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INTERACTIVE SCHEMATIC

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EC-C3
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E-C61

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EC-C1
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR7885-12
March 2020

3500B and 3500C Generator Set Engine


Electrical System
DB31-UP CTB199-UP YBT1-UP SBK1-UP
DC31-UP YBB1-UP YAW1-UP SEK1-UP
DD31-UP CMC1241-UP YBW1-UP LYP1-UP
GD31-UP CTC268-UP BGX120-UP ZAP1-UP
JD31-UP YBC1-UP JYC1-UP
JM31-UP BPD1-UP YAY1-UP
DB41-UP ZAD1-UP YAZ1-UP
DC41-UP JDE1-UP 1FZ1-UP
DD41-UP BLF166-UP 1GZ1-UP
JM41-UP CTG326-UP 1HZ1-UP
DB81-UP CTH313-UP CT21-UP
DB91-UP JCH1-UP DD51-UP
DD91-UP YAR1-UP DD61-UP
CPA192-UP ZAR1-UP YBD1-UP
CTA155-UP ZBR1-UP SBG1-UP
BMB132-UP GZS1-UP SBJ1-UP
CNB1189-UP YAT1-UP SFJ1-UP

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CID / MID / FMI / EVENT CODES
Component Identifiers (CID¹) Failure Mode Identifiers (FMI)¹
Module Identifier (MID²) FMI No. Failure Description
Engine Control 0 Data valid but above normal operational range.

(MID No. 036) 1 Data valid but below normal operational range.

CID Component 2 Data erratic, intermittent, or incorrect.


3 Voltage above normal or shorted high.
1 Injector Cylinder #1
4 Voltage below normal or shorted low.
2 Injector Cylinder #2
5 Current below normal or open circuit.
3 Injector Cylinder #3
6 Current above normal or grounded circuit.
4 Injector Cylinder #4
7 Mechanical system not responding properly.
5 Injector Cylinder #5
8 Abnormal frequency, pulse width, or period.
6 Injector Cylinder #6
9 Abnormal update.
7 Injector Cylinder #7
10 Abnormal rate of change.
8 Injector Cylinder #8
11 Failure mode not identifiable.
9 Injector Cylinder #9
12 Bad device or component.
10 Injector Cylinder #10
13 Out of calibration.
11 Injector Cylinder #11
12 Injector Cylinder #12 14 Parameter failures.

13 Injector Cylinder #13 15 Parameter failures.

14 Injector Cylinder #14 16 Parameter not available.

15 Injector Cylinder #15 17 Module not responding.

16 Injector Cylinder #16 18 Sensor supply fault.

91 Throttle Position Sensor 19 Condition not met.

94 Fuel Delivery Pressure Sensor 20 Parameter failures.

100 Engine Oil Pressure Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
101 Crankcase Air Pressure Sensor
105 Inlet Manifold Temperature Sensor Event Codes
110 Engine Coolant Temperature Sensor
Engine Control
168 Electrical System Voltage
Event Code Condition
175 Engine Oil Temperature Sensor
190 Engine Speed Sensor E0004 Engine Overspeed Shutdown.

248 CAT Data Link E0007 High Aftercooler Temperature Derate.


253 Personality Module E0008 High Aftercooler Temperature Shutdown.
254 Electronic Control Module E0009 High Altitude Derate.
261 Engine Timing Calibration E0012 High Crankcase Pressure Derate.
262 5 Volt Sensor Power Supply
E0013 High Crankcase Pressure Shutdown.
263 Digital Sensor Power Supply (8V or 12V)
E0015 High Engine Coolant Temperature Derate.
268 Programmed Parameter Fault
E0016 High Engine Coolant Temperature Shutdown.
273 Turbocharger Outlet Pressure Sensor
274 Atmospheric Pressure Sensor E0017 High Engine Coolant Temperature Warning.

275 Right Turbocharger Inlet Pressure Sensor E0021 High Exhaust Temperature Derate.
276 Left Turbocharger Inlet Pressure Sensor E0031 Air Filter Restriction Derate.
279 Aftercooler Coolant Temperature Sensor (front) E0038 Low Engine Coolant Temperature Warning.
289 Fuel Pressure Sensor - before fuel filter E0040 Low Engine Oil Pressure Shutdown.
336 Engine Control Switch
E0043 Low System Voltage Warning.
337 Remote Emergency Stop Switch
E0095 Fuel Filter Restriction Warning.
338 Engine Pre-lube Pump Relay
E0099 Engine Oil Filter Restriction Warning.
446 Air Shutdown Relay
542 Engine Oil Pressure Sensor - before oil filter E0100 Low Engine Oil Pressure Warning.

545 Start Aid Injection Control Relay E0101 High Crankcase Pressure Warning.
546 Start Aid Injection Current (amps) Limit Relay E0162 High Boost Pressure.
799 Service Tool E0173 High Exhaust Temperature Warning.
827 Left Exhaust Temperature Sensor E0190 Engine Overspeed Warning.
828 Right Exhaust Temperature Sensor
E0198 Low Fuel Pressure.
1495 Injector Codes
E0255 Diagnostic Reset.
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E0264 Emergency Stop Activated.
² The MID is a diagnostic code that indicates which electronic control module E0272 Inlet Air Restriction Warning.
diagnosed the fault.
E0279 High Aftercooler Temperature Warning.
E2087 Air Intake Closed
E2088 Air Intake Detection Circuit Detected but Not Installed
RELATED ELECTRICAL SERVICE MANUALS

