Professional Documents
Culture Documents
ASSAY LAB
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
TRB/A
Bench drill
GENERAL DESCRIPTION
The bench drill is used to draw out samples of
precious metals to be assayed. Drive belt, inclinable
and rotating table.
TECHNICAL DATA
Offer Line 20
Machine code 66000000738A
Quantity 1
3
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
ABT 220
Electronic Analytic Balance
GENERAL DESCRIPTION
This high-quality precision scale is used to weigh the metal samples to be assayed.
TECHNICAL DATA
• Weight range : from 0 to 31 gr (indicates up to five decimal figures)
• Weight range : from 0 to 120 gr (indicates up to 4 decimal figures)
• Overall dimensions : 205 x 410 x 290 mm
Offer Line 30
Machine code 77000000781
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
TAV/A
Anti-vibrating table
GENERAL DESCRIPTION
This wooden table is covered with “Formica” and has a marble
anti-vibrating surface, which supports the analytic scale
TECHNICAL DATA
Dimensions 890x710x800 mm (L x W x H)
Offer Line 40
Machine code 77000000977
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
FCOPP/A
Cupellation furnace
GENERAL DESCRIPTION
The cupellation furnace removes all non-precious metals from samples of precious alloy to be assayed.
The silicon carbide resistances give out a maximum power of 3 KVA on each of the 3 resistance groups.
The new FC0PP furnace has a stainless-steel structure with insulated walls and a cooling system consisting of 3 fans that
allow the flow of
hot air towards the upper part of the furnace, thus facilitating suction.
The door of the muffle is also equipped with an articulated quadrilateral! system which allows the installation of an electric
motor tor automatic opening.
With this new thermal insulation, the external surface temperature in the critical points does not exceed 70-80 °C.
TECHNICAL DATA
Power supply 400 V | 50/60Hz
Polarity Threephase
Max. nominal power 9 kW
Max. working temperature 1300° C
Resting temperature 500° C
Silicon carbide muffle 155x205x80 mm
Number of cupels n. 18 of 25 mm
Ceramic resistances n. 6
Number of assays in 8 hours 30-40
Overall dimensions (L x W x H) 830 x 950 x 1850 mm
Weight (approx.) 450 kg
Offer Line 50
Machine Code 660000001385A
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ASSAY
MSLR/B
Machine for the treatment of cupel balls
GENERAL DESCRIPTION
The MSLR/B is used for crushing, rolling and annealing those cupel balls needed for the assay process.
This machine has three important characteristics:
• Hardened steel anvil for crushing cupel balls
• Motorized rolling mill with electrical pedal control
• Small electric furnace with an incandescent sheet
TECHNICAL DATA
Power supply 3 ph
Total power 1.5 kW
Water consumption 1-2 lt/1’
Dimensions 750 x 450 x 1300
Weight 120 Kg
Offer Line 60
Machine Code 660000000296A
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
CS/B1
Separation Hood
GENERAL DESCRIPTION
The hood, through the use of acids, is used to separate the precious metals contained in a sample of alloy
in order to make a prior analysis of the material and decide the most suitable working process.
This is composed of:
• Polypropylene hood
• No.2 electric heaters for glass volumetric flask with
changeable power, each one has six places for glass flasks and a power
of 1700 W
• Washbasin for glass flask
• Collection tank for acids with stainless steel drain
The hood is also fitted with internal aspirators and lighting.
TECHNICAL DATA
Power supply 400 V | 50/60Hz
Polarity Threephase
Max. nominal power 4 kW
Overall dimensions (L x W x H) 1500 x 850 x 1950 mm
Weight (approx.) 175 kg
Offer Line 70
Machine code 66000001150B
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
TLF/750
Fume scrubber for acid fumes
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made of
polypropylene sheets and has a nozzle to spray a thick layer of
plastic rings inside of the main body of the scrubber to increase
the contact surface.
The fumes are mixed with air/oxygen before to enter inside the
tower in a mixing pipe.
TECHNICAL DATA
Tower Body dimensions 750 x 750 x 2000 mm
Washing Bed Height about 1000 mm with Rings 1”/2”
Pump Vertical Centrifugal Length 450 mm Power 1 kW 400 V
Fan 0,75 kW 400 V
Waste gas flowrate max 1000 Nm3/h
Inlet Diameter 160 mm
Outlet Diameter 160 mm
Washing solution Collecting tank 750 x 1000 x 520 mm
Overall dimensions (LxWxH) 1015 x 1195 x 2800 mm
Weight (approx.) 100 kg
Offer Line 80
Machine code 66000000518M
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
XRF Analyzer
Spectrometer for preliminary analysis
XRF Unit
GENERAL DESCRIPTION
This spectrometer provides precision and
accuracy at a wide range of concentration levels,
typically present in precious metals alloys.
It also offers rapid (30-300 second) readout.
The first analysis results are displayed after a
few seconds of measurement and are typically
already quite accurate for standard alloys. If
additional minor or trace elements are present, a
longer measurement time is required for high
precision.
Portable computer not included on the price
(To be supplied as Optional)
TECHNICAL DATA
Description Value
Operating voltage range 10-30V DC
Offer Line 90
Machine code 77000001830
Quantity 1
10
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ASSAY
GENERAL DESCRIPTION
iCAP PRO X Duo ICP-OES has a direct system control via included
ICP-OES software. The iCAP PRO X ICP-OES delivers robust,
uncomplicated trace elemental analysis with fast start-up, easy-to-
use software and advanced accessory control, providing multi-
element detection technology.
