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    14 views16 pages

    1-200 Welding Inspection Lev 2

    Uploaded by

    Umaibalan

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 16
    Well 1g Inspection Level 2: Multiple Ch Paper 1 - MSR-WI-1la Name; . Date: 1 Which mechanical test can be used to measure the toughness of weld metal, HAZ and parent material? a Macro. b_ Nick break, Qa 2 Which is the best destructive test for showing lack of sidewalll fusion in a 25mm thickness butt weld? ‘Charpy Impact. — 4 Face bend test. 3. The principal purpose of a welder qualification test is to: s the wel ‘materials. © Decide which NDT methods to use. d_ Give the welder practice before doing production welding. 4 A fabrication procedure calls for the toes of all welds to be blended in by grinding. The reason for doing this is to: Make the welds suitable for liquid (dye) penetrant inspection, d_ Improve the general appearance of the welds. 5 For full penetration single-sided butt joints, root bead penetration and profile are mainly influenced by: a Root face. b bers ie Included angle. 6 Which of the following would be cause for rejection by most fabrication standards when inspecting fillet welds with undercut, a small amount of a Depth. b Length. c_ Width. 10 4 12 13 When visually inspecting the root bead of a single V-butt weld it should be checked for: : ae iness. © Tungsten inclusions. d Slag. The strength of a fillet weld is determined by: a Leg length. b Weld profile. Weld width. ‘The European Standard for NDE of fusion welds by visual examination is: a EN 15614. b EN 2560. © EN 2, = Visual inspection of a fabricated item for a high integrity application should cover inspection activities: @ Before, suring and after welaing re welding only. ¢ After welding only. 4 During and after welding only. Incomplete root penetration in a single V butt joint may be caused by: a Excessive root face. b Excessive root gap. : a mer setting being too low. Incomplete root fusion in a single V butt weld may be caused by: a Linear misalignment. Qe hes eeee tens ‘Welding current too high. When visually inspecting the face of a finished weld which of the following flaws would be considered the most serious: a Excess weld metal height. b_ Start porosity. 5 Spatter. 14 15 16 7 18 19 20 2a A burn-through may occur if the: a Current is too low. b Root face is too large. Root gap is too larg ‘A Code of Practice is a: a Standard of workmanship quality only. d_ Code for the qualification of welding procedures and welders qualifications. A solid inclusion in a weld may be: g Entrapped gas. © Lack of inter-run fusion. d_ None of the above. Which of the following is a planar imperfection? am inclusion. ¢ Linear porosity. d_ Root concavity. For fillet welds it is normal practice in the UK and USA to measure: a Throat thickness. Qiciionts lepths. d Botha ande. In a bend test, when the face of the specimen is in tension and root Is In compression, the test is called @ a Root bend. b as te \gitudinal bend. Heavy porosity on the surface of some MMA welds made on a construction site is most likely to be caused by: a _ Use of the wrong class of electrodes. Use ive current. jad batch of el ies. Slag inclusions may be present in: Metal active gas welds. All welds. 22 23 24 25 26 27 28 The main cause of undercut is: a Excessive amps. b Excessive OCV. Which group of welders is most likely to require continuous monitoring by @ welding inspector? COMES, ¢ Tack welders. d= Maintenance welders. Which of the following fillet welds is the strongest assuming they are all made using the same material and welded using the same WPS? @eynmsatsraimieies 28mm Lee LENGTU mm leg + 2mm excess weld metal c Mitre fillet with 10mm leg. — FF THRear d_ Concave fillet with 11mm leg. A typical included angle for MMA welding a full penetration pipe butt joint is: ie Dependent on the pipe diameter. A fillet weld has an actual throat thickness of 8mm and a leg length of 7mm, what is the excess weld metal? Sines 2.41 = 7 es Tum X 0-F = AO Lamm alr The fusion boundary of a fillet weld is the: ¢ Depth of root penetration. d_ Boundary between the HAZ and parent material. If a Welding Inspector detects a type of imperfection not allowed by the application Standard he must: a Re g Prepare a concession = d_ Reject the weld if he considers it to be harmful. 29 30 31 32 33 34 35 BS EN 17637 allows the use of a magnifying glass for visual’ inspection, but recommends that the magnification is: a x2. d_ Not greater than x20. The majority of welder qualification tests are carried out using unbacked joints, because: It is quicker and cheaper if back gouging is not required. b_ If the welding process is not TIG back purging is not required. ¢_ All welder qualification tests are done on small pase iteear 4 Deflection of the arc by magnetic forces that can make welding difficult to control is commonly known as: a Arc initiation. b Arc rc constricti Which of the following electrode types Is classified to EN ISO 2560? Ans A 5-1 a £383R. £6014 Kunn€ E tose gd £51338. Which type of electrode is used for stovepipe welding for overland pipeline construction? 