Title Form Number


Alternator: 5N-5692 SENR4978
Electric Starting Motor: 207-1562 SENR3581

Specifications RENR5057
Troubleshooting RENR5059
HARNESS CONNECTOR, SPLICE LOCATIONS AND
CONNECTOR TABLES
DT CONNECTOR TABLE E-C33
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 H401-E170 1 8T-8729
DT CONNECTOR TABLE E-C5
E-T5 RD-18 H401-E168 2 8T-8729
(852-RD) E-C33 CLR-GA WIRE NAME POS TERM/PLUG
RIGHT AIR RIGHT AIR ACCESSORY TABLE
DT CONNECTOR TABLE E-C38 PK-18 F723-E62 1 8T-8730
SHUTOFF SHUTOFF QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG SWITCH PU-18 F724-E63 2 8T-8730
SOLENOID
1 R E C E P TA C L E A S. 3E-3364
RD-18 497-E114 1 8T-8730 MATING
E-T7 PRELUBE MATING
DT CONNECTOR TABLE E-C37 CONNECTOR 1 PLUG AS. 155-2269
BK-18 A403-E115 2 8T-8730 (C465-RD) MOTOR CONNECTOR
E-T6 DT CONNECTOR TABLE E-C35 1 WEDGE 3E-3365
WH-18 846-E116 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG
(200-BK) E-C34
BK-18 F718-E159 1 8T-8730 E-T8 CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C700-E174 4 8T-8730 AIR START
(200-BK) E-C36 RD-18 R800-E108 A 8T-8730
BK-18 E998-E176 5 8T-8730 BK-18 R993-E101 2 8T-8730 E-C5 SOLENOID SUR SL CONNECTOR TABLE E-C34 DT CONNECTOR TABLE E-C30
CRANKCASE
BK-18 R998-E109 B 8T-8730 TIMING CLR-GA WIRE NAME POS TERM/PLUG
WH-18 E967-E177 6 8T-8730 E-C37 PRESSURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG
CALIBRATION
PRELUBE PRESSURE WH-18 F704-E110 C 8T-8730 RD-18 F701-E153 1 7N-7779
ACCESSORY TABLE CONNECTOR RD-18 T800-E111 1 8T-8730
SWITCH
QTY PART NAME P/N E-C35 BK-18 200-E156 2 7N-7779 BK-18 T998-E112 2 8T-8730
MATING DT CONNECTOR TABLE E-C36
RIGHT TURBO ACCESSORY TABLE
1 PL U G A S. 155-2273 CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG WH-18 G429-E113 3 8T-8730
INLET EXHAUST
1 RECEPTACLE AS. 3E-3382 TEMPERATURE QTY PART NAME P/N RD-18 997-E59 4 8T-8730
RD-18 R997-E97 A 8T-8730
1 WEDGE 155-2263 1 PL U G A S. 7N-9737 BK-18 993-E67 5 8T-8730
BK-18 R993-E100 B 8T-8730
1 CLIP AS 3T-3048 WH-18 M975-E68 6 8T-8730
E-C38 WH-18 E795-E104 C 8T-8730
AMP CONNECTOR TABLE E-C1 DRC CONNECTOR TABLE E-C2
COOLANT ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG LEVEL NOTE A QTY PART NAME P/N
1 9G-3695 RD-18 A701-E120 1 8T-8730 SENSOR E-C46
E-C39 E-C43 E-C44 E-C45 CYL #15 1 P L U G A S. 155-2273
RD-18 997-E65 2 8T-8730 BK-18 A721-E121 2 8T-8730 DT CONNECTOR TABLE E-C12 DT CONNECTOR TABLE E-C15 E-C40 CYL #11 CYL #13
CYL #1 CYL #9 NOTE B 1 WEDGE 155-2263
BK-18 993-E66 3 8T-8730 RD-18 A702-E122 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CYL #3 E-C41 E-C42
CYL #5 CYL #7 DT CONNECTOR TABLE E-C45
RD-18 A700-E105 4 8T-8730 BK-18 A722-E123 4 8T-8730 RD-18 997-E75 A 8T-8730 RD-18 997-E73 A 8T-8730 DT CONNECTOR TABLE E-C39 E-S15 DT CONNECTOR TABLE E-C27
DT CONNECTOR TABLE E-C41 DT CONNECTOR TABLE E-C43 CLR-GA WIRE NAME POS TERM/PLUG
BK-18 A235-E106 5 8T-8730 RD-18 A715-E148 5 8T-8730 BK-18 993-E83 B 8T-8730 BK-18 993-E81 B 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG E-C30 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RD-18 A713-E144 1 8T-8730 ENGINE OIL
WH-18 A751-E85 6 8T-8730 BK-16 G701-E29 6 8T-8730 WH-18 F725-E92 C 8T-8730 WH-18 E796-E90 C 8T-8730 RD-18 A701-E120 1 8T-8730 RD-18 R997-E95 A 8T-8730
RD-18 A705-E128 1 8T-8730 RD-18 A709-E136 1 8T-8730 BK-18 A733-E145 2 8T-8730 TEMPERATURE E-S14
WH-18 C941-E88 7 8T-8730 7 9G-3695 BK-18 A721-E121 2 8T-8730 SENSOR BK-18 R993-E98 B 8T-8730
DT CONNECTOR TABLE E-C13 DT CONNECTOR TABLE E-C14 BK-18 A725-E129 2 8T-8730 BK-18 A729-E137 2 8T-8730
GN-18 893-E26 8 8T-8730 8 9G-3695 DT CONNECTOR TABLE E-C46 WH-18 F713-E102 C 8T-8730
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C40
BR-18 892-E39 9 8T-8730 9 9G-3695 DT CONNECTOR TABLE E-C42 DT CONNECTOR TABLE E-C44 CLR-GA WIRE NAME POS TERM/PLUG E-C32
RD-18 997-E74 A 8T-8730 RD-18 997-E72 A 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C29
BK-18 F702-E20 10 8T-8730 RD-18 382-E171 10 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RD-18 A715-E148 1 8T-8730 RIGHT TURBO
BK-18 993-E82 B 8T-8730 BK-18 993-E80 B 8T-8730 RD-18 A703-E124 1 8T-8730 INLET PRESS CLR-GA WIRE NAME POS TERM/PLUG
WH-18 F703-E107 11 8T-8730 11 9G-3695 RD-18 A707-E132 1 8T-8730 RD-18 A711-E140 1 8T-8730 BK-18 A735-E149 2 8T-8730 E-S12
WH-18 F737-E91 C 8T-8730 WH-18 994-E89 C 8T-8730 BK-18 A723-E125 2 8T-8730 SENSOR YL-SHD 838-E118 1 8T-8730
WH-18 F704-E110 12 8T-8730 GN-18 G705-E55 12 8T-8730 E-S13
BK-18 A727-E133 2 8T-8730 BK-18 A731-E141 2 8T-8730
E-C15 DT CONNECTOR TABLE E-C32 GN-SHD 838-E117 2 8T-8730
WH-18 F732-E19 13 8T-8730 RD-16 F708-E163 13 8T-8730 UNFILTERED DT CONNECTOR TABLE E-C11
E-C11 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
14 9G-3695 RD-18 A705-E128 14 8T-8730 OIL PRESSURE COOLANT CLR-GA WIRE NAME POS TERM/PLUG NOTE : THE ACCESSORY TABLE TO THE LEFT DRC CONNECTOR TABLE E-C31
E-C12 SENSOR TEMPERATURE QTY PART NAME P/N RD-18 R997-E96 A 8T-8730 E-C31
BK-18 E996-E185 15 8T-8730 BK-18 A725-E129 15 8T-8730 RD-18 997-E76 A 8T-8730 APPLIES TO CONNECTORS E-C19 THRU 26 CLR-GA WIRE NAME POS TERM/PLUG
FILTERED SENSOR BK-18 R993-E99 B 8T-8730 GENERATOR
1 PL U G A S. 155-2269 AND CONNECTORS E-C39 THRU 46. IT ALSO
WH-18 994-E89 16 8T-8730 RD-18 A706-E130 16 8T-8730 FUEL PRESSURE BK-18 993-E84 B 8T-8730 HARNESS BK-SHD 838-E119 1 8T-8730
1 WEDGE 155-2261 APPLIES TO CONNECTORS E-C5, E-C29, E-C37 & E-C48 . WH-18 F714-E103 C 8T-8730
WH-18 E796-E90 17 8T-8730 BK-18 A726-E131 17 8T-8730 SENSOR CONNECTOR GN-SHD 838-E117 2 8T-8730
E-C14 WH-18 C941-E88 C 8T-8730
RD-18 R997-E93 18 8T-8730 BK-18 A735-E149 18 8T-8730 E-C13 FILTERED YL-SHD 838-E118 3 8T-8730
DT CONNECTOR TABLE E-C23 DT CONNECTOR TABLE E-C25
UNFILTERED OIL PRESSURE DT CONNECTOR TABLE E-C19 DT CONNECTOR TABLE E-C21 E-C29
19 9G-3695 19 9G-3695 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG RD-14 101-E12 4 126-1768
FUEL PRESSURE SENSOR LEFT MAGNETIC
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BK-18 F720-E173 20 8T-8730 BK-18 383-E172 20 8T-8730 SENSOR RD-18 A710-E138 1 8T-8730 RD-18 A714-E146 1 8T-8730 E-C27 PICKUP RD-14 101-E13 5 126-1768
RD-18 A702-E122 1 8T-8730 RD-18 A706-E130 1 8T-8730 LEFT TURBO
BK-18 F716-E21 21 8T-8730 21 9G-3695 BK-18 A730-E139 2 8T-8730 BK-18 A734-E147 2 8T-8730 RD-18 T800-E111 6 8T-8730
E-C7 BK-18 A722-E123 2 8T-8730 BK-18 A726-E131 2 8T-8730 INLET PRESSURE
BK-18 F716-E22 22 8T-8730 22 9G-3695 E-S10 WH-18 G429-E113 7 8T-8730
ATMOSPHERIC SENSOR
DT CONNECTOR TABLE E-C24 DT CONNECTOR TABLE E-C26
BK-18 F715-E24 23 8T -8730 23 9G-3695 DT CONNECTOR TABLE E-C20 DT CONNECTOR TABLE E-C22 BK-18 T998-E112 8 8T-8730
PRESSURE SENSOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-18 F725-E92 24 8T-8730 RD-18 A709-E136 24 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG BK-18 F720-E173 9 8T-8730
E-C6 E-S9
RD-18 A712-E142 1 8T -8730 RD-18 A716-E150 1 8T-8730
WH-18 F737-E91 25 8T-8730 BK-18 A729-E137 25 8T-8730 RD-18 A704-E126 1 8T-8730 RD-18 A708-E134 1 8T-8730 RD-18 497-E114 10 8T-8730
TURBO OUTLET
BK-18 A732-E143 2 8T-8730 BK-18 A736-E151 2 8T-8730
WH-18 M975-E68 26 8T-8730 RD-18 A716-E150 26 8T-8730 PRESSURE SENSOR BK-18 A724-E127 2 8T-8730 BK-18 A728-E135 2 8T-8730 BK-18 A403-E115 11 8T-8730
27 9G-3695 BK-18 A736-E151 27 8T-8730 DT CONNECTOR TABLE E-C6 E-C20 E-C23 E-C24 E-C25 WH-18 846-E116 12 8T-8730
E-C19 E-C21 E-C22 E-C26
BK-18 F719-E25 28 8T-8730 BK-18 E797-E32 28 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CYL #2 CYL #4 CYL #6 CYL #8 CYL #10 CYL #12 CYL #14 CYL #16 GN-18 893-E27 13 8T-8730
29 9G-3695 29 9G-3695 RD-18 997-E71 A 8T-8730 BR-18 892-E40 14 8T-8730
WH-18 E967-E177 30 8T-8730 30 9G-3695 BK-18 993-E79 B 8T-8730 E-C10 BK-14 E998-E186 15 126-1768
NOTE B NOTE A
AFTERCOOLER E-S3
31 9G-3695 31 9G-3695 WH-18 A746-E87 C 8T-8730 BK-18 F716-E23 16 8T-8730
TEMPERATURE SENSOR
32 9G-3695 RD-18 A713-E144 32 8T-8730 BK-18 F719-E25 17 8T-8730
DT CONNECTOR TABLE E-C7
WH-18 999-E14 33 8T-8730 BK-18 A733-E145 33 8T-8730 E-S2 E-S8 RD-18 113-E15 18 8T-8730
CLR-GA WIRE NAME POS TERM/PLUG E-S5 E-S4 E-S7
GN-SHD M755-E43 34 8T-8730 RD-18 A710-E138 34 8T-8730 E-S6 E-S17 E-C16 BK-18 F715-E24 19 8T-8730
RD-18 997-E70 A 8T-8730 E-C47 E-S18 E-S16 LEFT
BK-18 R993-E94 35 8T-8730 BK-18 A730-E139 35 8T-8730 E-C28 20 9G-3695
BK-18 993-E78 B 8T-8730 SEPARATE CIRCUIT TURBO
36 9G-3695 WH-18 A746-E87 36 8T -8730 SPEED/TIMING BK-18 F702-E20 21 8T-8730
E-C4 AFTERCOOLER E-C3 INLET
WH-18 A747-E86 C 8T-8730 CONNECTOR
37 9G-3695 WH-18 A747-E86 37 8T-8730 SERVICE COOLANT LEVEL THERMOCOUPLE EXHAUST NOTE X BK-18 F722-E30 22 8T-8730
NOTE V
CONNECTOR CONNECTOR CONNECTOR TEMP
38 9G-3695 WH-18 F713-E102 38 8T-8730 DT CONNECTOR TABLE E-C10 RD-18 354-E1 23 8T-8730
DT CONNECTOR TABLE E-C28
39 9G-3695 WH-18 F714-E103 39 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C8 DT CONNECTOR TABLE E-C3 RD-18 F701-E152 24 8T-8730
E-C17 CLR-GA WIRE NAME POS TERM/PLUG
PU-18 F724-E63 40 8T-8730 RD-18 A703-E124 40 8T-8730 RD-18 997-E69 A 8T-8730 E-C2 OR P2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG START AID E-C48 E-C18 RD-18 E798-E31 25 8T-8730
NOTE W START AID RD-18 996-E64 1 8T-8730
ELECTRONIC SOLENOID #1 LEFT AIR
PK-18 F723-E62 41 8T-8730 BK-18 A723-E125 41 8T-8730 BK-18 993-E77 B 8T-8730 E-C8 YL-SHD M756-E47 A 8T-8730 RD-16 155-E35 1 8T-8730 SOLENOID #2 BK-18 E797-E32 26 8T-8730
CONTROL MODULE SHUTOFF BK-18 998-E3 2 8T-8730
BK-18 M757-E44 42 8T-8730 RD-18 A704-E126 42 8T-8730 WH-18 A751-E85 C 8T-8730 CAN DATA BK-16 G701-E29 27 8T-8730
(ECM) GN-SHD M755-E48 B 8T-8730 YL-SHD M756-E52 2 8T-8730 MATING SWITCH WH-18 999-E14 3 8T-8730
LINK MATING NOTE Z
RD-18 996-E64 43 8T-8730 BK-18 A724-E127 43 8T-8730 BK-SHD M757-E49 C 8T-8730 GN-SHD M755-E56 3 8T-8730 CONNECTOR RD-18 354-E2 28 8T-8730
CONNECTOR WH-18 F732-E19 4 8T-8730
44 9G-3695 44 9G-3695 E-C1 OR P1 E-S1 BK-16 A229-E38 4 8T-8730 RD-18 F705-E160 29 8T-8730
ACCESSORY TABLE
ELECTRONIC DT CONNECTOR TABLE E-C9
45 9G-3695 45 9G-3695 BK-SHD M757-E60 5 8T-8730 GN-18 G705-E55 30 8T-8730
CONTROL MODULE QTY PART NAME P/N
E-C9 CLR-GA WIRE NAME POS TERM/PLUG
46 9G-3695 WH-18 E795-E104 46 8T-8730 6 9G-3695 31 9G-3695
(ECM) CAN DATA LINK E-T2 1 P L U G A S. 155-2272
YL-SHD M756-E42 A 8T-8730
47 9G-3695 47 9G-3695 7 9G-3695 E-M29 (200-BK) E-T1 32 9G-3695
1 WEDGE 155-2262
GN-SHD M755-E43 B 8T-8730 E-T30 (F708-RD) (852-RD)
48 9G-3695 RD-18 A707-E132 48 8T-8730 8 9G-3695 LEFT AIR 33 9G-3695
(F708-RD)
DT CONNECTOR TABLE E-C16 BK-SHD M757-E46 C 8T-8730 E-M28 SHUTOFF
49 9G-3695 BK-18 A727-E133 49 8T-8730 ACCESSORY TABLE 34 9G-3695
E-T17 E-M16 (852-RD) SOLENOID
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE E-T4
YL-SHD M756-E42 50 8T-8730 RD-18 A708-E134 50 8T-8730 QTY PART NAME P/N (H401-RD) (354-RD) YL-SHD M756-E53 35 8T -8730
RD-18 A700-E105 A 8T-8730 QTY PART NAME P/N E-T9 (314PU)
BK-18 998-E3 51 8T-8730 BK-18 A728-E135 51 8T-8730 1 PL U G A S. 155-2264 NOTE Y GN-SHD M755-E57 36 8T-8730
(200-BK) STARTER #2
BK-18 A235-E106 B 8T-8730 1 PL U G A S. 169-8670
RD-14 150-E4 52 126-1768 RD-18 A712-E142 52 8T-8730 1 RECEPTACLE AS. 3E-3388 E-M25 BK-14 102-E18 37 126-1768
WH-18 F703-E107 C 8T-8730 1 RECEPTACLE AS 133-0970 (F701-RD) E-T31
RD-14 150-E6 53 126-1768 53 9G-3695 1 WEDGE 155-2259 BK-SHD M757-E61 38 8T-8730
1 PLUG AS 174-3016 E-T22 (354-RD) E-M13
54 9G-3695 BK-18 R998-E109 54 8T-8730 DT CONNECTOR TABLE E-C17 BK-14 102-E16 39 126-1768
(F701-RD) ( 102-BK )
1 WEDGE 155-2266 HD10 CONNECTOR TABLE E-C4
RD-14 150-E5 55 126-1768 55 9G-3695 CLR-GA WIRE NAME POS TERM/PLUG E-T3 BK-14 102-E17 40 126-1768
CLR-GA WIRE NAME POS TERM/PLUG (304-WH)
RD-18 H401-E169 56 8T-8730 RD-18 R800-E108 56 8T-8730 RD-18 382-E179 1 8T-8730 DT CONNECTOR TABLE E-C47 ACCESSORY TABLE
RD-16 155-E34 A 8T-8729 E-T27 STARTER # 1
RD-16 155-E33 57 8T-8730 RD-18 C700-E174 57 8T-8730 BK-18 383-E181 2 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG (F705-RD) E-T24 QTY PART NAME P/N
BK-16 A229-E37 B 8T-8729 (304-WH) E-T11
58 9G-3695 RD-18 A711-E140 58 8T-8730 ACCESSORY TABLE RD-14 E700-E183 A 126-1768 1 P L U G A S. 8T-9834
BK-SHD M757-E58 C 8T-8729 E-T21 ( 200-BK )
59 9G-3695 BK-18 A731-E141 59 8T-8730 QTY PART NAME P/N BK-14 E998-E187 B 126-1768 1 BOOT 6I-4348
GN-18 893-E28 D 8T-8729 (314-PU)
BK-18 M757-E45 60 8T-8730 RD-18 A714-E146 60 8T-8730 E-M14
1 PL U G A S. 155-2269 BK-18 E996-E185 C 8T-8730 E-T26
BR-18 892-E41 E 8T-8729 (229-BK) DT CONNECTOR TABLE E-C18
61 9G-3695 BK-18 A734-E147 61 8T-8730 (C465-RD) E-T10
2 PLUG 9G-3695 ACCESSORY TABLE (200-BK)
GN-SHD M755-E54 F 8T-8729 E-M19 CLR-GA WIRE NAME POS TERM/PLUG
62 9G-3695 BK-18 A732-E143 62 8T-8730 E-S11 NOTE A: CONNECTORS AND WIRES ARE NON EXISTENT
1 WEDGE 155-2261 QTY PART NAME P/N (101-RD)
YL-SHD M756-E50 G 8T-8729 E-T12 RD-18 H401-E168 1 8T-8729
BK-14 229-E8 63 126-1768 63 9G-3695 ON THE 3512 AND 3508 ENGINES.
1 P L U G A S. 169-8670 (200-BK)
H 9G-3695 E-T18 NOTE B: CONNECTORS AND WIRES ARE NON EXISTENT RD-18 H401-E169 2 8T-8729
64 9G-3695 64 9G-3695 NOTE : THE ACCESSORY TABLE BELOW E-T15
1 RECEPTACLE AS. 3E-3370 (798-RD) ON THE 3508 ENGINES.
APPLIES TO CONNECTORS E-C6 THRU 8 J 9G-3695 (150-RD) ACCESSORY TABLE
BK-14 229-E9 65 126-1768 RD-14 E700-E183 65 126-1768 1 WEDGE 155-2276
AND CONNECTORS E-C10 THRU 16. IT ALSO NOTE E: HARNESSES 341-0609, 341-0608 & 341-0607 HAVE DT QTY PART NAME P/N
ACCESSORY TABLE
BK-18 F718-E159 66 8T-8730 BK-14 E998-E184 66 126-1768 APPLIES TO CONNECTORS E-C27, E-C32, CONNECTORS REPLACED WITH AMP SEAL CONNECTORS
DT CONNECTOR TABLE E-C48 QTY PART NAME P/N 1 R E C E P TA C L E A S. 3E-3364
BK-14 229-E10 67 126-1768 67 9G-3695 E-C35 & E-C36. FOR: E-C6, E-C7, E-C12, E-C13, E-C14, E-C15, E-C27, E-C32 AND E-C36.
CLR-GA WIRE NAME POS TERM/PLUG 1 R E C E P TA C L E A S. 8T-8736 1 PLUG AS. 155-2269
68 9G-3695 68 9G-3695 ACCESSORY TABLE NOTE V: THIS HARNESS BREAKOUT MOVES TO A LOCATION
RD-18 382-E180 1 8T-8730 1 CAP-RECEPTACLE 8C-6354 NEAR THE E-C22 BREAKOUT IN THE 237-9014 HARNESS. 1 WEDGE 3E-3365
BK-16 A229-E36 69 8T-8730 BK-18 F722-E30 69 8T-8730 QTY PART NAME P/N
IT MOVES TO A LOCATION NEAR THE E-C21 BREAKOUT IN THE
1 PL U G A S. 169-8670 BK-18 383-E182 2 8T-8730 120mm HEAT SHRINK 113-7027
RD-18 113-E15 70 8T-8730 70 9G-3695 237-9010 HARNESS.
ACCESSORY TABLE ACCESSORY TABLE 1 WEDGE 155-2276 NOTE W: THIS HARNESS BREAKOUT MOVES TO A LOCATION
QTY PART NAME P/N QTY PART NAME P/N NEAR THE E-C22 BREAKOUT IN BOTH THE 237-9014 HARNESS
AND THE 237-9010 HARNESS.
1 P L U G A S. 160-7690 1 P L U G A S. 147-1443
NOTE X: THIS HARNESS BREAKOUT MOVES TO A LOCATION
NEAR THE E-C22 BREAKOUT IN THE 237-9014 HARNESS.
HARNESS 237-9018(3516), HARNESS 237-9014(3512) & HARNESS 237-9010(3508) E-C48 DOES NOT EXIST IN THE 237-9010 HARNESS.
NOTE Y: THIS HARNESS BREAKOUT MOVES TO A LOCATION NEAR
HARNESS 341-0609(3516), HARNESS 341-0608(3512) & HARNESS 341-0607(3508) (NOTE E ) BETWEEN THE E-C22 AND THE E-C23 BREAKOUTS IN THE 237-9014
HARNESS. IT MOVES TO A LOCATION TO THE RIGHT OF THE
E-C22 BREAKOUT IN THE 237-9010 HARNESS.
NOTE Z: THIS HARNESS BREAKOUT MOVES TO A LOCATION NEAR
THE E-C24 BREAKOUT IN THE 237-9014 HARNESS. IT MOVES
TO A LOCATION NEAR THE E-C22 BREAKOUT IN THE 237-9010
WIRE DESCRIPTION

Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits (Continued)
101 RD Aux. Circuit Breaker A732 BK Injector 12 Return
109 RD Alternator A733 BK Injector 13 Return
113 RD Keyswitch A734 BK Injector 14 Return
115 RD ECM Relay A735 BK Injector 15 Return
116 RD Power To Breaker A736 BK Injector 16 Return
117 RD Power To SMMS Breaker A746 WH Turbo Outlet Pressure
118 RD Smms Breaker To SMMS Relay A747 WH Atmospheric Pressure
119 RD Power To Prelube Breaker A751 WH Aftercooler Coolant Temp
120 RD Smms1 To SMMS2 C700 RD +8v Engine Mounted Sensors
121 RD ECM Breaker To SOS Timer E700 RD +8v Remote Mounted Sensors
122 RD Power To ASOS Breaker E795 WH Crankcase Pressure
123 RD ASOS Breaker To ASOS Relay E796 WH Unfiltered Oil Pressure
150 RD ECM Relay E797 BK Shutdown Notify -
155 RD General Alarm E798 RD Shutdown Notify Return
Ground Circuits F701 RD Starter Motor Mag Control
102 BK Ground F702 BK Rated Speed
200 BK Ground F703 WH LH Turbo Exhaust Temp
229 BK Ground F704 WH RH Turbo Exhaust Temp
A229 BK - Battery F705 RD Prelube Mag Control
A235 BK Digital Reference F708 RD Air Shutoff Drive
Basic Circuits F713 WH LH Turbo Inlet Pressure
304 WH Starter 1 F714 WH RH Turbo Inlet Pressure
314 PU Starter 2 F715 BK Shutdown C
354 RD Shutoff Timer F716 BK Start / Run / Stop
382 RD Start Aid Sol F718 BK Prelube Pressure Switch Override
383 BK Start Aid Hold In F719 BK E-stop 2
Monitoring Circuits F720 BK Start Aid Manual Override
497 RD Coolant Level + F722 BK Droop Speed Signal
A403 BK Coolant Level - F723 PK Timing Cal +
C465 RD Prelube Relay F724 PU Timing Cal -
G429 WH Oil Temp Signal F725 WH Filtered Fuel Pressure
H401 RD Air Shutoff Switch F732 WH Secondary SpeedTiming Sensor
Control Circuits F737 WH Unfiltered Fuel Pressure
A700 RD Engine Mounted Sensor Supply G701 BK Starter Solenoid +
A701 RD Injector 1 G705 GN Prelube Pump +
A702 RD Injector 2 M755 YL CAN Data Link +
A703 RD Injector 3 M756 GN CAN Data Link -
A704 RD Injector 4 M757 BK CAN Data Link Shield
A705 RD Injector 5 838 BK LH MPU Shield
A706 RD Injector 6 838 GN LH MPU Common
A707 RD Injector 7 838 YL LH MPU Signal
A708 RD Injector 8 846 WH Coolant Level Sensor
A709 RD Injector 9 852 RD Air Shutoff Solenoid
A710 RD Injector 10 892 BR CAT Data Link -
A711 RD Injector 11 893 GN CAT Data Link +
A712 RD Injector 12 R800 RD +8v Engine Mounted Sensors
A713 RD Injector 13 T800 RD Engine Oil Temp Sensor - A
A714 RD Injector 14 993 BK Analog Signal Reference
A715 RD Injector 15 994 WH Filtered Oil Pressure
A716 RD Injector 16 996 RD Speed/timing Sensor +
A721 BK Injector 1 Return 997 RD +5v Engine Mounted Sensors
A722 BK Injector 2 Return 998 BK Speed/timing Sensor -
A723 BK Injector 3 Return 999 WH Speed/timing Sensor Signal
A724 BK Injector 4 Return C941 WH Coolant Temp
A725 BK Injector 5 Return E967 WH Block Coolant Level
A726 BK Injector 6 Return E996 BK SCAC Coolant Level Sensor
A727 BK Injector 7 Return E998 BK Digital Reference
A728 BK Injector 8 Return M975 WH Engine Oil Temp
A729 BK Injector 9 Return R993 BK Analog Signal Reference
A730 BK Injector 10 Return R997 RD +5v Engine Mounted Sensors
A731 BK Injector 11 Return R998 BK Digital Reference
T998 BK Engine Oil Temp Sensor - C
7 6 5 4 3 2 1
101-E12 RD-14
101-E13 RD-14
E-C9 RECEPTACLE AS E-C18
102-E16 BK-14 155-E34 RD-16 1698670 1330970 3E3364
102-E17 BK-14 155-E35 RD-16
102-E18 BK-14 M756-E42 YL-SHD A H401-E168 RD-18 1 LEFT AIR
382-E179 RD-18 SHUTOFF SWITCH
113-E15 RD-18 M755-E43 GN-SHD B H401-E169 RD-18 2
382-E180 RD-18
M757-E46 BK-SHD C
383-E181 BK-18
E-S11 383-E182 BK-18
150-E5 RD-14 150-E7 RD-12 M756-E47 YL-SHD A A TERMINATING
ELECTRONIC CONTROL MODULE (ECM) 892-E41 BR-18 LEFT AIR SHUTOFF SOLENOID
150-E4 RD-14 M755-E48 GN-SHD B B RESISTOR 852-E166 RD-12
206-2710 893-E28 GN-18 1416747 (4 TURBO CONFIG)
150-E6 RD-14 M757-E49 BK-SHD C C 1743016 200-E167 BK-12
E-C1 993-E77 BK-18 2304073 (2 TURBO CONFIG)
J1 993-E78 BK-18 E-C8
1607690 155-E33 RD-16
993-E79 BK-18 1698670
1 E-S5 155-E35 RD-16
993-E80 BK-18 E-C27
+5V ENGINE MOUNTED SENSORS 2 997-E65 RD-18 155-E34 RD-16
993-E81 BK-18 E-C10 2304013 E-C27
ANALOG SIGNAL REFERENCE 3 993-E66 BK-18 200-E156 BK-18 1698670
993-E82 BK-18 1698670
+8V ENGINE MOUNTED SENSORS 4 A700-E105 RD-18 R997-E95 RD-18 A +5V LEFT TURBO INLET R997-E95 RD-18 A +5V LEFT TURBO INLET
993-E83 BK-18 AFTERCOOLER
DIGITAL REFERENCE 5 A235-E106 BK-18 200-E162 BK-10 997-E69 RD-18 A OR-18 +V R993-E98 BK-18 B GROUND PRESSURE SENSOR R993-E98 BK-18 B GROUND PRESSURE SENSOR
993-E84 BK-18 TEMPERATURE C SIGNAL
AFTERCOOLER COOLANT TEMP 6 A751-E85 WH-18 993-E77 BK-18 B BK-18 GROUND F713-E102 WH-18 C SIGNAL 2746717 F713-E102 WH-18 1611703

