Beijing Veritell Inspection & Technology Inc. Vendor Inspection

BEIJING VERITELL
INSPECTION & VENDOR INSPECTION

TECHNOLOGY INC. REPORT
Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014
Inspector: Mr. Tom Tu Page : 1 of 19
Project name: Executing Country:

Piping Inspection - China - Litonglian Cangzhou city, Hebei province, China.
Client: XX Holding Group PO No.: 42010
Contact: JM Ref / Order No.: n/a
+49
Vendor/Manufacturer: Litonglian / HEBEI
CHANGFENG STEEL TUBE MANUFACTURING Vendor’s Ref:
GROUP CO.,LTD.
Place of Inspection: Cangzhou city, Hebei
Contact: Jane Zhang
province, China.
Attendees: Mr. Hu & Mr. Fu Date of Inspection: 05-11-2014
Equipment/goods inspected: pipes (63 pcs)
Inspection according to:

ITP / QCP No.: ITP and Revision Specification: declare if from vendor or client side is
Codes / standards:
ASME B16.10:Piping Drawing No.: no drawing has provided.
API 5L: Specification for ERW steel pipes.
Scope of work:
visual inspection, dimensional inspection,
full inspection partial inspection random inspection - 20 %
Inspection result:
Satisfactory partial non-conforming rejected aborted
Documentation:
Complete and in order not complete (please see report details)
Deviations found:
None to contract to drawings to ITP / QCP / PO
(Please see separate nonconformance report)
Remarks:
The inspector has carried out visual inspection, dimensional check and documents review during
inspection.
1. The markings & the appearance of the coating of the checked samples were in comply with the
specification of DIN 30670: Polyethylene Coating, without obviously defect was found out during
inspection.
2. All pipes have been completed and ready for shipment, coated & printed marks during inspection.
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INSPECTION DETAILS
Material / Products / Components inspected:
Specification
Item Actual
Description Length/
No. Q’ty O.D/mm W.T/mm
m
Carbon Steel ERW pipe API5L X65 PSL1 + 3LPE
1 5 508.0 6.35 11.8
coated
2 6 457.2 6.35 11.8
coated
3 9 406.4 6.35 11.8
coated
4 4 114.3 3.05 11.8
coated
5 28 406.4 9.53 11.8
coated
6 7 114.3 6.02 11.8
coated
7 3 114.3 6.02 11.8
coated
8 1 88.9 3.05 6
coated
Total 63
Detailed Scope of Inspection:
Acc. to VERITELL INC Work Order scope of inspection 127xxxxxx-xxx, object of the inspection was:
1. Visual inspection
The markings & coating of all checked sample pipes were in comply with specification,
without any obviously defect was found during inspection.
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2. Dimensional Inspection & Additional Conditions of Coating.

For the following items, the inspector have checked their thickness of coating as
requirements.
Attex Note of Actual

Item Goods Description Length Size Result & Actual Status
Code Sales Quant.
BURIED PIPE:
X154264 API 5L X65 ERW PIPE, SCHEDULE
1 5110028 176855 60 10 + 3LPE EXTERNAL COATING DRL 20" 5 pcs
-6 ACC. TO DIN 30670 OR CAN/CSA
Z245, BBE
BURIED PIPE:
Z245, BBE
BURIED PIPE:
Z245, BBE
BURIED PIPE:
Z245, BBE
BURIED PIPE:
5 5150026 176855 336 STD + 3LPE EXTERNAL COATING DRL 16" 28 pcs
Z245, BBE
BURIED PIPE:
6 5150016 176855 84 STD + 3LPE EXTERNAL COATING DRL 4" 7 pcs
Z245, BBE
AIR PIPE:
X154264
API 5L X65 ERW PIPE, SCHEDULE
7 5150016 176855 36 DRL 4" 3 pcs
STD + EXTERNAL EPOXY PAINT,
-7
BBE
AIR PIPE:
X154264
API 5L X65 ERW PIPE, SCHEDULE
8 5150014 176855 6 SRL 3" 1 pc
STD + EXTERNAL EPOXY PAINT,
-7
BBE
9 1 Manufacturing Schedule No
Preliminary Calibration Measurement
10 1 yes
Instruments
11 1 Quality Plan yes
Inspection Test Plan (for pipes and
12 1 yes
coating)
13 1 Procedure Test yes
14 1 Quality Controls Protocols yes
15 1 Safety Data Sheet yes
Coating (external & internal) Quality
16 1 yes
Plan
17 1 Mill Test Report yes
18 1 Surface Preparation Procedure yes
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19 1 Coating List Materials yes