3 a : igh recovery rutile. d Acid-rutile. The three main types of MMA electrodes used for welding C and C-Mn steels are: Basic, cellulosic and neutral. d Rutile, low hydrogen and basic. A WPS may specify 2 maximum width for individual weld beads (weave width) when welding C-Mn steels. If the width is exceeded it may cause: a Lack of inter-run fusion. b Areduction in HAZ toughness. ALL TH By Rod ATH 1Ox AIME sion. 36 7 38 39 aL 42 You notice that MMA electrodes with the flux covering removed are being used as filler rods for TIG welding, This should not be allowed because: a Itis wasteful. In TIG welding a current slope-out device reduces: © Risk of arc strikes. d_ Interpass temperature. Which type of power source characteristic is normally used for manual welding? © Constant current. dA motor generator. In MMA welding penetration is principally controlled by: a Arc voltage. b Welding speed. Ferro: 3 ee n the electrode coating. Pipe bores of some materials must be purged with argon before and during TIG welding to: 2 Prevent linear porosity. inate moisture pick-up in the root bead. The chemical composition of the weld metal deposited by a C-Mn steel MMA electrode is usually controlled by: a Core wire composi ‘Iron F lux coating. Dilution from the base material. Silicon is added to steel and the covering of MMA electrodes to: ¢ Improve toughness. d_ Provide more resistance to hydrogen cracking. 43 44 45 46 47 A fusible insert for TIG welding helps: a Reduce porosity. b Give controlled root penetration, According to AWS 2.4 a weld symbol for the other side is placed: 3 Above the dashed line. b w the low ine. The term low hydrogen electrode is often used for certain electrodes. What type of covering will they have? a Cellulosic. b Rutile. Oe A hydrogen controlled MMA electrode can always be recognised by the: BU euasicode runner, ¢ Trade name. d_ Colour of the covering. According to BS EN 22553 which of the following symbols requires weld toes to be ‘smoothly blended on the other side? 48 Which of the following units is used to express heat input? a Joules. b N/mm, c Ifmme. 49 Which of the following elements is added to steel to give resistance to creep at elevated service temperatures? a Nickel. ees 50 Nick break and fillet fracture tests are used for assessing: a Weld quality. b Weld metal ductility. Pefen 7 Welding Inspector Level 2: Multiple Choice Questions Paper 2 - MSR-WI-2a Name: Date: 1 Lack of sidewall fusion @ Is never found in single V butt welds. cc Is the most susceptible in double V butt welds. d_ Itis not normaily a defect associated with the MMA welding process. =< 6.464 a The distance from the toe to face. fz oF pessweonitfect dea Te al It's 0.7 of the design throat thickness. 3 Throat thickness of a fillet weld (equal leg lengths) is: @ The distance from the root to the toe. " d- The distance from toe to toe. 2 Leg length of a fillet weld is: 4 Compound welds: a Always contain full penetration butt welds. b Joints which have combinations of welds made by different welding S All of the above, 5 A duty not normally undertaken by a welding inspector is to: a Check the condition of the parent material. Check of the consumable: Dies reel ares icat 6 Crater pipe: a Is another term for concave root. b_ Is another term given for a burn through. i Isa as of a se found in the weld crater. 7 Fillet welds: ‘a The strength is primarily controlled by the leg length. é The strenath is primarily controlled 2 the aa throat thickness. 10 at 32 13 14 Non planar defects: a Are always repaired. b Their existen al of the entire weld. ly be detected using radiograp! Welding Inspectors: - ‘Should measure voltage anywhere along the welding cable. © Should always take the voltage reading from the voltmeter on the welding plant. 4 Don't normally take voltage readings, this Is normally conducted by the welder. Welding inspectors: a Normally supe ervise welders. All of the above. Burn through: a Maybe caused by the root gap being too small. b Maybe caused by the travel speed being too fast. é fave gues py.the welding current being too high. In an arc welding process, which of the following is the correct term used for the amount of weld metal deposited per minute? © Weld deposition. d Weld duty cycle. When carrying out visual inspection from this list, which defect is most likely to be missed? a. Linear misalignment. b Cap undercut. i Shere gs ‘The throat thickness of 19mm fillet weld is? a 27.5mm. 7X OF x 14-3 : 24mm, 15 16 7 18 19 20 21 Preheat for steel will increase if: a The material thickness reduces. b Faster welding speeds.

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