E E
994-E89 WH-18 SENSOR
COOLANT TEMP 7 C941-E88 WH-18 200-E165 BK-12 A751-E85 WH-18 C WH-18 SIGNAL NOTE D
997-E69 RD-18 1022240
CAT DATA LINK + 8 893-E26 GN-18
997-E70 RD-18
CAT DATA LINK - 9 892-E39 BR-18 200-E167 BK-12
997-E71 RD-18 E-C7
RATED SPEED SIGNAL 10 F702-E20 BK-18
997-E72 RD-18 2304013 E-C7
LH TURBO EXHAUST TEMP 11 F703-E107 WH-18 229-E8 BK-14 1698670
997-E73 RD-18 ATMOSPHERIC ATMOSPHERIC FOR USE WITH EMCP II
RH TURBO EXHAUST TEMP 12 F704-E110 WH-18 229-E9 BK-14 997-E70 RD-18 A +5V 997-E70 RD-18 A +5V
997-E74 RD-18 PRESSURE PRESSURE E-C29
SECONDARY SPEED/TIMING SENSOR 13 F732-E19 WH-18 229-E10 BK-14 993-E78 BK-18 B GROUND 993-E78 BK-18 B GROUND
SENSOR
ENGINE OIL
997-E75 RD-18 SENSOR A747-E86 WH-18 C SIGNAL 1552269
14 354-E1 RD-18 A747-E86 WH-18 C SIGNAL 1611703 EF-C1 EF-C2 TEMPERATURE SENSOR
997-E76 RD-18 2746717 838-E118 YL-SHD 1 BK-18 LEFT MAGNETIC PICKUP
SCAC COOLANT LEVEL SENSOR 15 E996-E185 BK-18 354-E2 RD-18 NOTE D 3E3382 1698670 (EMCPII) 102-2240
A229-E37 BK-16 838-E117 GN-SHD 2 WH-18 1895746
FILTERED OIL PRESSURE 16 994-E89 WH-18 E-S16 OR-18
A229-E38 BK-16 E-C6 1 497-EF1 RD-18 A +V
UNFILTERED OIL PRESSURE 17 E796-E90 WH-18 382-E171 RD-18 382-E179 RD-18 838-E119 BK-SHD
A235-E106 BK-18 E-C6 WHEN USED 2 A403-EF2 BK-18 B BK-18 GROUND
+5V ENGINE MOUNTED SENSORS 18 R997-E93 RD-18 382-E180 RD-18 2304013 1698670
A700-E105 RD-18 TURBO OUTLET TURBO OUTLET
PLUG INTO 3 846-EF3 WH-18 C WH-18 SIGNAL
19 E-S17 997-E71 RD-18 A +5V 997-E71 RD-18 A +5V
A702-E122 RD-18 ALTERNATOR (45A) PRESSURE PRESSURE E-C30 4
START AID MANUAL OVERRIDE 20 F720-E173 BK-18 383-E172 BK-18 383-E181 BK-18 993-E79 BK-18 B GROUND 993-E79 BK-18 B GROUND
A704-E126 RD-18 5N5692 SENSOR C SIGNAL
SENSOR E-C30 5
START/RUN/STOP 1 21 F716-E21 BK-18 383-E182 BK-18 A746-E87 WH-18 C SIGNAL A746-E87 WH-18
A706-E130 RD-18 1611704 6
ALT 2766793 1552273
START/RUN/STOP 2 22 F716-E22 BK-18 NOTE D
A708-E134 RD-18 R T800-E111 RD-18 1
E-STOP 1 23 F715-E24 BK-18 497-E114 RD-18 109-C1 RD-4 +
A710-E138 RD-18 E-C11 T998-E112 BK-18 2 FOR USE WITH EMCP III
FILTERED FUEL PRESSURE 24 F725-E92 WH-18 838-E117 GN-SHD ENGINE EG-C1
A712-E142 RD-18 1698670 G429-E113 WH-18 3
UNFILTERED FUEL PRESSURE 25 F737-E91 WH-18 838-E118 YL-SHD OIL TEMPERATURE 3E3382
A714-E146 RD-18 COOLANT 997-E59 RD-18 4 CONNECTOR
26 M975-E68 WH-18 838-E119 BK-SHD 200-C2 BK-4 997-E76 RD-18 A OR-18 +V ENGINE OIL
A716-E150 RD-18 TEMPERATURE 993-E67 BK-18 5 1
27 846-E116 WH-18 993-E84 BK-18 B BK-18 GROUND TEMPERATURE SENSOR
A722-E123 BK-18 SENSOR WHEN USED 2 EG-C2
E-STOP 2 28 F719-E25 BK-18 852-E164 RD-12 C941-E88 WH-18 C WH-18 SIGNAL M975-E68 WH-18 6
A724-E127 BK-18 1022240 PLUG INTO 3 1552269 (EMCPIII) 195-2150
29
A726-E131 BK-18 POWER DISTRIBUTION BOX E-C30 4
BLOCK COOLANT LEVEL 30 E967-E177 WH-18 852-E166 RD-12
A728-E135 BK-18 E-C12 5 E993-EG2 BK-18 2 BK-18 GROUND
ANALOG SENSOR 22 31
A730-E139 BK-18 2370227 E-C12 6 M975-EG3 WH-18 1 WH-18 SIGNAL
32 FILTERED FUEL 1698670
A732-E143 BK-18 109-C1 RD-4 109-C1 RD-4
SPEED/TIMING SENSOR SIGNAL 33 999-E14 WH-18 892-E41 BR-18 70A 997-E75 RD-18 A +5V PRESSURE 997-E75 RD-18 A +5V FILTERED FUEL PRESSURE
A734-E147 BK-18 200-C2 BK-4
CAN DATA LINK - 34 M755-E43 GN-SHD 892-E39 BR-18 E-S8 ALTERNATOR BREAKER 993-E83 BK-18 B GROUND SENSOR 993-E83 BK-18 B GROUND SENSOR
A736-E151 BK-18 F725-E92 WH-18 C SIGNAL E-C32
ANALOG SIGNAL REFERENCE 35 R993-E94 BK-18 892-E40 BR-18 2038986 F725-E92 WH-18 C SIGNAL 2746719
1611705 E-C32
A746-E87 WH-18 2304013 1698670
36 NOTE D
A747-E86 WH-18 109-W1 RD-4 R997-E96 RD-18 A +5V RIGHT TURBO INLET A +5V RIGHT TURBO INLET
37 893-E28 GN-18 R997-E96 RD-18
38 E-C13 R993-E99 BK-18 B GROUND PRESSURE SENSOR R993-E99 BK-18 B GROUND PRESSURE SENSOR
893-E26 GN-18 E-S7 A751-E85 WH-18 2370227 E-C13 F714-E103 WH-18 C SIGNAL 2746717 F714-E103 WH-18 C SIGNAL 1611703
39 893-E27 GN-18 AIR SHUTOFF UNFILTERED FUEL 1698670
C941-E88 WH-18 354-E178 RD-18 200-H4 BK-18 NOTE D
TIMING CAL - 40 F724-E63 PU-18 TIMER 997-E74 RD-18 A +5V PRESSURE 997-E74 RD-18 A +5V UNFILTERED FUEL
E700-E183 RD-14 F708-E175 RD-16 121-R1 RD-18 PRESSURE
TIMING CAL + 41 F723-E62 PK-18 993-E78 BK-18 2395794 993-E82 BK-18 B GROUND SENSOR 993-E82 BK-18 B GROUND
SENSOR
E796-E90 WH-18 F737-E91 WH-18 C SIGNAL
CAN DATA LINK SHIELD 42 M757-E44 BK-18 993-E79 BK-18 F737-E91 WH-18 C SIGNAL 2746719 1611705
E996-E185 BK-18 200-H3 BK-18
SPEED/TIMING SENSOR + 43 996-E64 RD-18 993-E80 BK-18 NOTE D E-C39
E998-E187 BK-14
44 993-E82 BK-18 1552269
F703-E107 WH-18 E-C14
45 993-E66 BK-18 993-E81 BK-18
E-S10 F725-E92 WH-18 AIR SHUTOFF RELAY 2370227 E-C14 A701-E120 RD-18 1
46 993-E83 BK-18 FILTERED OIL 1698670 INJECTOR 1
F737-E91 WH-18 F708-E175 RD-16 9X8124 A721-E121 BK-18 2
47 993-E84 BK-18 997-E72 RD-18 A +5V PRESSURE 997-E72 RD-18 A +5V FILTERED OIL PRESSURE
M756-E42 YL-SHD F708-E163 RD-16
48 993-E77 BK-18 993-E80 BK-18 B GROUND SENSOR 993-E80 BK-18 B GROUND SENSOR

