Vibrating Screens  Feeders

Scalpers and Grizzlies

DEISTER MACHINE COMPANY, INC. Foundry Shakeouts  Vibrating
Conveyors  Sand Reclaimers

19 3 3 E as t W a yn e S tr e et [ 4 68 0 3]  P O B ox 1 [4 6 80 1 ]  F or t W a yne , IN , U. S . A.
Phone (260) 426 -7495  Fax (260) 422-1523
P ar ts & S er v ic e D ir ec t : P ho n e ( 2 60) 42 4 - 03 9 3  F ax (2 6 0) 4 26 - 0 5 36 
ww w. de is te rm ac h in e.c om

June 23, 2015

Baker Sand, Inc.

7800 White Road
Burbank, OH 44214

Attention: John Baker

Reference: Purchase Order Number: Verbal

Purchase Order Date: 08-14-2000
Shipped from Factory: 10-12-2000

Dear John:

Enclosed are 2 copies of the Operating and Parts Manual for Type HM-2820 Deister Inclined Vibrating
Screen, Serial Number 860063.

For your convenience, a recommended spare parts list for this unit is also included.

Please make proper distribution of these copies. We recommend that you keep one copy and send
one on to the end user, if that is a different company, division or location. If you have any questions
or need further information, do not hesitate to contact our Parts & Service Department.

Respectfully yours,

Deister Machine Company, Inc.

Enclosure

1
Recommended Spare Parts Reference: Purchase Order Number: Verbal
Purchase Order Date: 08-14-2000
Shipped from Factory: 10-12-2000
Serial Number: 860063

Qty Part Number Description

003982 SNUBBER ASSEMBLY
1 001617 Friction Spring
1 000450 Square Tension Plate
1 000456 Square Ferrule
1 001203 Check Arm
Check Arm
1 000455 Spindle Bushing
2 000452 Brass Disc
2 002567 3/4" Conelocknut
2 002581 3/4" Flat Washer
1 002587 3/4" Ext. Shakeproof Washer
1 000454 3/4 x 1 1/2" Capscrew & Washer
1 002469 3/4" x 2 3/4" Capscrew

SPRING & RUBBER MOUNT

002576 1 1/4" Jam Nut
002577 1 1/4" Hex Nut
000954 Tank Helmet
000667 Support Arm Plate
000668 Support Arm Plate
000682 Isolator Rubber
000966 Isolator Cup

TENSION ASSEMBLY(IES)
000195 3/4" Locknut
000721 Speed Fastener
000154 Spring Socket
000155 Spring Washer
001613 Tension Spring
000140 Square Nut
000304 Tension Bolt
000338 Tension Bolt
000548 Wedge Bolt
000555 Wedge
000554 Rubber Spring
000487 Swivel Washer

MISCELLANEOUS
123260 Rubber Wear Strip
000567 Center Holddown Rubber Strip
1 002336, 5C-105 Belts

1 128554-P004 Pivot Motor Base Spring

1 000770-Brown Support Spring
Support Spring
1 Set Screen Cloth
Mechanism Sealing
Gasket Set for Oil Site Gauge
000223 Knock-a-Round Spring Assembly
Tension Plate
2
 Type: HM-2820

Serial Number: 860063 Table of Contents

ONE-YEAR LIMITED EQUIPMENT WARRANTY .................................................................................. 5

Introduction ............................................................................................................................................ 6
SCREEN DATA SHEET ........................................................................................................................ 7
Installation and Start-up ......................................................................................................................... 8
A. STORAGE ..................................................................................................................................... 8
B. HANDLING .................................................................................................................................... 8
C. SCREEN ASSEMBLY AND DISASSEMBLY ................................................................................. 8
D. CLEARANCES .............................................................................................................................. 9
E. LEVEL AND DEGREE (See H. SNUBBER ASSEMBLIES) ............................................................ 9
F. FEEDING ARRANGEMENT ........................................................................................................ 10
G. MOTOR AND DRIVE ................................................................................................................... 11
1. Direction of Rotation ................................................................................................................. 11
2. Motor Location .......................................................................................................................... 11
3. Belt Tension and Alignment ...................................................................................................... 11
4. a. Torsion Motor Base (If Applicable) ........................................................................................ 12
4. b. Pivot Motor Base (If Applicable) ............................................................................................ 12
PROCEDURE FOR SETTING UP PIVOT MOTOR BASE AND MOTOR ......................................... 13
PROCEDURE FOR SETTING UP RUBBER TORSION SHAFT PIVOT MOTOR BASE .................. 14
H. SNUBBER ASSEMBLIES ............................................................................................................ 15
I. RECOMMENDED NUT TORQUE IN FT.-LBS. ............................................................................. 15
Operation and Maintenance................................................................................................................. 17
A. SCREEN CLOTH SUPPORT AND TENSIONING SYSTEM ........................................................ 18
1. Tensioning Systems.................................................................................................................. 18
2. Bucker-Up Rubber Wear Strips ................................................................................................. 21
3. Screen Section Support Panel Replacement ............................................................................ 21
4. Perforated Plate ........................................................................................................................ 21
5. Modular Snap-In Screen Media ................................................................................................ 21
6. Adjustable Angle Screen Section Support Panels ..................................................................... 22
7. Screen Section Replacement.................................................................................................... 23
8. Rubber Center Hold Downs ...................................................................................................... 23
9. Screen Cloth Ordering Information ............................................................................................... 27
B. OILING INSTRUCTIONS FOR "O" MECHANISMS ..................................................................... 28
C. TRUNNION TYPE SUPPORT SPRINGS .................................................................................... 30
(Spring Removal System, if applicable) ........................................................................................ 30
D. FEED BOX (If Applicable) ............................................................................................................ 30
E. SPRAY EQUIPMENT (If applicable) ............................................................................................ 31
1. Header and Nozzles ................................................................................................................. 31
2. Spray Seals .............................................................................................................................. 31
3. Manifold .................................................................................................................................... 31
F. ENCLOSURE (If Applicable) ........................................................................................................ 32
G. PREVENTATIVE MAINTENANCE .............................................................................................. 32
1. Maintenance Checks ................................................................................................................ 32
2. Housekeeping Practices ........................................................................................................... 32
3
Modifications and Repair ..................................................................................................................... 32
A. UNAUTHORIZED MODIFICATIONS (SEE WARRANTY SHEET) ............................................... 33
B. MODIFYING STROKE AMPLITUDE ............................................................................................ 34
1. Stroke Readings ....................................................................................................................... 34
2. Adding/Removing External Counterweight Plates ..................................................................... 34
Troubleshooting Guide ........................................................................................................................ 40
Screen Cloth Recommendations ...................................................................................................... 45

4
ONE-YEAR LIMITED EQUIPMENT WARRANTY

Deister Machine Company, Inc., warrants, for a period of one year from the date of shipment from
Deister or for 2080 hours of operation, whichever occurs first, (unless otherwise provided in writing by
Deister) to the Buyer that its products are free from defects in material and workmanship, conform to
any drawings and/or specifications furnished/agreed to by Buyer and agreed to in writing by Deister,
are made and packaged pursuant to Deister's customary manufacturing procedures, and conform,
where applicable, to any written description thereof made by Deister in its quotation.

THIS WARRANTY IS SUBJECT TO THE REMEDY CLAUSE STATED HEREIN. THERE ARE NO
WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, OR FITNESS FOR A
PARTICULAR PURPOSE (UNLESS OTHERWISE AGREED TO IN WRITING BY DEISTER AFTER
APPROPRIATE TESTS), OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED HEREIN.

REMEDY: Deister shall, within a reasonable time, make necessary repairs to its products or replace,
without charge, any part or parts thereof which Deister, in its sole discretion, deems to be defective. If
the part or parts are not defective, Deister shall charge the Buyer all related transportation and repair
expenses. In all events, if the product is located outside the contiguous 48 states the Buyer shall, in
advance, pay all related transportation and repair expenses or, in the alternative, shall return the
defective part or parts to Deister's factory, postage or transportation paid, for repair. This Warranty
does not apply if the equipment manufactured by Deister has been altered in any manner whatsoever
or if said equipment is/has been operated in a manner inconsistent with the specific purpose intended
therefore, unless such alterations or operational differences have been approved in writing by Deister
beforehand. In all events, this Warranty is dependent upon the proper storage, installation,
maintenance and operation of said equipment in accordance with the applicable drawings,
specifications, operating and repair manual supplied by Deister including all conditions and capacities
described therein. Deister assumes no responsibility for work done or expense incurred in connection
with any repair or maintenance except upon authority given by Deister and followed by written
confirmation from Deister within seven business days.

IN NO EVENT SHALL DEISTER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES. NO WARRANTY OF ANY KIND WHATSOEVER IS MADE, AND NO LIABILITY OF ANY
KIND WHATSOEVER SHALL BE BORNE BY DEISTER, WITH RESPECT TO (i) GOODS,
ACCESSORIES, COMPONENT PARTS OR AUXILIARY EQUIPMENT NOT MANUFACTURED BY
DEISTER, SUCH BEING SUBJECT ONLY TO WARRANTIES MADE BY THEIR RESPECTIVE
MANUFACTURERS, OR (ii) COMPONENTS OR FEATURES DESIGNED OR FURNISHED BY
BUYER.

All claims under this One-Year Limited Equipment Warranty must be made in writing to Deister within
thirty (30) days from the date of discovery of such defect and in all instances not more than 13 months
from date of shipment from Deister to the original Buyer (unless otherwise provided in writing by
Deister).

The foregoing remedy is sole and exclusive. NO OTHER REMEDY WILL BE ALLOWED, WHETHER
IN CONTRACT OR TORT (INCLUDING STRICT LIABILITY AND NEGLIGENCE). Deister's maximum
liability shall not, in any case, exceed the contract price for the equipment claimed to be defective or
unsuitable.

