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A310-300

COURSE NOTE MANUAL


12 - SERVICING
This document must be used
for training purposes only.

Under no circumstances
should this document be used as a reference.

It will not be updated.

All rights reserved.

No part of this manual may be reproduced in any form,

by photostat, microfilm, retrieval system, or any other means,

without the prior written permission of Airbus Industrie.


COURSE NOTES MANUAL

12 - SERVICING

DATE: JAN 1998 D104212


COURSE NOTES MANUAL

12 - SERVICING

D104200 TABLE OF CONTENTS Pages

WALK AROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

LIFTING & JACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

TOWING
• Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

• Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

AIR CONDITIONING
• Cabin Air Pre-Conditioning . . . . . . . . . . . . . . . . . . . . . . . 23

ELECTRICAL POWER
• External Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• Ground Bus Control . . . . . . . . . . . . . . . . . . . . . . . . . . 31
• IDG Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

EQUIPMENT FURNISHING
• Loading/Unloading Operation . . . . . . . . . . . . . . . . . . . . . 43

FUEL SYSTEM
• General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
• R/D Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . 51
• R/D Panel Utilization . . . . . . . . . . . . . . . . . . . . . . . . . . 55
• Video Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
• Refuel On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
• Manual Measurement . . . . . . . . . . . . . . . . . . . . . . . . . 65
• Water & Drain Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 69

DATE: JAN 1998 D104212


COURSE NOTES MANUAL

12 - SERVICING

HYDRAULIC POWER
• Servicing Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
• Reservoirs Pressu./Depressurization . . . . . . . . . . . . . . . . . . 75
• Reservoirs Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
• Accumulators Charging . . . . . . . . . . . . . . . . . . . . . . . . . 83
• Fluid Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
• Reservoirs Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

LANDING GEAR
• Nose Gear Door Operation . . . . . . . . . . . . . . . . . . . . . . . 89
• Shock Absorber (Main Gear) . . . . . . . . . . . . . . . . . . . . . . 95
• Shock Absorber (Nose Gear) . . . . . . . . . . . . . . . . . . . . . 103
• Landing Gear Door Opening . . . . . . . . . . . . . . . . . . . . . 105
• Pitch Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

OXYGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

WATER & WASTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

APU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

DATE: JAN 1998 D104212


COURSE NOTES MANUAL

12 - SERVICING

WALK AROUND

Station 1

Station 2

Station 3

Station 4

Station 5

Station 6

Station 7

Station 8

Station 9

Station 10

Station 11

Station 12

Station 13

Station 14

Station 15

Station 16

Station 17

Station 18

Station 19

Station 20

Station 21

DATE : OCT 1990 D12010Z


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12 - SERVICING

DATE : OCT 1990 D12010Z


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12 - SERVICING

STATION 1

Static ports : clear


Exterior lights : condition
Angle of attack probe : condition
Toilet service access door : closed

STATION 2

Pitot probes and covers : check/removed


TAT probes : condition
Radome and latches : check
Oxygen compartment venturi : check
Oxygen overpressure disc : green

STATION 3

Nose wheel chocks : in place


Wheels and tires : condition
Nose gear structure : condition
Taxi light : condition
External electric power access door : closed
Nose wheel steering selector and pin : check
Proximity sensors : clean
Hydraulic line and control cables : condition
Wheelwell : check
Safety pin : as required

STATION 4

Cargo doors : check


Cargo loading control door : check
Cargo door selector access door : check
Exterior lights : condition
Static ports : clear
Angle of attack probes : condition
Lower fuselage access door : closed

DATE : OCT 1990 D12010Z


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STATION 5

Extract valve/fan : open and running


Antennas : check
Ground air cond. door : closed
Fresh water service door : closed
RAM air inlet flap : closed
Ground air conditioning/engine starting door : closed
Pack air intakes : clear
Landing gear door opening on ground access door : closed
Refuelling electric control panel access door : closed
Packs air oulets and flaps : clear

STATION 6

Wing ventilation air intake : clear


RH inner fuel tank water drain valves : check
Drip sticks : check
Landing light : condition
Yellow hydraulic access door : closed
Ram air turbine doors : closed
Slat 1 and krueger flap : condition

STATION 7

Cowlings : closed/latched
Engine oil access door : closed
Starter oil access door : closed
Drain mast : check
Starter valve manual override access door : closed
Engine inlet and fan blades : checks

STATION 8

Anti ice exhaust : clear


Hydraulic filter access door : closed
Fan reverser unlock pin : in
Turbine exhaust : clear
Pylon overpressure door : closed
Fire agent bottles access door : closed
Pylon drains : check

DATE : OCT 1990 D12010Z


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STATION 9

Slat 2 and 3 : condition


Refuel plugs : check
Drip sticks : secured
RH outer fuel tank water drain valves : check
Surge tank air inlet : clear
Fuel vent. overpressure disc : intact
Wing tip : check

STATION 10

Static dischargers : check


control surfaces : check
Flap track fairing S : check
Flaps : condition

STATIO N 11

Wheel shocks : removed


Wheels and tires : condition
Brakes and brake wear indicators : condition
Proximity sensors : check
Hydraulic lines : check
Pitch damper pressure drop indicator : check
Landing gear structure : check
Gear uplock hoock : condition
Downlock spring : check
Wheel well : check
Landing gear door : closed
Water drain mast : check
Antennas and beacon : check

DATE : OCT 1990 D12010Z


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STATION 12

Cargo loading control access door : check


Cargo compartment door hydraulic selector access door : check
Cargo door lock-unlock control lever : closed
Cargo door : closed
Outflow valves : check
Toilet service access door : check
Tail cone access door : check
RH landing gear down loock indicator pin : extended
Tail skid : check

STATION 13

Stabilizer and elevator : check


Fin and rudder : check
Static dischargers : check

STATIO N 14

APU doors : closed


APU air intake : open
APU drain and vents : check
Oil cooler exhaust : check
APU exhaust : clear
APU fire agent discharge indicator : check red diaphragm in position

STATIO N 15

LH landing gear downlock indicator pin : extended


Stabilizer and elevator : check
Fresh water drain : check
Green hydraulic access door : closed

DATE : OCT 1990 D12010Z


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STATION 16

Wheelwell : check
Landing gear door : closed
Wheels chocks : removed
Wheels and tires : condition
Brakes and brake wear indicator : condition
Proximity sensors : clean
Hydraulic lines : check
Landing gear structure : check
Gear uplock hoock : condition
Downlock spring : check

STATION 17

Flaps : condition
Flap track fairings : check
Control surfaces : check
Static dischargers : check

STATION 18

Wing tip : check


Surge tank air inlet : clear
Fuel vent overpressure disc : intact
LH outer fuel tank water drain valves : check
Drip sticks : secured
Refuel plugs : condition

STATION 19

Pylon drains : check


Fire agent bottle access door : closed
Pylon overpressure door : closed
Cowlings : closed/latched
Engine oil filling door : closed
Starter oil access door : closed
Drain mast : check
Starter valve manual override access door : closed
Engine inlet and fan blades :check

DATE : OCT 1990 D12010Z


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STATION 20

Anti-ice exhaust : clear


Engine oil access door : closed
Turbine exhaust

STATION 21

Slat 1 and kruger flap : condition


Blue hydraulic access door : closed
Landing light : condition
Drip sticks : secured
LH inner fuel tank water drain valves : check
Wing ventilation air intake : clear

DATE : OCT 1990 D12010Z


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JACKING POINTS

DATE : OCT 1990 D120205


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DATE : OCT 1990 D120205


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12 - SERVICING

Three points are used to lift the Aircraft.