D D
M756-E47 YL-SHD 852-E164 RD-12 C SIGNAL
49 993-E67 BK-18 994-E89 WH-18 C SIGNAL 2746719
994-E89 WH-18 1611705 NOTE A: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3512 AND 3508 ENGINES
M756-E50 YL-SHD 852-E166 RD-12 E-C40
CAN DATA LINK + 50 M756-E42 YL-SHD 994-E89 WH-18 NOTE D NOTE B: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3508 ENGINE
M756-E52 YL-SHD 1552269
SPEED/TIMING SENSOR - 51 998-E3 BK-18 996-E64 RD-18 NOTE C: SHOWN FOR REFERENCE ONLY
M755-E43 GN-SHD 123-V1 RD-8 E-C15 A703-E124 RD-18 1
+ BATTERY 52 150-E4 RD-14 997-E71 RD-18 INJECTOR 3 NOTE D: WIRING FOR NONCURRENT PRODUCTION ENGINES USING “E” HARNESSES 237-9018, 237-9014 OR 237-9010.
M755-E48 GN-SHD 2370227 E-C15 A723-E125 BK-18 2
+ BATTERY 53 150-E6 RD-14 997-E70 RD-18 1698670
M755-E54 GN-SHD 122-T1 RD-8 UNFILTERED
54 997-E74 RD-18 40A 997-E73 RD-18 A +5V 997-E73 RD-18 A +5V UNFILTERED OIL PRESSURE PART NUMBER CHANGE LOCATION NOTE DESCRIPTION
M755-E56 GN-SHD OIL PRESSURE
+ BATTERY 55 150-E5 RD-14 997-E73 RD-18 AIR SHUTOFF BREAKER 993-E81 BK-18 B GROUND 993-E81 BK-18 B GROUND SENSOR
E-C41
M757-E46 BK-SHD SENSOR E796-E90 WH-18 C SIGNAL HARNESS AS
AIR SHUTOFF TRIPPED DETECTION 56 H401-E169 RD-18 997-E65 RD-18 997-E72 RD-18 2038987 E796-E90 WH-18 C SIGNAL 1611705
1552269
E-S9 M757-E49 BK-SHD 2746719
GENERAL ALARM DRIVE + 57 155-E33 RD-16 997-E75 RD-18 NOTE D E 341-0609 00 A-7 ENGINE - 3516
M757-E58 BK-SHD 200-H2 BK-18 A705-E128 RD-18 1
58 997-E76 RD-18 INJECTOR 5 E 237-9018 05 A-7 D ENGINE - 3516
M757-E60 BK-SHD E-C19 A725-E129 BK-18 2
59 997-E69 RD-18
1552269 E 341-0608 00 A-7 A ENGINE - 3512
DIGITAL REFERENCE 60 M757-E45 BK-18 997-E59 RD-18
61 PRELUBE RELAY 1 E 237-9014 04 A-7 A,D ENGINE - 3512
998-E3 BK-18 A702-E122 RD-18 E-C42
F705-E160 RD-18 9X8124 INJECTOR 2
62 999-E14 WH-18 A722-E123 BK-18 2 1552269 E 341-0607 00 A-7 A,B ENGINE - 3508
- BATTERY 63 229-E8 BK-14
C465-E161 RD-10 A707-E132 RD-18 1 E 237-9010 05 A-7 A,B,D ENGINE - 3508
64 A229-E36 BK-16 INJECTOR 7
E-C20 A727-E133 BK-18 2 F 242-7392 00 A-2 SPEED/TIMING SENSOR JUMPER
- BATTERY 65 229-E9 BK-14 E-S6 A229-E38 BK-16
PRELUBE PRESSURE SWITCH OVERRIDE 66 120-P1 RD-8 1552269
F718-E159 BK-18 A229-E37 BK-16 G - - A-2 C SPEED/TIMING SENSOR JUMPER
- BATTERY 67 229-E10 BK-14 A704-E126 RD-18 1 EA 245-1149 00 B-2 COOLANT LEVEL JUMPER - EMCP II
119-N1 RD-8 INJECTOR 4
68 A235-E106 BK-18 40A A724-E127 BK-18 2 E-C43
- BATTERY 69 EC 245-1150 00 A-2 COOLANT LEVEL JUMPER - EMCP III
A229-E36 BK-16 A403-E115 BK-18 PRELUBE BREAKER 1552269
KEYSWITCH 70 113-E15 RD-18 A700-E105 RD-18 2038987 EF 245-1149 00 E-1 ENGINE OIL TEMP JUMPER - EMCP II
E-C21 A709-E136 RD-18 1
A701-E120 RD-18 101-E12 RD-14 INJECTOR 9 EG 253-1888 01 D-2 ENGINE OIL TEMP JUMPER - EMCP III
E-C2 1552269 A729-E137 BK-18 2
A702-E122 RD-18 101-E13 RD-14
J2 1471443 NOTE B
A703-E124 RD-18 102-E16 BK-14 STARTER MOTOR A706-E130 RD-18 1
200-U2 BK-18 INJECTOR 6 WIRE AS
INJECTOR 1 + 1 A701-E120 RD-18 A704-E126 RD-18 102-E17 BK-14 MAGNETIC SWITCH A726-E131 BK-18 2 E-C44
2 F701-E11 RD-18
INJECTOR 1 RTN A721-E121 BK-18 A705-E128 RD-18 102-E18 BK-14 (SMMS) 2 1552269 H 242-7063 00 C-5 RELAY COIL TO GND LUG
INJECTOR 2 + 3 A702-E122 RD-18 A706-E130 RD-18 150-E7 RD-12 9X8124
314-E158 PU-8 E-C22 A711-E140 RD-18 1 J 242-7064 00 C-5 ECM BREAKER TO ECM RELAY
INJECTOR 2 RTN 4 A722-E123 BK-18 A707-E132 RD-18 200-E156 BK-18 INJECTOR 11
1552269 A731-E141 BK-18 2 K 242-7065 00 C-5 AUXILIARY BREAKER TO PWR LUG
INJECTOR 15 + 5 A715-E148 RD-18 A708-E134 RD-18 200-E162 BK-10
6 120-CC1 RD-8 1
STARTER SOLENOID + G701-E29 BK-16 A709-E136 RD-18 200-E165 BK-12 A708-E134 RD-18 L 242-7065 00 C-5 ATCH SMMS BREAKER TO PWR LUG
200-U1 BK-18 INJECTOR 8
STARTER SOLENOID - 7 A710-E138 RD-18 A728-E135 BK-18 2