20 1 Coating Procedure yes
21 1 Coating Inspection Procedure yes
22 1 Cleaning and Coating Test yes
23 1 Coating Test acc. to DIN30670 yes
24 1 Paint Test yes
25 1 Test Certificates yes
26 1 Manufacture Dossier no
Handling, Transport and Storage
27 1 no
Procedure
28 1 Touch Up Procedure no
29 1 Touch Up Repair Procedure no
30 1 FAT Test no
31 1 SAT Test no
Weekly Progress Reports
Note:
Coating 3LPE must be acc. To DIM
30670 or CAN/CSA Z245.21 and:
First coat: FBE with 150 micron
The total thickness of the
minimum dry film thickness
three layers coating is about
Second coat: copolymer (Adhesive)
3mm
with 200 micron minimum dry film
thickness
Third coat: high density polyethylene
with 2 mm
To application of this type coating on
the pipe, previously must be cleaned to
N/A
white metal by abrasive blasting acc.
to SSPC SP-5.
Epoxy coating will be according to
below scheme:
Thickness coating layers:
Total thickness is about
Zinc Inorganic 2,5 mils
0.7mm
Epoxy Varnish Adhesive 2.0 mils
Epoxy paint finish 16 mils
Total thickness 20.5 mils (0.5mm)
Acc. to AAS standard, color pipes must
be Green RAL 6027.
Above ground pipes will be protected
against external corrosion. Pipes must
be provided with External Epoxy paint
acc. to AWWA C-210 Norm acc. to
previous scheme.
Repainting time are maximum 12
hours between coats, except bridge
N/A
coating because will be acc. to advice
manufacturer for a better adhesion.
All materials (pipes and fittings) ends
must be without coating, considering
100 mm calculated from bevel edge. All pipes ends without coating
End coating must be bevelled on 45º in
angle.
For Air Pipes it´s necessary: Line
number and flow direction, letters have
to be on black color (RAL 9004) in a
white sash/belt (RAL 9003) on the N/A
pipe. Maximum space between
sash/belt is 10 [m]. Letter size: 12 cm
height for pipes bigger than 4" and 6
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cm on minor pipes
Nylon lifting belt is NOT acceptable,

Lifting with cotton belts.
please to consider cotton belt.
3. Documents Review
the manufacturer have provided the following documents & certificates for review during inspection.
Standards and Documentation:
- Mill Test Certificate of Anti-corrosion (3LPE) (DIN 30670)

- Mill Test Certificate of Anti-corrosion (FBE) (DIN 30671)
- Record of Coating thickness & holiday & pipe end & appearance inspection
- Record of Blasting & Salts Inspection
- Record of Extrusion temperature & revolutions of Adhere and PE.
- Record of 3PE Peel Strength & PBE thickness & Degree of Cure.
- Coating Test Certificate (FBE,2PE,3PE)
- Coating List Materials
- Coating Materials Test Report
- Products List
- Quality Management System Certification - Anti-Corrosion factory (ISO9001:2008)
(Please list all standards used during inspection and all documentation received, which must be
numbered and attached accordingly)
Witnessed Tests:
(Please list all tests witnessed as requested; also indicate whether at hold or witness point)
Used Test Equipment:
Type of Equipment Identification Number Calibration Status

Vernier Caliper(0~1000mm) 100291 Calibrated on 2014.Oct.18
Valid until 2015.Oct.17
Coating Thickness Meter 12061016 Calibrated on 2014.Mar.11
Valid until 2015.Mar.10
Electric spark leak tester 1010030 Calibrated on 2014.Mar.05
Valid until 2015.Mar.04
Tape 106096 Calibrated on 2014.Oct.18
Valid until 2015.Oct.17
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INSPECTION ACIVITIES
1. Visual Inspection. Included coating, pipe ends, markings.
Result: Conditional Accept.