Complete ICP-OES system to include:
TECHNICAL DETAILS
• One simultaneous measurement with full wavelength coverage from 167 to 847 nm
• Solid state 27.12 MHz RF generator as power source to the plasma with optimized RF settings for aqueous and organic samples
• Thermostatically controlled Echelle polychromator for ultra-stable analyses with the option to use Ar or N2 as purge gas
• CID camera cooled down to -45 degrees Celsius for low background noise
• Fully interlocked torch box with safety viewing window and sliding door to contain plasma with a unique exchangeable inner
torch box to prevent corrosion
• 3-channel peristaltic pump for stable sample introduction with optimized pump speed settings for aqueous and organic samples
• Ease-of-use torch design for simplified maintenance and installation as well as reliable positioning of the torch for reproducible
results
• Gas flow control of auxiliary, nebulizer and cool gas via 3 independent mass flow controllers with optimized nebulizer and auxiliary
gas flows for aqueous and organic samples
• Ensuring operator and instrument safety through full interlock control of gas and water flow, exhaust, polychromator and camera
temperature
• Interlocked drain sensor allows for safe, unattended analysis, prevents spillage and saves sample in case of interruptions in the
sample introduction
• Gas saving standby mode
• Fast warm-up mode
• Power requirements: 200-240 V, 50-60 Hz, single phase, 16 A (Europe), 20 A (North America, Japan)
11
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
12
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
ACCESSORY KITS
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
ACCESSORY KITS
Beakers
Micropipettes
Plastic Tubes
Volumetric Flasks
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
ASSAY
This furnace is used to dry the assayed samples after the cupellation process.
The heating part of the furnace is made with kanthal heating resistances.
Technical Data:
• Max. working temperature: 1200°C
• Silicon carbide muffle Dim.: 115 x 220 x 70 mm
• Voltage : Single - Phase
• Power : 2.7 KW
• Dimensions : 400 (Width) x 650 (Depth) x 750 (height) mm.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
MELTING FIM/60CPU
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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MELTING FIM/60CPU
FIM/35CPU
Medium frequency induction melting furnace
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
MELTING FIM/60CPU
TECHNICAL DATA
FIM/35CPU
Converter
Power output 33 kW
Nominal Working frequency 2 - 4 KHz
Voltage Three phases
Power factor (cosF-i) 0.9
Required cooling power (generator/furnace) 20000 Kcal/h
Minimum cooling water capacity 45 lt/min
Min pressure for the cooling water pump 2 Bars
Cooling water inlet temperature 25° + 35°C
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
CHILLERS
FRIGO121
FIM/20TPU
Medium Frequency Induction Melting Furnace
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
CHILLERS
FRIGO121
TECHNICAL DATA
FIM/20TPU
Capacity of the crucible 25 Kg Silver / 40 Kg Gold 18 kT
Melting time 15 / 20 minutes
Mechanical tilting of the crucible By hand-wheel system
Overall dimensions (LxWxH) 700 x 1300 x 2000 mm
Converter
Power output 20 kW
Working frequency 2 - 4 KHz
Power-supply tension Three phases
Power factor (cosF-i) 0.9
Required cooling power
9000 Kcal/h
(generator/furnace)
Minimum water-cooling capacity 15 lt/min
Min pressure for the cooling water pump 3 Bars
Cooling water inlet temperature 30° + 35°C
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
REFINING
MELTING
RPG/ATOM
Semi-atomizing tank for the production of gold and silver powder for refining process
GENERAL DESCRIPTION
The tank
The tank can produce very fine precious metal powders that can be used in
aqua regia refining processes to substantially reduce acid dissolution time
and allow the dissolution of alloys with higher content of silver (up to 20%)
Our graining tanks are made entirely of stainless steel and have a high-
pressure centrifugal pump to impact the molten metal and create the
powder. They can be easily tilted to recover the powder.
TECHNICAL DATA
Feeding Voltage 380V | 50/60Hz 3ph
Max. Power 1.8 kW
Useful tank capacity 150 L
Internal tank dimensions Ø 476 x 883 H
• 45 kg Au
Capacity
• 30 kg Ag
• Ø 117/102 x H100/80 1 hole Ø3
Crucible
• Ø 120/103 x H100/80 62 holes Ø1.5
Overall dimensions 885x1071x1170 mm
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
REFINING
MELTING
RPG/D
Tank for the production of gold and silver grains
GENERAL DESCRIPTION
The Tank
The tank can produce both gold and silver perfectly spherical grains and grains
with high surface area for refining purposes (flakes).
Our graining tanks are made entirely of stainless steel and have a
centrifugal pump to move the water and for partial discharge
They are also fitted with special discharge and rapid opening valves for
an easy discharge of the grains into steel containers.
TECHNICAL DATA
22
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
REFINING
MELTING
GENERAL DESCRIPTION
Storage tank to recycle the water coming from the graining tank of the grains production process
The tanks has 1900 litres capacity and is provided with a conical shape bottom for impurities deposition and
for an easy recovery of the grains, which accidentally could go inside the tank.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
REFINING
MELTING
CPL/1000
Ingot mold trolleys to cast gold or silver bars
Machine code: n. 66000000673D
GENERAL DESCRIPTION
The trolley is used to cast gold or silver bars.
TECHNICAL DATA
Max. loading weight 500 kg
Available loading surface 1000x540 mm
Min. height of leading surface from ground
683 mm
Max. height of leading surface from ground
1248 mm
Lifting mechanism Hydraulic with pedal
Overall dimensions (L x W x H) 1339 x 869 x 1761 mm
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
REFINING
MELTING
Crucible
GENERAL DESCRIPTION
This is a special rotating suction hood made of refractory stainless steel in order to carry out a proper fume suction
around the crucible area during the melting cycle.
The hood is provided with a special protection mesh that has also the function of sparks arrestor and it has to be
connected to a Sleeve Filter.
Additional stainless-steel pipelines to be supplied are extra-charge, and anyhow it will be verified according to your
factory’s layout.
Offer Lines 220 and 230
Quantity 4
25
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
FRIGO51
Water chiller for FIM/30TPU Furnace
Machine code: n. 77000000490
GENERAL DESCRIPTION
The chiller
Compact unit designed for use in industry, supplied with
hermetic scroll compressors and the innovative finned pack
evaporator installed inside the hydraulic storage tank.
TECHNICAL CHARACTERISTICS
Feeding Voltage 400V | 50Hz 3ph
Nominal cooling capacity 18.31 kW
Total absorbed power 3.53 kW
Tank volume 115 L
Working weight 323 kg
Overall dimensions (L x W x H) 660 x 1310 x 1265 mm
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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MELTING FIM/10NT
FIM/12NT
Medium frequency induction melting furnace by Manual Extraction of the Crucible
MAIN CHARACTERISTICS
• Rapid interchangeability and easy replacement of the crucible.