RD-18
200-E167 BK-12

BK-18
BK-18
BK-18
200-U2 BK-18 STARTER MOTOR M 241-0236 00 C-5 ATCH SMMS BREAKER TO SMMS RELAY

RD-8
RD-8
RD-4
BK-4
8 A711-E140 RD-18 200-U1 BK-18 F701-E11 RD-18 MAGNETIC SWITCH N 242-7065 00 C-5 ATCH PRELUBE BREAKER TO PWR LUG
9 A712-E142 RD-18 (SMMS) 1
F701-E154 RD-18 E-C45
START AID HOLD IN + 10 382-E171 RD-18 A713-E144 RD-18 P 241-0236 00 D-5 ATCH PRELUBE BREAKER TO PRELUBE RELAY

109-W1
9X8124

121-R1
200-H2
200-H3
200-H4

200-C2
119-N1
1552269

122-T1
11 229-E8 BK-14 304-E157 WH-8
A714-E146 RD-18 R 242-7390 00 C-5 ATCH ECM BREAKER TO ASOS TIMER
12 229-E9 BK-14 118-M1 RD-8 E-C23 A713-E144 RD-18 1
PRELUBE PUMP + G705-E55 GN-18 A715-E148 RD-18 INJECTOR 13
229-E10 BK-14 1552269 A733-E145 BK-18 2 T 241-0234 00 C-5 ATCH AIR SHUTOFF BREAKER TO PWR LUG
AIR SHUTOFF DRIVE 13 F708-E163 RD-16 A716-E150 RD-18
14 354-E1 RD-18 40A 117-L1 RD-8 1 NOTE A U 250-8472 00 C-5 ATCH SMMS GROUND
INJECTOR 5 + A705-E128 RD-18 A721-E121 BK-18 A710-E138 RD-18
354-E2 RD-18 INJECTOR 10
INJECTOR 5 RTN 15 A725-E129 BK-18 A722-E123 BK-18 STARTER MOTOR MAGNETIC SW (SMMS) BREAKER A730-E139 BK-18 2 V 241-0232 00 D-5 ATCH AIR SHUTOFF BREAKER TO AIR SHUTOFF RELAY
POWER STUD E-C46
INJECTOR 6 + 16 A706-E130 RD-18 A723-E125 BK-18 2038987 NOTE B
CBL-A1 RD-4 1552269
INJECTOR 6 RTN 17 A726-E131 BK-18 A724-E127 BK-18 354-E178 RD-18

C INJECTOR 15 RTN 18
19
A735-E149 BK-18 A725-E129 BK-18
A726-E131 BK-18
116-K1 RD-8
E-C24
1552269
A715-E148
A735-E149
RD-18
BK-18
1
2
INJECTOR 15
CABLE AS
A 242-7397 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3512 & 3516
C
20 852-E164 RD-12 101-E12 RD-14 20A 1
START AID HOLD IN - 383-E172 BK-18 A727-E133 BK-18 A712-E142 RD-18 A 241-0237 00 B-5 ATCH POWER DISTRIBUTION BOX TO STARTER-3508
852-E166 RD-12 101-E13 RD-14 ELECTRONIC CONTROL INJECTOR 12
21 A728-E135 BK-18 AUXILIARY A732-E143 BK-18 2
22 C465-E161 RD-10 MODULE(ECM) C 242-7398 00 D-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3516
A729-E137 BK-18 BREAKER
E798-E31 RD-18 BUSSBAR
23 A730-E139 BK-18 2038989 C 241-0242 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3512
E798-E31 RD-18 2427061 E-C5
INJECTOR 9 + 24 A709-E136 RD-18 A731-E141 BK-18 F701-E154 RD-18
H401-E170 RD-18 1552269 C 241-0240 00 E-5 ATCH POWER DISTRIBUTION BOX TO ALTERNATOR-3508
INJECTOR 9 RTN 25 A729-E137 BK-18 A732-E143 BK-18 F705-E160 RD-18 20A
F708-E163 RD-16 F723-E62 PK-18 1 TIMING CALIBRATION (TC) W 241-0244 00 D-5 ATCH ALTERNATOR BREAKER TO PWR LUG
INJECTOR 16 + 26 A716-E150 RD-18 A733-E145 BK-18 ELECTRONIC CONTROL

BK-18
BK-18
BK-18
F724-E63 PU-18 2 PROBE CONNECTOR

BK-4
INJECTOR 16 RTN 27 A736-E151 BK-18 A734-E147 BK-18 MODULE (ECM) BREAKER AA 7L-5887 03 B-5 ATCH STARTER JUMPER +BATT
SHUTDOWN NOTIFY - 28 E797-E32 BK-18 A735-E149 BK-18 H401-E170 RD-18 2038989 E-C25 AC 7L-5887 03 B-5 ATCH STARTER JUMPER -BATT
29 121-R1 RD-18 1552269
A736-E151 BK-18 E-C33