- Point A located under the fuselage at frame 10a.


- Points B and B’ under the wings at rib 10.
- A fourth point C not usable for lifting at frame 85 is a SAFETY POINT.

Jacking adaptors are required at the wing jacking points.

They are normally covered by aerodynamic fibreglass fairings.

The nose jack point is covered by a small hinged panel held closed by quick release
fasteners.

The safety jack point is also covered by an aerodynamic fibre glass fairing.

In the open air jacking is prohibited if the wind velocity exceeds 20 knots.

In any condition the A/C nose must be in the wind direction.

Using the clinometers installed in the main landing gear wheel, keep the A/C level during
lifting to ensure that excessive side loads are not placed on the jack adaptors or the A/C
structure.

Observe the different weight limitations given in the respective manuals.

If the A/C electrical network is supplied, check C/B for correct configuration
(refer to maintenance manual).

DATE : OCT 1990 D120205


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STUDENT NOTES

DATE : OCT 1990 D120205


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12 - SERVICING

TOWING OPERATION

General

Tow-Bar

Nose and Main Landing Gear Safety Pin

Interphone Box

Towing Angles

Elec Power Supply

Lighting System

Log And Brakes System

DATE : OCT 1990 D120305


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12 - SERVICING

GENERA L

Normal towing operation should be carried out on suitable ground.

During towing manoeuvers, one person shall be in the cockpit in order to operate the
brakes if required.

Two other people shall watch the wing tips.

TOW-BAR

For normal towing operation a conventional tow-bar is used.

It equipped with a damping system, one calibrated shear pin, and two calibrated turn
shear pins for gear protection against excessive loads.

The two-bar can be connected either to the front fitting for forward pulling or rearward
pushing, or to the rear fitting for forward pushing or rearward pulling.

Tow-bar disconnection :

After push-back with hydraulic power available.

The tow-bar must be disconnected from the nose gear fittings before removing the tow
lever safety pin.

In the case of nose wheels deflection, this is to avoid pressurization of the steering
actuators so that the wheels align before the disconnection of the tow-bar.

DATE : OCT 1990 D120305


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NOSE AND MAIN LANDING GEAR SAFETY PIN

If required the landing gear may be mechanically down-locked by inserting the ground
safety pins.

INTERP HONE BOX

To acquire the 95° maximum steering angle the nose wheel steering actuators have to
be connected to return.

This is carried out by setting the towing handle in the TOWING position.
(It must be locked by a safety pin).

TOWING ANGLES

The maximum angle allowed on each side of the A/C centre line is 95° whatever towing
arrangement is used.

This steering angle is restricted to 40° during rearward pushing using the front fitting
with the engines at idle to avoid the tractor entering into the engine section areas.

DATE : OCT 1990 D120305


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ELEC POWER SUPPLY

During towing operation several A/C systems have to be electrically supplied.

Before supplying the A/C electrical network from a ground power unit provided on the
tractor, the COCKPI T SAFETY CHECKS must be performed.

LIGHTING SYSTEM

If necessary the Cockpit DOME lights must be switched ON.

At night if the anti collision lighting is required the BEACON/STROB E is lighting must be
turned ON.

LOG AND BRAKES SYSTEM

During towing maneuvers one person must be in the cockpit in order to operate the
brake system.

Before the breakway the parking brake must be released and the brake hydraulic
system checked.

DATE : OCT 1990 D120305


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23 - COMMUNICATIONS

INTERPHONE SYSTEMS : OPERATION

DATE : JUL 1990 DRJ050B


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23 - COMMUNICATIONS

To establish communication between FLT COMPT stations together or between FLT


COMPT and a FLT INTPH JACK (GND PWR RCPT station or AVNCS COMPT ), using
the handmike, select the numbers in a logical order.

Yes, press and turn the INT reception knob as required to have an audio return.

The knob comes on.

Yes, pressing the INT square key selects the FLT interphone for transmission.

The green light comes on.

Yes, pressing the PTT switch on the handmike will establish the communication.

DATE : JUL 1990 DRJ050B


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23 - COMMUNICATIONS

To establish a communication between FLT COMPT and a cabin ATTND station, select
the numbers in a logical order.

Yes, press and turn the INT reception knob as required to have an audio return.

Yes, pressing the INT square key selects the FLT interphone for transmission.

The green light comes on.

Yes, set the INTPH COUPLING switch to connect the FLT COMPT stations to the
CAB/SVCE INTPH system.

Yes, pressing the PTT switch on the handmike will establish the communication.

DATE : JUL 1990 DRJ050B


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23 - COMMUNICATIONS

To establish a communication between the FLT COMPT and a SVCE INTPH JACK,
using the handmike, select the numbers in a logical order.

Yes, press and turn the INT reception knob as required to have an audio return.

Yes, pressing the INT square key selects the FLT interphone for transmission.

The green light comes on.

Yes, set the INTPH COUPLING switch to connect the FLT COMPT stations to the
CAB/SVCE INTPH system.

Yes, set the SVCE INTPH JACKS isolation switch to JACKS.

Yes, pressing the PTT switch on the handmike will establish the communication.

DATE : JUL 1990 DRJ050B


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23 - COMMUNICATIONS

All these possibilities remain possible using a boomset or an oxygen mask (according to
the position of the OXY/BOOM switch), but another mode of operation is now available :

The DIRECT INTERP HONE MODE.

1 - RADIO MODE :

The INT key must be engaged, then the communication is established


using either the INTER/OFF/RADI O switch on the pedestal or on the
control wheel set and hold at RADIO.

2 - DIRECT INTERPHO NE MODE :

To speak directly through the FLT INTPH (and the CAB/SVCE INTPH if
they are coupled), set and hold either the INTER/OFF/RADI O switch on
the pedestal or on the control wheel at INTER, whatever the square key
engaged.

DATE : JUL 1990 DRJ050B


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STUDENT NOTES

DATE : JUL 1990 DRJ050B


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70 - POWER PLANT

CABIN AIR PRE-CONDITIONING

Low Pressure

High Pressure

DATE : OCT 1990 DAC9201


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70 - POWER PLANT

LOW PRESSURE

To make the cabin comfortable for the passengers one low pressure connection allows
the cabin to be climatized by conditionned air from a ground cart.

It is prohibited to use conditioned air simultaneously from the packs and LP ground unit
(to avoid chattering of the non return valves).

CAUTIO N : Before supplying external air ensure that at least one window or passenger
door is opened and remains opened during servicing.

DATE : OCT 1990 DAC9201


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70 - POWER PLANT

HIGH PRESSURE

Two high pressure receptacles allow the engines to be started without using the A.P.U,
they also can be used to air condition the cabin using the A/C own air conditionning
packs.