5
 Introduction
DEISTER VIBRATING EQUIPMENT
OPERATING AND PARTS MANUAL

We want you to know how much we appreciate your choice of a Deister Vibrating Unit. The same
rugged construction that has established the reputation for all Deister equipment for year-after-year
service without requiring constant attention or maintenance is built into your unit.

This manual is for your convenience. In it are suggestions, warnings and diagrams to aid you in
erecting, starting up, operating and maintaining your Deister Vibrating equipment. The entire manual
should be read by all supervisory, maintenance, operations and electrical personnel before placing the
machine in operation. Instructional video tapes are available for most units, which provide excellent
visual assistance in understanding many of the key maintenance procedures outlined in this manual.

HOW TO ORDER PARTS:

Always give the serial number and type as shown on the nameplate of the unit for which you desire
parts. In ordering, be sure to specify the part number, description and quantity.

We recommend, for your convenience, that you stock a minimum of replacement parts for your unit.

Depending on inventory, Deister Machine Company endeavors to ship replacement parts within 24
hours after the receipt of the order, whether it is telephoned, faxed, or e-mailed, day or night. To ensure
prompt processing of your parts order, please follow up faxed or e-mailed requests with a phone call.

Contact Parts & Service Direct ~

Phone: (260) 424-0393

Fax: (260) 426-0536
E-mail: parts@deistermachine.com

6
 SCREEN DATA SHEET

Customer Name: Baker Sand, Inc.

Screen Type: HM-2820 Serial Number: 860063
Degree of Incline: 20 DEG. Operating Speed: 800 RPM
Hand of Drive: LH Direction of Rotation: OTDE (Over Towards
Overall Drawing: 019668 Discharge End)
Mechanism Style: O-332W Mechanism Drawing Number: 022486
Oil Quantity: 4.25 Gallons Total Weight: 25,090 lbs.

Description Part Number Quantity

Motor HP & Frame 40 HP 324-T 1
Motor Base none 1
Belts 002336, 5C-105 1
Belts
Motor Sheave 002387, 5TC94 1
Motor Bushing 0024041 1
Screen Sheave 001411-FP28 1
Screen Bushing
Drive Shaft 001284 1
Non Drive Shaft
Snubber Parts 003982 4
Friction Spring 001617 4
Snubber Check Arm 001203 4
Snubber Check Arm
Springs (fe) 000770 6
Springs (ctr)
Springs (de) 000770 6
Spring Seat 000879 24
Spring Seat
Housing Plate 020062 2
Oil Gauge 131598 1
Oil Gauge Hose 008320 1
Oil Gauge Vent Hose 008320V 1
Counterweight Part # 001189-FP04 1
Counterweight Part # 001282-FP04 1
Counterweight Plate # 001208-FP01 4
Counterweight Plate # 003638-FP01 2

7
 Installation and Start-up
Inspect the machine for shipping damage
and possible missing boxes before signing
the bill of lading. If any shortage or damage
is found, make a notation on the bill of
lading. This will minimize delays in
adjustment of a claim with the carrier. If
there is a discrepancy between the packing
list and the contents, notify D.M.Co. within
five working days of receipt. D.M.Co., will
not be liable for replacement after that time.
A. STORAGE
If possible, store the unit in a building free from
excessive moisture. If the unit is going to be
stored for more than two months before start-
up, precautions should be taken to prevent rust
and pitting from developing on the bearing
races and rollers due to condensation. Make
sure the unit is sitting level and in a dust-free,
clean environment. Remove the sheave and/or
counterweights to expose the dirt flinger (see
the mechanism drawing). Pull the dirt flingers
back and fill the entire groove in the housing
caps with grease. Push the flingers back into
place and replace the sheave and/or
counterweights. Add to the tube five gallons of
the oil recommended in the oiling instruction
section of this manual. On less than six foot
wide units add only three gallons. On gear type
mechanisms, add ten gallons to six foot or
wider units and six gallons to less than six foot
wide. Once a week, the shaft should be rotated
several times to relubricate the upper bearing
portion.
Before start-up, remove all grease from the
housing cap groove. Drain the oil and fill the
tube to the proper operating level with new oil
(see Oiling Instruction section).
Keep records of storage maintenance
procedures and dates.
8
B. HANDLING
When lifting the unit, be sure to raise it evenly
at all four corners to avoid twisting the frame.
Attach cable slings to the pick-up lugs provided
on the H-beam or channel base. If the unit was
supplied without a base, use the 3" dia. pick-up
hole in the center trunnion gusset above each
spring cluster. Check that your lifting equipment
is safely sized for the total weight of the
equipment to be lifted (see Screen Data Sheet).
C. SCREEN ASSEMBLY AND DISASSEMBLY
When it is necessary to remove the screen
frame from the base in order to complete
installation, be sure to loosen the snubber
check arm bolt. (Item P, dwg. 003982) The arm
should move freely before continuing.
Caution
Failure to loosen bolt may result in breakage to
the arm. (Item E, dwg. 003982)
After reassembly of frame to base, snubber
check arm bolt must be tight enough so that
arm cannot be moved by hand. It should be
torqued to 250 ft./lbs. Please refer to the
snubber section of your operating manual.
Warning
Failure to tighten snubber check arm bolt will
result in excessive vibration during shut down
and may result in damage to the screen as well
as the support structure.
D. CLEARANCES
Wherever possible, a minimum of 24" side
clearance should be provided on each side of
the machine. This enables the attendant to
adjust screen cloth tension and check the unit’s
condition and operation.
Allow sufficient clearance in front of the screen
at the discharge end, or in the rear at the feed
end, for replacing screen sections. A suggested
clearance would be at least one foot longer
than the longest screen panel.
A minimum clearance of at least five inches
should be maintained between the vibrating
frame and any stationary structures such as the
feed hopper or discharge chutes and bins.
Avoid providing places for dust and stones to
accumulate and interfere with the movement of
the vibrating frame.
Caution
During start-up and shut down the frame may
experience a brief period of much larger
movement as the vibrating frame passes
through the resonant frequency of the support
springs.
Warning
ALL HOLD DOWN BRACKETS AND
SHIPPING STRAPS MUST BE REMOVED
BEFORE FINAL LEVELING AND BEFORE
START-UP.
9
E. LEVEL AND DEGREE (See H. SNUBBER
ASSEMBLIES)
If the base is provided, the live frame is set
level with the base at the factory before
shipping. However, it is very important that the
sub-structure supporting the base be level or
that the spring pad pedestals be level and
located according to Deister drawings. The
degree of incline of the unit should be within 1/2
degree of the intended degree in order to
assure proper oil gauge readings, bearing
lubrication and capacity.
Caution
The unit must be level transversely within 1/4"
for seven foot and wider, and 1/8" for less than
seven foot wide. Failure to do so can result in
premature bearing failures, metal fatigue and
uneven material flow. Level should be checked
periodically after startup of a new plant or a
portable plant in the event that settling has
occurred.
F. FEEDING ARRANGEMENT
Proper material feed to vibrating equipment is
very important in maintaining desired
performance and efficiency. Feed chutes
should be designed and constructed to result in
an even feed across the entire width of the
screen. Precautions should be taken to prevent
fines and coarse material from segregating to
opposite sides of the unit, due to feed chute
configuration. Feeding material off center, on a
corner, or in a segregated manner can result in
undesirable side motion, twisting of the frame
and eventual metal fatigue and cracking. It will
also mean that each square foot of screening
surface is not being used to its best ability.
RIGHT
10
Ideally, all material should be fed so that it is
falling straight down from as short a height as
possible. Sometimes a small amount of velocity
towards the discharge end is desirable.
Caution
Excessive side velocity results in the
momentum of the material being transferred to
the vibrating frame. This may cause side
motion, twisting of the frame and eventual
metal fatigue and cracking.
WRONG
G. MOTOR AND DRIVE
1. Direction of Rotation
The direction of rotation of the motor is
important to the operation of this unit and
should rotate only as shown on the overall
drawing. Reversing the direction will not affect
the vibrating mechanism but may affect the
material flow on the unit. If a pivot motor base
has been supplied, the direction of rotation may
affect belt slippage during start-up. The belts
usually grip best when the driven sheave
rotates Over and Away From the Motor
(OAFM).
2. Motor Location
When Deister does not supply the motor
support frames, it is very important that the
motor be located as shown on the overall
drawing. All Deister screen sheaves are
specially machined so that, when in operation,
there is a point of zero sheave run out. In other
words, if a line were drawn from the center of
the driven sheave through the center of the
motor sheave, there would be no movement
towards or away from the motor sheave where
that line crosses the outer diameter of the
screen sheave. This, of course, means that the
center distance is remaining constant and the
belts are running smoothly. If the motor is
located improperly, the line may not cross at the
point of zero run out. This results in belt
damage and excessive plant vibration.
11
3. Belt Tension and Alignment
Proper belt tension is important to screen
performance. Belts that are too loose will slip
during start-up and may not be able to start the
unit. Belts that squeal during start-up or in
operation, or whip excessively, may indicate
insufficient belt tension.
Caution
Be careful, however: belts that are tensioned
too tightly can cause much more serious
damage. As belts are over-tightened, the
vibrating frame is pulled out of square with the
support frame. Operating in this twisted
position introduces stresses that can lead to
spring failure, metal fatigue, cracking and
broken welds in the vibrating frame.
In addition, the twisting will affect the stroke
amplitude and character, thus affecting material
flow and screening efficiency. Over-tightened
belts put an extra load on the mechanism
bearings that is unnecessary and may tear up
motors and motor bases. Ideally, the belts
should only be tight enough that they do not slip
during start-up.
After proper tension has been applied to the V-
belts, check that the sheave faces have proper
angular and parallel alignment.
4. a. Torsion Motor Base (If Applicable)

If not properly operated, the torsion motor base

cannot perform its job, which is providing
uniform belt tension at all times.