200-H2
200-H3
200-H4

200-C2
30 115-J1 RD-12 1
A746-E87 WH-18 A714-E146 RD-18 3E3364
314-E158 PU-8 354-E178 RD-18 INJECTOR 14
31 A747-E86 WH-18 30 A734-E147 BK-18 2
32 304-E157 WH-8 354-E2 RD-18 86 ELECTRONIC CONTROL H401-E170 RD-18 1 RIGHT AIR
INJECTOR 13 + A713-E144 RD-18 A751-E85 WH-18 NOTE A
33 354-E1 RD-18 MODULE (ECM) RELAY H401-E168 RD-18 2 SHUTOFF SWITCH
INJECTOR 13 RTN A733-E145 BK-18 C465-E161 RD-10
INJECTOR 10 + 34 A710-E138 RD-18 85 9Y2921 E-C26
INJECTOR 10 RTN 35 A730-E139 BK-18 C700-E174 RD-18 87 87A 1552269
36 150-E7 RD-12 1
TURBO OUTLET PRESSURE A746-E87 WH-18 C941-E88 WH-18 A716-E150 RD-18 RIGHT AIR SHUTOFF SOLENOID
INJECTOR 16 852-E164 RD-12
ATMOSPHERIC PRESSURE 37 A747-E86 WH-18 E700-E183 RD-14 A736-E151 BK-18 2 1416747 (4 TURBO CONFIG)
38 102-E16 BK-14 200-H1 BK-18 200-H1 BK-18 200-E165 BK-12
LH TURBO INLET PRESSURE F713-E102 WH-18 E967-E177 WH-18 2304073 (2 TURBO CONFIG)
39 102-E17 BK-14 200-E165 BK-12 GROUND STUD
RH TURBO INLET PRESSURE F714-E103 WH-18 E996-E185 BK-18
40 102-E18 BK-14 200-E167 BK-12
INJECTOR 3 + A703-E124 RD-18 E998-E186 BK-14
E-S18 200-E156 BK-18 200-E162 BK-10 CBL-A2 BK-4 E-C34
INJECTOR 3 RTN 41 A723-E125 BK-18 E998-E184 BK-14 E998-E176 BK-18
200-E162 BK-10 200-E156 BK-18 E-C4 7N9737
INJECTOR 4 + 42 A704-E126 RD-18 E998-E187 BK-14
INJECTOR 4 RTN 43 200-U1 BK-18 102-E17 BK-14 8T8736 F701-E153 RD-18 1 BK-18 AIR START SOLENOID
A724-E127 BK-18 E795-E104 WH-18
44 200-E165 BK-12 102-E16 BK-14 A 200-E156 BK-18 2 BK-18 5N8980
E796-E90 WH-18 155-E34 RD-16
45 200-E167 BK-12 102-E18 BK-14 B
E797-E32 BK-18 A229-E37 BK-16
46 229-E8 BK-14 229-E8 BK-14 C
CRANKCASE PRESSURE E795-E104 WH-18 M757-E58 BK-SHD
47 229-E9 BK-14 229-E9 BK-14 D SERVICE
E798-E31 RD-18 893-E28 GN-18 E-C35
INJECTOR 7 + 48 229-E10 BK-14 229-E10 BK-14 E CONNECTOR
A707-E132 RD-18 F701-E152 RD-18 892-E41 BR-18 1698670
INJECTOR 7 RTN 49 200-U1 BK-18 F
A727-E133 BK-18 E-S13 M755-E54 GN-SHD
R800-E108 RD-18 A OR-18 +V RIGHT TURBO INLET EXHAUST
INJECTOR 8 + 50 A708-E134 RD-18 F701-E154 RD-18 M756-E50 YL-SHD G
R998-E109 BK-18 B BK-18 GROUND TEMPERATURE SENSOR
INJECTOR 8 RTN 51 A728-E135 BK-18 F701-E153 RD-18 200-E156 BK-18 H
INJECTOR 12 + 52 J F704-E110 WH-18 C WH-18 SIGNAL 1637882
A712-E142 RD-18 F702-E20 BK-18 200-E162 BK-10
53 200-E165 BK-12
DIGITAL REFERENCE 54 R998-E109 BK-18 F703-E107 WH-18 200-E167 BK-12
E-C47 E-C36
55 F704-E110 WH-18 497-E114 RD-18 304-E157 WH-8 E-C36
1698670 2304013
+8V ENGINE MOUNTED SENSORS 56 R800-E108 RD-18 F705-E160 RD-18 838-E117 GN-SHD CRANKCASE 1698670 (+) BATTERY
57 RD-18 SEPARATE CIRCUIT R997-E97 RD-18 A +5V A +5V CRANKCASE PRESSURE
+8V ENGINE MOUNTED SENSORS C700-E174 RD-18 F708-E163 RD-16 838-E118 YL-SHD E700-E183 RD-14 A +V PRESSURE R997-E97 RD-18
G S AFTERCOOLER COOLANT R993-E100 BK-18 B GROUND R993-E100 BK-18 B GROUND SENSOR (+) BATTERY SWITCHED
INJECTOR 11 + 58 A711-E140 RD-18 F713-E102 WH-18 838-E119 BK-SHD E998-E187 BK-14 B BK-18 GROUND SENSOR
LEVEL SENSOR E795-E104 WH-18 C SIGNAL E795-E104 WH-18 C SIGNAL 1611703
INJECTOR 11 RTN 59 A731-E141 BK-18 F714-E103 WH-18 846-E116 WH-18 E996-E185 BK-18 C GN-18 ALARM 2746717
B INJECTOR 14 +
INJECTOR 14 RTN
60
61
A714-E146
A734-E147
RD-18
BK-18
F715-E24 BK-18 852-E164 RD-12
852-E166 RD-12
STARTER 1
2071562
MTR BAT CBL-A1 RD-4
CBL-AA1 BK-0000
1656634 NOTE D STARTING CIRCUIT
B
INJECTOR 12 RTN 62 E-C3 (-) BATTERY / SENSOR RETURN
A732-E143 BK-18 F716-E21 BK-18 E-S12 993-E67 BK-18 E-C37 PRELUBE PRESSURE SWITCH
MOTOR 1552264
63 F716-E22 BK-18 996-E64 RD-18 1552269 1501240 FOR USE WITH EMCP II SENSOR / ACTUATOR SUPPLY
64 F716-E23 BK-18 997-E59 RD-18 155-E35 RD-16 1
F718-E159 BK-18 1 BK-18
+8V REMOTE MOUNTED SENSORS 65 E700-E183 RD-14 F718-E159 BK-18 998-E3 BK-18 M756-E52 YL-SHD 2 EA-C1 EA-C2 COOLANT LEVEL SENSOR (EMCPII) SIGNAL TO ECM
R993-E101 BK-18 2 BK-18
DIGITAL REFERENCE 66 E998-E184 BK-14 F719-E25 BK-18 999-E14 WH-18 CBL-A2 BK-4 M755-E56 GN-SHD 3 THERMOCOUPLE 3E3382 1698670 1656634
67 A403-E115 BK-18 CBL-AC1 BK-0000 CONNECT TO NEGATIVE(-) A229-E38 BK-16 4 CONNECTOR CONTROL (POSITIVE) FROM ECM
1 497-EA1 RD-18 A RD-18 +V CONTROL (RETURN) FROM ECM
68 F720-E173 BK-18 A701-E120 RD-18 TERMINAL OF STARTER MOTOR CBL BK-00 M757-E60 BK-SHD 5 BK-18
WHEN USED 2 A403-EA2 BK-18 B GROUND
DROOP SPEED SIGNAL 69 F722-E30 BK-18 A703-E124 RD-18 314-E158 PU-8 6 CAT DATA LINK
PLUG INTO 3 846-EA3 WH-18 C GN-18 ALARM
70 F722-E30 BK-18 A705-E128 RD-18 CONNECT TO POSITIVE(+) 7
E-C38 4
A707-E132 RD-18 TERMINAL OF STARTER MOTOR CBL RD-00 CBL BK-00 8
5 J1939 DATA LINK
G S C465-E161 RD-10 MOTOR PRELUBE MOTOR
E-C31 F723-E62 PK-18 A709-E136 RD-18 6
POS NEG POS NEG 200-E162 BK-10 3T7583 CAN DATA LINK B
GENERATOR HARNESS F724-E63 PU-18 A711-E140 RD-18
F725-E92 WH-18 A713-E144 RD-18 STARTER 2 MTR BAT CBL-AA1 BK-0000 E-C16
CONNECTOR 8T9834 1698670 LEFT TURBO FOR USE WITH EMCP III CAN DATA LINK C
F732-E19 WH-18 A715-E148 RD-18 2071562 E-C38
1 BATTERY 1 BATTERY 2 A OR-18 +V INLET EXHAUST EC-C1
GENERATOR HARNESS LH MPU SHIELD 2
838-E119 BK-SHD F737-E91 WH-18 A721-E121 BK-18
MOTOR
A700-E105 RD-18
B BK-18 GROUND TEMPERATURE
1552273
3E3382 RS-232/RS-485 DATA LINK
A723-E125 BK-18
CONNECTOR PINOUT LH MPU COMMON 3
838-E117 GN-SHD CUSTOMER SUPPLIED A235-E106 BK-18
C WH-18 SIGNAL SENSOR 497-E114 RD-18 1
LH MPU SIGNAL 838-E118 YL-SHD G429-E113 WH-18 A725-E129 BK-18 NOTE C F703-E107 WH-18
DESCRIPTIONS: AUXILIARY POWER 4 101-E12 RD-14 G701-E29 BK-16 A727-E133 BK-18 1637882 A403-E115 BK-18 2 COOLANT 1
EC-C2 COOLANT LEVEL SENSOR (EMCPIII) ETHERNET
E-C17 846-E116 WH-18 3 LEVEL WHEN USED 2
AUXILIARY POWER 5 101-E13 RD-14 A729-E137 BK-18 CBL-AC1 BK-0000 1698670 1656634
1552269 C700-E174 RD-18 4 CONNECTOR PLUG INTO 3 HIGHWAYS
ENGINE OIL TEMP SENSOR- A 6 T800-E111 RD-18 G705-E55 GN-18 A731-E141 BK-18
E998-E176 BK-18 5 E-C38 4 C700-EC1 RD-18 A RD-18 +V
ENGINE OIL TEMP SENSOR- B 7 G429-E113 WH-18 A733-E145 BK-18 382-E179 RD-18 1 WH-18 START AID SOLENOID 1
E967-E177 WH-18 6 5 E998-EC2 BK-18 B BK-18 GROUND
ENGINE OIL TEMP SENSOR- C 8 T998-E112 BK-18 H401-E169 RD-18 A735-E149 BK-18 383-E181 BK-18 2 BU-18 2358824
6 E967-EC3 WH-18 C YL-18 SIGNAL
START AID AUTO/MANUAL 9 F720-E173 BK-18 H401-E170 RD-18 C465-E161 RD-10
COOLANT LEVEL SENSOR- A 10 497-E114 RD-18 C700-E174 RD-18
COOLANT LEVEL SENSOR- B 11 A403-E115 BK-18 M755-E42 YL-SHD E795-E104 WH-18 E-C28 F-C2 F-C1
COOLANT LEVEL SENSOR- C 12 846-E116 WH-18 M755-E50 YL-SHD E967-E177 WH-18 E-C48
1552272 3E3376 3E3370
CAT DATA LINK + 13 893-E27 GN-18 M755-E47 YL-SHD E998-E176 BK-18 1552269
996-E64 RD-18 1 996-F1 RD-18 A OR-18 +V SPEED/TIMING SYMBOL DESCRIPTION
CAT DATA LINK - 14 892-E40 BR-18 E-S2 M755-E52 YL-SHD F701-E153 RD-18 382-E180 RD-18 1 WH-18 START AID SOLENOID 2 NOTE B 2 B BK-18 GROUND SENSOR ABBREV COLOR
998-E3 BK-18 998-F2 BK-18
DIGITAL REFERENCE 15 E998-E186 BK-14 M755-E53 YL-SHD F704-E110 WH-18 383-E182 BK-18 2 BU-18 2358824 1296628
999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL RD RED
START/RUN/STOP 16 F716-E23 BK-18 M756-E43 GN-SHD F713-E102 WH-18 CIRCUIT CONNECTED
F732-E19 WH-18 4
SHUTDOWN D 17 F719-E25 BK-18 M756-E48 GN-SHD F714-E103 WH-18 WH WHITE
KEYSWITCH 18 113-E15 RD-18 M756-E54 GN-SHD F718-E159 BK-18 CIRCUIT NOT CONNECTED
SHUTDOWN C 19 F715-E24 BK-18 E-S3 M756-E56 GN-SHD F723-E62 PK-18 OR ORANGE
ELECTRICAL CONNECTION TO
20 M756-E57 GN-SHD F724-E63 PU-18 G-C1 G-C2 MACHINE STRUCTURE
RATED SPEED 21 F702-E20 BK-18 F732-E19 WH-18 YL YELLOW
E-S1 3E3376 3E3370
22 G-S2 INTERNAL ELECTRICAL CONNECTION
DROOP SPEED F722-E30 BK-18 M757-E44 BK-18 M757-E46 BK-SHD G429-E113 WH-18 1 A
996-G1 RD-18 996-G5 RD-18 PRIMARY TO SURFACE OF COMPONENT PK PINK
AIR SHUTOFF TIMER/ENGINE SHUTDOWN 23 354-E1 RD-18 M757-E45 BK-18 G-S1
2 998-G2 BK-18 998-G6 BK-18 B SPEED/TIMING
STARTER MOTOR MAG CONTROL 24 F701-E152 RD-18 H401-E168 RD-18 CONNECTOR BK BLACK
3 999-G3 WH-18 999-G3 WH-18 C SENSOR
SHUTDOWN NOTIFY POWER 25 E798-E31 RD-18 M757-E49 BK-SHD 4 F732-G4 WH-18
SHUTDOWN NOTIFY RETURN 26 E797-E32 BK-18 M757-E58 BK-SHD GY GRAY

