operator’s manual

HTH618C
Harvester Head
WA116921 10AUG17 (ENGLISH)

COPYRIGHT® 202 WARATAH NZ LIMITED

Tokoroa, New Zealand All Rights Reserved
LITHO IN NEW ZEALAND
 Introduction
Foreword
READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so
could result in personal injury or equipment damage. This
manual and safety signs on your machine may also be
available in other languages. (See your Waratah dealer
to order.)
THIS MANUAL SHOULD BE CONSIDERED a permanent
part of your machine and should remain with the machine
when you sell it.
MEASUREMENTS in this manual are given in both metric
and imperial equivalents. Use only correct replacement
parts and fasteners. Metric and inch fasteners may
require a specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined by
facing in the direction of forward travel.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)
in the machine numbers section. Accurately record all
IMPORTANT
Warranty will not apply to HTH618C Harvesting Head for
failures that result from unauthorized adjustments to the
harvesting head.
numbers to help in tracing the machine should it be stolen.
Your dealer also requires these numbers for ordering of
parts. File the identification numbers in a secure place
off the machine.
WARRANTY is provided as part of Waratah New Zealand
Limited's (“Waratah”) support program for customers who
operate and maintain their equipment as described in this
manual. The warranty, which you should have received
from your dealer, is explained on the warranty certificate.
This warranty provides you the assurance that Waratah will
back its products where defects appear within the warranty
period. In some circumstances, Waratah also provides
field improvements, often without charge to the customer,
even if the product is out of warranty. If the equipment is
abused, or modified to change its performance beyond the
original factory specifications, the warranty will become
void and field improvements may be denied.
AM24480,000002F -19-21AUG14-1/1
Unauthorized adjustments are in violation of the
manufacturers standards and may result in damage to
harvesting head.
TF44157,0000C70 -19-09JUL09-1/1
081017
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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: Waratah New Zealand Limited
PO Box 375
Attn. Customer Support Group
Tokoroa, 3444 New Zealand

FAX NUMBER: +647 886 0054

Ideas, Comments (Please State Page Number):

OVERALL, how would you rate the quality of this publication? (Check one)

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1 2 3 4 5 6 7 8 9 10

Company Name:

Technician Name:

Address:

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Fax No.:

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THANK YOU!
DH10862,0000101 -19-11FEB09-1/1

081017

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Introduction

081017

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 Contents
Page
General
Copyright ...........................................................0-1-1
General Information...........................................0-1-1
Manual Replacement.........................................0-1-1
Warranty ............................................................0-1-2
Avoid Unauthorised Machine Modifications.......0-1-2
Features ............................................................0-1-3
Safety—Operator Safety Precautions
Only Operate If Qualified ...................................1-1-1
Lock Tilt Bracket ................................................1-1-1
Recommended Harvester Head
Positions for Top Saw Chain and
Top Saw Bar Maintenance ............................1-1-2
Recommended Harvester Head
Positions for Main Saw Chain and
Main Saw Bar Maintenance ..........................1-1-3
Safety—General Precautions
Operator Risk ....................................................1-2-1
General Safety...................................................1-2-1
General Safety Precautions...............................1-2-2
Operational Safety.............................................1-2-3
Recognise Safety Information ...........................1-2-4
Wear Protective Equipment...............................1-2-4
Operating Precautions.......................................1-2-4
Keep Clear of Saw.............................................1-2-5
Avoid Saw-chain-shots ......................................1-2-6
Chain-shot Guard Inspection and
Warning Labels .............................................1-2-7
Identification of Excessive Chain-shot
Guard Wear and Damage ...........................1-2-10
Never Operate Without Reading Manual.........1-2-10
Never Stand on the Harvester Head ...............1-2-11
Safety—Operation Precautions
Read Manuals Before Operating .......................1-3-1
Keep Personnel Off the Harvester Head ...........1-3-1
Pinch Area .........................................................1-3-1
Find-end Laser ..................................................1-3-2
Laser Find-end Safety .......................................1-3-2
Maintenance and Service Safety.......................1-3-4
Avoid Work Site Hazards...................................1-3-6
Avoid High-pressure Oils...................................1-3-7
Avoid High-pressure Fluids ...............................1-3-7
Dispose of Waste Properly ................................1-3-7
Original Instructions. All information, illustrations and specifications in this
manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
i 081017
Page
Safety—Maintenance Precautions
Prepare for Service Safety ................................1-4-1
Manual Function Actuation Safety.....................1-4-1
Servicing and Maintenance Safety ....................1-4-2
Remove Paint before Welding or Heating .........1-4-3
Make Welding Repairs Safely ...........................1-4-3
Service Accumulator Systems Safely................1-4-4
Safety—Safety Signs and Labels
Head Labels Positions.......................................1-5-1
Safety—General Carrier Precautions
Recommendations For Processing on
the Landing ...................................................1-6-1
Recommendations for Tree Felling ...................1-6-1
Use and Maintain a Safety-belt .........................1-6-1
Do Not Operate Unless Seated .........................1-6-2
Welding..............................................................1-6-2
Carrier Class—Head Type.................................1-6-2
Inspect the Harvester Head...............................1-6-2
Key-ring Label ...................................................1-6-3
Key-switch Labels..............................................1-6-3
Operator Protective Structures (OPS)
for Machines Fitted with Harvesting
or Felling Heads ............................................1-6-3
Driving ...............................................................1-6-4
Processing.........................................................1-6-4
Bucking and Piling .............................................1-6-4
Operation—General Operation
General Operation .............................................2-1-1
Planning Area Preparation ................................2-1-1
Operation—Clear Cut Harvesting
Felling ................................................................2-2-1
Felling Process ..................................................2-2-1
Delimbing...........................................................2-2-2
Fall and Delimb..................................................2-2-2
Operation—Thinning Techniques
Plantation Out Row—Cut To Length at Stump ..2-3-1
Plantation Out Row—Full Tree Thinning ...........2-3-2
Select Thinning..................................................2-3-3
Continued on next page
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 Contents

Page Page

Operation—Processing Maintenance—Operation Checkout

General..............................................................2-4-1
Debarking ..........................................................2-4-1
Measuring..........................................................2-4-1
Operation—Cutting
General..............................................................2-5-1
Using The Main Saw Unit ..................................2-5-1
Using The Top Saw Unit ....................................2-5-1
Operation—Special Techniques
Use of Double Cuts ...........................................2-6-1
Quarter Cutting ..................................................2-6-2
Falling Multi-Leaders .........................................2-6-2
Falling On Hillside..............................................2-6-3
Operation—Miscellaneous
Unattended Harvester Head..............................2-7-1
Delimbing Multi-Leaders....................................2-7-1
Maintenance—Fluids and Lubricants
Recommended Hydraulic System Fluid ............3-1-1
Chain Oil............................................................3-1-1
Grease...............................................................3-1-2
Grease Point Location—Main Frame ................3-1-3
Grease Point Location—Top Saw Unit ..............3-1-4
Grease Point Location—Tilt Frame ...................3-1-4
Grease Point Location—Tilt Frame Pin
Grease Point .................................................3-1-5
Grease Point Location—Upper Delimb Knives ..3-1-6
Grease Point Location—Length
Measuring Unit ..............................................3-1-7
Grease Point Location—Fixed Feed .................3-1-8
Grease Point Location—Feed Arms..................3-1-9
Grease Point Location—Lower Delimb
Knives .........................................................3-1-10
Grease Measuring Wheel Bearings.................3-1-11
Grease Point Location—Main Saw Unit
(SC100 Option) ...........................................3-1-12
Grease Point Location—Main Saw Unit
(3/4” Saw Option) ........................................3-1-13
Fault Finding......................................................3-4-1
Miscellaneous—Carrier
Prevent Fires .....................................................4-1-1
In Case of Carrier Fire .......................................4-1-1
Welding on Carrier or Head:
TimberRite™ H-16 ........................................4-1-2
Welding on Carrier or Harvester
Head—TimberRite™ .....................................4-1-3
Welding On Carrier or Head—TR100 System...4-1-7
Using Booster Batteries: TimberRite™ H-16...4-1-10
Using Booster Batteries: TimberRite™ ...........4-1-11
Using Booster Batteries—TR100 System .......4-1-12
Miscellaneous—Measurements
Metric and Imperial Unit Expressions ................4-2-1
Miscellaneous—Specification Conversion
Length ...............................................................4-3-1
Weight ...............................................................4-3-1
Area ...................................................................4-3-1
Volume ..............................................................4-3-2
Pressure ............................................................4-3-2
Flow ...................................................................4-3-2
Liquid .................................................................4-3-2
Miscellaneous....................................................4-3-3
Miscellaneous—Wood Measurement
Wood Measurement Equivalents.......................4-4-1

Maintenance—Schedule
Periodic Maintenance Record ...........................3-2-1
Maintenance—Every 8 Hours or Daily ..............3-2-2
Maintenance—Every 50 Hours or Weekly.........3-2-3
Maintenance—Every 200—250 Hours
or Monthly .....................................................3-2-5
Maintenance—Every 1000 Hours......................3-2-7
Maintenance—Every 2000 Hours or Yearly ......3-2-8

Maintenance—General
Unified Inch Bolt and Cap Screw
Torque Values ...............................................3-3-1
Metric Bolt and Cap Screw Torque Values ........3-3-2
Additional Metric Cap Screw Torque Values......3-3-3

ii 081017

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 General
Copyright
No part of this document may be reproduced or
photocopied without prior written consent from Waratah.
The contents of this manual are subject to change without
notice. Due to product updates, there may be differences
between the information provided in this manual and the
physical product(s).
General Information
This publication contains instructions for the maintenance
of the HTH618C harvester head. If concerns about the
validity of the instructions arise, please consult your local
dealer for more detailed information.
Illustrations, technical information, and specifications
were, as far as we have been able to judge, correct at
the time of print. However, we reserve the right to revise
specifications, instructions, equipment, etc. without prior
written notice, as a result of ongoing product improvement
activities.
No part of this publication may, without approval of
Waratah, be translated, reproduced, stored or transmitted
electronically, mechanically, photographically, or in
another way not specified here.
Manual Replacement
When re-ordering this manual, quote the part number
WA116921 and the publication date.
0-1-1
While every effort has been made to ensure the
information provided in this manual is accurate, Waratah
accepts no responsibility for errors or consequences
arising from, or associated with, such errors..
AM24480,0000031 -19-08MAY15-1/1
Even if all conceivable measures have been taken to
make the contents as complete as possible, Waratah
takes no responsibility for possible damages that may
arise as a result of the instructions not being followed or
through improper use of the product.
The parts and components Waratah uses are specifically
chosen. Therefore, where repairs or upgrades are
required, original spare parts are always the best
alternative.
All service and repairs should be carried out by qualified
service personnel, or an authorized repair shop with
suitable tools and lifting devices.
AM24480,0000184 -19-24SEP14-1/1
TJ11948,0000366 -19-12DEC12-1/1
081017
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 General
Warranty
Standard Warranty
Waratah warrants each new attachment to be free
of failure resulting from defective material and/or
workmanship, under proper use and service for a period
of one (1) year or two thousand (2000) hours, whichever
first occurs, following date of delivery of the attachment
to the original retail customer (user).
To validate this warrenty, the prescribed pre-delivery and
start-up inspections must have been completed, including
a properly-completed, customer-signed, Warranty
Registration Form, submitted to the selling Waratah
Distribution Company. Attachments may only be used
for their designated purpose as defined in Waratah’s
technical and marketing documents.
Waratah’s sole obligation under this warranty is limited to
the repair or replacement, without charge, at Waratah’s
warehouse, or an approved repair shop. Return freight
will be pre-paid by the user for any part(s) Waratah’s
inspection shall disclose to have been defective in
material or workmanship.
Waratah is not responsible for any costs associated with
the delivery of the attachment to an authorised repair
shop, nor any costs associated with the delivery of parts
to make the repairs.
This warranty, in its entirety, does not cover maintenance
items used in servicing Waratah products, which include,
but are not limited to, the following: feed rollers; filters;
lubricating grease; and oils.
Avoid Unauthorised Machine Modifications
Changes of any kind to this Waratah product, including
the fitting of any unauthorised attachments, could affect
the integrity of the product, or its ability to perform as
designed or intended.
No changes should be made to any Waratah
product, including deletions or additions other than a
Waratah-approved option fitted in the factory-approved
manner.
Options or changes are only officially approved in the
following form:
• Standard options for that product shown or listed on
a current printed specifications sheet, price list, parts
manual, or product literature issued by Waratah.
• No other person is authorised to give such approval.
Waratah disclaims responsibility for any situation arising
as a result of unauthorised change to its product, such as
0-1-2
Parts not covered by this warranty include those
showing evidence of: neglect; overload; abuse; accident;
inadequate maintenance; or unauthorized alteration.
This warranty shall be void if repairs or alterations to
a Waratah attachment have been made by persons or
firms not specifically approved by Waratah so as to,
in Waratah’s opinion, in any way adversely affect the
performance or reliability of such attachment.
The installation of any product or attachment not
specifically approved by Waratah, or failure to use only
genuine Waratah replacement parts, shall also void this
warranty.
Liability or obligation on the part of Waratah for damages,
whether general, special, or for negligence and expressly
including any incidental and consequential damages,
is hereby disclaimed. Waratah’s obligation to repair or
replace shall be the limit of its liability under this warranty
and the sole and exclusive right and remedy of the user.
This warranty is expressly in lieu of all other warranties,
expressed or implied in written or oral form, including,
without limitation, any implied warranties of fitness for a
particular purpose or of merchantability.
This warranty may not be changed, altered, or modified in
any way, except in writing by Waratah.
AM24480,0000034 -19-08MAY15-1/1
the use of a non-approved saw-bar or chain-tensioner
installed on a Waratah harvester head. If any person or
organisation modifies or contributes in any way to an
unauthorised modification, the person or organisation will
be deemed to have assumed the risk involved with such
modification, and may be deemed negligent in creating a
dangerous situation resulting from such action.
Where changes are made without Waratah’s official
approval, and Waratah becomes involved in a suit arising
out of such change, Waratah will protect its interest by
taking appropriate action.
Failure to adhere to this policy nullifies and voids the
product’s warranty, as well as the certification on any safety
items installed on the modified machine or attachment.
Non-approved product changes also nullify warranties
given to Waratah by its component manufacturers.
AM24480,0000035 -19-08MAY15-1/1
081017
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 General