Caution
The top of the base must be parallel to the
bottom of the motor base or the base will not
have adequate adjustability.

The center of the motor sheave should be

located within 30 degrees up or down from the
horizontal center of the screen sheave.

4. b. Pivot Motor Base (If Applicable)

If not properly operated, the pivot motor base

cannot perform its job, which is providing
uniform belt tension at all times.
Warning
Caution Never adjust belt tension while the screen or
The top of the base must be parallel to the feeder is operating and always replace all
bottom of the motor base or the function of the guards.
base will be interrupted during start-up and
shut down.

The tension spring is always located towards

the screen sheave. The location of the motor on
the pivot base is very important as well. By
locating the center of the motor one to two
inches horizontally past the center of the motor
base, away from the screen sheave, the weight
of the motor actually assists in maintaining belt
tension. Final belt tensioning is made by
adjusting the compression of the spring in the
motor base. Proper spring compression greatly
affects belt whip and belt life. The center of the
motor sheave should be located within 30
degrees up or down from the horizontal center
of the screen sheave.

12
PROCEDURE FOR SETTING UP PIVOT MOTOR BASE AND MOTOR
Referencing your pivot motor base drawing, use
the following procedure:
1. Set pivot base on flat surface.
2. Block upper pivot base angles so that
upper base angles are parallel with lower
base angles.
3. Make sure spring adjustment rod will be
facing vibrating screen sheave when
setting up motor.
4. Set motor on base and align motor leg
holes with adjustment straps, insert bolts
and install nuts - Do Not Tighten.
Do not over-tighten belts or over-compress spring.
Belts should only be tightened until they do not slip
during start-up. (See E. LEVEL AND DEGREE)
5. Take pivot base and motor assembly,
install on motor platform, then bolt lower
base angles to motor platform.
6. Put belts on.
13
7. Using adjustable straps, adjust motor 1"-
2" past centerline of pivot base shaft.
Caution
Motor must be located opposite side of tension
spring off the pivot point. As you are adjusting,
make sure motor is square with the upper angle
assembly. If not, it may be necessary to loosen
the lower base angle bolt and slide the entire
base towards or away from the screen sheave.
8. Tighten motor leg bolts.
9. Center upper angle assembly with lower
angle assembly (widthwise).
10. Tighten set screws to pivot base shaft.
11. Align motor sheave with driven pulley.
12. Remove the block. The upper angle
assembly should be horizontal with bottom
angle assembly.
13. Tighten 3/4" hex nut, thereby compressing
the coil spring to approximately 3-7/8"
long.
Warning
14. If there is no plan to change the motor
frame size soon, the upper base assembly
sleeve blocks (cylindrically shaped) should
be tack welded to the pivot shaft with two
1/2" long 1/4" fillet welds.
PROCEDURE FOR SETTING UP RUBBER TORSION SHAFT PIVOT MOTOR BASE

Referencing your pivot motor base drawing, use
the following procedure:
1. With adjustment lobe bolts and shaft end
bolts loosened, set pivot base on motor
support platform and align the four (4)
mounting bolt holes in platform with the
four (4) slots in the lower pivot base frame.
sheave until upper pivot base plate lifts off
of blocks slightly. At this position, tighten
four mounting bolts in slots. Make sure
motor and pivot motor base are square
with the driven sheave.

8. Remove block from under the upper base

plate.
2. Insert proper size bolts and washers in
slots but do not tighten completely.

3. Block the upper pivot base plate so that

the upper base plate is parallel to the
lower base angles.
9. Check belt tension. If too loose, adjust
flanged nuts on threaded rod to rotate the
upper assembly away from the driven
sheave, thus tightening belts.
4. Make sure threaded adjustment rod will be
facing the vibrating screen sheave when
setting up motor. Rotate threaded rod into
slot in end plate, with a flanged nut on
either side.

5. Set motor on base and align motor leg

holes with holes in upper plate. Insert bolts
with washers and tighten down.
Warning
DO NOT OVER-TIGHTEN BELTS. Belts
should only be tightened until they do not slip
excessively during start-up.

10. The upper base plate should be parallel to

6. Lift threaded rod from slot and place belts the lower angle frame assembly.
over screen sheave and motor pulley.
11. Tighten the adjustment lobe bolts.

12. Using LocTite, tighten the shaft end bolts.

7. With hammer and blocks or pry bar, push

lower angle frame away from screen
14
H. SNUBBER ASSEMBLIES I. RECOMMENDED NUT TORQUE IN FT.-
LBS.
Any vibrating frame that is supported by
resilient springs has a resonant or natural BOLT DIAMETER
frequency at which the frame can jump and
lurch very erratically. On Deister equipment, 7/16" 1/2" 5/8" 3/4" 7/8"
this frequency is normally between 120 and 150 GRADE 5 45 65 125 220 325
cycles per minute. During start-up and shut BOLT
down the unit must pass through this phase as GRADE 8 55 100 200 375 475
quickly and as smoothly as possible. That is BOLT
why Deister equips each unit with snubbers.
The snubbers restrict large movements that All bolts should be checked for proper torque
could damage the vibrating frame and (tightness) after approximately one day of
stationary tower yet do not hamper the normal operation.
oscillating motion of the unit. When tightened to
approximately 250 ft.-lbs. the snubber assembly NOTE:
should not be moveable by hand or foot. It When reassembling the snubber, heavy grease
should be moveable with a medium length pry should be applied between the two brass discs,
bar. covering the entire surface, and the cast check
arm (see drawing) to ensure maximum service
Caution life and to prevent seizure due to corrosion or
The snubber assemblies should be inspected dust. The grease should not contain sulphur
periodically and worn parts replaced when additives since they can chemically react with
necessary. See the accompanying drawing. the brass.

NOTE:
IMPORTANT PARTS TO CHECK FOR WEAR:
Friction Spring, Brass Disc, and Spindle
Bushing.

15
16
Operation and Maintenance

17
 Caution
Do not operate vibrating screen with screen cloth or other screen media sections removed. This results
in accelerated wear on support frames and longitudinal support bars. Wire cloth and perforated plate
sections add rigidity to the vibrating frame. Their removal may result in undesirable side motion and
erratic stroke. Place oversized protector cloth or plate on support frame sections when not in use.

A. SCREEN CLOTH SUPPORT AND 1. Tensioning Systems

TENSIONING SYSTEM
Uniform tension must be maintained on the
screen surface to prevent whipping and to
maintain contact between the screen surface
and the bucker-up rubber on the longitudinal
support bars. All Deister screen cloth tensioning
devices are interchangeable since the holes
and castings in the side plates are identically
located.
(See accompanying drawing for system
supplied)
a. Rubber Spring and Wedge:
The most common style for fine and medium
weight cloth is the rubber spring and tension
wedge. This tensioning device has the
advantage of quick tightening or easy release,
while at the same time providing constant
tension through the action of the molded rubber
spring. For most applications, the spring should
be compressed until there is approximately 7/8"
from outside face to face.

18
b. Automatic Steel Spring:
The other tensioning device for fine and
medium weight wire cloth or light weight
perforated plate is the automatic steel spring
assembly. The powerful coil spring should be
compressed until there is approximately 1 7/8"
between the spring socket and the spring
washer.

19
c. Heavy Duty: The 000487 swivel washer and perforated plate with hook strips.
hex nut is used for heavy wire cloth or

20
2. Bucker-Up Rubber Wear Strips
The screen section supporting bars, or
longitudinals, are covered with 123260 rubber
wear strips to protect them from abrasion.
Caution
Due to the abrasive action of the aggregate
being screened, the transverse members will
eventually wear down to the breaking point.
Screen cloth breakage may occur due to the
loss of the proper camber of the supporting
frame. The worn out panels should be replaced.

When replacing one or more panels, do not

Caution
The supporting bars must be covered at all
times to prevent screen wire breakage. If this
covering becomes worn it should be replaced
with new rubber. See the data sheet for the
total length of rubber required for complete
replacement on this unit. For special
applications, such as hot mix asphalt screens, a
3/4" steel half round is used in place of the
123260 rubber wear strip. It should be checked
periodically for wear.
loosen or remove more panel bolts than
necessary. This will maintain proper alignment
of the vibrating screen frame. If necessary to
replace all screen section support panels,
please consult the factory for installation
instructions.
4. Perforated Plate
See the enclosed drawing for perforated plate
details. Always keep the plate bolted down
tightly with grade five bolts.

5. Modular Snap-In Screen Media

For maintenance, consult the manufacturer of

the modular system.

3. Screen Section Support Panel

Replacement

The screen section support panels, or trays, are

constructed of tubular or channel cross
members, heavy duty angles and flats ruggedly
braced and welded together. These panels are
attached to the vibrating frame with grade five
bolts, hardened washers, and special locknuts.
The cross members may be protected from
abrasion by covering them with wear resistant
material. Consult D.M.Co. before attaching any
wear surface to cross members.
21
6. Adjustable Angle Screen Section Support
Panels
Most Deister inclined screens with the
mechanism above the side sheets are equipped
with sectioned support panels that enable the
sections to be arranged in an arc. This provides
maximum efficiency for the particular stroke
character generated by top drive screens. To
further improve the efficiency, adjustable slope
panels are provided at the feed and discharge
ends. Most units are shipped with the feed end
in the raised position and the discharge end in
the lower position.
Raising the feed end section will increase the
velocity of the feed and thin the depth of bed.
Raising the discharge end will decrease the
velocity and increase the depth of bed.
22
To move a panel into its alternate position,
remove the tension plates, tension assemblies,
000411 adjustable spherical sockets, 3/16"
thick round plate, and bolts fastening the panel
to the side sheet (see dwg. 005412). Do not
remove bolts at pivot end. Loosen these two
bolts and use them as a pivot point in raising or
lowering panel. After placing panel in the
desired position, replace 3/16" thick plate in
alternate position, bolt 000411 casting in new
position, replace tension plates and tension
assemblies, and apply tension to the screen
section.
7. Screen Section Replacement
a. Remove spring tension assemblies, heavy
duty tension assemblies and tension
plates (see dwg. 000932).
b. Replace screen sections, positioning them
so that the bent edges or hook strips have
about the same amount of clearance on
each side.
to ensure proper tension on the screen
section.
8. Rubber Center Hold Downs
There are six different rubber center hold down
combinations available to suit your needs. After
installation, the rubber should always be a snug
fit between the hooks, with no movement.

c. Install tension plates and bolts, being sure

that tension plates properly engage the
hook strips of screen section. Lightly apply
tension to screen section.

d. By means of the 000140 square nuts,

position the tension plate so that the bent
edges or hook strips of screen section
have about the same amount of clearance
on each side.

e. Apply tension to screen section by

tightening 000195 until the distance
between 000155 spring washer and
000154 spring socket measures 1 7/8"
inches (see dwg. 000932).

f. Check again to see if screen section is

approximately centered in the screen
frame. This word of caution is necessary

23
24
25
26
9. Screen Cloth Ordering Information
(see data sheet to see if applicable)

Cloth I.C.W. Cloth I.C.W.