Actual found that, the letter size was 4cm height for pipes 16” , 18” and 20”. The letter size was 2 cm
height for pipes 3” and 4”. As the client provided packing list, which required the letter size: 12 cm height
for pipes bigger than 4” and 6 cm on minor pipes.
2. Dimension Inspection
Result: satisfactory
3. Ends of the pipes
Result: Conditional Accept

As requirements, all pipes ends must be without coating, considering 100mm calculated from bevel
edge. End coating must be beveled on 45°in angel. However, the length of uncoated ends were about
100mm for pipes 18” and 20”. The length of uncoated ends were about 85mm for pipes 3” ,4” and 16”.
Besides, the angel of end coating which did not checked due to the gauge has not provided during
inspection.
4.
Result: ………………………..
5.
Result: ………………………..
Documentation Control:
- Mill Test Certificate of Anti-corrosion (3LPE) (DIN 30670)

- Mill Test Certificate of Anti-corrosion (FBE) (DIN 30671)
- Record of Coating thickness & holiday & pipe end & appearance inspection
- Record of Blasting & Salts Inspection
- Record of Extrusion temperature & revolutions of Adhere and PE.
- Record of 3PE Peel Strength & PBE thickness & Degree of Cure.
- Coating Test Certificate (FBE,2PE,3PE)
Please list all documents controlled.

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Non Conformities:
Please list all found non conformities and refer to the separate non conformity report including the
report number.
1. there were 2 pipes which ends with tiny damaged during inspection. And the manufacturer
promised that they will repair it before shipment.
Manufacturer informed about non conformities
Next visit: Inspection completed Signature:
Disclaimer:
This report reflects our findings during inspection in time and place according to the agreed scope of our performance
or deliverables and does not release buyer and/or seller from their contractual responsibilities. This report does not
construe any guarantee or warranty that the purchase contract between buyer and seller is fulfilled correctly and all
performances have been delivered without any defect. Furthermore the report and its results does not affect any
potential buyer’s right to claim for compensation or remedy towards the seller/supplier of apparent or hidden defects
not detected during our inspection or occurred afterwards.
PICTURES:
Picture Description:
01: Coating thickness check (3 LPE)
02: Length of uncoated end check

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03: Check the thickness of Expoxy coating.
04. Holiday Check for coating.
05. Appearance & marking.

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06. Letter Size； 4 cm height for bigger than 16” pipes

Letter Size: 2 cm height for 3” and 4” pipes.
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Appearance of pipes
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Reviewed documents
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Beijing Veritell Inspection & Technology Inc. Vendor Inspection

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BEIJING VERITELL

INSPECTION & VENDOR INSPECTION

Project name: Executing Country:

Equipment/goods inspected: pipes (63 pcs)

Inspection according to:

full inspection partial inspection random inspection - 20 %

Material / Products / Components inspected:

Detailed Scope of Inspection:

2. Dimensional Inspection & Additional Conditions of Coating.

Attex Note of Actual

19 1 Coating List Materials yes

Nylon lifting belt is NOT acceptable,

Standards and Documentation:

- Mill Test Certificate of Anti-corrosion (3LPE) (DIN 30670)

Used Test Equipment:

Type of Equipment Identification Number Calibration Status

1. Visual Inspection. Included coating, pipe ends, markings.

Result: Conditional Accept.

3. Ends of the pipes

Result: Conditional Accept

- Mill Test Certificate of Anti-corrosion (3LPE) (DIN 30670)

Please list all documents controlled.

Manufacturer informed about non conformities

Next visit: Inspection completed Signature:

01: Coating thickness check (3 LPE)

02: Length of uncoated end check

03: Check the thickness of Expoxy coating.

04. Holiday Check for coating.

05. Appearance & marking.

06. Letter Size； 4 cm height for bigger than 16” pipes

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