Note : It is not recommande d to use external HP air for conditioning due to possible
refrigiration pack contamination.

DATE : OCT 1990 DAC9201


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70 - POWER PLANT

STUDENT NOTES

DATE : OCT 1990 DAC9201


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24 - ELECTRICAL SYSTEM

EXTERNAL POWER CONTROL

DATE : MAY 1990 DEL0402


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DATE : MAY 1990 DEL0402


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The aircraft network is supplied by a ground power unit by means of an external power
receptacle located aft of the nose landing gear well. This receptacle supplies :

- Either the whole network by means of the transfer circuit.


- Or only part of the network for ground service operation (flight/ground network).
On the external power receptacle are mounted two lights : “NOT IN USE”
“AVAILABLE”.

As soon as the EXTERNA L POWER UNIT is connected, the GPCU is monitoring its
parameters which are the same as the engine generator ; if any parameter is not correct
( voltage... ) the EXT PWR UNIT cannot be connected to the aircraft network.
The “AVAILABLE” and “NOT IN USE” lights stay extinguished.
On control panel “AVAIL” light is not illuminated.

With the ground power unit connected and selected “ON”, the GPCU analyses the
voltage delivered at the external power receptacle ; if the analysed parameters are
correct the GPCU controls the illumination of the green “AVAIL” light located on
electrical control panel, the “EXT PWR AVAIL” and “EXT PWR NOT IN USE” lights
located on external power receptacle also are illuminated.

When the control P/B sw located on elec, control panel is pressed in ; the EPC
(External Power Contactor) closes and supplies the transfer circuit.
The position of the P/B sw is maintained electromagneti cally and trips in case of GPCU
fault detection.
It should be noted that once it is pressed in, “AVAIL” legend goes off and the blue “ON”
legend comes on to indicates EPC closure, the “EXT PWR NOT IN USE” light will
extinguish.

Any GPCU fault detection causes the ground power unit tripping by cancelling the
ELEC/E XT PWR P/B self holding and the EPC will open.

The ON and the EXT PWR AVAILABLE lights will extinguish.

DATE : MAY 1990 DEL0402


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STUDENT NOTES

DATE : MAY 1990 DEL0402


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GROUND SERVICE BUS CONTROL

DATE : JUN 1990 DEL2202


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AC and DC ground/flight distribution networks can be supplied :


- either normally from the aircraft network
- or directly by the ground power unit upstream of the external power contactor, in
ground service configuration.

With the MAINT BUS selector at ON (sw position electromagnetically latched), the
ground/flight buses are supplied from the EXT PWR.

By selecting the EXT PWR P/B on, the aircraft network and ground/flight busbars are
supplied by the EXT PWR unit via the EPC.

When EXT PWR is lost, the aircraft network and the ground /flight busbars are no
longer supplied.
The “EXT PWR” control P/B sw and the “MAINT BUS” switch are released.

DATE : JUN 1990 DEL2202


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LIST OF CIRCUITS SUPPLIED FROM :

DC Ground/Flight and DC Ground BUSBARS

- Yellow hydraulic pump controls (accu.P/B + cargo door selectors).


- Cabin lighting
- Service area lighting
- Water system
- Call system test
- Cargo loading system control
- Elec. power fuelling supply and control
- APU fuel blow-off control

AC Ground/Flight BUSBARS

- Cargo loading system


- Yellow hydraulic pump
- Elec. power fuel gauge supply
- APU fuel blow-off pump
- General illumination
- Lavatory lights
- Water system
- Vacuum cleaner sockets
- Flush motors

DATE : JUN 1990 DEL2202


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STUDENT NOTES

DATE : JUN 1990 DEL2202


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IDG SERVICING
IDG ACCESS DOOR

IDG ITEMS

OIL CHECK

Step 1

Step 2

OIL DRAINING

OIL REPLENIS HING

Step 1

Step 2

Step 3

SCAVENGE FILTER

DATE : MAY 1990 DEL251D


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IDG ACCESS DOOR

IDG ITEMS

DATE : MAY 1990 DEL251D


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OIL CHECK

CAUTION : if the IDG has been in operation recently, check oil temperature and let it
cool if necessary.

STEP 1

Check the DPI (differential pressure indicator) :

- if it is extended : the IDG scavenge filter is blocked (IDG wear particles clogging the
filter), replace the IDG
- if it is normal : perform the oil check.

DATE : MAY 1990 DEL251D


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STEP 2

After a minimum of 5 minutes stabilization time following engine shutdown, align white
marks and view using a flashlight :

- if there is a silver spot or totally brightness : servicing is required,


- if only oil appears : no servicing.

DATE : MAY 1990 DEL251D


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OIL DRAINING

The IDG must be drain before changing the oil or before IDG removing.

CAUTION : allow IDG to cool.

OPERATION :
- depressurize the IDG by connecting drain line to the overflow drain hose or by
pressing the PUSH TO VENT valve,
- remove case drain plug and O-ring,
- drain oil into a suitable container,
- install new O-ring lubricated with acryloid or oil,
- install case drain plug,
- remove overflow drain hose.

DATE : MAY 1990 DEL251D


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OIL RESPLENI SHING

CAUTION : operating the IDG without enough oil or overfilled will cause overheating and
severe internal damage.
Servicing the IDG without the proper drain line connected to the overflow drain valve will
result in overfilling and subsequent damage to the IDG.

STEP 1

- remove dust caps,


- connect overflow drain hose (direct it into a suitable container),
- connect pressure fill hose,
- pump oil into the IDG,
- stop pumping when at least one liter of oil has overflowed.

STEP 2

- remove pressure fill hose,


- install dust cap
(after a moment, oil drainage slows to drop)

STEP 3

- when oil drainage slows to drop, remove hose,


- install dust cap.

DATE : MAY 1990 DEL251D


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SCAVENGE FILTER

Maintenance is limited to replacing filter component and related O-ring.

For removing scavenge filter :

- depressurize case by the check valve for 15 sec,


- remove filter cover and filter element and the two O-rings,
- if the filter element shows bright metal deposit clearly defined as chunks or pieces
caused by breakage with non magnetic bright metal particles in considerable
quantity : remove IDG and return it to overhaul facility,
- if it shows moderate number of non magnetic bright metal particles : lubricate new
O-ring 1 and install the system.

DATE : MAY 1990 DEL251D


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STUDENT NOTES

DATE : MAY 1990 DEL251D


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25 - EQUIPMENT FURNISHING

CARGO LOADING / LOADING/UNLOADING OPERATION

DATE : JUN 1990 DCA0901


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25 - EQUIPMENT FURNISHING

* Loading of a dual LD3 container :

When the door is opened, all the manual door sill latches have to be
lowered and the power switch set to ON to get the cargo loading system
electrically supplied.

The system being ready to operate, push the container up to the 1st
drive unit.
When the container enters the cargo compartment, it overrides the
overridable door sill latches.

Then select IN, on the control panel (remember that the control lever is
spring loaded to neutral).
Both lateral drive units run, the containers enter into the cargo
compartment. When they are in position, the overridable door sill latches
raise.