Deck Qty Dim‘B’ Qty Dim‘C’ ** Hooks
Dim‘A’ Dim‘A’
TOP Durex Durex
BOT Durex Durex

** DD Represents both hooks down

UD Represents one hook up, one hook down
UU Represents both hooks up

For cloth having openings larger than ½” Sample standard cloth order

When ordering cloth from screen cloth supplier, be sure 1 ~ pc steel wire screen cloth 1 ¼” sq. opening with
to specify the following … .207 dia. Wire 57 ½” inside crimp width, 48” long with
> size of opening bent edge or hook construction.
> dia. of wire
> inside crimp dimension
> length of the panel
> edge construction (see dwg. 000662 or 006000)
For cloth having openings ½” or smaller Sample overlapping screen cloth order

For overlapping cloth, the first panel from the feed end 1 ~ pc steel wire screen cloth 3/8” sq. opening with .120
should be ordered as explained above. The remaining dia. Wire 57 ½” inside crimp width, 49 ½” long, with
panels should be ordered 1 ½” longer so that the cloth bent edge or hook strip construction 48” long.
can overlap.

Note that the cloth is to be 1 ½” longer than the hook

strip. (see dwg. 000662 or 006000)
For side tension double crown cloth (UD)

The overlapping cloth panels must be ordered left and

right hand hook strips designated as one hook up and
one hook down. (see dwg. 006000)
For end tension cloth

Note whether end tension cloth panels have both hooks

down (DD) or one hook up and one hook down (UD).
(see dwg 137652)

27
B. OILING INSTRUCTIONS FOR "O" MECHANISMS

If the unit is going to be shut down for more than three (3) months, see the "Storage" section of this
manual for instructions to prevent damage to the bearings.

This unit was shipped from the factory with the proper amount of Mobil DTE AA or Mobil SHC 632 oil in
the mechanism tube. The oil quantity shown on the Screen Data Sheet of this manual is approximate
and may vary depending on the size of the eccentric shaft. See Data Sheet for type of oil to be used in
this unit. Re-check oil level readings once unit has been installed before startup. Oil level should be
maintained plus or minus 1/8" of level indicated on the gauge or overflow plug.

CHANGE OIL AFTER FIRST 2-6 HOURS OF OPERATION.

THE OIL SHOULD BE CHANGED SEASONALLY, THEN EVERY 500 HOURS.

Deister insists on the use of a premium grade non-detergent, rust and oxidation inhibiting circulation oil
with anti-foaming and anti-wear additives, such as Mobil DTE oil, or Mobil SHC 632 synthetic oil. See
the temperature applications below.

AMBIENT TEMPERATURE

0° - 80° F 40° - 100° F

Mobil DTE BB Mobil DTE AA

Viscosity is 230 cSt @ 40°C Viscosity is 335 cSt @ 40°C
19.3 cSt @ 100°C 24.7 cSt @ 100°C

Mobil SHC 632 Mobil SHC 632

Viscosity is 325.8 cSt @ 40°C Viscosity is 325.8 cSt @ 40°C
38.6 cSt @ 100°C 38.6 cSt @ 100°C

*For ambient temperatures exceeding 100 ° F. consult DMCo.

Having oil samples professionally analyzed at each oil change can assist you in the early detection of
impending bearing failures. Deister can have your samples tested for water, iron, brass, silica and
many other contaminants and alert you to potential problems with oil storage, oil changing procedures,
and bearing condition.

Approximately ½ cup to 1 cup of oil is sufficient to run the test. It is best to take the sample while the oil
is still warm from operation. Remove the drain plug from the tube and from the stream fill a clean dry
container. A regular oil testing program can be well worth the time.

28
OILING INSTRUCTIONS

DO NOT USE HEAVY OIL OR GREASE!

1. While the oil is still warm, remove the oil drain plug from the bottom of the mechanism tube. Remove
the gauge drain plug.

2. After the oil has drained, clean plugs and replace.

3. Remove the oil fill plug located on the side of the tube or the fill cap located on the top of the bearing
housing.

4. Add oil until the proper level is indicated on the gauge face plate. Allow sufficient time for the oil level
to stabilize in the gauge.

5. Replace the oil fill plug.

6. During the first week of operation, the oil level should be checked every day and, after that, about
once a week to see that the proper oil level is maintained.

29
C. TRUNNION TYPE SUPPORT SPRINGS
(Spring Removal System, if applicable)
The quantity and stiffness of the steel coil
support springs were selected for your
machine’s weight and application. The springs
are soft enough to minimize the vibration
transmitted to the stationary structure but, at the
same time, stiff enough to handle moderate
feed surges. If the springs are too soft or too
stiff, several different stiffness springs are
available to fit in the existing spring seats.
Consult Deister Machine Company.
If springs are allowed to bottom out, serious
damage can be done to the screen frame,
tower and springs. Worn paint or bare metal
between coils is hard evidence that the spring
has been totally collapsed. If this has occurred,
an unusually heavy feed surge, plugged chutes,
or stalled equipment is most likely to be the
cause and should be corrected immediately.
Warning
If the vibrating frame is bottomed out on the
springs due to the weight of backed up material,
shut down the unit immediately. The back-up
should be cleared by hand. Attempting to clear
the back-up by running the unit will lead to
spring and frame breakage. Clear away dust
and stones from the base of the springs daily.
NOTE: If your unit is equipped with the Deister
Spring Removal System, you will be supplied
with two (2) Pawl Ratchet assemblies to be
used when spring replacement is required after
inspection. Refer to the attached diagram for
instruction on the proper procedure for spring
replacement.
30
Support springs should be closely inspected at
least once a season. For spring removal,
proceed as follows:
1. Block up the vibrating frame so that the
upper spring seats clear the springs. We
recommend disassembling only one
trunnion unit, or corner, at a time.
2. Remove springs.
3. Inspect springs and spring seats for
excessive wear or breakage.
4. Reassemble spring unit, replacing all worn
and broken parts. Check that each spring
has the right part number and color code
as specified in the manual.
5. Once the supporting springs have been
positioned on the spring seat, lower the
vibrating frame to its original position.
6. All springs should stand vertically and the
ends sit square in the spring seats.
7. Check all remaining support spring units
for wear or breakage. This will ensure that
the vibrating frame is properly leveled.
In extremely corrosive applications, where
spring breakage can be a problem, Deister
can supply coated springs.
D. FEED BOX (If Applicable)
Bolted to the feed box pan is an A/R
replaceable liner. D.M.Co. can supply
replacement liners with several different brands
of wear resistant material. Ideally, all material
being fed to the unit should land on the
replaceable liner plate. Failure to do so can
result in premature cloth and support panel
wear.
E. SPRAY EQUIPMENT (If applicable)
1. Header and Nozzles
Deister spray headers are made from 2"
standard black pipe. The stationary headers
pass through reinforced openings in both side
sheets. The orifices in the header should be
centered between the side sheets.
Warning
AT NO TIME SHOULD WATER BE SPRAYED
AT 90 DEGREES (PERPENDICULAR) TO THE
SCREEN SURFACE.
This would result in rapid deterioration of the
screening surface. The spray should strike the
screening surface at approximately 45 degrees.
Nozzles can be positioned to spray against or
with the flow of material. This depends upon the
desired washing/rinsing efficiency and material
properties. For most applications, a pressure of
approximately 40 PSI is desired at the nozzles.
2. Spray Seals
There are two interchangeable systems for
sealing at the side sheet where the spray
header passes through. The first is the
preferred system, the second is provided as an
alternate.
a. The 001463 (or 001063 for small side sheet
openings) polyurethane spray flange is
pushed over the end of the 2" header or can
31
be cut on one side and slipped over the
header without disturbing the header. The
flange is then pushed against the spray ring
frame and clamped in place. The
polyurethane flange does not provide a
100% seal but is nearly maintenance free
and very durable.
b. (See 012338). As an alternate, the 001500
(or 001521 for small side sheet openings)
rubber spray boot from D.M.Co. is designed
to give the most dependable, efficient water
sealing at the least possible cost with a
minimum of replacement time. If 100%
sealing is desired, the boot should be
slipped over each end of the 2" spray
header and clamped in place as shown on
the drawing. This is the method used at the
factory for all original installations. Of
course, this method in the field requires that
the spray header be removed from the
manifold.
c. Near 100% sealing can be achieved much
more easily. On a table or flat surface, place
the spray boot with the grooved ridge up.
With the rubber in tension use the groove as
a guide for a wet knife blade and cut the
boot wall from end to end as smoothly as
possible. Place the boot around the pipe
header and glue the cut edge together using
a suitable rubber glue or super glue. The
ridge area is provided to give a larger gluing
surface. Care must be taken to properly
align and bond the inner lip area to ensure
proper water sealing. Always position the
glued seam at the top of the header before
clamping.
If 100% sealing is not necessary, the gluing
procedure can be eliminated but the cut should
be located at the top to minimize leakage.
3. Manifold
If the unit has been supplied without a base,
locate the manifold as shown on the overall
drawing.
F. ENCLOSURE (If Applicable) b. Type of oil being used
c. Support springs
Sheet steel enclosure doors, covers and d. Wear on cloth support decks
000223-A quick release enclosure door clamps e. Wear on feed and discharge wear plates
can be replaced by contacting D.M.Co. (if applicable)
f. Overall bolt tightness
G. PREVENTATIVE MAINTENANCE g. Test oil samples at oil change intervals