Features
1

13

11
8 12
10 3
14
4
6
7
5

TX1061303 —UN—02JUL09
9
6
11
8
TX1061303

To assist the operator in becoming familiar with the many
features of the HTH618C Harvester Head, and thereby
quickly become proficient in the operation and periodic
maintenance procedures, this manual is provided with
detail operating and maintenance instructions as well as
safety information and equipment data.
1. Link. Pivot point between the carrier and the harvester
head.
2. Rotator. Hydraulic driven rotation of the harvester
head.
3. Upper Delimb Cylinder. Controls the upper delimb
knives.
4. Upper Delimb Link. Moves the upper delimb knives
in unison.
5. Top Knife. Debarks and delimbs the tree as it is
pulled through the harvester head.
6. Upper Delimb Knives. Works in conjunction with the
top knife to debark and delimb the tree.
Continued on next page
7. Fixed Feed Roller. Center mounted feed roller feeds
the tree through the harvester head.
8. Feed Rollers. Used to grip the tree and work in unison
with the fixed feed roller.
9. Main Saw. Performs the main length cutting operation.
10. Bottom Knife. Debarks and delimbs the tree as it is
pulled through the harvester head.
11. Feed Arm. Houses the feed roller motors and lets the
feed arms pivot.
12. Measuring Wheel. Rolls along the length of the tree
and sends measurement signals to the measuring
system.
13. Tilt Frame. U shaped bracket that pivots the harvester
head vertical and horizontal.
14. Top Saw. Performs the tree topping operation.
TJ11948,00002A2 -19-18MAY12-1/3

0-1-3 081017

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 General

Throughout this manual references are made to the areas

or sides of the machine: 6 1
• Front 3
• Rear
• Left Side
• Right Side
• Main Saw
• Top Saw
Consider the front from a seated position in the operator's
5
seat with the Harvester Head directly in front of you and 4
the Harvester Head arms as being left and right. 2
1— Front 4— Right Side
2— Rear 5— Main Saw
3— Left Side 6— Top Saw

TX1059631 —UN—19MAY09
TJ11948,00002A2 -19-18MAY12-2/3

Where applicable throughout the text, “Safety Alert”

symbols have been used to indicate important safety
measures. Read carefully, understand, and follow these

T133555 —UN—15APR13
instructions to prevent hazardous situations that could
lead to risk of personal injury.
The instructions and procedures in this manual cover
the cutting heads with the most commonly used options;
therefore pictorial presentation in some areas may vary
slightly from the actual machine. This variation, however,
does not have any impact on the accuracy of the written Safety Alert Symbol
information.
The information contained in this manual is current at the Should information on the machine be required, please
time of publication; however, continuing improvement may contact your Waratah NZ Limited’s dealer.
result in changes to the machine which are not covered.
TJ11948,00002A2 -19-18MAY12-3/3

0-1-4 081017

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 Safety—Operator Safety Precautions
Only Operate If Qualified
Do not operate this carrier unless you have read the
Ensure you learn and follow all safety rules that may apply
manual carefully and you have become qualified via
to your work situation and/or work site.
supervised training and instruction.
Before starting operation: familiarize yourself with the job
site and your surroundings, and try all controls and carrier
functions while the carrier is in an open area.
AM24480,0000038 -19-08MAY15-1/1

Lock Tilt Bracket

Servicing the harvester head is extremely hazardous.
Always use the locking pin provided to prevent the
DANGER
harvester head from falling over.

XJ1197366 —19—10JUL15
AM24480,000021D -19-28JUL15-1/1

1-1-1 081017

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 Safety—Operator Safety Precautions

Recommended Harvester Head Positions for

Top Saw Chain and Top Saw Bar Maintenance

CAUTION: Serious injury or death can occur.

The harvester head can move unpredictably.
Always lower the harvester head to the ground
when carrying out maintenance.

4
CAUTION: Serious injury or death can occur.
Prevent harvester head from being accidentally
activated. Always stop carrier engine and isolate 1
the Waratah controller located in carrier cab. 3
1. Tilt harvester head up.
2. Close feed arms (2) and delimb knives (3 and 5).
2
CAUTION: Serious injury or death can occur.
Prevent the harvester head from moving.

TX1086228 —UN—03JAN11
Always ensure that the tilt frame is in the
harvesting or processing position and the 2
locking pin is installed. 5

3. Insert locking pin in upright position (1).

4. Lower harvester head to the ground.
Recommended Harvester Head Positions for Top Saw Chain
5. Deactivate hydraulic interlock. and Top Saw Bar Maintenance
6. Turn off carrier and turn Waratah key switch control
to Off position. 1— Locking Pin in Upright 4— Top Saw Bar
Position 5— Lower Delimb Knife
2— Feed Arm
CAUTION: Serious injury or death can 3— Upper Delimb Knife
occur. Prevent injury from flying or sharp
objects. Always wear approved gloves and
eye protection when performing saw chain 7. Pull the top saw bar (4) out from the top saw box.
or saw bar maintenance.
TF44157,0000C5E -19-13JAN11-1/1

1-1-2 081017

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 Safety—Operator Safety Precautions

Recommended Harvester Head Positions

for Main Saw Chain and Main Saw Bar
Maintenance
CAUTION: The harvester head can move
unpredictably. Always lower the harvester head
to the ground when carrying out maintenance.
Serious injury or death can occur.
5

CAUTION: Prevent harvester head from being

accidentally activated. Always stop carrier engine
and isolate the Waratah controller located in
carrier cab. Serious injury or death can occur. 4

TX1061316 —UN—06JUL09
4 2
1. Open feed arms (2).
2. Operate upper delimb knives lower delimb knives (3
and 4) to the closed position.
2
CAUTION: Prevent the harvester head from 6 3 3
moving. Always ensure that the tilt frame is in the
harvesting or processing position and the locking
pin is installed. Serious injury or death can occur. 2— Feed Arm 5— Locking Pin in Processing
3— Upper Delimb Knife Position
3. Insert the locking pin in the processing position (5). 4— Lower Delimb Knife 6— Main Saw Bar

4. Lower harvester head to the ground.

objects. Always wear approved gloves and
5. Deactivate hydraulic interlock.
eye protection when performing saw chain
6. Turn off carrier and turn Waratah key switch control or saw bar maintenance.
to Off position.
7. Pull the main saw bar (6) down from the main saw box.
CAUTION: Serious injury or death can
occur. Prevent injury from flying or sharp
TF44157,0000C5F -19-26JAN11-1/1

1-1-3 081017

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 Safety—General Precautions
XJ1113802 —19—14MAY12
Operator Risk
Waratah’s policy is to produce safe and reliable products.
However, even when using well-engineered equipment
there will always be an element of risk in heavy-duty WARNING
equipment operation.
If any information in this manual is not in compliance
with local laws and regulations in force in the country or
region where this equipment is operated, local laws and These safety rules highlight general and specific
regulations must take precedence. measures the operator should be familiar with and adhere
This equipment should not be operated or maintained by to. Factory-fitted safety labels are attached to indicate
personnel other than those who have been thoroughly dangerous areas; pay particular attention to these warning
trained. signs.

While acknowledging the need to start using this machine
in a productive capacity as quickly as possible, Waratah
strongly recommends operators are familiar with national
and local safety regulations, and safety precautions
contained in this manual, before commencing operation.
• Carefully study all safety messages.
• Keep safety signs in good condition; repair or replace
damaged signs.
AM24480,000003C -19-24AUG14-1/1

General Safety
Read the safety messages in this manual and on the

T133556 —UN—24AUG00
machine. Follow these warnings and instructions carefully,
and review them frequently.
Ensure all operators of this machine understand every
safety message. If this manual or any safety labels are
lost or damaged, replace them immediately.

AM24480,000003D -19-08MAY15-1/3

Always wear goggles or safety glasses to guard against

injury from flying pieces of metal or debris.
Wear close-fitting clothing, and use job-appropriate safety
equipment.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection, such

TS206 —UN—15APR13
as earmuffs or earplugs, to protect against objectionable
or uncomfortably-loud noises.

Continued on next page AM24480,000003D -19-08MAY15-2/3

1-2-1 081017

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 Safety—General Precautions

Be prepared if an emergency occurs or a fire starts.

Keep a first aid kit and fire extinguisher handy.
Keep numbers for emergency services near or, where
appropriate, stored in your telephone.

TS291 —UN—15APR13
AM24480,000003D -19-08MAY15-3/3

General Safety Precautions

IMPORTANT: Operation of the harvester head must
be used only in a manner such that debris is
projected directly away from the cab. Due to
this possibility, it may be necessary to replace
the front window to a window capable of
withstanding these impacts to avoid serious
injury to the operator and damage to the
machine. Only qualified trained personnel
should operate this harvester head.

The HTH618C Harvester Head has a rotation feature.

The harvester head can be rotated so as to direct debris
and foreign objects towards the operator's cab. 1

TX1061318 —UN—06JUL09
Due to its rotation capability, it is extremely important to
ensure all personnel follow all safety precautions when 2
operating, inspecting, maintaining, and servicing this
harvester head.
IMPORTANT: Use caution when maneuvering the
harvester head close to the carrier. Damage to
carrier and harvester head will result.
1— Main Saw 2— Top Saw

Continued on next page TF44157,0000C60 -19-02JUL09-1/2

1-2-2 081017

PN=15
 Safety—General Precautions

Harvester head maneuvers can cause the harvester head

to make contact with the track. This can lead to risk of
serious injury to the operator and damage to carrier and
harvester head.
IMPORTANT: The harvester head can fall
unpredictably when the engine is shut
down. In the event of being unable to restart
the engine, lower the harvester head to the
ground and release the trees from the delimb
knives before exiting the cab. DO NOT exit
the cab and approach the harvester head until

TX1055793 —UN—11FEB09
harvester head is lowered to ground and trapped
hydraulic pressure has been released!