• Possibility to use graphite as well as silicon carbide crucible.
• Display monitoring of the working parameters of the
generator as voltage and absorbed power.
• Manual extraction of the crucible using the appropriate tongs.
• Computerized alarm diagnostics system. Instructions and
advices are shown on the display.
• Closed ring power regulation, which allows the system to
absorb the set power regardless of the quantity and type of
metal to melt.
• Three-phase power-supply transformer:
o Nominal Voltage: depends on where the machines is
installed.
o Allowed fluctuation of the electrical mains: +/- 10%.
• Pulse stirring function for special alloys.
TECHNICAL DATA
Absorbed power: 12.0 kW
Power output: 11,4 kW
Required quantity of the cooling water: 20 litres/minute
Maximum capacity of the crucible: 6,0 Kgs. fine silver
Melting time 15 minutes
Overall dimensions (L x W x H) 485 x 510 x 915 mm. (L x W x H)
Weight Approx. 216 Kgs.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
MELTING FIM/10NT
FRIGO20
Water chiller for FIM/10NT Furnace
Machine code: n. 77000000505
GENERAL DESCRIPTION
The chiller
Compact unit designed for use in industry, supplied with
hermetic scroll compressors and the innovative finned pack
evaporator installed inside the hydraulic storage tank.
TECHNICAL DATA
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
MELTING FIM/10NT
Crucible
GENERAL DESCRIPTION
This is a special rotating suction hood made of refractory stainless steel in order to carry out a proper fume suction
around the crucible area during the melting cycle.
The hood is provided with a special protection mesh that has also the function of sparks arrestor and it has to be
connected to a Sleeve Filter.
Additional stainless-steel pipelines to be supplied are extra-charge, and anyhow it will be verified according to your
factory’s layout.
Offer Lines 270
Quantity 1
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
MELTING FIM/10NT
IE/400
Centrifugal Dryer
GENERAL DESCRIPTION
The Centrifugal Dryer
TECHNICAL DATA
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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FUME TREATMENT FM/B8000
FM/B3000
Sleeve filter
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
GENERAL DESCRIPTION.
Sleeve filters with compressed air pneumatic cleaning systems to filter and separate medium, fine and super- fine powders
with high filtration efficiency and perfect cleansing of the filter area in continuous working.
Dust enters the unit below the sleeve filters through the inlet connected to the hopper. The dust drops into the container
below thanks to a substantial drop in speed. It is subsequently sent to the sleeve filters passing from the outside to the
inside thus depositing any impurities and releasing clean air.
The filter units are complete with sustainer legs, collection container, electrical connections between the valves and the
programmer, inspection port-hole and attachment flange.
The unit is made of shaped plate panels properly painted. The filtering sleeves are made of a special tissue of very high
quality to resist at high temperatures. These sleeves are inserted into galvanized metallic boxes for increasing durability
and resistance.
During the working cycle the filtering unit is kept in perfect efficiency thanks to a cyclical counter- current cleaning system.
Compressed air is used inside sleeves to shake them and collect any dust in the collecting tank placed under filter bags.
The cleaning operation is completely automated.
The filter is fitted with a control instrument and microprocessor that guarantee a “FULL AUTO” function rendering the
instrument completely autonomous in the handling of the filter
cleansing operations, which are automatically increased or decreased depending on actual requirements. The sleeve filter
suction fan is fitted with an inverter to control the speed of the fan. Top Access for maintenance operations.
TECHNICAL DATA
Sleeve material Nomex
Capacity 3000 m3/h
Power supply 400 V 50-60 Hz
Polarity Three phase
Excitement time 0.05 to 1 sec
Pause time 0.35 to 35 sec
Compressed air supply from 4.5 bar +/- 0.5 bar
Overall dimensions (L x W x H) 3660x1850x4650
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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METALLIC SINK
GENERAL DESCRIPTION
Stainless steel basins for the melting department,
to carry out different rinsing and washing cycles.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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CPL/AU
Trolley for Gold Anodes Production
GENERAL DESCRIPTION
This trolley is needed to produce the gold anodes to be introduced inside the gold electrolytic cells.
The ingot trolley is made up of welded section iron and is set on four wheels.
• Longitudinal movement
• Gas burner for the heating of the moulds
• The moulds are held together by means of one pin closed by the simple turning of a handle
Gold Anode
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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CPL/AG
Trolley for Silver Anodes Production
GENERAL DESCRIPTION
The ingot trolley is made up of welded section iron and is set on four wheels.
It includes honeycomb gas heaters meant for no. 6 cast-iron moulds to produce no. 5 anodes every batch.
Clamping for the ingot trays is mechanic, available on request can be hydraulic.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
IAO/BR250 TWINS GOLD REFINING PLANT
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IAO/BR250 TWINS
Aqua Regia Gold Refining Tumbler
37
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
IAO/BR250 TUMBLER GOLD REFINING PLANT
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
GENERAL DESCRIPTION IAO/BR250 TWINS
The aqua regia gold refining tumbler is a new technology compared to static refining plants.
Each refining unit consists of one PPL tumbler with a total volume of 400 liters, it is inclined to 30° and rotated by a motor,
with the possibility to adjust the rotation speed. The rotation forces the gold grains to continuously rub against each other
reducing the overall dissolution time. The tumbler has a useful capacity of 200 liters (acids plus gold grains).
External to the tumbler there is a Pyrex glass condenser to condense the acid fumes reducing their overall volume, thus
resulting an easier fume neutralization operation.
The daily quantity to be refined in the IAO/BR250 TWINS Gold Refining Plant is of 100 kg/8hr of gold grains with a final gold
purity of 999,5/1000 (minimum).
The rotating system can refine gold grains as well as casting scraps and some types of precious ashes.
• Two PPL tumblers each one with a total volume of 400 liters
• Two Graduated tanks for HCl and HNO3. Acid transfer from the reactors by vacuum.
• Four Filter units on wheels with a compressed air diaphragm pump to transfer the solutions
• Two 500 liters precipitation unit complete with automatic Sodium-Metabisulphite integration system
• One Electrical board
External of the Tumbler there are two Pyrex glass condensers with a cool water circulation that allows a good acids
recovery and a good fumes neutralization.