1. Maintenance Checks 2. Housekeeping Practices

Daily Checks Caution

a. Oil level (for one week after oil change) Accumulation of dust and stone around moving
b. Clear away stones and dust build-up from parts is one of the largest single causes of part
any moving parts. failures. Pivot motor bases, support springs and
the vibrating frame are especially susceptible to
Weekly Checks poor housekeeping. Any sustained impact
a. Screen cloth tension between the vibrating frame and accumulated
b. Wear on screen media and tension plates material will lead to side sheet and support
c. Oil level sash cracking, in addition to tower vibrations.
d. Even material feed and distribution Sheaves and belts are susceptible to material
jumping over the side sheets and causing
Monthly Checks damage. Where possible, stationary skirt plates
a. Wear on bucker-up rubber wear strips at or rubber flaps should be used to deflect
screen cloth changes airborne material back onto the screen. Regular
b. Wear on snubber assemblies housekeeping practices will greatly reduce
c. Drive belt tension parts cost and down time.
Semi-Annual Checks
a. Wear on V-belts and sheaves

Modifications and Repair

32
A. UNAUTHORIZED MODIFICATIONS (SEE
WARRANTY SHEET)
Warning
1. As previously stated, any and all
warranties can be voided if modifications
are made to the equipment without written
authorization from D.M.Co.
2. Attaching additional weight to the vibrating
frame will change the center of weight of
the machine and could adversely affect
the vibrating action and efficiency.
Unbalances can be created that result in
frame fatigue.
Example: Unauthorized skirt plates and bolted-
on rubber belting may void the warranty.
INSTALLATION & REMOVAL PROCEDURES
FOR SPLIT TAPER BUSHING (If Applicable.
See mechanism cross section drawing)
REMOVAL:
1. Loosen and remove all mounting cap
screws.
2. Insert cap screws in all threaded jack-
screw holes. Start with the screw farthest
from the bushing saw slot and tighten all
jack-screws alternately and progressively.
Keep turning the screws in small, equal
amounts until tapered surfaces disengage.
CAUTION! Excessive or unequal pressure on
the jack-screws can break the bushing flange,
making removal nearly impossible without
destroying the sheave.
INSTALLATION:
IMPORTANT: Do not use lubricants in this
installation procedure!
1. Make sure the tapered-cone surface of the
bushing and the mating bore of the sheave
or gear are free of all foreign substances
such as dirt, excess paint accumulations,
metal chips, lubricants, etc.
33
2. Line up the unthreaded holes with the
threaded holes and insert cap screws with
lock washers, engaging only two or three
threads. Screw heads should be mounted
outside to enable disassembly.
3. With key in the shaft keyway, slide the
loosely assembled unit onto shaft and
position for good alignment.* The taper
bushing must be locked up by the shaft
end plate before the sheave/gear will draw
tight onto the taper bushing. Use no
lubricants or anti-seize compounds on
threads or tapered surfaces.
4. Carefully tighten the cap screws
alternately and progressively until tapers
are seated at approximately half the
recommended torque. See Torque Table
for values. Check alignment/runout
(wobble) and correct as necessary.
5. Continue to carefully alternate and
progressively tighten the cap screws to the
recommended torque values shown in the
Torque Table. Maximum torque should be
achieved on each individual bolt only two
times in the consecutive tightening. NOTE!
When properly mounted there will be a
gap between bushing flange and
sheave/gear after screws are tightened to
their proper torque.
6. Tighten the set screw, when available, to
hold the key securely during operation.
CAUTION! Excessive cap-screw torque can
cause gear, sheaves and/or bushing breakage.
Also, the use of lubricants can cause gear,
sheave and/or bushing breakage.
*When installing large or heavy parts it may be
easier to mount the key and bushing on the
shaft first, lock up the bushing with the shaft
end plate (spacer tube may be required on
UFM mechanisms for lock-up) and place the
sheave/gear on the taper bushing. Align the
holes before drawing tight.
TORQUE TABLE
Recommended torque values for Deister
Machine Split Taper Bushings
Cap Screw Size/Thread Ft/Lbs Wrench Torque
1/2-13 NC 70 ft-lbs
5/8-11 NC 140 ft-lbs
B. MODIFYING STROKE AMPLITUDE

1. Stroke Readings 2. Adding/Removing External Counterweight

The amplitude of vibration, or stroke, of your
Deister vibrating equipment has been
engineered and set for your particular
application. However, conditions may warrant a
change in the length of stroke. Deister
welcomes the opportunity to help you determine
what field modifications need to be made.
Changing the stroke, as you will see, is a very
simple procedure.
Before doing this, however, we must accurately
determine the present stroke character. Take
six address stickers and in the corner of three
write "drive side". On the other three write "no-
drive side". On the vibrating frame, clean and
dry a flat area on the side sheet on which to
place the stickers. They should be placed near
the center height of the side sheet and at the
very feed end, center, and very discharge end
of the unit. Of course, on units with the
mechanism between decks, simply place the
sticker as close as safety will permit.
Plates
The back sides of the outside counterweights
have been recessed to allow the addition of a
number of plates, which are bolted to the
counterweights. With all plates removed, the
amplitude of vibration is at a minimum, with all
plates added the amplitude of vibration is at a
maximum. Therefore, to increase or decrease
the amount of stroke, it is necessary to increase
or decrease the number of plates in these
counterweights. If one plate is added or
removed from the left hand counterweight, one
plate MUST also be added or removed from the
right hand counterweight. This must be done to
maintain an even balance in the vibrating
mechanism. Replace the counterweight with a
coating of anti-seizing compound on the shaft.

Using a level and pencil, draw a horizontal line

the length of the sticker. Start the unit and with
a sharp pencil and steady hand, gently touch
the pencil to the sticker three or four times in
different spots. Never hold the pencil on the
sticker for more than one second. Two readings
can be taken, one with the unit empty and one
with material flow. The length of the resulting
circle or oval is the amplitude of stroke. Make
sure each sticker's location is indicated before
you remove them. Attach them to a sheet of
paper and send them to Deister.

34
"O" Type vibrating mechanism (see
mechanism cross sec. dwg)
If it should become necessary to replace the
vibrating mechanism bearings, Deister Machine
Company insists that both bearings be replaced
rather than just one.
DISASSEMBLY
1. Lock out motor and remove drive belts.
2. Drain all the oil from the housing tube and
clean the drain plug magnets.
3. Remove the capscrews holding the shaft end
plate in position.
4. Pull the sheave off of the shaft shoulder
being careful not to lose the key (drive side
only).
5. Slide the counterweight off.
6. Slide off the dirt flinger.
7. Remove the housing cap taking note of how
many gaskets were in place.
8. Remove the brass oil flinger using two pieces
of suitable thickness flat steel to carefully pry off
flinger.
9. With a suitable sling around the end of the
eccentric shaft, take the weight off of the
bearing.
10. Remove the capscrews and slide the
bearing housing and spherical roller bearing as
a unit towards the end of the shaft until it clears
the opening in the housing plate.
11. Temporarily remove the sling from the shaft
and slide the bearing housing and bearing off of
the shaft.
12. Usually at this point the shaft will be resting
on the oil slingers and should not be considered
secure. Take care to secure the eccentric shaft
against rolling or rocking in the tube and injuring
someone.
35
13. Remove the brass bearing sleeve and
check it for wear. If a minute shoulder can be
detected on the outside diameter near the
shoulder (inside) end of the brass then the
sleeve should be replaced. Brown or black
discoloration is not uncommon and does not
necessarily indicate wear.
14. At this point all the parts on both sides of
the machine should have been removed except
for the eccentric shaft. Check that the oil
slingers are still welded to the shaft and in good
condition.
15. The next step is very important. The
housing tube must be thoroughly cleaned to
remove all dirt and brass or steel particles. The
entire inside of the tube and all shaft surfaces
must be clean to the touch. Care must be taken
to insure that the shaft cannot roll over and
injure someone's hand or arm during tube
cleaning. Clean the surface of the housing plate
with a putty knife to remove old Permatex®. File
off any burrs that have developed on any
mating surfaces.
16. After cleaning the tube, cover the openings
to keep dirt and dust out until you are ready to
re-assemble.
17. Care should be taken to not lose the O-
rings on the back of the oil sight gauge bolts.
18. Pressurized air should not be blown through
the oil gauge assembly as the pressure of the
air may cause damage to the assembly.
19. All parts, including nuts and bolts, must be
thoroughly cleaned prior to reassembly. Deister
Machine Company recommends using new
mounting bolts, nuts, and gaskets when
rebuilding a mechanism.
20. Press the old bearing out of the bearing
housing and thoroughly clean the housing.
21. While many of the individual parts are
identical from side to side, Deister recommends
that left hand and right hand side parts be kept
separate in order to assure smooth reassembly.
ASSEMBLY
1. Inspect the bearing housing for wear caused
by the bearing spinning or turning in the
housing. If spinning has occurred, the new
bearing will probably be less than the required
tight press fit and the housing must be
replaced. Inspect the mounting holes to see
that they are not worn out of round.
2. Press the new bearing home in the housing.
Carefully protect the bearings from dirt entering
and contaminating them. Be sure to exert
pressure only on the outer bearing race.
Excessive pressure on the inner race will lead
to sharply reduced bearing life or even possible
immediate failure. Deister insists on the use of
bearings with a C-4 fit.
The following chart gives minimum and
maximum force figures for pressing various size
bearings into Deister housings. If the force
required does not fall in this range, then the
housing is out of tolerance and should not be
used.
BEARING I.D. mm
75 90 100 120 130 150 160
Minimum Force
in 1000 lbs. 2 2 3 3 3 5 5 bearing race as you push the bearing housing
Maximum Force
in 1000 lbs. 13 13 15 20 20 20 20
3. Inspect all parts and replace any that are
worn or damaged.
4. Completely coat the surface of the housing
plate that mates with the back of the bearing
housing with Permatex® Aviation Form-A-
Gasket® liquid or an equivalent brand. Be sure
to not drip Permatex® on the shaft or brass
sleeve. Never use silicone.
5. Before setting the new bearing and bearing
housing on the end of the shaft, install a new O-
ring in the groove on the back side of the
housing flange. Put the seam of the O-ring at
the top. Use only a sufficient amount of
Permatex® to hold the O-ring in place.
6. Carefully slide the brass sleeve onto the
shaft shoulder. The brass with the thick flange
36
is considered the lockup sleeve. It should
always be located on the drive end of the shaft.
The no-lockup sleeve has a thinner shoulder
and should always be located on the no-drive
end of the shaft. Each mechanism shaft must
be fitted with one each lockup and no-lockup
brass sleeve. At no time should you ever use
anything but a Deister sleeve. Precise
machining and material properties insure the
proper heat dissipation characteristics and 360°
loading of the inner bearing race over a period
of time. Most importantly it protects the shaft
from costly damage in the event of bearing
lockups.
7. Start the new bearing and bearing housing
on the end of the brass sleeve. Raise the end of
the shaft to align the housing with the bolt holes
in the housing plate and slide the housing and
bearing over the brass sleeve and against the
housing plate. If the bearing race becomes
cocked on the brass sleeve do not try to force
the bearing on. Take a screwdriver and gently
pry between the top of the shaft and the inner
assembly home. At the same time, make sure
the O-ring is still in place in the groove and the
two oil drain holes are positioned at the bottom.
8. Install all bolts from the inside using Loctite®
or a comparable thread glue and tighten the
locknuts to the proper torque after both
housings have been mounted. 3/4" bolts to 375
ft.-lbs. and 7/8" bolts to 475 ft. -lbs.
9. Replace the brass oil flinger.
10. Replace proper number of new housing cap
gaskets. Never use silicone.
11. Position the housing cap so that the cut out
in the inner ring will align with the drain holes at
the bottom of the bearing housing. Replace the
capscrews and tighten them up using Loctite®.
12. After the housing cap has been bolted fast,
attach the oil gauge hoses and gauge. They
should have been thoroughly flushed and
cleaned.