At this moment, it quite often occurs that the 2nd container is over the
forward retractable XY guide.
Therefore, the containers are not ready for the aft movement.
The SPLITTING function has to be used.

When SPLIT is selected (by pushing the control lever), one drive unit
runs in the LOAD direction and the 2nd one in the UNLOAD direction.
Therefore both containers are split, the forward retractable XY guide
raises, the containers are aligned in their respective rows and ready for

DATE : JUN 1990 DCA0901


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25 - EQUIPMENT FURNISHING

Then, selecting AFT, the longitudinal drive units run, both containers are
transported to the rear part of the cargo compartment.

The transport is over and the containers have to be locked by raising


their container latches 42".
The drive units which are under the containers will not run when loading
the next containers.

* Unloading of a dual LD3 container :

The first thing to do is to unlock the containers manually, by setting


down the container latches “42".

Then select FWD, on the control panel. The longitudinal drive units run,
the containers are transported to the entrance area.

The overridable door sill latches are not overridable in the unloading
direction, so the sill lock handle has to be lowered.

When the sill lock handle is lowered, the overridable door sill latches
clear out of the way as long as the handle is held in the down position.

Then select OUT on the control panel, the containers leave the cargo
compartment.
Note that the first two containers must be unloaded separately, otherwise
it is impossible to unlock the second one.

DATE : JUN 1990 DCA0901


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25 - EQUIPMENT FURNISHING

STUDENT NOTES

DATE : JUN 1990 DCA0901


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28 - FUEL SYSTEM

GENERAL

Location

Tanks Capacity

Fuel Used

DATE : MAR 1990 DFU1002


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28 - FUEL SYSTEM

The AIRCRAFT FUEL SYSTEM is designed to contain and deliver the fuel as required
to the engines and the A.P.U. . It also moves fuel from and to the TRIM TANK to keep
the center of gravity within given limits.

LOCATION

The fuel system is located in the wing, the center section and the horizontal stabilizer.
The 5 wing tanks are integral part of the wing and center wing box.

TANKS CAPACI TY

OUTER LH INNER LH CENTER TRIM INNER RH OUTER RH


Kg 2960 11160 15712 4920 11160 2960

Lbs 6525 24603 34639 10846 24603 6525

A surge vent tank at each wing tip, serves for collecting overspilled fuel
( 190L = 41.8 US Gal) and venting.

FUEL USED

Fuel used : Jet A, A1 or B - JP4 - JP5


Fuel can contain additives as antifreeze, antistatic and antimicrobe.

DATE : MAR 1990 DFU1002


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LOCATIO N

Fuel Control Panel (430VU)

Fuel Quantity Indicator

E.C.A.M. (W.D.)

E.C.A.M. (S.D.)

Maintenance Fuel Panel (472VU)

Circuit Breakers

Fuel Quantity Computer

C.G.C.C.

Level Amplifier

Refuel/Defue l Panel

DATE : MAR 1990 DFU1102


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DATE : MAR 1990 DFU1102


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REFUEL/DEFUEL SYSTEM / R/D PANEL DESCRIPTION

Preselector
High Level & Overflow Lights
Test Push-button
Fuel Quantity Indicator
Power Supply Switch
R/D Valve Switches
Mode Selector Switch
Transfer Valve Switch
A.P.U. Shut-down Switch
Fuel Quantity Switch

DATE : MAR 1990 DFU6102


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PRESELECTOR
The fuel quantity for automatic refuelling is governed by the setting of the preselector.
The counters display the fuel quantity in KG x 1000. Rotation of the knob adjusts the
preselected quantity to the desired value (upper display). The lower counter indicates the
actual fuel on board.
HIGH LEVEL & OVERFLOW LIGHTS
- 6 HIGH LEVEL BLUE LIGHTS : come on when the associated tank high level sensors
are covered.
- OVERFLOW L, TT and R AMBER LIGHTS : come on when the overflow sensor in the
associated surge vent tank is covered.
Each light has a filament press-to-test facility.

DATE : MAR 1990 DFU6102


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TEST PUSH-BUTTON
When pressed (in), the 6 High Level lights and the 3 overflow lights come on if their
circuits and sensors are serviceable. The Fuel Quantity Indicating system performs a test
routine, which, if satisfactory, will cause 8’s to be displayed on all fuel quantity indicators.
FUEL QUANTITY INDICATOR
Indicates the quantity of fuel in each tank.
The Lo Lvl legends are inoperative.
POWER SUPPLY SWITCH
Guarded at NORM
- NORM : Refuelling/defuelling can be powered with external power connected or APU
generator on line.
- BAT : Refuel/defuel system powered by battery (bat 1) and emergency
inverter.
A white “REFUEL ON BAT” light on the maintenance panel indicates the refuel on
battery selection.
REFUEL/DEFUEL VALVES SWITCHES
Guarded at Normal
- NORMAL : Valves are controlled by automatic fuelling logic when Mode Selector
switch is set to Refuel. With the Mode Sel Sw set to Defuel, the
valves will not open.
- OPEN : Valves are open if refuel or defuel is selected. If refuel is
selected, each refuel valve will close when high level is detected in
the respective tank.
- SHUT : Valves closed, regardless of Mode Selector position.
MODE SELECTOR SWITCH
Guarded at OFF
- OFF : Refuel/defuel valves closed.
- REFUEL : R/D valves operate by auto refuelling logic or manual operation
depending on position of the individual R/D valves switches.
- DEFUEL : R/D valves operated by the open and shut positions of the R/D valves
switches.

DATE : MAR 1990 DFU6102


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TRANSFER VALVE SWITCH


Guarded at closed
- OPEN : Transfer valve open; fuel feed line is connected to refuel line.
Amber OPEN light adjacent to sw comes on.
- CLOSED : Transfer valve closed; Open light is off.
If the transfer switch is left in the open position, the valve will close when the refuel
panel access door is closed.
APU EMERGENCY PUSH-BUTTON SWITCH
When pressed (in), the APU shut-down sequence is initiated: it is used in the event of
fuel spill or overflow.
FUEL QUANTITY SWITCH
Enables fuel quantity in CTR TK or in CTR & TT TK or in TT TK to be displayed
separately on the center tank window of the fuel quantity indicator on selection.

DATE : MAR 1990 DFU6102


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REFUEL/DEFUEL SYSTEM / R/D PANEL UTILISATION

High Level Test

Refuelling Automatic Mode

Refuelling Manual Mode

Transfer Example

Manual Defuelling

Defuelling With Aircraft Pumps

DATE : DEC 1994 DFU6202


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“PWR SUPPLY ” can be set to “NORM” or “BAT” as required.

CAUTIO N: The refuel/defuel panel door has to be kept open

until refueling or fuel transfer is completed to enable

the FQIC to validate the fuel quantity data.

DATE : DEC 1994 DFU6202


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HIGH LEVEL TEST

To test the high level and overflow lights the TEST push-button must be pressed :

- 6 BLUE HIGH LEVEL LIGHTS ILLUMINATE.

- 3 AMBE R OVERFLOW LIGHTS ILLUMINATE.

- ALL FUEL QUANTI TY DISPLAY S INDICATE “eights” (8).