If the engine shuts down with the harvester head not in the
parking position, restart the engine and position harvester
head on ground in a stabilized position. Always park
carrier so the harvester head is on level ground before
turning the engine OFF and exiting the operator's cab.
TF44157,0000C60 -19-02JUL09-2/2

Operational Safety
IMPORTANT: The harvester head can fall
unpredictably when the engine is shut
down. In the event of being unable to restart
the engine, lower the harvester head to the
ground and release the trees from the delimb
arms before exiting the cab. DO NOT exit the
cab or approach the harvester head until the
head is lowered to ground and any trapped
hydraulic pressure is released.
When starting an operation in a new location, determine
a work zone.
Choose an agreed working procedure among the team
working with the harvester head and do not change it
without further discussion.
Before each period of operation, test to ensure all safety
equipment, instruments, and controls is working correctly.
During operation, keep all windows and doors closed.
(16 feet) between power lines and the nearest point of
contact of the harvester head.
When working in a restricted area, check for interference
with cylinder rods, hydraulic hoses, and electrical cables,
etc.
Always lower the harvester head and its load to the ground;
leaving a load suspended could result in injury or death.
Passing a load over another vehicle, even if it appears
empty, could cause injury to someone out of the operator's
line of sight.
IMPORTANT: Use caution when manoeuvring
the harvester head close to the carrier.
Failing to do so may result in damage to
the carrier and harvester head.
Always allow enough distance between the stem and the
harvester cab.

Safely stop the harvester head immediately when
someone enters the safety zone.
Ensure no one stands in the cutting direction of the
saw-chain; the chain-shot hazard zone is approximately
15-degrees towards the rear of the sprocket and in front of
the bar tip. Keep all personnel 90 meters (300 feet) away
from the harvester head during tree felling.
When (re)moving a log from or on a stack, avoid making
any sudden moves. Such moves may damage the
harvester head and can be costly in terms of parts and
down-time. It may also be a potential source of injury.
When working at night, ensure the work area has
adequate lighting. Use a recognised safety light with a
wire cage-protected bulb.

Ensure the work zone is clear before felling a tree or Inspect the harvester head daily for signs of damage,
processing a stem. unusual wear, fatigue cracks, or faulty operation.

Check with local authorities regarding local safety Inspect the saw-chain and saw-bar condition for excessive
regulations. Anticipate a safety zone of at least 5 meters wear or damage daily and, also, immediately after hitting
a rock or other foreign material.
AM24480,000003F -19-08MAY15-1/1

1-2-3 081017

PN=16
 Safety—General Precautions

Recognise Safety Information

This is the safety alert symbol. When you see this

T133555 —UN—15APR13
symbol, be alert for the risk of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your carrier, DANGER and WARNING signs are
yellow on a black background; and CAUTION labels are
WARNING
black on a yellow background.
DANGER and WARNING signs are located near specific
hazards.
DANGER

XJ1113803 —19—14MAY12
CAUTION labels describe general precautions.

CAUTION
AM24480,0000040 -19-08MAY15-1/1

Wear Protective Equipment

Guard against injury from flying pieces of metal or debris;
wear goggles or safety glasses.
Wear close-fitting clothing, and use job-appropriate safety
equipment.

TS206 —UN—15APR13
Prolonged exposure to loud noise can cause hearing
impairment or hearing loss. Use suitable hearing
protection, such as earmuffs or earplugs, to protect
against objectionable or uncomfortably-loud noises.

AM24480,0000041 -19-22AUG14-1/1

Operating Precautions the boom, attachment, or load over the heads of

1. Prior to starting work, check all equipment controls
and ensure the harvester head responds correctly.
2. Inspect the saw-chain-shot guard and the saw-chain
catcher for damage or wear.
3. Maintain a safe operating distance between the
equipment and other personnel. Never swing
bystanders.
4. Before moving the vehicle, raise the harvester head
and, when travelling, keep it high enough to clear
stumps or other objects.
5. Strictly adhere to all work site regulations to ensure
safe operation of this equipment.
AM24480,0000042 -19-08MAY15-1/1

1-2-4 081017

PN=17
 Safety—General Precautions

Keep Clear of Saw

Do not stand or work in the cutting direction of the
chain-saw while the machine is running. In the event of
DANGER
a chain-link breaking, the chain can fly off the saw-bar at

XJ1197287 —19—10JUL15
high speed. The chain-shot hazard zone is approximately
15-degrees towards the rear of the sprocket and in front
of the bar-tip. Keep personnel 90 meters (300 feet) away
from the harvester head during tree felling.
Servicing the harvester head with the engine running
is extremely hazardous. Turning off the carrier engine
removes the hydraulic power to the harvester head and
makes it safe for servicing.
AM24480,00000C2 -19-28JUL15-1/1

1-2-5 081017

PN=18
 Safety—General Precautions

Avoid Saw-chain-shots
15 15

XJ1134865 —UN—18APR13

XJ1134861 —UN—12APR13
15 15
Saw-chain-shot Hazard Zone Safety Sign

XJ1135231 —UN—18APR13
Saw-chain Break without Saw-chain-shot Guard
XJ1134867 —UN—12APR13

Saw-chain Break with Saw-chain-shot Guard

Saw-chain-shot is the high velocity separation and

ejection of a piece or pieces from the end of a broken
saw-chain during mechanized timber harvesting.
CAUTION: Saw-chain-shot exposes machine
operators and bystanders to death or
serious injury
Saw-chain-shot typically occurs near the saw
drive-sprocket of the cutting system; it can also come from
the saw-bar tip. Saw-chain-shot pieces typically travel
within 15 degrees on either side of the saw-bar plane.
A saw-chain-shot consists of two breaks in a saw-chain.
First, the saw-chain loop breaks and forms two ends.
One end moves past the saw-chain drive sprocket or
saw-bar tip and is rapidly accelerated due to motion of the
saw-chain end.
The whip action causes a second break in the saw-chain,
ejecting pieces of the cutting saw-chain at high speed.
Continued on next page
To reduce the risk of injury from saw-chain-shot:
• Operators and bystanders should never be exposed to
the saw-chain-shot hazard zone when the saw-chain
is in motion.
• All machines in the saw-chain-shot hazard zone should
be fitted with appropriate guards, shields, and windows
to protect the operator and structures in accordance
with relevant safety standards and regulations for
forestry operations.
• Inspect the cabin window regularly, and every time
after any impact. Replace the window if it is damaged,
cloudy, or has visible micro-cracking or crazing.
• Inspect the saw-chain-shot guard (if equipped)
each time the saw-chain is replaced. Replace the
saw-chain-shot guard if it is missing or damaged.
• Follow recommendations for saw unit maintenance and
adjustments. Inspect the saw-chain and cutting system
frequently . Replace damaged parts using approved
replacements.
• Keep saw-chains sharp and lubricated. Do not exceed
the maximum saw speed. Check hydraulic oil pressure
and flow rate to the saw unit after any carrier hydraulic
system repairs.
AM24480,0000044 -19-25AUG14-1/2

1-2-6 081017

PN=19
 Safety—General Precautions

• Discard the saw-chain after the second break.

AM24480,0000044 -19-25AUG14-2/2

Chain-shot Guard Inspection and Warning Four different warning labels have been developed and
Labels distributed

CAUTION: Death or serious injury can occur. 1. USA/ Canada (F674265)

The harvester head can move unpredictably 2. Canada (F674662)
during service procedures. The frame lock 3. USA (F676992)
pin must always be used during maintenance 4. Rest of the world (F673745)
and / or adjustment procedures. All labels should be periodically inspected and cleaned
as necessary to maintain their legibility for safe viewing.
CAUTION: Avoid serious injury from unexpected They should be replaced when they no longer meet
carrier or harvester head movement. The legibility requirements.
operator must deactivate or disable the hydraulic When an operator does not follow the instructions of a
systems before any maintenance or service is warning label, they expose themselves and anyone inside
performed. See the carrier machine operator’s the safe working zone to unnecessary risk.
manual and attachment manual.
NOTE: Use only approved replacement parts from
Inspect the chain-shot guard daily or when saw-chain the saw manufacturer.
maintenance is performed. The chain-shot guard,
cap-screws and hardware should be replaced annually or
when excessively worn or damaged.

XJ1133300 —UN—04AUG14

Warning Label Version

Continued on next page AM24480,0000045 -19-22AUG14-1/3

1-2-7 081017

PN=20
Safety—General Precautions

XJ1133454 —UN—20MAR13

Continued on next page AM24480,0000045 -19-22AUG14-2/3

1-2-8 081017

PN=21
 Safety—General Precautions

XJ1133457 —UN—20MAR13
Recommended Location for Chain-shot Warning Labels
AM24480,0000045 -19-22AUG14-3/3

1-2-9 081017

PN=22
 Safety—General Precautions

TX1080271A —UN—28JUL10
Identification of Excessive Chain-shot Guard
Wear and Damage
Saw-chain breaks are the primary cause of wear and
damage to the chain-shot guard.
• Inspect the chain-shot guard cap-screws or attaching
hardware for wear or damage.
• Replace cap-screws or hardware when missing or not 1. Chain-shot Guard—Perforated
in place. TX1080273A —UN—28JUL10
• Inspect each end of the chain-shot guard for wear.
• Inspect for possible cracking on any portion of the
chain-shot guard.
• Inspect for perforations or holes anywhere on the
saw-chain-shot guard.
• Ensure the chain-shot guard is not worn thin and still
maintains its original shape and profile.
• Inspect the chain-shot guard for possible metal peeling
or tearing back over any portion. 2. Chain-shot Guard—Worn Thin
TX1080272A —UN—28JUL10
Identify the types of wear and damage:
1. Perforated
2. Worn thin
3. Peeled and torn
4. Edges worn away

3. Chain-shot Guard—Peeled and Torn

TX1080274A —UN—28JUL10

4. Chain-shot Guard—Edges Worn Away

AM24480,0000046 -19-22AUG14-1/1

Never Operate Without Reading Manual

This warning label is attached to the lid of the head
module box.

XJ1197282 —19—10JUL15
Operating, servicing, or adjusting a setting without fully
understanding how the harvester head works can have
very serious implications for safety.

AM24480,000021C -19-28JUL15-1/1

1-2-10 081017

PN=23
 Safety—General Precautions

Never Stand on the Harvester Head

When servicing or carrying out maintenance, work from WARNING
a safe platform. Never stand on the harvester head, as
these surfaces are not designed for standing on. There is
no tread grip pattern embossed onto any plates, and the

XJ1197367 —19—10JUL15
surfaces of a harvester head can become very slippery.
Never stand on the harvester head; it is not stable. The
link from the arm/stick to the harvester head has freedom
of movement in four directions. Altering the balance can
cause the harvester head to move unpredictably.
The knife edges and saw-chain are razor-sharp. Grabbing
hold of them or handling them without protective gloves,
or knocking into them can cause personal injury. Extreme
care is required around the upper and lower arms to avoid
being inside the ‘pinch’ areas. The hydraulic cylinders Never rely on the boom cylinders or the arm/stick cylinder
creep and move unpredictably if a fault occurs. Servicing to keep the harvester head suspended. Where work on
the harvester head with the carrier engine running is a raised boom and harvester head is required, these
extremely hazardous. Turning off the harvester engine components must be supported and secured to prevent
removes the hydraulic power to the head and makes it the boom from lowering.
safe for servicing.
AM24480,000021F -19-31JUL15-1/1

1-2-11 081017

PN=24
 Safety—Operation Precautions
Read Manuals Before Operating
Ensure all operators read and understand this manual.

T133556 —UN—24AUG00
Replace the manual immediately if it is missing or
damaged.
Operating, servicing, or adjusting a setting without fully
understanding how the harvester head works can have
very serious implications for safety.