13. Check that the shaft will rock freely.

14. Slip on the dirt flinger.

15. Replace the counterweight with a coating of

anti-siezing compound on the shaft.

16. Position the sheave on the shaft and insert

the key through both the sheave and
counterweight. The key should fit snuggly, but
should never be driven into place.

17. Replace the shaft end plate; tighten the 3/4"

capscrews to approximately 125-150 ft.-lbs
toque; and, tighten 5/8" capscrews to
approximately 90-110 ft.-lbs. Use wire to lock
them into position.

18. Again, check that the shaft will rotate freely.

If it does not, call Deister Machine Company
immediately.

19. The next step is very important. Check

the end to end travel of the shaft, commonly
known as end play, by prying the shaft from one
side and then to the other side. There should be
3/64" to 1/16" total travel. If there is any
problem with end play, please consult Deister.

20. Fill the tube with the correct amount and

type of oil. The approximate amount is listed in
the front of this operating manual. Deister
recommends Mobil DTE-AA or comparable oil.
It should be a premium grade non-detergent,
rust and oxidation inhibited turbine oil with anti-
foaming and anti-wear additives.

21. After any mechanism repair the oil should

be drained and replaced within an eight hour
period from start-up to flush out any impurities.

22. Always replace belt and counterweight

guards to satisfy all safety codes.

37
38
39
 Troubleshooting Guide
PROBLEM CAUSE CORRECTION

Material carry-over or Excess tonnage creating too deep of a Reduce tonnage fed to screen
screening inefficiency bed of material

Not enough screen action Increase the machine stroke

Material flowing too fast Reduce machine speed

Screen cloth plugged Increase the machine stroke

Change style of cloth

Screen cloth blinded Increase the machine speed

Change style of cloth

Cloth opening too small Change size of cloth opening

Material flows to one side Uneven material distribution Center the feed

Screen running crooked in base due Adjust belt tension

to too much belt tension

Machine out of level Level the machine in the base

Operating at critical speed Change speed slightly

Breaking support springs Spring bottoming due to feed tonnage Change to heavier springs
or load exceeding the spring rating

Uneven material distribution Center the feed

Material buildup around spring Install spring covers or deflect

material
Keep area around springs clean

Harsh or corrosive environment Change to coated springs

Machine running crooked in the base Adjust belt tension

due to too much belt tension

Different rated springs on one side of Install proper springs per

screen than on opposite side operating manual

40
 PROBLEM CAUSE CORRECTION

Breaking support arms or Arms hitting in the base due to:

Breaking spacer tubes (If
Applicable) Incorrect support arm adjustment Raise or lower support arm by
adjusting 1¼" hex nut

Broken spring Replace the spring

Feed tonnage or load exceeding the Change to heavier springs

spring rating

Broken or inoperative snubber Repair or replace snubber

assemblies assemblies

Spacer tube or side sheet or support Prevent material buildup

arm hitting on material buildup

Spacer tube rubber is worn off, Replace spacer tube rubber

resulting in wear on tube

Side sheets or support Machine running crooked in the base Adjust belt tension
panels cracking due to too much belt tension causing
side motion

Machine running with side motion due Adjust speed of machine

to natural frequency of plant structure

Vibrating frame hitting on stationary Allow adequate clearance

plant structure

Running with broken spacer tube Replace the spacer tube

Running with broken spring Replace the spring

Additional causes may include some

of the same as those in the "Breaking
support arms" section

Breaking screen cloth Inside bend width dimension of cloth Replace with correct cloth
incorrect

Tension assembly too loose Adjust tension on cloth

Clamp plates worn or improper type Replace clamp plates

Bucker-up rubber is worn Replace 000437

3/4" half round is worn (If Applicable) Replace 3/4" half round

41
 PROBLEM CAUSE CORRECTION

Breaking spray pipes Machine sitting too high or low in the Adjust spray pipes to center of
base, causing pipes to hit framed opening or adjust machine up or
openings in side sheets down by adjusting 1¼" hex nut
on support arms (If Applicable)

Pipes not stiff enough, resulting in Weld 2" x 2" x ¼" angle to top of
whipping pipe for stiffness

Snubber assemblies broken or Repair or replace snubber

inoperative assemblies

Excessive plant vibration Machine running erratically due to Adjust speed of machine
natural frequency of plant structure

Drive belts too tight Adjust belt tension

Isolator rubbers have hardened and Replace isolator rubbers (if

taken a permanent "set" applicable)

Broken support spring Replace broken spring

Support springs are too stiff Replace with softer springs

Insufficient X-bracing in the plant Add bracing in plant

Drive belts slipping, Improper sheave alignment Adjust alignment

flopping or coming off
Improper belt tension Adjust belt tension

If pivot motor base, direction of Reverse rotation

rotation incorrect Top of belt should go toward
screen sheave

Grooves in sheave worn Replace sheave

Screen sheave installed backward Reverse sheave

Side with recessed hub is
toward outside

Belts oily or dirty Clean off belts and sheaves

42
 PROBLEM CAUSE CORRECTION

Mechanism leaking oil Too much oil in tube Install correct amount of oil
Refer to operating manual

Machine out of level causing oil to flow Level the machine

to low side of machine

Housing bolts or bolts around housing Tighten bolts

cap have become loose

Housing cracked Replace housing

Machined surfaces between housing Smooth burrs or replace parts

and housing cap flared or have burrs

Housing cap bolts bottomed out in Use shorter housing cap bolts
tapped hole

No housing cap gasket Install gasket

Crack in tube assembly Consult Deister Machine Co.

Oil in mechanism Too much oil in tube Install correct amount of oil
excessively hot Refer to operating manual

Machine out of level, causing oil to Level the machine

flow to low side of machine

Improper type of oil Install recommended type of oil

Refer to operators manual

Bearing failing Replace bearings

43
 PROBLEM CAUSE CORRECTION

Short bearing life Contamination in oil Change oil, making sure oil in
storage is clean, and clean
containers used to transport oil

Infrequent oil changes Change oil more frequently

Refer to operating manual

Improper type of oil Install recommended type of oil

Refer to operating manual

Improper shaft end play Should have 3/64" to 1/16" shaft

travel side-to-side
Rebuild mechanism
Consult D.M.Co. if assistance is
needed.

Machine out of level causing oil to flow Level the machine

to low side of machine

Thrust load on bearings Correct cause of side motion in

vibrating frame

Improper type of bearing Replace with proper bearing

Machine running too fast Change sheave ratio or motor

speed

Additional causes may include some

of the same as those in the "Breaking
support arms" section

44
 DEISTER MACHINE COMPANY
Screen Cloth Recommendations

Standard Screen Cloth opening and recommended wire diameters for normal applications on Asphalt
Type Deister Vibrating Screens. The suggested openings apply where specifications allow 0-5% of
oversize in the undersize.