REFUELLING AUTO MATIC MODE

Check that the TRANS FER VALVE switch is closed and guarded, and that the OPEN

light is off.

Check that all refuel/defuel valves switches are at normal and guarded.

With the preselector set the quantity required.

When refuelling is over, on the preselector panel, the two numbers have to be identical.

Now check the quantity received by the center and the trim tank using the Fuel Quantity

switch.

Reset all the switch.

REFUELLING MANUAL MODE

The refuelling in manual mode, uses the high level system.

After the panel checks, set the REFUEL/DEF UEL valves to OPEN.

Set the mode selector to REFUEL.

Refuelling is stopped either by setting the refuel/defuel valves switch to SHUT when the

required quantity is obtained, or automatically, when the high level detection operates.

When refuelling is over! You have to set the mode selector to OFF. And do not forget to

set the refuel/defuel valves switches back to the normal and guarded position.

TRANSFER EXAMP LE

ONE EXAMPLE OF TRANSFE R OF FUEL FROM ONE TANK TO ANOTHER.

In this example, we will transfer fuel from L INNER TANK to the R INNER TANK :

- Set the TRANSFE R VALVE to OPEN

- Set the R/D VALVE S switches to SHUT, except that of the tank

receiving fuel,

which is set to OPEN.

- Set the MODE SELECTOR to REFUE L

Now you must operate the L INR TANK fuel pump from the fuel panel in the cockpit:

- Open the crossfeed valve,

- Check INR TK ISOLA TION VALVE is open and start the INR TANK

FUEL PUMP,

- Stop the pump when you get the required quantity.

When the pump has been stopped :

- Close the crossfeed valve.

- Put “MODE SEL” to “OFF”

- Set “R/D VALVES ” to “NORMAL”

DATE : DEC 1994 DFU6202


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28 - FUEL SYSTEM

MANUAL DEFUELLING

The manual defuelling needs a suction of 11 PSI. The fuel will flow out of the aircraft via

the refuel system :

- the R/D VALVE S SWITHES must be at “OPEN”.

- the MODE SELECTO R switch must be at “DEFUEL”.

In fact, approximately 120 kg are left in a tank.

When a tank is empty, close the correspond ing REFUEL/DE FUEL VALVE by setting the

R/D VALVES switch to the SHUT position. When all the tanks are empty, set the MODE

SELECTO R to OFF and guarded; then, set all the R/D VALVE S to NORM & guarded.

DEFUELLING WITH A/C PUMPS

it is also possible to defuel the A/C or any individual tank using the aircraft fuel pumps.

In this case, the only action necessary on the refuel panel is to set the TRANSF VALVE

switch to OPEN, to interconnect the crossfeed line and the refuel line.

Then on the fuel panel in the cockpit :

- OPEN the CROSS FEED valve.

- START all TANK PUMPS.

The fuel passes from the crossfeed pipe through the transfer valve into the R/D line and

from there into the refueller.

Note : For defuel with fuel in TRIM TK, CTR TK cannot be defuelled unless TRIM TK is

also selected.

Reset all switches!

Defuelling is over.

DATE : DEC 1994 DFU6202


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REFUEL/DEFUEL SYSTEM / VIDEO SEQUENCE

DATE : MAR 1990 DFU6302


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STUDENT NOTES

DATE : MAR 1990 DFU6302


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REFUEL/DEFUEL SYSTEM / REFUEL ON BATTERY

Description

Schematic

DATE : MAR 1990 DFU6802


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DESCRI PTION

Normally the aircraft refuelling circuit is supplied from the AC and DC ground buses. If

the aircraft network is not powered it is possible to supply the refuelling circuit from
o
battery N 1.
o
To do the refuelling on battery N 1, the “PWR SUPPLY” switch on the refuelling panel,

must be unlocked.

The maintenance panel is fitted with a white “REFUEL ON BAT” light which illuminates
o
when refuelling is carried out with battery N 1 as the power source.

A two position switch called “NORM BAT” and located on the refuelling panel, controls

the refuelling circuit.

NOTE : this function is only possible when the three battery p.b. switches are in the

“OFF” position.

DATE : MAR 1990 DFU6802


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SHEMA TIC

DATE : MAR 1990 DFU6802


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STUDENT NOTES

DATE : MAR 1990 DFU6802


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QUANTITY INDICATING / MANUAL MEASUREMENT

Fuel Magnetic Lever Indicator Location

Fuel Magnetic Lever Indicator Operation

Attitude Indicator

Fuel Quantity Tables

DATE : MAR 1990 DFU4102


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DATE : MAR 1990 DFU4102


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FUEL MAGNET IC LEVEL INDICATO RS (METERING STICK) LOCATION.

Without electrical power, the quantity indicating system is inoperative. In this case, the
magnetic fuel level indicators must be used to monitor the quantity in the tanks.

Location: They are arranged in the wing tanks so that the gaging continuity is achieved
for all ground standing attitudes:

- 3 in each outer tank.


- 4 in each inner tank.
- 1 in the center tank.
- 1 in the trim tank.

FUEL MAGNET IC LEVER INDICATO RS OPERATION

OPERATION: To measure the fuel quantity, the magnetic level indicator has to be
unlocked. To accomplish this, press and turn the bayonet type lock device a quarter
turn with a screw-driver. Then the metering stick will come down slowly until the 2
magnets are at the same level. The rod has a metering scale marked in centimeters.

Note: The aircraft attitude is read on a clinometer; and the information, in conjunction
with the fuel specific gravity is converted by means of a chart, into fuel mass.

ATTITUDE INDICATOR (CLINOMETER).

The Attitude Indicator installed in the main landing gear bay is an assembly of 2 levels:
- 1 level is mounted along the Pitch axis.
- 1 level is mounted along the Roll axis.

Reading: The sliding cursor scale is positioned by use of the index numbers so that it
spans the bubble symmetrically. The center pointer is then indicating the aircraft
attitude, in degrees from axis level, on the fixed scale.

FUEL QUANTIT Y TABLES

The aircraft attitude, the fuel density and reading on the metering stick allow the fuel
quantity in each tank to be read using the fuel quantity tables.
There is three tables by MLI according to the aircraft pitch attitude.

DATE : MAR 1990 DFU4102


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STUDENT NOTES

DATE : MAR 1990 DFU4102


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DRAINS / WATER DRAIN VALVE

Location

Utilization

Removal / Installation

DATE : JAN 1995 DFU8002


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DATE : JAN 1995 DFU8002


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LOCATI ON

Water which collects beneath the fuel in the lowest parts of the tanks is drained away
through small bore pipes connected to manually operated WATER DRAIN VALVES.

The shape of the inboard end of each wing tank and the outboard ends of the center
tank, form sumps in which a water drain is located. The booster pumps are positionned
in each main tank to leave an unpumpable fuel quantity of at least 0.01 of the tank
volume.

UTILIZA TION

Periodic operation of the water drain valves will ensure that water does not collect in the
bottom of the tanks in sufficient quantities to cause malfunction of the fuel system or
engine operation

Center tank

For reason of ease of access to the drain valve poppets, it is not


possible to install the drain valves directly in the lowest point of the tank.