39
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IRM/A
AUTOMATIC CHEMICAL REINTEGRAL UNIT
The sodium Metabisulphite (SM) system is used for both refining units and has a 300 lts. capacity. It is
fitted with a stirrer and payload hopper for the sodium Metabisulphite.
A “Redox” probe is supplied with the cementation tank – this probe reads the Redox potential of the
solution.
The worker presses a button on the control panel to add small quantities of SM, via a diaphragm pump,
until the desired value is shown on the probe.
40
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/850
Fume scrubber for acid fumes
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made
of polypropylene sheets and has a nozzle to spray a
thick layer of plastic rings inside of the main body of
the scrubber to increase the contact surface.
TECHNICAL DATA
41
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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CHILLERS
FRIGO20
FRIGO31
Water chiller for the Pyrex Condensers of the Gold Refining Plant
GENERAL DESCRIPTION
The chiller
Compact unit designed for use in industry, supplied with
hermetic scroll compressors and the innovative finned pack
evaporator installed inside the hydraulic storage tank.
TECHNICAL DATA
42
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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C/LAB
Laboratory Hood
GENERAL DESCRIPTION
The laboratory hood is used for carrying out the recovery steps of
some gold, which could be lost during the production cycle.
With the machine, we supply all the relevant glass items and a kit
of accessories needed for completing the chemical processes as for
example Pyrex glass flasks of different sizes, 3lts. , 5 lts., 10 lts. ,
plastic containers, a starting kit.
TECHNICAL DATA
Overall dimensions (L x W x H) 1480X750X1720 mm.
Weight (approx.) 130 kg
43
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ICAU/DE
Plant for the Reduction of Silver
GENERAL DESCRIPTION
This unit is used for the silver recovery from the waste solutions coming from the silver nitrate production process.
It is provided with a 400 litres precipitation tank having a stirring mechanism for mixing properly the solution.
Then there is a filter trolley fitted with a diaphragm pump to filter and transfer the solutions.
The diameter of the filter area is 400 mm.
44
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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STU/450
Hot-air oven
GENERAL DESCRIPTION
The machine works by hot air circulation and is used to
carry out a proper drying step of different kinds of
precious metals.
TECHNICAL DATA
Power supply 380 V / 50 Hz
Internal Dimensions of Chamber 750 x 550 x H 1100 mm.
POWER 6,3 KVA
Max. working temperature 300°C
Volume of the working chamber 450 liters
Overall dimensions (L x W x H) 1000 x 820 x 1445 mm.
Weight (approx.) 235 kg
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ACIDS TRANSFER & STORAGE SYSTEM
System for ACIDS storage and Transfer
GENERAL DESCRIPTION
This system is made-up of the following units:
46
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Water Demineralization Plant Type DEMI/1000
With Automatic Regeneration Resins System
To produce the needed Demineralized Water for the Refining and Melting Departments
Resins Columns
47
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION
- No. 1 Flowmeter inlet water to be treated d.1 "in PVC Scale 500-1500 lt / h
- No. 1 Flowmeter for NAOH D.1 / 2 " Scale 25-100 LT / H
- No. 1 Flowmeter for HCL D.1 / 2 " Scale 25-100 LT / H
- No. 1 CATIONIC Multi-Valve Mod. V132
- No. 1 ANIONIC Multi-Valve Mod. V132
- No. 1 Control Unit 220 V 50 HZ in order to handle properly the resins regeneration cycles.
There is an automatic control by means of the regeneration start button.
- Built-in Conductivity meter and Measuring Cell.
- No. 2 Regenerating suction regulation needle valves
TECHNICAL DATA
48
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ELECTROLYTIC GOLD REFINING PLANT
Type IAO/AX4-L
49
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IAO/AX4-L
Electrolytic Gold Refining Plant
50
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION
This automatic gold electrolytic unit (AGE) is constituted by 4 cells to produce up to 80 - 100 kg of fine gold per day.
With this plant it is possible to obtain gold with a purity of 999,9/1000 starting from 900/1000 with a
maximum silver content of 5 %. In order to obtain a final purity of 999,9/1000 the presence of PGM metals
must not be over 0,1%.
The equipment is made-up of one Refining Bench divided into 4 polypropylene (PPS) cells and 1 service
compartment for the installation of the level sensors, temperature sensors, addition system and circulation
of the solution.
All the cells are placed under a PVC Hood.
The PVC hood is supported by a metal structure coated with an anti-acid film.
The total volume capacity is about 400 litres. The external dimensions are of about 3000 x 800 x 2500 mm.
- N° 4 Anodic bars for the loading of gold anodes (2 anodes of 4-5 kg each bar)
made by 1 copper profile dim. 20 x 20 x 510 mm with 2 brass (or silver) contacts.
- N° 5 Cathodic bars to collect the fine gold sponge made by 1 copper profile 20 x 20 x 510 mm
with titanium plate and brass (or silver) electric contacts. The bars can be coated by titanium on request.
- Thermostats and Automatic systems to control the electrolyte temperature and level.
- Centrifugal magnetic pump for the circulation of bath solution.
- Exhaust ventilation System to capture the acid fumes.
- System for the addition of HCl and HNO3 (if necessary)
- Anti-acid Control Panel.
51
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RECTIFIER
Rectifier for the Electrolytic Gold Refining Plant
52
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/850
Fume scrubber for acid fumes
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made
of polypropylene sheets and has a nozzle to spray a
thick layer of plastic rings inside of the main body of
the scrubber to increase the contact surface.
TECHNICAL DATA
53
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Cathode Washing Unit
GENERAL DESCRIPTION
This equipment is used to wash the sponge deposited cathodes at the end of the electrolytic refining cycle.
It is a trolley unit provided with water sprayer and proper discharge system.
54
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Anode and Anodic Bag Collection Unit
GENERAL DESCRIPTION
This equipment is used collect the un-dissolved anodes and anodic bags after removal from the
electrolytic refining unit at the end of every refining cycle.