AM24480,0000049 -19-21NOV14-1/1

Keep Personnel Off the Harvester Head

When inspecting, servicing, or repairing the harvester
head, always disable power to the head and position it on
the ground.
When performing maintenance, do not stand or climb on
the harvester head.
The harvester head must not be used as a work platform
or personnel carrier.

T193771 —UN—25AUG03
AM24480,000004A -19-22AUG14-1/1

Pinch Area
Keep away from the pinch area; the harvester head can
shift or move unpredictably.

XJ1197372 —19—10JUL15
KEEP AWAY

AM24480,00000C4 -19-28JUL15-1/1

1-3-1 081017

PN=25
 Safety—Operation Precautions

Find-end Laser
The find-end sensor is a laser type sensor. When
servicing or carrying out maintenance, turn off the Waratah

XJ1162768 —UN—10JUN14
controller. Turn the key-switch to the “off” position and
remove the key.
Ensure you are always aware of where the sensor’s laser
is pointing.
Do not look directly at the emitter on the sensor when it
is powered up.
Do not point the laser at anyone else.

XJ1162920 —19—24JUL14
Laser radiation
Do Not stare into beam
beem
Class 2 Laser product

Injury to Human Body

(eyes and skin) may result

AM24480,0000140 -19-14MAR16-1/1

Laser Find-end Safety

Warning: this indicates a hazardous situation which, if
not avoided, could result in death or serious injury

XJ1163156 —UN—13JUN14
Notice: this indicates a situation which, if not avoided,
could result in product and / or property damage. WARNING
Safety Information: Class 2 Laser Product
Warning: this product is only intended to detect object(s).
Do not use it for the purpose of protecting all or part
of a human body. This product is not intended for use
as an explosion-proof product. Do not use this product
in a hazardous location and/or potentially explosive
atmosphere. This product uses DC power; the product
may explode or burn if AC voltage is applied.

XJ1163157 —UN—13JUN14
Notice: do not wire the cable along with power, or
high-tension, lines, as the sensor may be damaged or
NOTICE
malfunction due to the associated noise. When using a
commercially-available switching regulator, ground the
frame ground terminal. Do not use this product outdoors
or in a location in which its light-receiving surface will
come into direct contact with stray ambient light
Continued on next page AM24480,0000142 -19-21NOV14-1/2

1-3-2 081017

PN=26
 Safety—Operation Precautions

Safety Precautions on Laser Product

Using controls, adjusting, or performing procedures other
than those specified herein may result in hazardous

XJ1163156 —UN—13JUN14
radiation exposure.
To avoid injury, including to the eyes and skin, follow the
instructions provided in this manual.
WARNING
Do not disassemble this product; laser emission from this
product does not automatically stop when disassembled.
Precautions: Class 2 Laser Product
• Do not stare directly into the beam
• Do not direct the beam at people or into areas where • Install this product so the path of the laser beam is not
people might be present the same height as that of the human eye
• Be careful of the path of the laser beam
If there is a possibility the operator may be exposed to
the specular or diffuse reflections, block the beam by
installing a protective enclosure
AM24480,0000142 -19-21NOV14-2/2

1-3-3 081017

PN=27
 Safety—Operation Precautions

Maintenance and Service Safety

CAUTION: Avoid serious injury from unexpected

carrier or harvester head movement. The
operator must deactivate or disable the hydraulic
systems before any maintenance or service is
performed. See the carrier machine operators’
and attachment manuals for more information.

1. Hydraulic systems must be disabled (inactive) before

maintenance or service work is performed. Refer to
the Waratah Installation Manual for recommendations
2. Warn others of work being performed.

3. Always properly park and prepare your carrier and
harvester head for service or maintenance.
4. The carrier should be parked on level ground with the
harvester head on the ground.
5. Deactivate the carrier’s hydraulic system.
6. Stop the carrier engine and remove the key. Attach
a “Do Not Operate” tag in an obvious place in the
operator's station.
7. Turn the Waratah controller key-switch to the “off”
position and remove the key.
CAUTION: Avoid death or serious injury. The
harvester head can be accidentally activated
and move unpredictably during service. Always
lower the harvester head to the ground when
carrying out maintenance, and isolate or move
the Waratah system controller key-switch, located
in the carrier cab, to proper service mode.
Waratah Key-switch Control: Do not work under
an improperly-supported harvester head. Follow
recommended procedures in the Waratah attachment and
carrier manuals.
When you must service the harvester head with the
carrier machine engine running, refer to the appropriate
reference manual for all operation details. Understand
service procedures being performed before beginning
adjustments. Keep the service area clean and dry. Please
refer to the appropriate manuals for detailed instructions.
NOTE: Some carrier hydraulic control systems include
Waratah Key-switch Control Operation:
1. When the key-switch control is in the “off”
position:
3. When the key-switch control is in the “manual”
• Electrical power, controller communications, and
hydraulic power to the harvester head is disabled.
• The Waratah controller switch key can only be
removed in this position.
• The rotator system is controlled by carrier hydraulics.
XJ1241217A —UN—03JUL17
Waratah Key-switch Control
a. Carrier hydraulic controls are enabled or in the “on”
position:
• Electrical power and communications are enabled
to the harvester head system.
• The Waratah controller is on.
• Waratah harvester head functions are enabled.
• Hydraulic power is enabled to the carrier machine.
• Carrier hydraulic controls are enabled. Some
carrier models have an additional reset switch,
mounted at the cab door or armrest, to enable or
disable electric and hydraulic systems.
b. Carrier hydraulic controls are disabled or in the “off”
position:
• Electrical power and communications are enabled
to the harvester head system.
• The Waratah controller is on.
• Harvester head hydraulic functions are not active.
• Hydraulic power is disabled to the carrier
machine.
• Carrier hydraulic controls are disabled.
interlocks, which will disable the carrier’s
hydraulic power when activated.
position: This is used for harvester head
troubleshooting.
a. Carrier hydraulic controls are enabled or in the “on”
position:

2. When the key-switch control is in the “auto” • Electrical power and communications are
position: disabled to the harvester head system.
- The Waratah controller is off.
- Harvester head functions are disabled.
Continued on next page AM24480,000004D -19-30JUL17-1/2

1-3-4 081017

PN=28
 Safety—Operation Precautions
• Carrier machine hydraulic power is enabled.
NOTE: Waratah hydraulic pump 1, or the designated
minor pump, is to supply hydraulic oil to the
Waratah harvester head “only” .
- Harvester head hydraulic pump is enabled.
(minor pump)
- Carrier controls are disabled
- Some carrier models have an additional reset
switch, mounted at cab door or armrest, to
enable or disable electric and hydraulic systems.
b. Carrier hydraulic controls are disabled or in the “off”
position:
• Electrical power and communications are
disabled to the harvester head system.
1-3-5
- The Waratah controller is off.
- Harvester head functions are disabled.
• Carrier machine hydraulic power is disabled.
NOTE: Waratah hydraulic pump 1, or the designated
minor pump, is “not” to supply hydraulic oil to
the Waratah harvester head.
- Harvester head hydraulic pump is disabled.
NOTE: Some carrier hydraulic control systems include
interlocks, which will disable the carrier’s
hydraulic power when activated.
- Carrier controls are disabled.
AM24480,000004D -19-30JUL17-2/2
081017
PN=29
 Safety—Operation Precautions

Avoid Work Site Hazards

Avoid contact with gas lines, buried cables, and water
lines. Before starting work, contact utility line location
services to identify all underground utilities.
Prepare the work site properly. Avoid operating near
structures or objects that could fall onto the machine. Clear
away debris that could move unexpectedly if run over.
Avoid hoist (boom) or attachment contact with
overhead obstacles or overhead electrical lines.
Never move the machine closer than 3 metres (10 feet)
plus twice the line insulator length to overhead wires.
Keep bystanders clear at all times. Use barricades or
a signal person to keep vehicles and pedestrians away.

TX1055812 —UN—16FEB09
Use a signal person if moving the machine in congested
areas, or where visibility is restricted. Always keep the M
signal person in view and use radios or hand signals to
maintain communications.
Operate only on solid footing with sufficient strength to
support the machine. Be especially alert working near
embankments or excavations.
Avoid working under over-hanging embankments or
stockpiles that could collapse under or on the machine.
Reduce the machine speed when operating with tools
on or near the ground when obstacles may be hidden
(for example, during snow removal or clearing mud). At
high speeds, hitting obstacles (rocks, uneven concrete,
or manholes) can cause a sudden stop: always wear
a safety-belt.

TX1055813 —UN—16FEB09

AM24480,000004E -19-08MAY15-1/1

1-3-6 081017

PN=30
 Safety—Operation Precautions

Avoid High-pressure Oils

This machine uses a high-pressure hydraulic system.
Escaping oil under pressure can penetrate the skin,
resulting in serious injury.
Never search for leaks with your hands: use a piece

T133509 —UN—15APR13
of cardboard to find the location of escaping oil. Stop the
engine and relieve pressure before disconnecting lines or
working on the hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within hours or gangrene may result. Contact a
knowledgeable medical source or the Deere & Company
Medical Department in Moline, Illinois, U.S.A.

T133840 —UN—20SEP00
AM24480,000004F -19-22AUG14-1/1

Avoid High-pressure Fluids

Escaping fluid under pressure can penetrate the skin,
resulting in serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all

X9811 —UN—23AUG88
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect your
hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene will set-in. Doctors unfamiliar
with this type of injury should refer to a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
AM24480,0000050 -19-22AUG14-1/1

Dispose of Waste Properly

Improper waste disposal can threaten the environment.
T133567 —UN—25AUG00

Fuel, oils, coolants, filters and batteries used with this

machine may be harmful if not disposed of properly.
Never pour waste onto the ground, down a drain, or into
any water source.
If uncertain about the safe disposal of waste, contact your
local environmental or recycling center, or your dealer,
for more information.
TJ11948,00001B9 -19-22AUG14-1/1

1-3-7 081017

PN=31
 Safety—Maintenance Precautions
Prepare for Service Safety
Warn others of service work. Always park and prepare
your machine for service or repair properly.
• Park the machine on a level surface, and lower
equipment to the ground.

T133332 —19—17APR13
• Disable the pilot hydraulics. Turn the pilot reset switch
to OFF.
• Stop the engine and remove the key.
• Attach a “Do Not Operate” tag in an obvious place in
the operator's station.
Always lower the attachment to the ground before you
work on the machine. If you must work on a head or
attachment, securely support the attachment.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine supported solely by a jack. Follow
the recommended procedures in this manual.

TS229 —UN—23AUG88
Understand service procedures before beginning repairs.
Keep the service area clean and dry. Use two people
whenever the engine must be running for service work.

AM24480,0000051 -19-04AUG14-1/1

Manual Function Actuation Safety

CAUTION: Prevent possible injury while the tilt

function or actuator is being replaced. Ensure
the actuator shaft is cut back to prevent manual
actuation of the valve. Failure to follow the safety
precautions can lead to risk of serious injury.

CAUTION: Prevent possible injury manually

TX1059891A —UN—28MAY09
operating the tilt function. The manual actuator
shaft on the tilt function of the valve has been
removed to prevent the valve from being manually
activated. Failure to follow the safety precautions
can lead to risk of serious injury.

The manual tilt function must be disabled (1) on the tilt

valve section.
Manual Tilt Function
1— Manual Tilt Function
Disabled

DH10862,00001D3 -19-02JUN09-1/1

1-4-1 081017

PN=32
 Safety—Maintenance Precautions

Servicing and Maintenance Safety

NOTE: The locking pin is retained in the carrier’s tool box.