The two drain valves are thus connected with the lowest point of the
tank pipes. Drainage through the valve is therefore indirect.

Trim tank

To perform a correct drainage of the trim tank, it must contain at least


700 Kg (1543 Lb) of fuel. If the trim tank is empty, fuel has to be
transferred from the main tanks.
In this case, the transfer has to be monitored with a particular care as
the CG is moved

Vent tank

The drain valve in the Vent tank opens directly from the tank to the
lower wing surface.

A drain tool is available at the rear of the bulk cargo.

REMOV AL / INSTALLATION

If a drain valve is leaking, the piston can be changed without emptying the tank:

- first, remove the valve seat by using a hexagon pin spanner.


- next, pull out the piston, followed by the spring and the piston sleeve,
then
- install the new piston.

DATE : JAN 1995 DFU8002


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STUDENT NOTES

DATE : JAN 1995 DFU8002


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29 - HYDRAULIC POWER

SERVICING PANELS

Yellow

Green

Blue

DATE : MAY 1990 DHY6302


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SERVICING PANELS

BLUE

YELLOW GREEN

YELLOW BLUE GREEN

An external power source (hydraulic ground cart) can pressurize any system using its
suction and delivery connectors.

GREEN

A single device enables the 3 reservoirs to be filled from the Green servicing panel
which includes :
- A self-sealing connector (ground replenishing unit)
- A Green, Blue or Yellow filling manual selector
- A reservoir hydraulic quantity repeater
- An indicator showing which reservoir has been selected

BLUE

On the Blue panel a pressurization connector allows the air pressurization of all 3
reservoirs using a ground air cart.

DATE : MAY 1990 DHY6302


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RESERVOIR : PRESSURIZATION/DEPRESSURIZATION

Description

Ground Pressurization

Depressurization

DATE : MAY 1990 DHY6602


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DESCRI PTION

The same system pressurizes the 3 reservoirs by means of :

- Air bled from the LH engine HP compressor. A pressure reducing valve regulates the
pressure to 50 psi.
- Air bled from the air bleed system. The maximum delivered pressure is 43.5 psi
- Overpressure is avoided by the depressurization/relief valve associated with each
reservoir (servicing panels).

DATE : MAY 1990 DHY6602


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GROUND PRESSURIZAT ION

On ground the 3 reservoirs can be pressurized from the connector located on the Blue
servicing panel.

DATE : MAY 1990 DHY6602


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DEPRESSURIZA TION

Each reservoir comprises an internal tube connected to its corresponding service panel.

The overflow and depressurization port is normally covered by a drilled cap allowing air
to escape from the pressure relief valve, opening at 60 psi, closing at 54 psi.

A special tool must be used on this port to depressurize the reservoir.


When working on the system this tool must remain fitted.

DATE : MAY 1990 DHY6602


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RESERVOIR FILLING

Description

Operation

DATE : MAY 1990 DHY6702


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DESCRIP TION

A single device enables the 3 reservoirs to be filled from the Green system ground
service panel.

CAUTION : Before filling any reservoir, check that :

- No system pressure (Hyd. pressure = 0 on ECAM)


- Concerned system depressurized using the pressure relief/manual decompression
valve (HP manifold)
- Flight controls to neutral
- Speedbrakes and spoilers down
- Reservoir AIR pressurized.

Before filling the Green reservoir :

- Landing gear doors closed. If using the hand pump one door may remain open.

Before filling the Yellow reservoir :

- Cargo doors closed


- Brakes accumulators pressurized.

DATE : MAY 1990 DHY6702


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OPERATION

We are going to fill the Blue reservoir using the hand pump.
First check that :
- Blue system hydraulic pressure is 0
- Blue system depressurized. Aurally check for pressure drop
- The reservoir is AIR pressurized
- Flight controls are at neutral
- Speedbrakes and spoilers are down

The selector connects the filling connector to the selected reservoir and the respective
quantity transmitter to the repeater indicator.
A colored light corresponding to the selected system illuminates on the repeater indicator.

Fill with fluid until the pointer aligns with the illuminated light.
If no electrical power is available, use the direct reading gauge fitted on the reservoir.

DATE : MAY 1990 DHY6702


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STUDENT NOTES :

DATE : MAY 1990 DHY6702


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ACCUMULATORS CHARGING

Charging of each accumulator is achievied via an air charging valve connected to a


direct reading gauge.

Nominal pressure and temperature corrections are indicated on a placard near the
servicing point.

1450 psi at 20°C


1665 psi at 60°C
1247 psi at -20°C

DATE : MAY 1990 DHY6801


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STUDENT NOTES

DATE : MAY 1990 DHY6801


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FLUID SAMPLING

Sampling valves are installed on each pressure line downstream of the servo-control s
selector valve.

The are used to take samples of hydraulic fliud for contamination monitoring.

DATE : MAY 1990 DHY6901


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STUDENT NOTES

DATE : MAY 1990 DHY6901


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RESERVOIR DRAINING

Location

Description

DATE : MAY 1990 DHY7001


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LOCATION

BLUE
YELLOW

GREEN

DESCRIP TION

Each reservoir is provided with a drain cock allowing it to be drained easily.


Depressurize the reservoir before draining.
- Remove the 2 blanking caps.
- Connect a drain hose to the outlet port.
- Unscrew the valve (4 or 5 turns).

DATE : MAY 1990 DHY7001


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32 - LANDING GEAR

NOSE LANDING GEAR DOOR OPERATION

DATE : SEP 1990 DLA4205


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32 - LANDING GEAR

Nose gear : ground safeties :

The nose gear downlock safety pin has to be inserted on the telescopic drag strut.

A warning placard fitted on the telescopic drag strut will remind you to check the

downlocking before inserting the safety pin on the nose gear.

CAUTION : Check the gear downlocking on the mechanical indicator fitted on the

telescopic drag strut, before inserting the safety pin.

DATE : SEP 1990 DLA4205


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Nose gear doors ground opening :

Each nose gear main door can be independently opened on the ground.

Each ground door opening control handle is located on each AFT door.

Make certain that :

- Ground safeties in place.

- Landing gear control lever in the DOWN position.

CAUTION : Door travel ranges are clear.

Carefully read the placard located adjacent to door ground opening control :

Handle position must always correspond to forward door position.

DATE : SEP 1990 DLA4205


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Nose gear doors ground opening :

Nose gear left door opening :

- Push on the handle to extract it.

- Disengage the safety pin stowed behind the handle.

- Rotate the handle to the open position, and lock it with the safety pin.

DATE : SEP 1990 DLA4205


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CAUTION : Immediatly after opening doors using ground control and before entering

gear well, make cartain that safety collar is installed on actuating cylinder

of each open door.

Nose gear door closure :

Make certain that :

- Green hydraulic system is not pressurized.

- Door ground opening control handle associated with the corresponding

opened door is in OPENED position.

- Remove safety collar from actuator of door to be closed.

- Make certain that door travel range is clear.

- Pressurize green system.

- Replace ground door opening control handle on the closed position.

Door ground closing after landing in free fall mode :

- Depressuri ze the green hydraulic system.