It consists of:
• PP tank 750x1500x500 mm, with cover
• Iron frame, on wheels
55
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Anodic Sludge & Bag Washing Unit
GENERAL DESCRIPTION
This equipment is used to wash the bags containing the anodic sludge and collect any drops of electrolyte gold
solution contained therein.
It consists of:
56
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Anode Loading Trolley
GENERAL DESCRIPTION
This unit is used to manually load the anodes to the anodic jig.
57
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Gold Sponge Washing Unit
GENERAL DESCRIPTION
It consists of:
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Silver anodes for the refining process
59
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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AFF/20AG
Electrolytic Silver Refining Plant
60
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION
The plant
This plant can refine up to 30 Kg of silver/day to a purity of 999/1000 and consists of:
• No. 2 electrolytic refining tanks - 275 litres capacity each one.
• 10 silver anodes of 5-8 kg per cell
• 6 cathodes per cell
• Filter bags to contain the silver anodes.
• Electric steel contacts.
• Automatic silver discharge valve.
• Each tank can refine 15 Kg of silver in 24 hours.
• The tanks are positioned on a framework with stairs and gangway.
DETAILED DESCRIPTION
Electrolytic tank
The IAAG electrolytic silver refining plants have 275 l capacity refining cells and can hold up to 10 ingots weighing up to
8 kg each.
The tanks are made up of polypropylene and they have a particular shape in order to facilitate the silver precipitation
and recovery.
The production of pure silver is of 15 kg every 24 hours with minimum 60 grams/litres of AgNO3 (each cell).
The tank is fitted with:
• Stainless steel sheet cathodes.
• Anti-acid filter bags to contain the silver anodes to be refined.
• Copper electrical contacts.
• Anodes bars to hang up the Silver anodes to be refined
• Trolley stirring mechanism provided with blades for the breakage of the irregular deposits.
•
• Suction hood equipped with door on hinges and connection pipe to the suction plant.
The electrolytic refining method for silver is the sole that can guarantee a purity of over 999.5. The units do not require
any particular maintenance and can work in a continuous cycle. The silver to be refined needs to be melted into an
ingot/anode that can be hung on the anode bars and must not have a purity below 700/1000.
Separated Circulation tank
This tank is fitted with a Vertical Centrifugal circulation pump to homogenize the electrolyte.
• Power: 0,25 kW
• Length: 750 mm
IAAG rectifier 600 A - 8 V:
• Dimensions: 620 x 620 x 540 mm
• Three-phase power supply 400 Vac 50/60 Hz + / -10%
• SCR technology.
• Protection against overtemperature regulation group, rectifying group, windings of the power transformer.
• Rectifier protection through ultra-fast fuses.
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UNIT for CLEANING ANODIC BAGS
GENERAL DESCRIPTION
This equipment is used to wash the anodic bags at the end of the electrolytic silver refining cycle.
It is a trolley unit provided with water sprayer and proper discharge system.
62
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IE/F1
Centrifugal Dryer for Silver Crystals
GENERAL DESCRIPTION
The Centrifugal Dryer
TECHNICAL DATA
63
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/500
Fume scrubber for acid fumes for the AFF/20AG Silver Electrolysis Refining Plant
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes.
TECHNICAL CHARACTERISTICS
Tower Body dimensions 500 x 500 x 1350 mm
Washing Bed Height about 650 mm with Rings 1”
Pump Vertical Centrifugal Length 450 mm Power 0,75 kW
Fan 0,25 kW 230 V
Waste gas flowrate Max 600 Nm3/h
Inlet Diameter 160 mm
Outlet Diameter 160 mm
Washing solution Collecting tank 500 x 500 x 900 mm
Overall dimensions (L x W x H) 550 x 900 x 2500 mm
Weight (approx.) 100 kg
64
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CENTRALIZED FUME TREATMENT DEPARTMENT
65
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/2000
Fume scrubber for acid fumes
66
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made of polypropylene sheets and has a nozzle to spray a
thick layer of plastic rings inside of the main body of the scrubber to increase the contact surface.
The fumes are mixed with air/oxygen before to enter inside the tower in a mixing pipe.
The scrubber is equipped with a pH meter to control the acidity and a dosing pump with a 100-l tank for the
caustic soda.
The level of solution is controlled by sensors with automatic valve for refilling.
TECHNICAL DATA
Tower Body dimensions diameter 2000 mm x 4800 mm
Washing Bed Height about 3800 mm with Rings 1”/2”
Pump Vertical Centrifugal Length: 900 mm; Power: 2,2 kW 400 V
Fan 18 kW 400 V
Waste gas flowrate 12000-15000 Nm3/h
Inlet Diameter 600 mm
Outlet Diameter 600 mm
Washing solution Collecting tank 2480 x 2000 x 1030 mm
Overall dimensions (L x W x H) 3700 x 2800 x 7700 mm
67
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ACID WATERS TREATMENT DEPARTMENT
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IN/B
Waste water treatment plant
69
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GENERAL DESCRIPTION IN/B Water Treatment Plant
Water coming from the refining process can be treated with this plant which consists of:
The filter press is used to filter the neutralized solutions and retain the copper, zinc etc. hydroxides. The
components of the filter press, from the smallest to the largest, are single-block structures that are electrically
welded, machined and carefully inspected; the design has allowed for very low stress levels, even under maximum
operating pressure.
The heads and longitudinal bars are plated with stainless steel or other metals depending on the chemical properties
of the solutions to be filtered.
The cloths, the shape and the dimensions of the plates, as well as the materials used inside the filter elements,
constitute the most important part of a filter press. The choice of these elements is the result of years of experience
on the part of those who are familiar with these problems.
The pump is provided with an electronic level control probe for the automatic starting and stopping of the plant.
TECHNICAL CHARACTERISTICS
440x440 mm
Dimensions of filter plates
500x500 mm
20
Number of filter plates
50
Capacity of treatment tank 1000 litres
Power supply 400V | 50/60Hz
Polarity Three-phase
Max. nominal power 0.6 kW
70
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IRS/300
Selective resins plant
Machine code: n. 66000000876A
71
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION IRS/300 Selective Resins Plant
The selective resin can recover gold, platinum, palladium, rhodium and mercury, without retaining silver so
as to prolong the life of the resin itself.