Understand all the control levers and their functions, note

all safety devices on the harvesting head and ensure they
are working properly.
Modifying, moving, or removing safety devices fitted to the
equipment could result in injury or death.
Where possible, lower all equipment to the ground; stop 1
the engine and remove the key. Turn off power to the
controller and isolate. In the cab window, hang a “DO
NOT USE” sign and, if possible, lock the cab door.
When servicing or carrying out maintenance on the
harvester head, ensure the tilt frame is in the harvesting

TX1061320 —UN—06JUL09
or processing position, and the locking pin is installed.
If it is necessary to work on a raised boom or harvester
head, these must be supported and secured to prevent
the boom from lowering. The harvester head locking pin
must be fitted in the lock position.
Working in the “pinch area” or the “saw area” of the
harvester head while the hydraulic system is “active” could
result in injury or death. Always turn off the harvester prior
to commencing service.
Always remain on the ground or on a safe platform to
carry out repairs or maintenance. Standing on equipment
is a safety hazard, and could result in injury or death.
Do not stand under a suspended harvester head; doing
so could result in injury or death.
Attempting to alter or change the physical, mechanical, 2
or hydraulic operation of the harvester head during the
warranty period, without first consulting Waratah, will void
the carrier warranty.

TX1061321 —UN—06JUL09
Because of the size of some of the product components,
service personnel should always use proper lifting
procedures when removing any items.
Ensure the harvester head adjustments are correct and
the delimb arms and saw-chain are sharp. Take extreme
care when moving around these areas. If necessary, wrap
all sharp items in a protective surface. Failure to do so
could result in personal injury.
1— Harvesting Locking Pin 2— Processing Locking Pin
Be aware of exposed parts such as the cylinder rods, or Location Location
hoses, and replace immediately if damaged.
When removing the main valve guard, always stop the
engine and lock the tilt frame. If the harvester head Always wear approved eye protection while visually
suddenly stands up, serious injury may result. checking hydraulic leaks. Failure to do so could result in
injury or death.
If it is necessary to work on the hydraulic system while it
is under pressure (for example, searching for leaks etc), Hydraulic oil under pressure can easily penetrate skin.
always wear gloves, full protective clothing and search for In this instance, fluid must be removed immediately by
leaks using a piece of cardboard. a physician.

Continued on next page AM24480,0000185 -19-24SEP14-1/2

1-4-2 081017

PN=33
 Safety—Maintenance Precautions

Always reduce the hydraulic system pressure to zero
before attempting to work on any hydraulic component.
Hydraulic oil becomes hot during operation; do not allow
hydraulic oil to come into contact with the skin, as it may
cause severe burns.
Care must be taken when handling valves. The electrical
controls and solenoids are not intended for carrying.
Check the hydraulic oil regularly and add oil when required.
Improper disposal of fluids can cause irreversible harm to
the environment. Find out the proper way to dispose of
waste from an environmental agency.
Following maintenance, replace all guards and safety
devices securely before attempting a restart.
Always ensure all service personnel and equipment are
clear of the agreed work zone. Failure to follow this
practice could result in injury or death.
AM24480,0000185 -19-24SEP14-2/2

Remove Paint before Welding or Heating

Avoid potentially-toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or when using a torch.
Remove paint before heating:

TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4”) from the area
affected by heating. If paint cannot be removed, use an
approved respirator before heating and/or welding.
• If you sand or grind paint, avoid breathing the dust;
wear an approved respirator.
• If you use solvent or paint stripper, remove the stripper
with soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
Carry out work in a well-ventilated area to carry toxic
from the area. Allow fumes to disperse at least 15
fumes and dust away.
minutes before welding or heating.
Dispose of paint and solvent properly.
Do not use a chlorinated solvent in areas where welding
will take place.
AM24480,0000053 -19-19MAY15-1/1

Make Welding Repairs Safely

IMPORTANT: Disable electrical power before welding.

T133547 —UN—15APR13
Separate harness connectors from the engine
and vehicle microprocessors.

Avoid welding or heating near pressurised fluid lines.

Flammable spray may eject and cause severe burns if
pressurised lines fail as a result of heating. Do not let heat
extend beyond the work area.
Remove paint properly. Do not inhale paint dust or fumes.
Use a qualified welding technician for structural repairs. Keep the welder ground clamp as close to the welded
Ensure there is good ventilation, and wear eye protection area as possible to prevent welding current travelling
and other protective equipment when welding. through the electrical system.
AM24480,0000054 -19-19MAY15-1/1

1-4-3 081017

PN=34
 Safety—Maintenance Precautions

Service Accumulator Systems Safely

Escaping fluid or gas from pressurized hydraulic
accumulator systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch
near a pressurized accumulator or line.

TS281 —UN—15APR13
Relieve pressure from the hydraulic system before
removing the accumulator.

AM24480,0000055 -19-22AUG14-1/1

1-4-4 081017

PN=35
 Safety—Safety Signs and Labels
Head Labels Positions

WARNING

DANGER

DANGER

KEEP AWAY

DANGER

XJ1199035 —19—05AUG15
Head Label Positions

Continued on next page AM24480,0000226 -19-16MAR16-1/2

1-5-1 081017

PN=36
 Safety—Safety Signs and Labels

Laser radiation
Do Not stare into beam
Class 2 Laser product

Injury to Human Body

(eyes and skin) may result

XJ1212661 —19—16MAR16

Head Label Positions

AM24480,0000226 -19-16MAR16-2/2

1-5-2 081017

PN=37
 Safety—General Carrier Precautions
Recommendations For Processing on the
Landing WARNING
In the event a chain-link breaks, the chain can fly off the
saw at extreme speed. This label is positioned next to any
openable forward-facing window. It warns of the potential

XJ1197279 —19—10JUL15
hazard and alerts the operator of the consequences
associated with opening that window.

AM24480,00000BA -19-28JUL15-1/1

Recommendations for Tree Felling

In the event a chain-link breaks, the chain can fly off the WARNING
saw at extreme speed. This label is positioned next to any
openable forward-facing window. It warns of the potential
hazard and alerts the operator of the consequences

XJ1197281 —19—10JUL15
associated with opening that window.

AM24480,00000BB -19-28JUL15-1/1

Use and Maintain a Safety-belt

Use a safety-belt when operating the machine.
Examine the safety-belt frequently; ensure the webbing

XJ1168931 —19—13AUG14
is not damaged. If you identify damage or the safety-belt
does not function properly, replace it immediately.

AM24480,0000059 -19-19MAY15-1/1

1-6-1 081017

PN=38
 Safety—General Carrier Precautions

Do Not Operate Unless Seated

It is most important the operator is aware of their WARNING
surroundings and the safe working zone. It is also
important the operator is in total control of the harvester
head and is focused on operating it safely. To achieve this

XJ1197286 —19—10JUL15
the operator must be seated.
Servicing the harvester head with the harvester’s engine
running is extremely hazardous. The hydraulic valve
controlling the harvester’s functions operates when it
receives electrical signals. It is imperative the carrier
engine is turned off; this removes the hydraulic power to
the harvester head and makes it safe for servicing.
AM24480,00000BF -19-28JUL15-1/1

Welding
This warning label is located in the carrier machine's cab. WARNING
Welding on the harvester head without isolating electrical
equipment and the controller can damage the electrical
system and its components.

XJ1197368 —19—10JUL15
AM24480,00000C3 -19-28JUL15-1/1

Carrier Class—Head Type

Care must be taken when selecting a carrier to fit the
HTH618C Harvester Head. Hydraulic specifications, boom
and arm specifications, and weight must be considered.
The HTH618C carrier must meet minimum specifications.
Specification
Carrier—Weight........................................................ 16.3 - 20 Metric Ton
18 - 22 Ton
Considering different logging applications, improvements
can be made to a carrier to improve the functional ability
while installing the harvester head. Improvements can
include:
• Fitting carrier with additional counterweight.
• Fitting carrier with additional capacity hydraulic pump.
• Fitting carrier with purpose built booms and arms.
AM24480,0000183 -19-24SEP14-1/1

Inspect the Harvester Head

Before starting, inspect the harvester head carefully each
day by walking around it.
Keep all guards and shields in good condition and properly
installed. Fix damaged, and replace worn or broken, parts
T6607AQ —UN—15APR13

immediately. Inspect all hydraulic hoses.

Replace missing or damaged warning and caution labels.

AM24480,000005D -19-22AUG14-1/1

1-6-2 081017

PN=39
 Safety—General Carrier Precautions

Key-ring Label
To facilitate servicing, the harvester head can be operated
with the key-switch in the "manual" position.
Extreme care is required when using this option; this label
is printed on the key-ring tag to remind the operator.
The reverse side of the key-ring provides information
regarding the model and serial number of the head. This
information is required when ordering parts.

XJ1197284 —19—10JUL15
AM24480,00000BC -19-28JUL15-1/1

Key-switch Labels
The harvester head controller contains sensitive electronic
components. If welding on the harvester head, electronic
components must be isolated first. To isolate the electronic
components, turn the key-switch to the “off” position.
These labels are positioned inside the carrier cab, in full
Key switch must be in

TX1019685 —19—16APR07
view of the operator.
off position before
commencing welding
WARNING

AM24480,000005E -19-04AUG14-1/1

Operator Protective Structures (OPS) for
Machines Fitted with Harvesting or Felling
Heads
Operator protection in forestry applications and with
forestry machines is a complex topic, due to variations
in regional requirements, machine configurations, and
the type of harvesting or felling head being used. The
machine operator, supervisor or owner must always check
the cab of the carrier to ensure the cab is equipped with
OPS and the OPS is not visibly damaged when working
in the woods. The carrier operator, owner or supervisor
must also check and comply with the local and/or regional
requirements for operator protection required for forestry
harvesting or felling operations. See ISO 8082 Forestry
– Operator Protective Structures (OPS) for specific
worldwide-recognised performance requirements. Some
regions have additional requirements beyond ISO 8082.
AM24480,000005F -19-06AUG14-1/1

1-6-3 081017

PN=40
 Safety—General Carrier Precautions

Driving • The harvester head should be secured in the travel

position before driving.
• Be aware of your surroundings at all times. • Refer to the carrier manufacturer’s operators’ manual
• Reduce speed, use proper lighting, and clean windows for carrier operation.
to maintain good visibility at all times.
• Always be aware of, and know, wind direction and
speed.
AM24480,0000060 -19-04AUG14-1/1

Processing
• Operate the harvester head safely. The chain-shot
hazard zone is approximately 15 degrees towards the
rear sprocket and in front of the saw-bar tip.
• Do not operate the harvester head with the window
open.
• Ensure the chain-shot protection device is installed and
properly maintained.

15˚ 15˚

15˚ 15˚

TX1049896 —UN—15OCT08
Chain-shot Hazard Zone

AM24480,0000061 -19-04AUG14-1/1

Bucking and Piling • Sort logs by class or species.

• Place processed logs in a stable position with safe • Exceeding harvester head capacity is not
recommended.
access for the forwarder.
• Make parallel, even, piles of logs, with matching ends.
• Create a debris mat from limbs and tops to help
distribute carrier weight and reduce soil impact.
AM24480,000010C -19-04AUG14-1/1

1-6-4 081017

PN=41
 Operation—General Operation
General Operation The efficient operation of the harvester head depends
on practice and experience. The harvester head will not
CAUTION: Prevent possible injury while harvester operate to its full potential if the adjustments are not correct
head is being operated. Harvester head to be and/or delimb and saw knives are not sharpened properly.
operated by trained personnel only. Failure
to follow these safety precautions can lead
to risk of serious injury.
DH10862,00000BC -19-24JUN09-1/1

Planning Area Preparation

Planning plays a decisive role in a mechanized timber
harvesting.
• Successful planning utilizes previous experience.
Many aspects are considered when formulating a
harvesting plan. These include terrain (area to be
harvested), ground conditions, water ways, soil type,
erosion control, species, stem density, stem form, under
growth, access, roading, boundaries, historic sites,
environmental areas, transmission lines, gas lines, public
access ways, storage sites, landings, equipment to be
used, staff ability and haul distance. These factors all
determine the way a plan is formulated to gain a safe,
productive and profitable harvesting operation.
Site inspection is necessary by operators before
harvesting operations commence. Ensure all members of
the harvesting team are aware of the constraints, hazards
and requirements of this harvesting operation.
Planned, regular site meetings need to be held to ensure
the conditions of the plan are being upheld and to address

TX1050356 —UN—29OCT08
possible aspects encountered not already accommodated
in the plan.
Preparation
It is advisable that the operator has had experience
operating the Waratah harvester head prior to felling trees.
Carrier is in good condition with windows clean.
Inspection of the cutting unit - sharpened, tensioned, and
in good condition. Before work begins identify additional hazards.

