Sandwich Panel design calculation

Design criteria

f'c = 40 Mpa 75 mm
25 50 mm
qw = 1.3 kPa 75 mm
3.12 kN/m
height = 6.47 m 2.4 m
ts = 75 mm
a = 2,400 mm
A = 360,000 mm2
I = 1,575,000,000 mm4
w = 9 kN/m

Analysis
At mid height
Dead load (selft weight)
Pd = 64.5 kN

Windload
Mw = 16.33 kNm

Consider thermal bow because panel is composite

DT = C(T1-T2)l²/8h = 0.31 in 7.84892 mm

Initial bow
Assume initial outward bow of L/360, based on PCI specified max bow toleranc 17.97 mm

Ec 29725.4100055828 Mpa
EI = 39,794,892,644,973.90 Nmm²

= 2.86 mm

Case1:
Pu = 87.075 kN
EI 19897446322487 Nmm2 EI= Fk EI/(1+bd)for wind load bd=1

Mu = 26.12 + PD
Di+Dw= 20.83 mm

P-D analysis
0.02 e

First i D= 0.48 mm
Second D= 0.49 mm
First i D= 0.49 mm

Mu = 26.16 kNm

Check for cracking at mid-height of panel

Pu 87.075 kN
Sandwich Panel design calculation
26.16
fdl+wi (1.42) Mpa tension 2.5 Mpa (fctk)
Section is uncracked

fdl+wi (1.66) Mpa tension 2.5 Mpa (fctk)

Section is uncracked

1.2 Mc 47.25 kNm

As 393 mm²
a 2.41 mm
Mn = 60.01 kNm > 1.2 Mcr = 47.25 kNm ok

Composite action of concrete and insulation

Tu = 472 kN
Cu = 6,120.00 kN

Stripping
f'ci 15 Mpa
w 3.75 kPa
static 1.35
wt = 5.0625 kN/m

x-x direction
Mx = 2.02 kNm
over a 3000 mm
Ix= 1,968,750,000.00 mm4
fb= 0.1025 Mpa < 1.1 Mpa ok

y-y direction
My = 0 4.26 kNm
over a 1,200.0 mm
Ix,48 787500000 mm4
fb= 0.541 Mpa < 1.1 Mpa ok

yard handling
Shipping
Static 1.5
w= 5.625
fby = 0.81 Min concrete age during shipping = fck =20MPa

Erection
w 10.80
M= 55.12 kNm
fby = 3.500 Mpa < 3.5 Mpa ok