- Make certain that the ground safeties are in place.

- Set and lock each ground door opening handle on the OPEN position.

- All the safety collars in place.

- Reset free fall system.

Door ground closing after landing in free fall mode when fault rectified :

- Pressurize the green system.

- Bleed the system in setting each ground door opening handle several

times from the OPEN to the CLOSED position, and back again.

- Close the doors normally.

DATE : SEP 1990 DLA4205


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STUDENT NOTES

DATE : SEP 1990 DLA4205


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32 - LANDING GEAR

SHOCK ABSORBER (MAIN GEAR)

DATE : SEP 1990 DLA4005


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SHOCK ABSORBER SERVICING ; A/C ON GROUND

1 - Deflate :
Remove the charging valve cover, connect a selector valve and a pressure hose to
the charging valve.
Open the valve and release the nitrogen pressure until the absorber bottoms.
Check the remaining dead travel of 34 mm.

DATE : SEP 1990 DLA4005


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2 - Oil charging :
Connect an oil pump to the selector.
Charge the absorber with oil until the shock strut is raised by 20 mm.
Check the new travel of 54 mm.

Note : Use only oil indicated on the absorber data plate, located under the valve :
H 5606.

DATE : SEP 1990 DLA4005


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3 - Bleed :
Wait one minute after oil charging.
Open the selector and bleed the absorber until it bottoms again.
Check fluid for bubbles.

Repeat oil charging & bleed sequence until oil bleed presents no bubbles.

DATE : SEP 1990 DLA4005


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4 - Pressurization :
Connect a nitrogen pressure source to the selector.
Pressurize the absorber at 5 bars.
Check there is no leak (movement) at the bottom of the shock strut.

DATE : SEP 1990 DLA4005


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5 - Bleed :
Open the selector to bleed the fluid.
The 5 bar (72.5 PSI) nitrogen pressure acts inside the absorber chamber against
the fluid level.
It forces out the surplus fluid until the correct fluid level is obtained.

DATE : SEP 1990 DLA4005


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NITROGEN CHARGING

Use of servicing chart.

1 - Read pressure on the gage (i.e : 150 bars).


2 - Join the curve of the ambient temperature (i.e : 20° C).
3 - Find “H” :
Check it between the shock strut basis and the upper surface of the torque
link axle.

DATE : SEP 1990 DLA4005


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STUDENT NOTES

DATE : SEP 1990 DLA4005


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SHOCK ABSORBER (NOSE GEAR)

DATE : SEP 1990 DLA4305


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The nose gear shock absorber servicing procedure is similar to that of the main gear.

The charging chart is located on the LH side of the shock strut.

The nose gear shock absorber is similar to that of the main gear.

The charging valve is located on the upper side of the shock strut.

The shock absorber servicing procedure is studied in the main gear shock absorber

servicing procedure.

DATE : SEP 1990 DLA4305


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GROUND DOOR OPENING OPERATION

DATE : NOV 1990 DLA0801


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1 - Main gear ground safeties :

The main gears safety pins have to be installed on the lock link assy.

DATE : NOV 1990 DLA0801


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2 - Nose gear : ground safeties :

The nose gear downlock safety pin has to be inserted on the telescopic drag strut.

CAUTIO N : Check the gear downlocking on the mechanical indicator fitted on the
telescopic drag strut, before inserting the safety pin.

The nose gear downlock safety pin has to be inserted on the telescopic drag strut.

A warning placard fitted on the telescopic drag strut will remind you to check the
downlocking before inserting the safety pin on the nose gear.

DATE : NOV 1990 DLA0801


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3 - Main gear : ground door opening :

CAUTION : Check that the landing gear ground safeties are in position.

Make certain that the landing gear control lever is in the DOWN position.

DATE : NOV 1990 DLA0801


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Open door ground opening access door located at each conditioning air inlet.

Each main gear main door is equipped with its own control handle.

DATE : NOV 1990 DLA0801


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Place control handle in OPEN position as follows :

- Remove safety pin from handle.

DATE : NOV 1990 DLA0801


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- Press pushbutton and move handle.

- Release pushbutton ; check that handle is locked.

- Insert safety pin to ensure the handle locking.

The door opens by gravity.

DATE : NOV 1990 DLA0801


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CAUTIO N : Install safety collars on each open door actuator.

4 - Main gear main door closure :

Make certain that green hydraulic system is not pressurized.

Check that the GROUND DOOR OPENING CONTROL HANDLE is vertical


(door open position), and the safety pin in.

Remove safety collar from the door actuator.

Make certain that the door travel range is clear.

Energize the electrical network.

Check that electronic racks are ventilated.

Pressurize the green hydraulic system (green hydraulic pump or ground power).

DATE : NOV 1990 DLA0801


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Main landing gear ground door opening control handle :

Remove safety pin from handle.

Press pusbutton and move handle back to the horizontal position.

Release pushbutton and insert safety pin to ensure the handle locking.

The main door closes ;


the ground door opening access door has to be closed.

DATE : NOV 1990 DLA0801


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5 - Nose gear ground door opening :

Each nose gear main door can be independently opened on the ground.

Each ground door opening control handle is located on each AFT door.

Make certain that :

- ground safeties are in place,


- landing gear control lever is in the DOWN position.

CAUTION : Door travel ranges are clear.

Carefully read the placard located adjacent to door ground opening control :
Handle position must always correspond to forward door position.

Nose gear left door opening :

- push the handle to extract it.


- disengage the safety pin stowed behind the handle.
- rotate the handle to the open position, and lock it with the safety pin.

DATE : NOV 1990 DLA0801


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32 - LANDING GEAR

CAUTIO N : Immediately after opening doors using ground control and before entering
gear well, make certain that safety collar is installed on actuating cylinder of
each open door.

DATE : NOV 1990 DLA0801


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32 - LANDING GEAR

6 - Nose gear door closure :

Make certain that :

- the green hydraulic system is not pressurized,


- the door ground opening control handle associated with the
corresponding opened door is in OPENED position.

Remove safety collar from actuator of door to be closed.

Make certain that door travel range is clear.

Pressurize green system.

Replace ground door opening control handle to the closed position.

DATE : NOV 1990 DLA0801


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32 - LANDING GEAR

Door ground closing after landing in free fall mode when fault rectified :

- Depressurize the green hydraulic system.

- Make certain that the ground safeties are in place.

- Set and lock each ground door opening handle to/on the OPEN
position.

- All safety collars in place.

- Reset the free fall system.

- Pressurize the green system.

- Bleed the system in setting each ground door opening handle several
times from the OPEN to the CLOSED position, and back again.

- Close the doors normally.

DATE : NOV 1990 DLA0801


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32 - LANDING GEAR

STUDENT NOTES

DATE : NOV 1990 DLA0801


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32 - LANDING GEAR

PITCH DAMPER

DATE : SEP 1990 DLA4105


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32 - LANDING GEAR

1 - Jack the bogie beam until the distance X (62 mm) is obtained.

2 - Release the introgen pressure.

DATE : SEP 1990 DLA4105


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32 - LANDING GEAR

3 - Remove filler plug and pressure drop indicator ; install a filler adaptator on port A
and a chain hose on plug B.