Test all controls before commencing felling.
Carriers automatic idle turned off. This may idle the carrier
down when using the saw chain.
Determine location of roads, waterways and boundaries.
Before operating the harvester head in a production
manner, run all the functions to ensure that the hydraulic
components, have been warmed up. If hot oil under high
pressure runs through cold components the thermal shock
can cause excessive wear and/or damage.
DH10862,00000BD -19-24JUN09-1/1

2-1-1 081017

PN=42
 Operation—Clear Cut Harvesting
Felling
The felling stage in clearfell influences the whole operation.
The felling direction and stem presentation for extraction
requires careful attention in order to reduce breakage
and to be able to present a well delimbed stem for quick
extraction or further processing.
To reduce breakage and provide a larger working radius it
is preferable to fall trees against standing trees to cushion
the fall and reduce the amount of undergrowth around the
base of trees to be felled. This is achieved by falling the
tree just off center to a standing tree preventing the falling
tree becoming “hung up”.
It is preferred that an operator have manual falling
experience. This allows a better understanding of felling
techniques.
AP88438,0000121 -19-17DEC12-1/1

Felling Process
The direction of fall is determined by the position of the
harvester head on the tree. The tree should fall in a direct
line with the tilt frame.
Position the harvester head on the tree as low as possible
while gaining the correct felling angle. This requires that
the harvester head to be fully opened (delimb knives and
feed roller arms fully open and the harvester head in the
tilt up position). Close the delimb knives and feed roller
arms once the selected tree is positioned in the opening.
A slight amount of pressure is then applied to the tree to
ensure the saw chain will not jam as the tree is being cut
and also assist with tree direction.
When the saw chain is activated both delimb and feed arm
circuits will operate at their highest setting to ensure the
tree does not move within the harvester head while cutting
is taking place. A visual indication of the cutting taking
place is the stream of chips leaving the saw chain box area.

XJ1127323 —UN—04DEC12
Keep the saw chain activated until the tree can be felt to
move vertically. Stop the saw chain, which automatically
retracts, and apply force to the tree in the direction of fall.
When felling, tree control is reduced if the harvester head
is at full reach. Optimum felling is achieved using the
harvester head as close as possible to approximately
3/4 of maximum reach. During these maneuvers the
base unit should remain firm at all times. Should the
base unit become un-stable a reduction in reach will need Positioning of the base unit will determine the working
to be applied immediately. Ensure the tracks are on a envelope. Higher production is achieved through
firm footing at all times, avoiding locating one or both maximum ground coverage with minimal track movement.
tracks on stumps which could allow the carrier to move This also reduces environmental impact.
unexpectedly during maneuvers.
AP88438,0000122 -19-17DEC12-1/1

2-2-1 081017

PN=43
 Operation—Clear Cut Harvesting

Delimbing
At this point the tree is ready to be delimbed which
involves rotating the base and feeding the stem through
the harvester head while obtaining the correct direction of
the butt. Once the butt has been positioned, the remainder
of the tree can be delimbed by using the momentum of
the harvester head to assist the delimbing effort of the
harvester head.
Care must be exercised when swinging stems around,
not to allow contact with the operator’s structure and be
aware of tail swing which could foul other trees or stems.
• Ensure the delimb knives are kept sharp and in form to
reduce the effort required to remove limbs.
• The delimbing procedure is about balance and stem
control, which when perfected gives excellent results
and increases production.
• Do not feed the stem through the harvester head while
the stem is facing the operator’s structure.
It is recommended to delimb the stem with the harvester
head only just high enough to position the butt and clear
objects. Operating the harvester head too high will result
in loss of control of the stem and also stem breakage.
AP88438,0000123 -19-17DEC12-1/1

Fall and Delimb

To improve delimbing, it is beneficial to feed the tree
through while falling, since the weight of the tree assists
this operation.
While the tree is falling, feed rollers can be activated, to
allow the tree to pass through the harvester head and
delimb. Once the feed rollers are activated the delimb
knives will automatically go into soft clamp mode allowing
the tree to pass through the harvester head.
Ensure the harvester head is kept to a minimum height in
this operation to reduce the impact on the harvester head
from the falling tree. To improve delimbing performance
rotate into the feed direction.
Due to the variation in tree weight from varying form,
an operator must be aware of the manufacturers
specifications in regard to the ability of the carrier to
handle safely the tree being processed.

XJ1127323 —UN—04DEC12
AP88438,0000124 -19-17DEC12-1/1

2-2-2 081017

PN=44
 Operation—Thinning Techniques
Plantation Out Row—Cut To Length at Stump
Falling in thinnings, requires the harvester head to be
placed approximately 2 meters (7 ft) up the tree and then
feed down the stem. This will assist with the delimbing and
create a clear area for the harvester head to grip when
felling. This is the purpose of the arms on a HTH618C
Harvester Head.
In order to gain the maximum merchantable volume and
reduce bark damage to remaining trees, different methods
are used, cut to length or full length, within the stand.
A path of stems approximately 4 meters (13 ft) wide is
felled to allow access to both the harvester head and
the forwarder. While this path is being harvested, stems
on both sides of the path are harvested and processed.
Stems are stacked either side ready to be uplifted by the
forwarder.
• Decide where to stack the stems.
First fell the tree on the left and process it to the left

TX1050359 —UN—29OCT08
or right. Process the stems over the path and lay the
stems on the opposite side. This method results in the
harvesting slash being left on the path, thus providing a
better load bearing surface for both carrier and forwarder
and a clean area for the stacks.
With this system, trees can be felled consecutively left and
right to reduce the amount of harvester head movement,
ensuring stacks are positioned so that the forwarder can
easily uplift.
Color marking enhances this operation and reduces the
When stacking, use separate piles to identify grades area required for stock piling.
which will assist the uplift by the forwarder.
TF44157,0000C66 -19-06JUL09-1/1

2-3-1 081017

PN=45
 Operation—Thinning Techniques

Plantation Out Row—Full Tree Thinning

Again the procedure is similar to the above.
This system is used in conjunction with skidding extraction.
The pathway is harvested in the same manner at the
same spacing.
More care is required when felling, to correctly position
the stem allowing processing without damage to standing
stems due to the longer lengths being handled.
The major differences being the direction the processed
stems are stock piled allowing extraction with minimal
bark damage. It is not always possible to process over
the pathway, so harvesting slash is distributed over the
complete swathe.
Stems need to be processed and stock piled with the
butts placed allowing access from the pathway by the
extraction carrier.

TX1051686 —UN—18NOV08
DH10862,00000C3 -19-30JAN09-1/1

2-3-2 081017

PN=46
 Operation—Thinning Techniques

Select Thinning
This method depends on the finished crop stocking levels
as to the area available to maneuver a carrier between
trees.
This method allows a reduction in paths cut from a block,
while still allowing access to extraction carriers.

TX1050358 —UN—29OCT08
DH10862,00000C4 -19-30JAN09-1/1

2-3-3 081017

PN=47
 Operation—Processing
General
IMPORTANT: Do not process toward the cab.
1. Once the tree has been delimbed it is ready to be
crosscut into desired products.
2. Depending on log size when cross cutting, it will be
necessary to support the large end.
Debarking
1. The process is similar to the above, with the major
difference being the predominant use of debarking
feeding wheels to cut and loosen the bark from stems.
Measuring
1. Inspect butt of tree and recut if needed.
2. It is advisable to view the measuring wheel while
processing. If during the processing of a tree you
observe the measuring wheel slipping, restart the tree
from the beginning resetting the measuring at the butt.
3. The measuring wheel should be visible when selecting
a log length, any sudden movements of the harvester
head may cause the wheel to stop or spin.
4. Determine separate stack placement with maybe a
support log for longer logs.
2-4-1
3. If a multiple of log grades are being processed, it
is necessary to ensure planning has taken place to
ensure placement of various grades in order to be
recovered by following operations.
4. When working on confined landings, ensure safety
procedures and practices are in place and adhered to.
DH10862,00000C5 -19-02JUN09-1/1
2. The tree is feed through the harvester head until the
bark is removed. The tree is then processed.
DH10862,00000C6 -19-03JUN09-1/1
5. Avoid reversing when measuring. Returning to the
end of log and starting again will give more accurate
length measuring.
6. The viewing of the diameter readout and the length
controller is essential before activating the chain.
7. Calibration checks should be carried out at regular
intervals if measuring equipment is being used.
DH10862,00000C7 -19-24JUN09-1/1
081017
PN=48
 Operation—Cutting
General
1. Smaller trees needing only a single cut may need the
harvester head unlatching to be overridden with the tilt
up button pushed while cutting. The reason for this is
that the tree is forced faster than the saw chain can
cut. Once the tree is cut, the harvester head down
button can be activated to fall the tree.
2. Trees with a heavy forward lean can be fallen either
by uprooting or placing multiple front cuts, to create a
larger area to compress while back cutting.
3. Larger trees should be released once tree is falling.
This will avoid harvester head damage.
Using The Main Saw Unit
Prior to using saw unit keep in mind :
1. View of the saw bar if possible.
2. The harvester head will fall over when saw chain is
activated.
3. Protection of boom hydraulics and cab.
4. How the tree is positioned for delimbing.
5. While cutting, push in the required felling direction
remembering to avoid upward pressure.
6. As the cutting unit completes the cut, the saw chain will
increase in speed and the bark chips may be visible.
7. Once the cut is completed, stop activating the saw
chain button and the saw bar will return automatically.
8. When falling, it is possible to jam the saw bar. Stop the
activation of the saw chain and slowly lift the harvester
head - the weight of the tree has pressurized the oil
in the lift rams of the carrier. Therefore, the lifting
distance should not be great.
9. Check that the saw bar has returned by the saw home
sensor before moving the tree too far.
10. Ensure the log is clamped before the saw chain is
activated. A loose log may move after the saw chain
Using The Top Saw Unit
1. The top saw is designed for cutting small diameter
tops off trees. The tip of the saw bar can be pinched
if larger diameters are attempted.
2-5-1
4. Tops of hills and uneven ground can also cause tree
to swing up causing carrier to lift or harvester head
damage.
5. Releasing trees as they are falling into another
standing tree can sometimes allow the tree to roll off.
6. If the fallen tree is hung in another, be careful when
pulling it down. Watch that the holding tree is not
being pulled in same direction. If so, pushing the tree
can uproot the tree away from carrier.
DH10862,00000C8 -19-30JAN09-1/1
begins the cut, this may derail the saw chain or stop
the saw chain from cutting.
11. A side tear along the tree may stop the saw bar from
returning if it is not cut on the downward pass. The
saw chain cut should be made past this tear.
12. Logs should be supported when cutting, as this will
avoid log split.
13. A small amount of upward lift may be required as the
saw chain completes the cut. This will keep the cut
open and avoid saw stall.
14. Care should be taken that the end of the saw bar does
not cut into the ground when completing a cut. The
saw chain may also cut into another log damaging the
value of that log or if the harvester head is moving,
damage the saw bar and saw chain.
15. When the saw chain is jammed out or the diameter
detect is activated the feed motors are isolated. If
you require moving the stem in this position, it can be
done by pressing the option button then the feed roller
switch. Care should be taken when unjamming the
saw bar as it is easy to damage the saw bar.
DH10862,00000C9 -19-30JAN09-1/1
2. The top saw chain can be derailed if branches or the
end of the log is loaded. It is advised that the top saw
bar be visible when cutting.
DH10862,00001C3 -19-06APR09-1/1
081017
PN=49
 Operation—Special Techniques
Use of Double Cuts
NOTE: Due to poor form encountered during falling,
delimbing and processing, it is necessary to use
special techniques to be able to safely handle
stems, with minimal damage to the carrier.

