2012

FMSCI 2W Technical Data Form

No.TDF-212MC002

Yamaha YZF R15 v2.0

A25, Krishna Towers, 50 Sardar Patel Road, Chennai 600113

Ph : (91) (44) 22352673, 6450665, Fax : (91) (44) 22351684
email : fmsci @vsnl.com, web : www.fmsci.in

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Article Description

1. General
101 Manufacturer's Name India Yamaha Motor Pvt. Ltd.
A-3 Industrial Area, Noida-Dadri road, Gautam Budh
102 Manufacturer's address
Nagar, Surajpur 201306
103 Brand name YAMAHA

Model

(a) Model Year 2011

104 (b) Model Identification Name 1CK1

(c) Beginning Serial No. ME1CK192B2001003

(d) End Serial No.

105 Type Motorcycle Scooter Moped

Minimum weight
106 ** 117 kgs
( Refer Manual )

Right Side view of the vehicle Left Side view of the vehicle

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2. Engine
201 Type of Engine Four Stroke Two Stroke

202 Number of Cylinders 1

a) Bore ** 57.00 mm

b) Stroke ** 58.70 mm

203 ** c) Conrod length ** 100 mm

d) Supercharging Yes No

e) Type and number of compressors

204 Cubic capacity (Refer Manual) 149.80 cc

(a) Minimum Volume of Cylinder Head
9.90 cc
205 ** (Refer Manual)
(b) No. of spark plugs per Cylinder 1

206 Compression Ratio (Refer Manual) 10.4 : 1

Piston

a) Material Aluminium

b) Minimum Weight (Refer Manual) ** 109.6 gms

2 compression (one in each groove) + 2 oil rails
207 ** c) No. of Rings per Piston
+ 1 expander in one groove.
d) Piston pin offset (Refer Manual) ** 0.25 mm

e) Piston pin material Steel

f) Piston pin weight 30 gms

Material

a) Crankcase Aluminium Alloy

b) Cylinder barrel Aluminium Alloy

c) Cylinder head Aluminium Alloy

d) Generator cover Aluminium Alloy

208 e) Primary case cover Aluminium Alloy

f) Clutch cover Aluminium Alloy

g) Crankshaft cover Aluminium Alloy

h) Gear Box cover Aluminium Alloy

i) Ignition cover Aluminium Alloy

k) Cylinder head cover (valve) Aluminium Alloy

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Material Weight

l) Crank shaft ** (Refer Manual) Steel 2665 gms **

208 m) Conrod ** (with cap, bolts and shell
Steel 129.8 gms **
bearings) (Refer Manual)
209 Thickness of tightened cylinder head gasket 0.3 mm +/- 0.1 mm
Position of Cylinder & head relative
210 Forward inclined single cylinder degree
to the Crank Case
a) Method of cooling Air Liquid Air & Liquid
211
b) Type of liquid Coolant with distilled water
Does the cylinder have a sleeve or liner
212 Yes Material : , No
If yes, material
Chrome Nickel Electrofusion
213 Cylinder barrel – coating
Others : DIASIL

214 Reed Valve Rotary Valve

Method of Induction
Piston Port Poppet Valve

A) Fuel feed by Carburettor

a) Make N/A

b) Type / Model N/A

215
c) Venturi diameter N/A mm +/- 0.25 mm

d)Maximum diameter of Carburettor exit port N/A mm

e) Length of adaptor N/A mm

Carburettor showing exit port

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View of Engine / Crankcase Assembly – Left Side / Right Side / Front Side

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B) Fuel feed by Injection

a) Make Mikuni

b) Model AC28/1

c) Kind of fuel measurement Mechanical Electronic Hydraulic

215 d) Dimensions of intake pipe at the

31.5 mm
throttle or slide location

e) Number of effective fuel outlets Six

f) Position of injectors Inclined in Manifold

f1) Manifold / Cylinderhead Manifold Cylinderhead

g) Sensors of injection system Seven

h) Actuators of injection system Two

Injection System

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Location of Sensors & Actuators