4 - Pressurize with nitrogen at 5 bars (72,5 PSI) via charging valve in order to place the
indicator rod in fully extended position.

DATE : SEP 1990 DLA4105


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32 - LANDING GEAR

5 - With the hand pump, supply the flind at port .

A until air free flind flows from port B.

6 - Wait 15 mn, then close the port B.

DATE : SEP 1990 DLA4105


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32 - LANDING GEAR

7 - Release the nitrogen pressure.

8 - Supply fluid at port A untill the distance Y (160 mm) is obtained.

DATE : SEP 1990 DLA4105


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32 - LANDING GEAR

9 - Remove the filler adaptor and reinstall the plug A.

Then pressurize with nitrogen using the charging chart.

DATE : SEP 1990 DLA4105


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12 - SERVICING

COCKPIT CREW OXYGEN SYSTEM

DATE : OCT 1990 DOX9001


125
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12 - SERVICING

Normal Configuration

DATE : OCT 1990 DOX9001


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12 - SERVICING

Reading interpretation :

HP indication drops to zero and LP pointer is in the red arc.

Activation of the LP overpressure protection system.

HP pressure > 2500 PSI (both indications drop to zero).

HP relief valve operates.

DATE : OCT 1990 DOX9001


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12 - SERVICING

The overpressure discharge indicator is located on the RH side of the A/C just below
the pitot probe.

The test port allows the LP distribution circuit to be tested after removal of any LP
circuit component or when required by the maintenance schedule.

A maximum test pressure of 130 psi (9 bars), can be used, obtained from any clean
pneumatic source.

DATE : OCT 1990 DOX9001


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12 - SERVICING

The oxygen service panel is located in the storage compartment and it is protected by a
panel fitted with quick release fasteners.

The servicing panel is composed of a filling connection covered by a dust cap, a


pressure gauge and a servicing chart.

DATE : OCT 1990 DOX9001


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12 - SERVICING

Before oxygen replenishing is carried out check with the airport authorities that this
operation is authorized.

CAUTIO N : Never refill an empty cylinder.

To obtain a cylinder pressure of 1850 psi, the maximum charge pressure is 2025 psi at
21° C.

DATE : OCT 1990 DOX9001


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12 - SERVICING

If the oxygen cylinder must by changed, close the manual isolation valve (*) then bleed
off the LP circuit by opening the LP PR SUPPLY valve (**) and operating the
RESET/TEST slider and the emergency pushbutton ( ) simultaneously.

DATE : OCT 1990 DOX9001


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12 - SERVICING

STUDENT NOTES

DATE : OCT 1990 DOX9001


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38 - WATER AND WASTE

TOILET SYSTEM

TOILET SYSTEM

Toilet Waste System

Toilet Servicing

TOILET UNIT

Description

Flushing Operation

FWD TOILET UNIT SERVICING

Purpose

Servicing Procedure

AFT TOILET UNIT SERVICING

Purpose

Servicing Procedure

DATE : AUG 1990 DWW0304


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38 - WATER AND WASTE

TOILET SYSTEM

TOILET WASTE SYSTEM

The toilet waste system consists of


FWD and AFT toilet units.

The FWD lavatory is equipped with


a single unit.

Double units are installed in the AFT


lavatories.

TOILET SERVICING

Toilet servicing is carried out at two


service panels.

DATE : AUG 1990 DWW0304


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38 - WATER AND WASTE

TOILET UNIT

DESCRIPT ION

The TOILET UNIT consists basically of :

- A double skin waste tank made of carbon fibre.


- A toilet bowl made of polished stainless steel.
- A flushing motor mounted on top of the waste tank.
It is equipped with a filter and a pump.
- A drain valve which seals the waste tank and permits draining and
cleaning of the toilet during ground servicing.
- A timer which controls the operation of the flush motor.

FLUSHING OPERATION

Each toilet unit is equipped with a motor/pump filter unit controlled from a pushbutton
and a timer.

The timer module allows the motor/pump to operate the flush cycle for 10 seconds.

The direction of rotation is reversed each alternate cycle.

The delay between each cycle is about 6 seconds.

Note : The motor/pump filter unit is removable as a whole (motor/pump + filter unit)
from the top of the tank.

DATE : AUG 1990 DWW0304


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38 - WATER AND WASTE

FWD TOILET UNIT SERVICING

PURPOS E

SERVICI NG of the toilet units consists in draining, flushing and refilling.

SERVICI NG PROCEDURE

Draining is achieved by connecting the drain cart and pulling the appropriate handle (the
toilet drain shut off valve control handle must be operated first).

After drainage, the circuit must be flushed to clean the tank, then a measured amount
of prime fluid must be pumped into the tank via the flushing circuit :
Water + Chemical fluid = 9.5l (2.5 US Gallons).

There is no level indication of any kind.

DATE : AUG 1990 DWW0304


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38 - WATER AND WASTE

AFT TOILET UNIT SERVICING

PURPOS E

SERVICI NG of the toilet units consists in draining, flushing and refilling.

SERVICI NG PROCEDURE

Draining is achieved by connecting the drain cart and pulling the appropriate handle.

The toilet drain shut-off valve must be operated first.

After drainage, the circuit must be flushed to clean the tank.

Then a measured amount of prime fluid must be pumped via the flushing circuit.
Water + Chemical fluid = 19 l (5 US gal).

There is no level indication of any kind.

DATE : AUG 1990 DWW0304


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38 - WATER AND WASTE

STUDENT NOTES

DATE : AUG 1990 DWW0304


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49 - AUXILIARY POWER UNIT

OIL : OIL SERVICING

DATE : JUN 1990 DAP4602


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49 - AUXILIARY POWER UNIT

Filling Ports - Locations

DATE : JUN 1990 DAP4602


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49 - AUXILIARY POWER UNIT

WARNING : allow APU to cool sufficiently to prevent personnel injury.

On panel 124VU, open safety and tag circuit breakers :

APU/START 50 KA and APU/ECB SUPPLY/MAIN 1 KD.

Open access door 315 AL and position a container.

1- Gravity servicing :

Check oil quantity in sight glass. Replenish if oil level is near or below

the ADD mark.

Rotate filler cap counterclockwise, pull out of filling port and wipe clean.

Slowly add approved engine oil until the level reaches the SAFE mark.

Do not overfill reservoir.

Install filler cap into filler port and rotate clockwise until lockpins engage.

2 - Pressure servicing using engine and APU filling-up tanks :

Remove blanking caps from fill and overflow connectors.

Connect overfill pipe to overfill port. Direct pipe into container.

Connect fill pipe to fill connector.

Pump oil slowly until it flows out of overflow pipe, stop pumping and wait

until

flow stops.

Disconnect overfill pipe and fill pipe. Fit blanking caps to connectors.

Close-up :

Remove container and wipe area clean.

Close access door 315AL.

Remove access platform.

Remove safety clips and tags and close circuit breakers 50KA and 1KD.

DATE : JUN 1990 DAP4602


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49 - AUXILIARY POWER UNIT

STUDENT NOTE S

DATE : JUN 1990 DAP4602


142

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