The use of double cuts allows the tree to fall freely and
minimizes butt damage. It is recommended that larger
diameter trees be double cut to stop saw bar damage and
‘barber chairs’ (3).
2
Two cuts, front (or compression) cut (1) and a back (or
release) cut (2) are advised for larger trees. Using the 1
two cut method means the top or tip of the saw bar is

TX1019722 —UN—09JAN08
not travelling over the direction of fall, which can cause
damage if the tree moves forward and down.
Position the harvester head to the front or the desired
direction of fall of the tree. Make the front cut with no
side or upward pressure. The cut should finish when the
cutting unit is square with the direction of fall. The release
cut or back cut should be higher than the front cut, this
will allow the tree to fall off a level and avoid splitting
wood towards the cutting unit. A slight side and upward
pressure should be applied to the tree as it is being cut.
This is according to the lean and size of tree. 3

The aligning of the two cuts is important as there may

be holding wood left on either side, which may cause
damage to the saw unit if they are not parallel. Over
cutting the release cut with the front cut, can also stop the
cutting unit from returning if the tree begins to fall.
Trees of varying diameters may mean that the aligning

TX1036004 —UN—04FEB08
of the harvester head needs to compensate for the cuts
to be parallel.

1— Front or Compression Cut 3— Barber Chair

2— Back or Release Cut

DH10862,00000CB -19-02JUN09-1/1

2-6-1 081017

PN=50
 Operation—Special Techniques

Quarter Cutting
This method is used on various occasions to gain better
control when felling. Use a saw cut placed at the base of
the tree in the direction of fall, approximately a quarter of
the diameter into the tree. The harvester head is then
moved to the back of the tree ready for falling.

CAUTION: Prevent possible injury while felling.

Always work on one tree at a time and complete
tree cut. Failure to follow the safety precautions
can lead to risk of serious injury. 2
1
Ensure the back cut (2) is placed higher in the tree
than the front cut (1), approximately quarter of the tree

TX1019722 —UN—09JAN08
diameter. When placing these cuts ensure both cuts are
parallel to ensure a hinge affect is achieved, otherwise
loss of control will result.
In some cases, several quarter cuts will prevent the tree
snapping off too soon. This method is used on large butt
flares, heavy leaners, badly swept butts, multi leaders,
and any other situation the operator requires more control
in the felling procedure, to prevent damaging the tree or
carrier. 1— Front or Compression Cut 2— Back or Release Cut

DH10862,00000CC -19-02JUN09-1/1

Falling Multi-Leaders
Crutched trees can be cut either at a point where both
separate, or if one side is of small diameter it can be lifted
until the crutch splits.
Crutched trees at the base may need to be fallen
separately if the split line is close to the ground.
Carefully assess the situation and identify whether the
tree is sound at the base, in which case the possibility of
falling complete could be a an option.
4
If signs of rot (4) exist, it identifies the need to remove
each leader individually. This is done in a conventional
manner, except at a greater height.

TX1019723 —UN—29MAR07
CAUTION: Prevent possible injury while falling
multi-leader tree. Caution must be exercised
to ensure other leaders do not break away
unexpectedly. Failure to follow the safety
precautions can lead to risk of serious injury.

4— Sign of Tree Rot

DH10862,00000CD -19-30JAN09-1/1

2-6-2 081017

PN=51
 Operation—Special Techniques

Falling On Hillside
Falling trees on hillsides may mean the cutting unit is
exposed to dirt and duff on the uphill side of trees.
When falling on hilly terrain ensure the harvester head is
positioned correctly (5) allowing the saw bar tip not to foul
the ground on the high side of the tree.

5— Harvester Head Positioned

Correctly
5

TX1019724 —UN—29MAR07
DH10862,00000CE -19-24JUN09-1/1

2-6-3 081017

PN=52
 Operation—Miscellaneous
Unattended Harvester Head
When leaving the harvester head unattended it is advisable
to leave it in the upright position (tilt up), pointing away
from the operator’s cab with the boom stretched right out.
Delimbing Multi-Leaders
When handling multi leaders, delimb up to the leader,
and if possible open the delimb knives and feed through,
which will allow the arms to be closed, on one of the
leaders after passing the fork. This way require several
meters before closed at which point the harvester head
can be reversed to the point where one leader can be cut
2-7-1
Do not lay harvester head and link mechanism down in
such a manner that the rotator comes in contact with the
arm, as serious damage may occur to the rotator motor.
DH10862,00000CF -19-30JAN09-1/1
off. Caution when cutting leaders. Make sure that the saw
bar is not pinched between leaders.
This leader can now be processed.
If the harvester head will not pass over the fork, drop the
log and reposition further down the log and continue the
process.
DH10862,00000D0 -19-25FEB09-1/1
081017
PN=53
 Maintenance—Fluids and Lubricants
Recommended Hydraulic System Fluid
Refer to Base Carrier Manual for hydraulic oil
specifications.
DH10862,00000D1 -19-30JAN09-1/1

Chain Oil
The chain oil reservoir (1) is located on left hand side and
holds approximately 10 liters (10.6 qt).
The chain oil reservoir supplies the main saw and the
topping saw with chain oil.
Refer table for suitable chain oil.

1— Chain Oil Reservoir

TX1061328 —UN—06JUL09
Chain Oil Reservoir

Recommended Chain Oil

Viscosity Supplier Brand Name Pour Point Flash Point
220 Esso Heavy Chainoil -18°C 200°C
(0°F) (392°F)
40 Esso Heavy Chainoil Arctic -48°C 145°C
(-54°F) (293°F)
120 BP Saw Chain Bar Lubea -20°C 180°C
(-4°F) (356°F)
a
Installed at manufacturer
TF44157,0000C67 -19-06JUL09-1/1

3-1-1 081017

PN=54
 Maintenance—Fluids and Lubricants

Grease
CAUTION: Prevent possible injury working in
the arm capture zones or the saw bar opening
while the hydraulic system is active. Stop the
engine. Failure to follow the safety precautions
can lead to risk of serious injury.
NOTE: Consult your authorized Waratah dealer.
The greases recommended are subject to change
due to oil company circumstances. Waratah strongly
recommends you use the same grease as installed at
manufacture or substitute for a similar lithium complex
based grease of grade NLGI #1.
The standard of greasing plays an important role in
determining the working life of the harvester head.
Regular greasing, done properly, reduces wear on rotating
and sliding parts and promises smooth operation. It also
delivers safety and economy. Follow the points below
strictly and observe the set intervals.
1. Before greasing, clean the grease nipples and their
surroundings thoroughly so there is no opportunity for
water or debris to enter.
2. Unless stated otherwise, inject grease forcing the old
grease out and fill all pins, bushes and bearings with
Recommended Lubricants
Shell Esso Mobil
Alvania Beacon Mobilux
EPGrease 2 EP - 2 EP - 2
a
Installed at manufacturer
new grease. After greasing, move the joints without
load to spread the grease.
3. Use the grease specified for each individual location
and when you top up with extra grease make sure
you use the same brand and grade of grease as the
original.
4. Mixing greases of different brands or grades can cause
chemical reactions and the grease will not have the
required lubricating effect, which can cause ill effects.
5. When shipped, the carrier is lubricated with the brand
marked in the recommended oil table. If you use
different lubricant change the entire volume to avoid
mixing.
6. The lubrication intervals are set to be appropriate for
this harvester head under normal conditions. If you
are using it under extremely harsh or extreme hot
conditions you should reduce the lubrication intervals.
Extreme cold conditions increase the lubrication
intervals.
Refer to table for suitable grease.
BP Caltex Morey
EPEnegrease Multifax Arctic Red
LS - EP2 EP 2 a
EP 2
DH10862,00000D3 -19-29APR09-1/1

3-1-2 081017

PN=55
 Maintenance—Fluids and Lubricants

Grease Point Location—Main Frame

1
1— Tilt Frame 6— Upper Delimb Knives
2— Length Measuring Unit 7— Lower Delimb Knives
3— Supercut Option 8— Tilt Frame Pin
4— 3/4 in. Saw Option 9— Lower Delimb Barrel End
5— Feed Arm

8
9

TX1061332 —UN—06JUL09
3 4

6 5

TX1061333 —UN—06JUL09
7

TF44157,0000C68 -19-06JUL09-1/1

3-1-3 081017

PN=56
 Maintenance—Fluids and Lubricants

Grease Point Location—Top Saw Unit 2

1
CAUTION: When serving or carrying out
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two

TX1031669 —UN—07NOV07
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury. 1— Top Saw Cylinder Rod End 2— Top Saw Cylinder Barrel
End
1. Park machine on level ground.
Location Quantity
NOTE: The top saw cylinder grease points can
be accessed through a cutout on each side Top Saw Cylinder 2
of the harvesting head.

2. Stop engine and remove key.

3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
DH10862,00001C4 -19-24JUN09-1/1

Grease Point Location—Tilt Frame

CAUTION: When serving or carrying out 1
2
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two 3
locking pin positions to prevent movement
of the harvester head. 6
7
CAUTION: Prevent possible injury while working 4
in the arm capture zones or the top saw bar 5
opening. Keep away from the arm capture zones 8
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can

TX1059863 —UN—28MAY09
lead to risk of serious injury. 11
12
1. Park machine on level ground.
2. Stop engine and remove key. 10 9
3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
Location Quantity
Tilt Frame 2 1— Link 7— Swivel
2— Link 8— Swivel
Tilt Cylinder 2 3— Rotator Ring 9— Tilt Frame
Rotator Housing 1 4— Rotator Housing 10— Tilt Frame
5— Rotator Ring 11— Tilt Cylinder Barrel End
Rotator Ring 2 6— Swivel 12— Tilt Cylinder Rod End
Swivel 3
Link 2
DH10862,00000D7 -19-24JUN09-1/1

3-1-4 081017

PN=57
 Maintenance—Fluids and Lubricants

Grease Point Location—Tilt Frame Pin

Grease Point
CAUTION: When serving or carrying out
maintenance on the harvester head always 2
ensure that the tilt bracket is in one of the two 1
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

TX1061342 —UN—06JUL09
in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

2. Stop engine and remove key.
3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.

TX1060934A —UN—22JUN09
Location Quantity
Tilt Frame Pin 1

1— Tilt Frame Pin Grease 2— Tilt Frame Pin Grease

Fitting Fitting Hose

TF44157,0000C69 -19-06JUL09-1/1

3-1-5 081017

PN=58
 Maintenance—Fluids and Lubricants

Grease Point Location—Upper Delimb

Knives 1
6
CAUTION: When serving or carrying out 2
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement 5 3
of the harvester head.