With the use of this technology, the sludge of copper and other base metals produced after the filter press
treatment is practically free from precious metals.
This resin can retain up to 40-50 g of precious metal per liter and cannot be regenerated.
TECHNICAL DATA
Treatment capacity 300 Litres per Hour
Electrical requirement (kw or kva-V-Ph+E-Hz)
1,0 kW – 400V – 3Ph+H + N – 50Hz
Maximum absorbed power 1 kW
Operational mode Manual
Control or monitoring No
Itoi resin absorption capacity 40-50 gr. Precious Metal / litre
Self-diagnostics No
Safety features – protection IP CE – IP 54
Industrial water Tap Water
Water pressure 3 bars
Circulating solution pressure 0,5 – 1,0 bars
Compressed air flow rate (l/h) min 100 l/’h
Pression of compressed air (bar) 3- 6 bar; Attachment: 1/4” G threads
Overall dimensions (L x W x H) 850 x 2600 x 1800 mm
72
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Waste Waters Storage System
GENERAL DESCRIPTION
This system is used for the storage of the waste waters after the different chemical treatments.
It is made-up of the following units:
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Evaporation Plant 2 M3/Day
GENERAL DESCRIPTION
By vacuum evaporation of waste water, it is possible to perfectly separate the purified water from the
pollutants. As results are obtained:
Distillate (1)
Concentrate (2):
74
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Evaporation Plant 2 M3/Day
TECHNICAL DATA
Operative conditions: UM
Capacity Lt / day * 2.400 ± 10%
Installed power kW 24
Boiling temperature °C 35 – 38
75
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Evaporation Plant 2 M3/Day
TECHNICAL DATA
Technical-constructive description of the plant
Technical features:
Type of evaporator Heat pump vertical evaporator cylindrical shape
Electrical protection IP 54
76
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Storage Tank with Pump 3000 Liters
(Storage of solutions after the Evaporator)
GENERAL DESCRIPTION
This is a storage tank for the “distillate” water coming from the Evaporator.
PNEUMATIC PUMP
(To be used for the liquids / solutions transfer process)
77
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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Storage Tank without Pump 2000 Liters
(Storage of solutions after the Evaporator)
GENERAL DESCRIPTION
This is a storage tank for the “concentrate” coming from the Evaporator.
78
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Induction Incinerator
79
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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E-PYRO/18
Compact incineration furnace
Machine Code: 66000000825B
80
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION E-PYRO/18
The pyrolysis process is performed in a furnace heated by electromagnetic induction that allows continuous regulation
of power and temperature, at about 800-1000 ° C.
The material to be treated is placed in a metal or refractory container oxygen-free and with nitrogen or argon gas.
In these conditions the material is split into two fractions: gaseous (Syngas or CO and H2) and solid (metals / carbon
residues) that remain inside the container. The developed gas is transferred to an afterburner to complete the conversion
to carbon dioxide and water vapor.
The process that takes place in the total absence of oxygen, at controlled temperatures and higher than traditional
incineration systems, does not generate dioxins.
The process temperature is perfectly controlled by a thermocouple (up to 1200 ° C) which regulates the power of the
generator via PLC which controls the whole process and allows the programming of the working cycles. The atmosphere
inside is controlled by continuous injection of nitrogen / argon to prevent oxidation of the materials.
The plant does not use gases such as methane or LPG, but only electricity for both the pyrolysis furnace and for any
afterburner and can treat all types of waste generated by the gold production processes, precious metal refining,
electronic waste (E-Waste), medical waste, hospital waste, etc.
The residual ashes, at the end of the process, are absolutely inactive because the pyrolysis process eliminates all the
organic parts; this ensures a complete recovery of all the precious metal contained by melting or by chemical attack.
TECHNICAL DATA
Feeding Voltage 400V | 50Hz 3ph
Power 13 kW
Number of furnaces 1
Capacity of kg Ewaste/h 2.5
Max. Cycle per day 3
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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FRIGO/20
Water chiller
GENERAL DESCRIPTION
The chiller
Compact unit designed for use in industry, supplied
with hermetic scroll compressors and the innovative
finned pack evaporator installed inside the hydraulic
storage tank.
Thanks to the wide operating limits, it can operate in
pressurized hydraulic circuits or at atmospheric
pressure. It allows great application versatility and
high degree of reliability and is therefore the best
solution for all process applications that require high
performance, continuous operation and reduction of
management costs.
TECHNICAL DATA
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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FUME TREATMENT TLF/750
TLF/750
Fume scrubber for acid fumes
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made
out of polypropylene sheets and has a nozzle to spray
a thick layer of plastic rings inside of the main body of
the scrubber to increase the contact surface.
TECHNICAL DATA
Tower Body dimensions 750 x 750 x 2000 mm
Washing Bed Height about 1000 mm with Rings 1”/2”
Pump Vertical Centrifugal Length 450 mm Power 1 kW 400 V
Fan 0,75 kW 400 V
Waste gas flowrate max 1000 Nm3/h
Inlet Diameter 160 mm
Outlet Diameter 160 mm
Washing solution Collecting tank 750 x 1000 x 520 mm
Overall dimensions (L x W x H) 1015 x 1195 x 2800 mm
Weight (approx.) 100 kg
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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MOL/6
Ball mill
GENERAL DESCRIPTION
TECHNICAL DETAILS
Feeding Voltage 400V | 50Hz 3ph
Power 1.1 kW
Rotor diameter 600 mm
Productivity/hour of powders from borax and crucibles
4-6 kg/h
Productivity/hour of powders from scraps and cleaning
20-25 kg/h
Weight 380 kg
Overall dimensions (L x W x H) 1175 x 725 x 1610 mm
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
IAO/BR250 INOX Plant with Scrubber
INQUARTATION DEPARTMENT
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IAO/BR250INOX
Stainless Steel Tumbler Refining Plant
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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IAO/BR250INOX
Stainless Steel Tumbler Refining Plant
GENERAL DESCRIPTION
This refining unit consists of one stainless steel tumbler with a useful volume of about 250 liters, inclined to 30° and
rotated by a motor, with the possibility to adjust the rotation speed.