For Two Strokes Only

a) Number of Ports N/A

Total N/A

Intake N/A
216
Transfer N/A

Boost N/A

Exhaust N/A

b) Height of Ports

Intake N/A mm

Transfer N/A mm
216
Boost N/A mm

Exhaust N/A mm

c) Width of Ports

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Intake N/A mm

Transfer N/A mm

Boost N/A mm

Exhaust N/A mm

For Four Strokes only

Inlet valves

a) Number Two

b) Diameter ** 19.50 mm

c) Stem dia ** 4.50 mm

d) Overall length ** 85.20 mm

e) Weight ** 16.0 gms

f) Number of springs per valve 1

217 **
g) Type of valve springs Compression

If more than one spring Inner Outer

under a load of
h) Maximum length of the spring
N
i) External diameter of springs 19.65 +/- 0.2 mm

j) Diameter of spring wire 2.95 NA

k) Number of spring coils 9

l) Maximum free length of springs 41.14 mm

Exhaust valves

a) Number Two

b) Diameter ** 17.00 mm

c) Stem dia ** 4.50 mm

d) Overall length ** 85.0 mm

e) Weight ** 14.00 gms

218 **
f) Number of springs per valve 1

g) Type of valve springs Compression

under a load of
h) Maximum length of the spring
N
i) External diameter of springs 19.65 +/- 0.2 mm
NA
j) Diameter of spring wire 2.95

k) Number of spring coils 9

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l) Maximum free length of springs 41.14 mm

m) Diameter of pipe between manifold and
mm +/- 5%
first silencer
Maximum valve lift

219 a) Intake 5.00 mm

b) Exhaust 5.00 mm

Tappet Rockerarm Oscillating Lever

220 Type of valve operation
Direct Hydraulic

Ratio

a) Rocker Arm 1.380 /

221
b) Oscillating lever NA

c) Rocker Arm weight 86.00/92.00 gms

222 Overhead valve Yes No

223 Overhead CAM Yes No

224 Pushrod Yes No

225 Method of Cam shaft drive Chain

CAM Timing

a) Inlet opens 29.0 Degree BTDC

226 b) Inlet closes 59.0 Degree ABDC

c) Exhaust opens 59.0 Degree BBDC

d) Exhaust closes 29.0 Degree ATDC

CAM dimensions
a) Inlet ** A=25.2 +/-0.1 mm

B=30.2 +/-0.1 mm

b) Exhaust ** A=25.2 +/-0.1 mm

B=30.2 +/-0.1 mm
227 **
c) Weight of the Cam with bearings** 226 gms

d) Number One

e) Location Head Cylinder

f) Number of bearings per shaft 2

g) Inside diameter of bearings 30.0 +/- 0.1 mm

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Cam lift in mm (dismounted camshaft)

Intake Exhaust
Rotation Rotation Rotation Rotation
Lift in Lift in Lift in Lift in
Angle in Angle in angle in angle in
Mm mm Mm mm
Degrees Degrees Degrees Degrees
0 5.2748 0
-5 +5 5.2439 -5 5.2819 +5 5.2515
-10 +10 -10 +10
-15 +15 -15 +15
-30 +30 -30 +30
-45 2.9543 +45 2.8875 -45 2.9211 +45 2.8727
-60 +60 -60 +60
-75 +75 -75 +75
-90 0.0244 +90 0.1634 -90 0.0417 +90 0.0833
-105 +105 -105 +105
-120 +120 -120 +120
-135 0.000 +135 0.000 -135 0.000 +135 0.000
-150 +150 -150 +150
A shift of +/- 2 degrees of the whole measurement is accepted