A A
G-C3 H# CIRCUIT GROUPING DESIGNATION
STARTER SOLENOID DRIVE + 27 G701-E29 BK-16 E-S4 M757-E60 BK-SHD H401-E169 RD-18 3E3370
NOTE C PU PURPLE
AIR SHUTOFF TIMER/ENGINE SHUTDOWN 28 354-E2 RD-18 M757-E61 BK-SHD H401-E170 RD-18
996-G7 RD-18 A SECONDARY ATCH WIRE, CABLE, COMPONENT
PRELUBE MAG CONTROL 29 F705-E160 RD-18 M975-E68 WH-18
998-G8 BK-18 B SPEED/TIMING BR BROWN
PRELUBE PUMP DRIVE + 30 G705-E55 GN-18 M975-E68 WH-18 R800-E108 RD-18
FOR USE WHEN 2 F732-G4 WH-18 C SENSOR SPLICE
31 R800-E108 RD-18 R993-E98 BK-18 GN GREEN
SPEED/TIMING SENSORS
32 R993-E99 BK-18 BLADE, SPADE, RING OR SCREW
ARE USED BU BLUE
33 R993-E98 BK-18 R993-E100 BK-18 TERMINAL
34 E-S15 R993-E101 BK-18
CAN DATA LINK + 35 M756-E53 YL-SHD R993-E94 BK-18 R993-E99 BK-18 R997-E95 RD-18
CAN DATA LINK -
BATTERY -
36
37
M755-E57 GN-SHD
102-E18 BK-14
R993-E100 BK-18
R993-E101 BK-18
R997-E96
R997-E97
RD-18
RD-18
THIS SCHEMATIC IS FOR THE 3500B AND 3500C GENERATOR SET ENGINE ELECTRICAL SYSTEM
CAN DATA LINK SHIELD
BATTERY -
38
39
M757-E61 BK-SHD
102-E16 BK-14 R997-E95 RD-18
R998-E109
T800-E111
BK-18
RD-18 Do not operate or work on this product unless you have MEDIA NUMBER: RENR7885-12
40 read and understood the instruction and warnings in the
SCHEMATIC PART NUMBER: 237-9000, CHANGE: 03, VERSION: -
BATTERY - 102-E17 BK-14 E-S14 T998-E112 BK-18
R997-E93 RD-18 R997-E96 RD-18 relevant Operation and Maintenance Manuals and
R997-E97 RD-18 relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
Components are shown installed on a fully operable engine in a non powered state.
R998-E109 BK-18
T800-E111 RD-18 death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
T998-E112 BK-18
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS
COOLANT FILTERED OIL
TEMPERATURE PRESSURE SENSOR
SENSOR E-C11 E-C14

ATMOSPHERIC
PRESSURE SENSOR
E-C7

TURBO OUTLET
PRESSURE SENSOR
E-C6

AFTERCOOLER
TEMPERATURE SENSOR
E-C10

ELECTRONIC CONTROL
MODULE (ECM) E-C2

CAN DATA LINK TERMINATING


RESISTOR E-C8 & E-C9

ELECTRONIC CONTROL
MODULE (ECM) E-C1
LEFT SIDE VIEW
FILTERED OIL LEFT TURBO LEFT AIR SHUTOFF SWITCH VIEW ALL CALLOUTS
PRESSURE INLET EXHAUST CONNECTOR E-C18
FILTERED FUEL SENSOR E-C14 TEMPERATURE
PRESSURE SENSOR E-C16 LEFT TURBO INLET
SENSOR E-C12 LEFT AIR SHUTOFF PRESSURE SENSOR
SOLENOID E-C27
UNFILTERED
FUEL
PRESSURE
SENSOR E-C13

UNFILTERED OIL
PRESSURE
SENSOR E-C15 SPEED/TIMING
CONNECTOR
AFTERCOOLER E-C28
TEMPERATURE
SENSOR E-C10 SPEED/TIMING
SENSOR
F-C1 OR G-C2
ELECTRONIC
CONTROL
MODULE (ECM) STARTER 2

STARTER 1
SERVICE
CONNECTOR
E-C4
START AID SOLENOID 2
E-C48
SEPARATE CIRCUIT
AFTERCOOLER THERMOCOUPLE START AID POWER DISTRIBUTION BOX
COOLANT LEVEL CONNECTOR SOLENOID 1 (SEE DETAILED VIEW)
CONNECTOR E-C47 E-C3 E-C17
REAR VIEW
VIEW ALL CALLOUTS

LEFT TURBO INLET RIGHT TURBO INLET


PRESSURE SENSOR PRESSURE SENSOR
E-C27 E-C32

LEFT MAGNETIC PICKUP GENERATOR HARNESS


E-C29 CONNECTOR
E-C31
REAR VIEW OF POWER DISTRIBUTION BOX

STARTER MOTOR AUXILIARY VIEW ALL CALLOUTS

MAGNETIC SWITCH (SMMS) CIRCUIT BREAKER


PRELUBE CIRCUIT BREAKER
CIRCUIT
BREAKER
ELECTRONIC CONTROL MODULE
(ECM) CIRCUIT BREAKER

AIR SHUTOFF
CIRCUIT BREAKER ELECTRONIC CONTROL
MODULE (ECM) RELAY

ALTERNATOR
STARTER MOTOR
CIRCUIT BREAKER
MAGNETIC SWITCH
(SMMS) 1 RELAY

AIR SHUTOFF TIMER


STARTER MOTOR
MAGNETIC SWITCH
(SMMS) 2 RELAY

TO ALTERNATOR
POWER STUD

AIR SHUTOFF RELAY


TO STARTER

GROUND STUD
PRELUBE RELAY
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
RIGHT AIR RIGHT AIR RIGHT TURBO
SHUTOFF SWITCH SHUTOFF INLET EXHAUST
CONNECTOR SOLENOID TEMPERATURE
E-C33 SENSOR E-C35
RIGHT TURBO
INLET PRESS CRANKCASE PRESSURE
SENSOR E-C32 SENSOR E-C36

GENERATOR
HARNESS
CONNECTOR
E-C31

ENGINE OIL
TEMPERATURE
CONNECTOR E-C30

COOLANT LEVEL
SENSOR E-C38

TIMING CALIBRATION
CONNECTOR E-C5 PRELUBE PRESSURE
AIR START SOLENOID SWITCH E-C37
PRELUBE MOTOR
CONNECTOR E-C34

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