The rotation forces the gold grains to continuously rub against each other reducing the overall dissolution time.
External to the tumbler there is a Pyrex glass condenser to condense the acid fumes reducing their overall volume,
thus resulting in easier fume neutralization operation.
Another advantage is that it can work during the night without supervision.
• Stainless Steel Tumbler with 250 liters of useful volume with the relevant platform.
• Pyrex
• Complete indirect heating system.
• N. 100 liters graduated tank for HNO3, fitted with max level and interception valve on the inlet tube.
• N.1 Nitric acid dosing pump.
• N.1 Acid collection tank positioned beneath the loading tanks, fitted with PP overflow tube.
• N. 1 Electrical board to control all the devices, with emergency stop button for the nitric acid dosing pump.
TECHNICAL CHARACTERISTICS
Power supply Single phase
Power 1,5 kw
Quantity refined Max.30 kg/batch
Overall dimensions (L x W x H) 2600 x 1200 x 2500 mm.
Weight (approx.) 600 kg
87
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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ICAU/AG-1000
Fiberglass coated Reactor
GENERAL DESCRIPTION
TECHNICAL DATA
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/400INOX
Stainless Steel Fume scrubber for acid fumes
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TLF/400INOX
GENERAL DESCRIPTION
The tower is used to neutralize acid fumes. It is made out of stainless steel and has a nozzle to spray a thick layer of
stainless-steel rings inside of the main body of the scrubber to increase the contact surface.
• Inspection portholes necessary for the correct work and maintenance procedures for the column.
• Scrubber filling bodies in INOX 304L.
• PVDF circulation pump for the washing solution.
• Wash capacity control system.
• Tank level control and regulation system.
• Required hydraulic piping.
• N.1 Stainless steel centrifugal suction fan controlled by inverter.
• Control panel.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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INGOTS PRODUCTION DEPARTMENT
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-BARMASTER 400 – SMART 24 KW
Induction tunnel furnace for the production of gold and silver ingots from 20g to 400 oz
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
GENERAL DESCRIPTION
T-Barmaster 400 Smart – 24 kW
T-Barmaster 400 SMART (24 kW) is an automated induction melting furnace for
the continuous production of gold and silver ingots (customized shape and weight
of the ingot from 20 g up to 500 oz) in a controlled atmosphere.
The system includes a tunnel-shaped chamber with induction melting technology.
The melting process takes place in isostatic graphite molds, the mold advancement is by means an automated mechanical
pusher. The life of ingot molds is considerably lengthened thanks to patented Pinch Valves™, retention valves to contain
the inert gas, avoiding the entry of oxygen inside the tunnel.
The ingot quality is guaranteed thanks to an automated patented control of the process, which adjusts the ingot
solidification.
The whole process could be completely automated thanks to the conveyor belts that provide transit for the loading and
unloading of the molds.
The system avoids typical imperfections on the ingot surface, such as: formation of waves, presence of withdrawal cones
and presence of crystalline grains.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TECHNICAL FEATURES
T-Barmaster 400 Smart – 24 kW
• S/steel ground plane for manual placing of the ingot moulds (mould loading conveyor
belt available upon request).
• N°1 mould pusher driven by reduction gear motor (Bonfiglioli) with encoder.
Supply area of the grain-full mold
• N°2 photocells to check ingot mould availability. In case the mould is not available, the
switchboard generates an alarm and subsequently the power is converted to standby.
• Loading and unloading conveyor belts available upon request.
• Melting chamber made of a demountable ceramic tunnel, thermally and electrically
insulated.
• Inductor in tubular copper coil, cooled by means of chilled water circuit (connected to
Melting Chamber
external water chiller, quoted separately).
• Setting and control of the power supplied to the inductor through HMI switchboard
interface.
• N°1 cooling plate made of processed copper.
Solidification chamber • N°2 thermo-couples to read T° over 2 spots of the solidification plate.
• N°1 optical pyrometer to read T° of the ingot mould.
• 40 kVA / 24 kW
Medium frequency generator
• Minimum pressure: 2÷3 bar - flow: 12 l/min @ 25°C
Output
Gold and Silver Production
GOLD 400 Oz (Good Delivery) Bars: 1-3 pcs/h
GOLD / SILVER KILOBARS: 10-12 pcs/h
GOLD / SILVER 500g BARS: 10-12 pcs/h
GOLD 250g BARS: 30-36 pcs/h
GOLD 100g BARS: 50-60 pcs/h
GOLD 50g BARS: 50-60 pcs/h
GOLD 10 tola BARS: 50-60 pcs/h
GOLD 5 tola BARS: 50-60 pcs/h
94
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
OPTIONAL ITEMS FOR THE TUNNEL FURNACE
Upon request
Pinch Valves
Pneumatic valves installed at both sides of the tunnel which for the gas retention
inside the tunnel, blocking the entry of oxygen.
Conveyor Belts
Automated loading and unloading belts to automate the inlet and outlet of the molds.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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AUXILIARY EQUIPMENT FOR TUNNEL FURNACE
T-Barmaster 400 Smart - 24 kW
T-Chiller 30 kW
The managing of cooling water is essential to achieve high-quality results. The critical phase of precious metals
bars solidification must be fully controlled, and it is very important to have a constant flow of chilled water.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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AUXILIARY EQUIPMENT FOR TUNNEL FURNACE
T-Barmaster 400 Smart - 24 kW
T-Nitro M2
Our T-Nitro, specifically designed for the Tunnel Furnace electromagnetic fields, guarantees a continuous
production of pure nitrogen (up to 99,999%) of top quality, perfectly filtered and dehydrated. This means that
you can use T-Nitro not only for the Tunnel Furnace, but also for other departments in your factory where
nitrogen gas is required (annealing, protection during brazing, cutting and welding etc.).
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
TOOLING AND SPARE PARTS
T-Barmaster 400 Smart - 24 kW
Customized Tooling
Molds & Spacers
Pinch Valves
Complete kit with two pinch valves (metal structure + rubber) ready to install so as to make a quick
replacement and minimize the machine downtime.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
T-BRUSHING MACHINE
Automatic precious metal surface finishing & brushing machine for shining ingots from 20 g to 400 oz Au.