Applicable to both 2 & 4 Stroke Engines

228 Type of Ignition T.C.I

229 Starting Devices Kick Self Both

a) Clutch wet dry

230 b) Method of operation Cable Hydraulic

c) Weight of Clutch Basket (Refer Manual) ** 2.240 kg

Transmission

Primary Drive

a) Method of primary drive Gear Belt Chain

b) If gear drive Helical Straight Cut

231 ** Primary Drive Ratio 3.042:1

If gears / Chain Drive Driven

a) No. of teeth ** 73 24

b) Thickness ** 12.00 mm 14.20 mm

if belt

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a) Diameter of pulleys mm

Gear Box

a) Shell Material Aluminium Alloy

232 **
b) No. of speeds Six

c) Material of gears Steel

Gear Ratio No. of teeth Thickness **

Drive Driven Drive Driven

First 2.833 12 34 11.3mm 13.6 mm

Second 1.875 16 30 11.1 mm 11.0 mm

Third 1.364 22 30 10.6 mm 11.6 mm

Fourth 1.143 21 24 11.0 mm 11.0 mm

Fifth 0.957 23 22 12.7 mm 12.7 mm

Sixth 0.840 25 21 12.3 mm 12.7 mm

Secondary Drive
a) Method of Secondary Drive Chain Shaft Belt
233 ** b) Secondary Drive Ratio 3.133:1
c) If chain, No. of teeth ** Drive 15 Driven 47
d) If belt, diameter of pulleys

3 Chassis and Suspension

a) Main frame type Delta Box
301
b) Material (Gussets / Tubes) Steel Metal

Frame

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Front Suspension
a) Method of suspension Telescopic Hydraulic fork
302
b) Front tube O.D. 33 mm
c) Lower Slider O.D. 42 mm
Rear Suspension
a) Method of suspension Mono Shock Twin Shock
303
b) Swinging Arm Type Tubular Rectangular Box Section
c) Material of Swinging Arm Steel
Wheels
304 a) Front wheel rim diameter (OD) 17 Inches
b) Width 2.16 Inches
a) Rear wheel rim diameter (OD) 17 Inches
305
b) Width 3.5 Inches
306 Oil Tank Capacity N/A liters
Fuel Tank
307 a) Capacity 12 Litres
b) Material Sheet Metal

308 Has the fuel system an electrical pump Yes

4 Exhaust System

401 Detachable baffles No

Weight of the silencer system with bolts for
402 ** 5.60 kgs
fixing the same **
403 Inner diameter of the bend of the silencer 26.0 mm

404 Anti Pollution System : Description

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5. Brakes Front Rear

a) Number of pistons per caliper Two One
b) OD of piston in caliper 25.4 mm 31.8 mm
c) Drum Brakes Yes No Yes No

c1) Internal diameter +/-1.5 mm +/-1.5 mm

c2) Number of linings per wheel
c3) Developed length of lining +/-1.5 mm +/-1.5 mm
c4) Width of lining +/- 1mm +/- 1mm
d) Disc Brakes Yes No Yes No

501 d1) Number of pads per wheel Two Two

d2) Number of calipers per wheel One One
d3) Caliper Material Aluminium Aluminium
d4) Thickness of new disc 4.00+/-0.2+/- 1 mm 4.50+/-0.2+/- 1 mm
267+/-0.3 +/-1.5 220+/-0.3 +/-1.5
d5) External diameter of disc
mm mm
d6) External diameter of pads rubbing
265 +/-1.5 mm 200 +/-1.5 mm
surface
d7) Internal diameter of pads rubbing
210 +/-1.5 mm 138 +/-1.5 mm
surface
d8) Overall friction length of pads 61.5 +/-1.5 mm 59.2 +/-1.5 mm
d9) Ventilated discs Yes No Yes No

6 Radiator
Radiator Core Dimensions

a) Height 260 mm
601
b) Width 140 mm

c) Depth 40 mm

7 Airbox
a) Air Box Yes

b) Material PVC
701
c) RAM Air intake opening in fairing No

d) Dimension

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