.
These ground currents are also too low for detection by the AOR unit, therefore they serve no ground fault tripping
function if applied on these systems.
If you need ground function, separately install OCGR in switchgear using ZCT.
(1) Connection between neutral current transformer (optional) and OCR.

When using a 3-pole breaker with the GFT function in a 3-phase, 4-wire distribution system, install a neutral
current transformer (optional) to the neutral in the switchboard.

(2) Type and rating of neutral current transformer

Select the neutral current transformer, the rating of which is the same as that of the primary current transformer
[ICT], according to the following table.
Breaker Rating of current transformer (A)
320/5
HAT06 630/5
HAT08 800/5
HAT10 1000/5
HAT12 1250/5
HAT16 1600/5
2000/5
320/5
630/5
HAT20 1250/5
1600/5
2000/5
500/5
1000/5
HAT25 1600/5
HAT30 2000/5
HAT40 2500/5
HAT50 3200/5
4000/5
5000/5
※ Class of Neutral CT: 1.0 Class.
(3) Connection
Connect the transformer while observing polarity (dotted lines are to be wired by the user).
� 3-pole breakers (HAT06~HAT20) � 3-pole breakers (HAT25~HAT50)
Power source (or load) Power source (or load)
Load (or power source) Load (or power source)
If the CTs connect the reverse polarity, the GFT malfunctions.
>>
12 Appendix
12.2 Closing and Tripping Operation Cycles
No
Supply Power Confirm the Diagram Manual Charging
Motor Charging
No
No
Indicated “CHARGED” Check the Diagram
Confirm the
Position of ACB
Confirm the
Contact to HHI
Key-lock & Padlock
Remove the
Closing Operation
D/O Handle
Supply Rated
Source to UVT
Confirm the Movement
of Interlock System
Refer to Conn. Diagram
Indicated “CLOSE”
on Page “52~55“
No
No
Indicated “OPEN”
Check the Wiring of

Tripping Operation Release “KEY-LOCK”
SHT & UVT
If Necessary,
Check the Resistance
No
No No
Indicated “OPEN” Electrical Defect Mechanical Defect
OK

Repair and Inspection
Date Statement of repair Pay or free Repair shop Name of engineer Signature
※ Please be sure to obtain the appropriate signatures after service.

Please keep this table for management, maintenance, and after-sales service.
>>
HHIS-WZ-LE-011-02 ’06,04 Designed by ADPARK
www.hyundai-elec.com
Head Office 1 Jeonha-dong, Dong-gu, Ulsan, Korea

TEL. 82-52-230-8101~8 FAX. 82-52-230-8100
Seoul HYUNDAI B/D, 140-2, Gye-dong, Jongno-gu, Seoul, Korea
(Sales & Marketing) TEL. 82-2-746-7589,7510 FAX. 82-2-746-7648
Orlando 3452 Lake Lynda Drive, Suite 110, Orlando, Florida U.S.A. 32817
Tel. 1-407-249-7350 Fax. 1-407-275-4940
London 2nd Floor, The Triangle, 5-17 Hammersmith Grove London, W6 0LG, UK
Tel. 44-20-8741-0501 Fax. 44-20-8741-5620
Tokyo 8th Fl., Yurakucho Denki Bldg.1-7-1, Yuraku-cho, Chiyoda-gu, Tokyo, Japan 100-0006
Tel. 81-3-3212-2076, 3215-7159 Fax. 81-3-3211-2093
Cairo Apartment No. 503, 5th Fl., Bldg. No. 7 Block 2, 9th Division, El-nasr Road, New Maadi, Cairo, Egypt
Tel. 20-2-520-0148~9 Fax. 20-2-754-7528
Sofia 41, Rojen Blvd. 1271, Sofia Bulgaria
Tel. 359-2-938-1068, 936-0300 Fax. 359-2-936-0742
Yangzhong Lianzhong Avenue, Xinba Scientific and Technologic Zone, Yangzhong City, Jiangsu Province, China.(212-212)
Tel. 86-511-842-0666, 0212 Fax. 86-511-842-0668

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Air Circuit Braker HAT - Manual

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Applicable Machinery

�HAT06, HAT08, HAT10, HAT12, HAT16, HAT20, HAT25,

� Installation work must be performed by competent persons.

� Never touch live terminal parts.

2 << Air Circuit Breaker Instruction Manual

OCR Field Tests Precautions

� OCR field tests must be performed by competent persons.

Maintenance and Inspection Precautions

1. Receiving and Handling 4 6. Over-Current Protective Device 27

Upon receipt of your breaker, check the following.

1.2 Directions for Transportation

02 Description of Various Parts

4 << Air Circuit Breaker Instruction Manual

3.1 Manual Charging Type

Do not force down the charging handle after completion of charging.

1) Spring charging operation.

� Fig. 4. Front view

6 << Air Circuit Breaker Instruction Manual

3.2 Motor Charging Type

1) Spring charging operation.

3.3 Slow Closing Operation

1) Remove the breaker body (Fig. 1. ②) from the draw-out cradle.

� Fig. 6. Bottom side view of ACB

30 Slow-close operation jig

6) Press the PUSH TO CLOSE button (Fig. 4. ⑪).

8) Restoring the slow-close condition to normal.

8 << Air Circuit Breaker Instruction Manual

� Open the breaker before working with the draw-out mechanism.

� Typical operating force

� Conn. position � Test position � Isolated position

4.1 Moving the Breaker Body Within Draw-Out Cradle

1) Moving to test position.

2) Moving to isolated position.

10 << Air Circuit Breaker Instruction Manual

� Turn the draw-out handle counterclockwise to move the breaker body.

3) Further withdrawal and removal of breaker body from ISOLATED position.

Do not leave the breaker body as it is.

Never enter under the breaker.

Do not attempt to force-turn the draw-out handle while it is locked.

4.2 Drawing Out the Breaker (for HAT50)

1) Drawing out from “CONNECTED” to “TEST” position.

2) Drawing out to “DISCONNECTED” position.

※ How to take out breaker body from framework.

4.3 Putting the Breaker Body Back into Draw-Out Cradle

Never enter under the breaker.

12 << Air Circuit Breaker Instruction Manual

3) Frequency of periodic inspection.

14 << Air Circuit Breaker Instruction Manual

4) Mechanical durability of the breaker.

Frame size 2500 A or smaller 3200 A or larger

5) Frequency of periodic inspection.

Inspection interval based on switching cycles

Switching operation in the rated current region 1,000 500 100

Switching operation in overload region

05 Periodic Inspection and Parts Replacement

5.1 Arc Chutes

Inspection item Method / Criteria

2) Removal and mounting.

� Fig. 11. Arc chute

� Fig. 12. Sideview of contact assembly

1 Stationary arcing contact

16 << Air Circuit Breaker Instruction Manual

Inspection item Method / Criteria