99
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
GENERAL DESCRIPTION
T-Brush L
T-Brush L is a compact and modular working station where precious metal ingots are
transferred to be brushed and obtain a mirror finishing surface.
The ingots are polished by means of a rotating brushes assembly that can be made of different materials, from the
softest to the most abrasive, depending on the metal and the desired finishing grade. The rotating brushing assembly is
composed of a group of brushing clothes, which are held together by a clamping unit.
The brush is enclosed within a cabinet with one or two front doors for safety and convenience and can only be operated
when the doors are closed. The cabinet is equipped with a suction fan for a constant recovery of any particle and dust
coming from the brushing process.
T-Brush L • Performances
Au/Ag Kilobars Output 100-120 pcs/h
100oz. Ag 50-60 pcs/h
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TECHNICAL FEATURES
T-Brush L
• Material: Aluminium
• Diameter: Ø 435 mm
Circular Rotating Carousel • Rapid carousel substitution system
• Power of servo-motor for templates and carousel: 1,5 kW
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
http://www.italimpianti.it E-mail: info@italimpianti.it Tel. (+39) 0575 449.1 - Fax (+39) 0575 449.300
HALLMARKING & PACKAGING DEPARTMENTS
(Logo stamping and Numbering plus Packaging steps)
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-PRESS 25 TON
High quality hydraulic press
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-PRESS 25 TON
High quality hydraulic press
T-Press – 25 Ton
T-Press is a high-performance manual press with a power of 25 Tons which assures a continuous
and effective logo stamping on precious metal ingots.
Thanks to the quick stamp holder replacement the operator can easily change tooling and stamp according
to the size of the bars to be processed.
TECHNICAL FEATURES
T-Press – 25 Ton
• Force: 25 Tons
• Stroke: 0 - 120 mm
• Max die height: 300 mm
• Table size: 360 x 350 mm
T-Press – 25 Ton
• Descending speed: 568 mm/sec
• Rebounding speed: 490 mm/sec
• Power supply: AC380V three phase
• Total weight: 1300 Kg
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-NUMBERING - LARGE
Serializing and marking dot-peen machine for objects of various material and shape
T-Numbering is a compact and modular marking machine for ingots and objects
of diverse materials from plastic to hardened steel.
The electromagnetic micro percussion dot-peen T-Numbering is an extremely accurate column-based marking machine.
It can easily mark codes, numbers, letters, pictures and more on various types of plastic and metal objects and surfaces
(up to 62HRC) and on different surface finishes (flat, concave, convex, circular, raw, machined surfaces, etc..).
The quality and accuracy of the guidance, the wide tolerance between the stylus and the part, the speed and power of
the integrated software make it a high-performance tool.
It is very compact, and it is designed to be easily integrated in an automated line, but it can also work as a stand-alone
machine: an all-in-one solution for the marking of logos and the serialization of precious metals investment bars and
ingots, medals, plates etc.
The maximum precision and the total absence of metal loss are assured by the solenoid percussion system. The
internal components are protected by a steel frame and sliding bellows allowing a continuous industrial use.
It doesn’t require a separate pneumatic system and its use requires minimal maintenance.
The programming process and the disconnectable cable make it an easy-to-use product.
T-Numbering can also be integrated with the automated part detection Auto-Sensing system to ensure a constant
stylus/part distance. The Auto-Sensing technology (optional) enables automatic adjustment to the desired shapes and
surfaces of the workpieces.
This im age is for inform ation purposes only and does not refer to the proposed
i
105
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-NUMBERING - LARGE
Serializing and marking dot-peen machine for objects of various material and shape
TECHNICAL FEATURES
T-Numbering - Standard
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-NUMBERING - LARGE
Serializing and marking dot-peen machine for objects of various material and shape
ACCESSORIES
Upon request
Autosensing Software
Highly Recommended
Autosensing is an automated part detection software which ensures a constant stylus/part
distance.
It’s a marking system with self-adjustment of working with digital mechanical lock Z- axis as
a result of the contact with the workpiece.
The digital axis is managed by a controller with a plate to fix the head which includes the
control board and management of a 3rd axis.
This optional implementation is extremely useful in precious metal serializing/logo application due to the roundness of
some surfaces.
Thanks to this system the homogeneity and linearity of the patterns is totally assured.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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T-PACK for Cast Bars
Automated packaging and shrink-wrapping machine for finished ingots
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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GENERAL DESCRIPTION
T-Pack
• Packaging tunnel;
• Shrink-wrapping furnace.
In the first part of the machine, a conveyor belt transports the ingot between two layers of transparent film. As the ingot
goes forward, it is perfectly wrapped in the film and then closed on the four sides by a sealing bar.
Another conveyor belt system carries the ingot inside the shrink-wrapping furnace, in which the film rapidly shrinks
thanks to the controlled temperature inside the tunnel.
The packed ingots are finally led outside and can be picked up by an operator to be stocked.
The system can continuously be fed by a SCARA robot (optional, available upon request): the machine can thus
automatically carry out the packaging and the shrink-wrapping operations of the ingots or bars.
The structure allows an easy access to all the areas of the machine to facilitate the cleaning and maintenance
operations.
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ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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TECHNICAL FEATURES
T-Pack
• Minimum bar size: 44 x 27 mm
• Sealing bar size: 640 x 510 mm
• Max. product height: max. 150 mm
Packaging Tunnel • Conveyor belt speed: 10-30 m/min
• Conveyor belt: max. width 400 mm
• Reel of film specifications: max. 600 mm - ø 350 mm
• Power supply: 380-415 V 3PH N PE 50/60 HZ
• Furnace temperature: depending on the type of film
Shrink-Wrapping Furnace • Dimensions (LxWxH): 1310 x 835 x 1440 mm
• Weight: 187 kg
• Power supply: 400 V 3PH N PE 50/60 HZ
T-Pack • Dimensions (LxWxH): 2180 x 1545 x 1525 mm
• Weight: 660 kg
110
ITALIMPIANTI ORAFI S.p.A. – Via Provinciale di Civitella, 8 – 52041 Badia al Pino – Arezzo – Italy
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