To Make Use Scr. Ope. Wire Dia. Mesh % Open

#10 (.078) .107" .047" 6½ 48.4

.113 .054 6 46.0
.120* .047* 6 51.8
# 8 (.093) .137 .063 5 46.9
# 6 (.131)** .159 .063 4½ 51.2
# 4 (.185) .250 .092 53.4
1/4 5/16 .092 59.6
3/8 7/16 .135 58.4
1/2 9/16 .162 60.0
1/2 .588 .162 3/4" c to c 61.4
of wire

Above 1/2" ope. increase aperture area 20-25%

3/4" .192 63.4

7/8 .207 65.3
1 .225 66.6
1" 1-1/8 .225 69.4
1-1/4 .250 69.4
1-3/8 .3125 66.4
1-1/2 .3125 68.5
1-3/4 .375 67.8
2 .375 70.9

* Used where 10% oversize allowed in #1 Bin. Stainless steel wire recommended.

** 5 mesh, .146 ope., .054 wire makes 100% passing #6 sieve on horizontal screens.

45
46
 OSHA HAZARD COMMUNICATION/STATE RIGHT-TO-KNOW

Valued Customer:

The following section contains Material Safety Data Sheets (MSDS) for the Mobil DTE AA oil that is
used as a lubricant in our mechanism. This lubricant was used in the Deister vibrating unit that your
company recently purchased.

This product has been assessed in accordance with OSHA CFR1910.1200 and determined not to be
hazardous. It contains no chemicals reportable under SARA (313) Toxic Release Program.

Please contact us if we can help you with any other information.

Phone: (260) 426-7495

Fax: (260) 422-1523

47
--------------------------------------------------------------------------

600254-60 MOBIL DTE OIL AA MATERIAL SAFETY DATA BULLETIN

--------------------------------------------------------------------------
--------------------------------------------------------------------------
1. PRODUCT AND COMPANY IDENTIFICATION
--------------------------------------------------------------------------
PRODUCT NAME: MOBIL DTE OIL AA
SUPPLIER: EXXONMOBIL OIL CORPORATION
3225 GALLOWS RD.
FAIRFAX, VA 22037

24 - Hour Health and Safety Emergency (call collect): 609-737-4411

24 - Hour Transportation Emergency:

CHEMTREC: 800-424-9300 202-483-7616
LUBES AND FUELS: 281-834-3296

Product and Technical Information:

Lubricants and Specialties: 800-662-4525 800-443-9966
Fuels Products: 800-947-9147
MSDS Fax on Demand: 713-613-3661
MSDS on Internet: http://www.exxon.com
http://www.mobil.com

--------------------------------------------------------------------------
2. COMPOSITION/INFORMATION ON INGREDIENTS
--------------------------------------------------------------------------
CHEMICAL NAMES AND SYNONYMS: PET. HYDROCARBONS AND ADDITIVES

GLOBALLY REPORTABLE MSDS INGREDIENTS: None.

See Section 8 for exposure limits (if applicable).

--------------------------------------------------------------------------
3. HAZARDS IDENTIFICATION
--------------------------------------------------------------------------
Under normal conditions of use, this product is not considered hazardous according
to regulatory guidelines (See section 15).

EMERGENCY OVERVIEW: Dark Amber Liquid. Note: Pressurized mists may form a flammable
mixture. DOT ERG No. : NA

POTENTIAL HEALTH EFFECTS: Under normal conditions of intended use, this product
does not pose a risk to health. Excessive exposure may result in eye, skin or
respiratory irritation.

For further health effects/toxicological data, see Section 11.

--------------------------------------------------------------------------
4. FIRST AID MEASURES
--------------------------------------------------------------------------
EYE CONTACT: Flush thoroughly with water. If irritation occurs, call a physician.

SKIN CONTACT: Wash contact areas with soap and water. Remove and clean oil soaked
clothing daily and wash affected area.
INJECTION INJURY

48
WARNING: If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should
be evaluated immediately by a physician as a surgical emergency. Even though
initial symptoms from high pressure injection may be minimal or absent, early
surgical treatment within the first few hours may significantly reduce the
ultimate extent of injury.

INHALATION: Not expected to be a problem. However, if respiratory irritation,

dizziness, nausea, or unconsciousness occurs due to excessive vapor or mist
exposure, seek immediate medical assistance. If breathing has stopped, assist
ventilation with a mechanical device or mouth-to-mouth resuscitation.

INGESTION: Not expected to be a problem. Seek medical attention if discomfort

occurs. Do not induce vomiting.
--------------------------------------------------------------------------
5. FIRE-FIGHTING MEASURES
--------------------------------------------------------------------------
EXTINGUISHING MEDIA: Carbon dioxide, foam, dry chemical and water fog.
SPECIAL FIRE FIGHTING PROCEDURES: Water or foam may cause frothing. Use water to
keep fire exposed containers cool. Water spray may be used to flush spills away
from exposure. Prevent runoff from fire control or dilution from entering streams,
sewers, or drinking water supply.
SPECIAL PROTECTIVE EQUIPMENT: For fires in enclosed areas, fire fighters must use
self-contained breathing apparatus.
UNUSUAL FIRE AND EXPLOSION HAZARDS: Note: Pressurized mists may form a flammable
mixture.
COMBUSTION PRODUCTS: Fumes, smoke, carbon monoxide, sulfur oxides, aldehydes and
other decomposition products, in the case of incomplete combustion.
Flash Point C(F): > 238(460) (ASTM D-92).
Flammable Limits (approx.% vol.in air) - LEL: 0.9%, UEL: 7.0%
NFPA HAZARD ID: Health: 0, Flammability: 1, Reactivity: 0
--------------------------------------------------------------------------
6. ACCIDENTAL RELEASE MEASURES
--------------------------------------------------------------------------
NOTIFICATION PROCEDURES: Report spills/releases as required to appropriate
authorities. U.S. Coast Guard and EPA regulations require immediate reporting of
spills/releases that could reach any waterway including intermittent dry creeks.
Report spill/release to Coast Guard National Response Center toll free number
(800)424-8802. In case of accident or road spill notify CHEMTREC (800) 424-9300.
PROCEDURES IF MATERIAL IS RELEASED OR SPILLED:
LAND SPILL: Shut off source taking normal safety precautions. Take measures to
minimize the effects on ground water. Recover by pumping or contain spilled
material with sand or other suitable absorbent and remove mechanically into
containers. If necessary, dispose of adsorbed residues as directed in Section
13.
WATER SPILL: Confine the spill immediately with booms. Warn other ships in
the vicinity. Notify port and other relevant authorities. Remove from the
surface by skimming or with suitable absorbents. If permitted by regulatory
authorities the use of suitable dispersants should be considered where
recommended in local oil spill procedures.
ENVIRONMENTAL PRECAUTIONS: Prevent material from entering sewers, water sources or
low lying areas; advise the relevant authorities if it has, or if it contaminates
soil/vegetation.
PERSONAL PRECAUTIONS: See Section 8
--------------------------------------------------------------------------
49
7. HANDLING AND STORAGE
--------------------------------------------------------------------------
HANDLING: High pressure injection under the skin may occur due to the rupture of
pressurized lines. Always seek medical attention. No special precautions are
necessary beyond normal good hygiene practices. See Section 8 for additional
personal protection advice when handling this product.
STORAGE: Keep containers closed when not in use. Do not store in open or
unlabelled containers. Store away from strong oxidizing agents and combustible
materials. Do not store near heat, sparks, flame or strong oxidants.
SPECIAL PRECAUTIONS: Prevent small spills and leakages to avoid slip hazard.
EMPTY CONTAINER WARNING: Empty containers retain residue (liquid and/or vapor) and
can be dangerous. DO NOT PRESSURIZE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND OR
EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES
OF IGNITION; THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to refill
or clean container since residue is difficult to remove. Empty drums should be
completely drained, properly bunged and promptly returned to a drum reconditioner.
All containers should be disposed of in an environmentally safe manner and in
accordance with governmental regulations.
--------------------------------------------------------------------------
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
--------------------------------------------------------------------------

OCCUPATIONAL EXPOSURE LIMITS:

When mists/aerosols can occur, the following are recommended: 5 mg/m3

(as oil mist)- ACGIH Threshold Limit Value (TLV), 10 mg/m3 (as oil mist)
- ACGIH Short Term Exposure Limit (STEL), 5 mg/m3 (as oil mist) - OSHA
Permissible Exposure Limit (PEL)

VENTILATION: If mists are generated, use adequate ventilation, local exhaust or

enclosures to control below exposure limits.
RESPIRATORY PROTECTION: If mists are generated, and/or when ventilation is not
adequate, wear approved respirator.
EYE PROTECTION: If eye contact is likely, safety glasses with side shields or
chemical type goggles should be worn.
SKIN PROTECTION: Not normally required. When splashing or liquid contact can occur
frequently, wear oil resistant gloves and/or other protective clothing. Good
personal hygiene practices should always be followed.
--------------------------------------------------------------------------
9. PHYSICAL AND CHEMICAL PROPERTIES
--------------------------------------------------------------------------
Typical physical properties are given below. Consult Product Data Sheet
for specific details.

APPEARANCE: Liquid
COLOR: Dark Amber
ODOR: Mild
ODOR THRESHOLD-ppm: NE
pH: NA
BOILING POINT C(F): > 316(600)
MELTING POINT C(F): NA
FLASH POINT C(F): > 238(460) (ASTM D-92)
FLAMMABILITY (solids): NE
AUTO FLAMMABILITY C(F): NA
EXPLOSIVE PROPERTIES: NA
50
OXIDIZING PROPERTIES: NA
VAPOR PRESSURE-mmHg 20 C: < 0.1
VAPOR DENSITY: > 2.0
EVAPORATION RATE: NE
RELATIVE DENSITY, 15/4 C: 0.899
SOLUBILITY IN WATER: Negligible
PARTITION COEFFICIENT: > 3.5
VISCOSITY AT 40 C, cSt: 295.0
VISCOSITY AT 100 C, cSt: 25.0
POUR POINT C(F): -4(25)
FREEZING POINT C(F): NE
VOLATILE ORGANIC COMPOUND: NE
DMSO EXTRACT, IP-346 (WT.%): <3, for mineral oil only
NA=NOT APPLICABLE NE=NOT ESTABLISHED D=DECOMPOSES

FOR FURTHER TECHNICAL INFORMATION, CONTACT YOUR MARKETING REPRESENTATIVE

--------------------------------------------------------------------------
10. STABILITY AND REACTIVITY
--------------------------------------------------------------------------
STABILITY (THERMAL, LIGHT, ETC.): Stable.
CONDITIONS TO AVOID: Extreme heat and high energy sources of ignition.
INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidizers.
HAZARDOUS DECOMPOSITION PRODUCTS: Product does not decompose at ambient
temperatures.
HAZARDOUS POLYMERIZATION: Will not occur.
--------------------------------------------------------------------------
11. TOXICOLOGICAL DATA
--------------------------------------------------------------------------
---ACUTE TOXICOLOGY---
ORAL TOXICITY (RATS): Practically non-toxic (LD50: greater than 2000
mg/kg). ---Based on testing of similar products and/or the
components.
DERMAL TOXICITY (RABBITS): Practically non-toxic (LD50: greater than
2000 mg/kg). ---Based on testing of similar products and/or the
components.
INHALATION TOXICITY (RATS): Practically non-toxic (LC50: greater than 5
mg/l). ---Based on testing of similar products and/or the
components.
EYE IRRITATION (RABBITS): Practically non-irritating. (Draize score:
greater than 6 but 15 or less). ---Based on testing of similar
products and/or the components.
SKIN IRRITATION (RABBITS): Practically non-irritating. (Primary
Irritation Index: greater than 0.5 but less than 3). ---Based on
testing of similar products and/or the components.
OTHER ACUTE TOXICITY DATA: Although an acute inhalation study was not
performed with this product, a variety of mineral and synthetic
oils, such as those in this product, have been tested. These
samples had virtually no effect other than a nonspecific
inflammatory response in the lung to the aerosolized mineral oil.
The presence of additives in other tested formulations (in
approximately the same amounts as in the present formulation) did
not alter the observed effects.

---SUBCHRONIC TOXICOLOGY (SUMMARY)---

No significant adverse effects were found in studies using repeated dermal
applications of similar formulations to the skin of laboratory animals for 13 weeks
at doses significantly higher than those expected during normal industrial
exposure. The animals were evaluated extensively for effects of exposure
(hematology, serum chemistry, urinalysis, organ weights, microscopic
51
examination of tissues etc.).

---REPRODUCTIVE TOXICOLOGY (SUMMARY)---

No teratogenic effects would be expected from dermal exposure, based on laboratory
developmental toxicity studies of major components in this formulation and/or
materials of similar composition.

---CHRONIC TOXICOLOGY (SUMMARY)---

Repeated and/or prolonged exposure may cause irritation to the skin, eyes or
respiratory tract. Overexposure to oil mist may result in oil droplet deposition
and/or granuloma formation. For mineral base oils: Base oils in this product are
severely solvent refined and/or severely hydrotreated. Chronic mouse skin painting
studies of severely treated oils showed no evidence of carcinogenic effects.

These results are confirmed on a continuing basis using various screening methods
such as Modified Ames Test, IP-346, and/or other analytical methods. For synthetic
base oils: The base oils in this product have been tested in the Ames assay and
other tests of mutagenicity with negative results. These base oils are not
expected to be carcinogenic with chronic dermal exposures.

---SENSITIZATION (SUMMARY)---
Not expected to be sensitizing based on tests of this product,
components, or similar products.
--------------------------------------------------------------------------
12. ECOLOGICAL INFORMATION
--------------------------------------------------------------------------

ENVIRONMENTAL FATE AND EFFECTS:

In the absence of specific environmental data for this product, this assessment is
based on information for representative products.

ECOTOXICITY: Available ectoxicity data (LL50 >1000 mg/L) indicates that adverse
effects to aquatic organisms are not expected from this product.

MOBILITY: When released into the environment, adsorption to sediment and soil will
be the predominant behavior.

PERSISTENCE AND DEGRADABILITY: This product is expected to be inherently

biodegradable.

BIOACCUMULATIVE POTENTIAL: Bioaccumulation is unlikely due to the very low water

solubility of this product, therefore bioavailability to aquatic organisms is
minimal.
--------------------------------------------------------------------------
13. DISPOSAL CONSIDERATIONS
--------------------------------------------------------------------------
WASTE DISPOSAL: Product is suitable for burning in an enclosed, controlled burner
for fuel value. Such burning may be limited pursuant to the Resource Conservation
and Recovery Act. In addition, the product is suitable for processing by an
approved recycling facility or can be disposed of at an appropriate government
waste disposal facility. Use of these methods is subject to user compliance with
applicable laws and regulations and consideration of product characteristics at
time of disposal.

RCRA INFORMATION: The unused product, in our opinion, is not specifically listed
by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to
contain materials which are listed hazardous wastes. It does not exhibit the
hazardous characteristics of ignitability, corrosivity, or reactivity. The unused
52
product is not formulated with substances covered by the Toxicity Characteristic
Leaching Procedure (TCLP). However, used product may be regulated.
--------------------------------------------------------------------------
14. TRANSPORT INFORMATION
--------------------------------------------------------------------------
USA DOT: NOT REGULATED BY USA DOT.

RID/ADR: NOT REGULATED BY RID/ADR.

IMO: NOT REGULATED BY IMO.

IATA: NOT REGULATED BY IATA.

STATIC ACCUMULATOR (50 picosiemens or less): YES

--------------------------------------------------------------------------
15. REGULATORY INFORMATION
--------------------------------------------------------------------------

US OSHA HAZARD COMMUNICATION STANDARD: When used for its intended purposes, this
product is not classified as hazardous in accordance with OSHA 29 CFR 1910.1200.

EU Labeling: Product is not dangerous as defined by the European Union Dangerous

Substances/Preparations Directives. EU labeling not required.

Governmental Inventory Status: All components comply with TSCA, and EINECS/ELINCS.

U.S. Superfund Amendments and Reauthorization Act (SARA) Title III:

This product contains no "EXTREMELY HAZARDOUS SUBSTANCES".

SARA (311/312) REPORTABLE HAZARD CATEGORIES: None.

This product contains no chemicals subject to the supplier notification

requirements of SARA (313) toxic release program.

The following product ingredients are cited on the lists below:

CHEMICAL NAME CAS NUMBER LIST CITATIONS *
------------- ---------- --------------
ZINC (ELEMENTAL ANALYSIS) (0.10%) 7440-66-6 22
ZINC ALKYLDITHIOPHOSPHATE 68649-42-3 22
(>0.90%)

--- REGULATORY LISTS SEARCHED ---

1=ACGIH ALL 6=IARC 1 11=TSCA 4 16=CA P65 CARC 21=LA RTK
2=ACGIH A1 7=IARC 2A 12=TSCA 5a2 17=CA P65 REPRO 22=MI 293
3=ACGIH A2 8=IARC 2B 13=TSCA 5e 18=CA RTK 23=MN RTK
4=NTP CARC 9=OSHA CARC 14=TSCA 6 19=FL RTK 24=NJ RTK
5=NTP SUS 10=OSHA Z 15=TSCA 12b 20=IL RTK 25=PA RTK
26=RI RTK

* EPA recently added new chemical substances to its TSCA Section 4 test rules.
Please contact the supplier to confirm whether the ingredients in this product
currently appear on a TSCA 4 or TSCA 12b list.
Code key:CARC=Carcinogen; SUS=Suspected Carcinogen; REPRO=Reproductive

--------------------------------------------------------------------------
16. OTHER INFORMATION
--------------------------------------------------------------------------

USE: HYDRAULIC OIL

53
NOTE: PRODUCTS OF EXXON MOBIL CORPORATION AND ITS AFFILIATED COMPANIES
ARE NOT FORMULATED TO CONTAIN PCBS.

Health studies have shown that many hydrocarbons pose potential human health risks
which may vary from person to person. Information provided on this MSDS reflects
intended use. This product should not be used for other applications. In any case,
the following advice should be considered:

INDUSTRIAL LABEL

Under normal conditions of intended use, this product does not pose a risk to
health. Excessive exposure may result in eye, skin or respiratory irritation.
Always observe good hygiene measures. First Aid: Wash skin with soap and water.
Flush eyes with water. If overcome by fumes or vapor, remove to fresh air. If
ingested do not induce vomiting. If symptoms persist seek medical assistance.
Read and understand the MSDS before using this product.

*************************************************************************
For Internal Use Only: MHC: 1* 1* 1* 1* 1*, MPPEC: A, TRN: 600254-60,
ELIS: 400298, REQ: FRANCE, SAFE USE: L
EHS Approval Date: 30OCT2001
*************************************************************************

Information given herein is offered in good faith as accurate, but without

guarantee. Conditions of use and suitability of the product for particular uses are
beyond our control; all risks of use of the product are therefore assumed by the
user and WE EXPRESSLY DISCLAIM ALL WARRANTIES OF EVERY KIND AND NATURE, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN RESPECT TO
THE USE OR SUITABILITY OF THE PRODUCT. Nothing is intended as a recommendation for
uses which infringe valid patents or as extending license under valid patents.
Appropriate warnings and safe handling procedures should be provided to handlers
and users. Alteration of this document is strictly prohibited. Except to the extent
required by law, republication or retransmission of this document, in whole or in
part, is not permitted. Exxon Mobil Corporation and its affiliated companies assume
no responsibility for accuracy of information unless the document is the most
current available from an official ExxonMobil distribution system. Exxon Mobil
Corporation and its affiliated companies neither represent nor warrant that the
format, content or product formulas contained in this document comply with the laws
of any other country except the United States of America.

Prepared by: ExxonMobil Oil Corporation

Environmental Health and Safety Department, Clinton, USA

54