CAUTION: Prevent possible injury while working 4

in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester

TX1055558 —UN—23FEB09
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

2. Stop engine and remove key.
3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
Location
Upper Delimb Knife
Upper Delimb Knife
Upper Delimb Link
Upper Delimb Knife Cylinder
Quantity 1— Left Upper Delimb Rod End 4— Right Upper Delimb Link
2— Right Upper Delimb Barrel 5— Left Upper Delimb Link
Right 1 End 6— Left Upper Delimb Pin
Left 1 3— Right Upper Delimb Pin
2
2
DH10862,00000D5 -19-24JUN09-1/1

3-1-6 081017

PN=59
 Maintenance—Fluids and Lubricants

Grease Point Location—Length Measuring

Unit
CAUTION: When serving or carrying out
maintenance on the harvester head always 2
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

TX1058946 —UN—29APR09
in the arm capture zones or the top saw bar 1
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

2. Stop engine and remove key.
3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
Location Quantity
Measuring Unit Body 1
End Cap 1
Measuring Arm Cylinder 1
Pin 1

TX1058948 —UN—29APR09
1— End Cap 3— Measuring Arm Cylinder 3
2— Measuring Arm Cylinder Rod End
Barrel End 4— Measuring Arm Body
4

DH10862,00000D8 -19-24JUN09-1/1

3-1-7 081017

PN=60
 Maintenance—Fluids and Lubricants

Grease Point Location—Fixed Feed

CAUTION: When serving or carrying out
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

in the arm capture zones or the top saw bar 1

TX1058983 —UN—30APR09
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

2. Stop engine and remove key. Right Feed Roller Hub Grease Fitting

3. Attach a DO NOT OPERATE tag in an obvious place

in the operator's cab.
Location Quantity
Feed Roller Hub 2

1— Right Feed Roller Hub 2— Left Feed Roller Hub

Grease Fitting Grease Fitting

TX1058982 —UN—30APR09
Left Feed Roller Hub Grease Fitting
DH10862,00001CD -19-24JUN09-1/1

3-1-8 081017

PN=61
 Maintenance—Fluids and Lubricants

Grease Point Location—Feed Arms

10
CAUTION: When serving or carrying out
3
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two 5
4
locking pin positions to prevent movement
of the harvester head.
9 6
CAUTION: Prevent possible injury while working 7
in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can

TX1058958 —UN—30APR09
lead to risk of serious injury.
8
1. Park machine on level ground.
2. Stop engine and remove key.
3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
Location Quantity
Feed Roller Arm Right 1 3— Right Feed Roller Arm 7— Left Feed Roller Arm
Cylinder Barrel End 8— Left Feed Roller Arm Link
Feed Roller Arm Left 1 4— Right Feed Roller Arm 9— Right Feed Roller Arm Link
Feed Roller Arm Link 2 5— Left Feed Roller Arm 10— Right Feed Roller Arm
Cylinder Barrel End Cylinder Rod End
Feed Roller Arm Cylinder Right 2 6— Left Feed Roller Arm
Feed Roller Arm Cylinder Left 2 Cylinder Rod End
Feed Roller Hub 2
DH10862,00000D6 -19-24JUN09-1/1

3-1-9 081017

PN=62
 Maintenance—Fluids and Lubricants

Grease Point Location—Lower Delimb

Knives
CAUTION: When serving or carrying out 1
maintenance on the harvester head always
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement
of the harvester head.

2
CAUTION: Prevent possible injury while working
in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.

TX1061350 —UN—14JUL09
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

2. Stop engine and remove key.
3. Attach a DO NOT OPERATE tag in an obvious place Lower Delimb Knives—Right Side
in the operator's cab.
Location Quantity
Lower Delimb Knives Rod End 1
Lower Delimb Knives Pin 2
Lower Delimb Knives Barrel End 1
2
1— Lower Delimb Knives Rod 3— Lower Delimb Knives Barrel 3
End End
2— Lower Delimb Knives Pin (2
used)

TX1061734 —UN—14JUL09
Lower Delimb Knives—Left Side
TF44157,0000C6A -19-14JUL09-1/1

3-1-10 081017

PN=63
 Maintenance—Fluids and Lubricants

Grease Measuring Wheel Bearings

Applying excess grease to the measuring wheel bearings
affects the performance of the measuring unit. Grease
interval for pins is daily and grease interval for measuring
wheel bearings is every 100 hours (2 weeks).
1. Using your hand, rotate the measuring wheel to
ensure it rotates between 1 and 2 turns.
2. If the measuring wheel does not rotate one turn then
the grease may need replacing or a small amount of

TX1026616A —UN—16JUL07
grease may need to be removed or the bearings may
need to be checked.
3. If measuring wheel rotates more than 2 turns then
greasing is recommended.
NOTE: If grease fitting is to be left in measuring
wheel end cap, apply LOCTITE®Loctite™
243 (Blue) to the grease fitting.

4. Remove cap screw (1) from measuring wheel and

install grease fitting. 1— Cap Screw
5. Apply 2 pumps and recheck by spinning the wheel.
LOCTITE is a trademark of Henkel Corporation
DH10862,00000D9 -19-02JUN09-1/1

3-1-11 081017

PN=64
 Maintenance—Fluids and Lubricants

Grease Point Location—Main Saw Unit

(SC100 Option)

CAUTION: When serving or carrying out

maintenance on the harvester head always
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

TX1019812 —UN—13JUN07
in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

NOTE: Grease swing arm bearing (1) every 100
hours (2 weeks).

2. Stop engine and remove key.

3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
4. Apply 1 to 2 pumps and if grease appears from the
seals in the excess grease area (3) on the first pump

TX1058928A —UN—29APR09
no further pumps are required.
Location Quantity
Main Saw Supercut Feed Out Rack 1
Main Saw Supercut Bearing 1

1— Swing Arm Bearing 3— Excess Grease Area

2— Feed Out

DH10862,00000DB -19-24JUN09-1/1

3-1-12 081017

PN=65
 Maintenance—Fluids and Lubricants

Grease Point Location—Main Saw Unit (3/4”

Saw Option)

CAUTION: When servicing or carrying out

maintenance on the harvester head always
ensure that the tilt bracket is in one of the two
locking pin positions to prevent movement
of the harvester head.

CAUTION: Prevent possible injury while working

TX1059870 —UN—28MAY09
in the arm capture zones or the top saw bar
opening. Keep away from the arm capture zones
or the top saw bar opening of the harvester
head while the hydraulic system is active.
Failure to follow the safety precautions can
lead to risk of serious injury.

1. Park machine on level ground.

NOTE: Applying excess grease to the main saw swing-arm
bearing affects the performance of the main saw unit.

2. Stop engine and remove key.

3. Attach a DO NOT OPERATE tag in an obvious place
in the operator's cab.
• The main saw swing-arm is plugged. The main saw
swing arm bearing grease plug (3) must be removed

TX1059869A —UN—28MAY09
and a grease fitting installed to grease the swing arm.
Grease bearing every 100 hours (2 weeks). Apply 2
pumps and if grease appears from the seals on the first
pump no further pumps are required.
Location Quantity
Main Saw 3/4 Swing Arm 1
in. Unit
Main Saw Cylinder 2

1— Main Saw Cylinder Barrel 3— Main Saw Swing Arm

End Bearing Grease Plug
2— Main Saw Cylinder Rod End

DH10862,00000DC -19-24JUN09-1/1

3-1-13 081017

PN=66
 Maintenance—Schedule
Periodic Maintenance Record
SERVICE INTERVALS
Service carrier at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at 1000 hours
also service those items (if applicable) listed under 1000 hours, 200—250 hours, 50 hours and 10 hours or daily.
As Required
□ Inspect top saw and main saw chain condition □ Clean debarking feed rollers and paint marking equipment
□ Inspect chain shot guard □ Clean debris from arm, saw and measure equipment
Every 8 Hours or Daily
□ Inspect top saw and main saw chain condition □ Inspect and clean measuring equipment and sensors
□ Lubricate all grease fittings (Every 4 hours if working with hardwood) □ Fill lubrication reservoir
□ Check control valve, motors, cylinders, and hoses for leaks or wear □ Check hydraulic oil level
□ Inspect chain shot guard
Every 50 Hours or Weekly
□ Complete the 8 Hour or Daily schedule □ Check upper delimb knife pivot pin cap screw torque
□ Inspect frame and arms for cracks or excessive wear □ Check feed roller condition and feed roller hub nut torque
□ Inspect knives for wear or damage sharpen or replace as needed □ Check feed roller and mounting cap screw torque
□ Check front knife cap screws torque □ Inspect and grease measuring wheel bearings
□ Check feed roller arm and cap screw torque
Every 200—250 Hours or Monthly
□ Complete the 50 Hours or Weekly schedule □ Check and inspect upper delimb knife pin and pin cap screw torque
□ Check control valve mounting cap screw torque □ Clean and inspect top saw area
□ Check electrical bracket mount cap screw torque □ Clean and inspect top saw bar
□ Check and inspect tilt frame pins and bushings □ Torque top saw mounting cap screws
□ Check feed roller arm mounting cap screw torque □ Torque main saw (supercut) mounting cap screws
□ Check main saw (3/4 in. saw) mounting cap screw torque □ Grease main saw feed out rack (supercut)
□ Grease main saw swing arm bearing (3/4 in. saw) □ Grease fixed feed motor shaft splines (hardwood application)
□ Check rotator pinion and gears for wear and add grease
Every 1000 Hours or 6 Months
□ Complete 200—250 Hours or Monthly □ Fixed feed motors. Check end float and shim motor if needed (all
applications)
□ Check all harvester head hydraulic pressure settings □ Torque rotator ring gear cap screws
□ Rotate the feed rollers □ Torque the rotator motor mounting cap screws
□ Grease fixed feed motor shaft splines (softwood application) □ Inspect diameter potentiometer and rotate sensor shaft by hand
several revolutions in both directions to stop build up of corrosion on
sensor plates.
Every 2000 Hours Or Yearly
□ Complete 200—250 Hours or Monthly □ Clean and inspect delimb knives, feed arms, link pins, bushings, and
main frame
□ Torque the rotator ring gear to tilt frame cap screws
Model: HTH618C
PIN/Serial Number: Delivery Date: Hour Meter Reading:
Comments:

TF44157,0000C6B -19-28JAN11-1/1

3-2-1 081017

PN=67
 Maintenance—Schedule

Maintenance—Every 8 Hours or Daily

CAUTION: Prevent possible injury working in

the arm capture zones or the saw bar opening
of the harvester head. Stop the engine.

TX1019790 —UN—20MAR07
Failure to follow the safety precautions can
lead to risk of serious injury.

IMPORTANT: Saw components wear more rapidly

in cold temperatures. Ensure saw chain is
kept lubricated at all times. Failure to do so
may result in link failure and a saw chain
being ejected at high speed.

1. Lubricate all grease fittings. Lubricate twice per shift

if working in hardwood applications. (Refer to Fluids
and Lubricants.)
2. Fill saw chain lubrication reservoir, on left hand side

TX1019793 —UN—20MAR07
of the harvester head. Clean the area around the
reservoir cap of all debris and dirt and remove the cap.
Fill completely with saw chain oil per the recommended
saw chain oil chart. (Refer to Fluids and Lubricants.)
3. Conduct overall visual inspection. Check valve,
motors, cylinders, and all hoses for leaks or wear.
Tighten or replace fittings and hoses as necessary.
4. Check top saw and main saw chain condition. Inspect
saw chains for excessive wear, cracking, or broken 6. Conduct visual inspection of the measuring equipment
teeth. Replace saw chain if necessary. and sensors. Ensure they are clean, clear, and free
5. Check chain shot guard. See Chain Shot Guard of obstacles.
Inspection.
DH10862,00000DE -19-18NOV10-1/1

3-2-2 081017

PN=68
 Maintenance—Schedule

Maintenance—Every 50 Hours or Weekly

SPECIFICATIONS
Feed Roller Nut Torque 325 N·m
240 lb-ft
Feed Roller Mount Cap Screw 250 N·m
Torque 185 lb-ft

4
4

4
3
1

TX1061597 —UN—08JUL09
TX1061597
1— Lower Delimb Knife Pin (2 2— Feed Arm Pin (2 used) 4— Pin Collar Retaining Cap
used) 3— Upper Delimb Knife Pin (2 Screw (6 used)
used)

1. Complete daily checks. 3. Check lower delimb knife pin (1), feed arm pin (2),
2. Inspect the frame, arms and knives for cracks or upper delimb knife pin (3), and pin collar retaining cap
excessive wear. Replace components and sharpen screws (4), (if in hardwood applications). (See Pins.)
knives as required.
Continued on next page TF44157,0000C6E -19-08JUL09-1/2

3-2-3 081017

PN=69
 Maintenance—Schedule

4. Check condition of feed roller. (See Feed Roller.)

5. Check feed roller nuts (6). (See Feed Roller.)
Specification
Feed Roller 5
Nut—Torque................................................................................325 N·m
240 lb-ft

6. Check feed roller mount cap screws (5). Torque cap

screws (M16) to specification.
Specification

TX1061598 —UN—08JUL09
Feed Roller Mount Cap
Screw—Torque............................................................................250 N·m
185 lb-ft
6
7. Grease the length measuring roller bearings. (See
Fluids and Lubricants.)

5— Feed Roller Mount Cap 6— Feed Roller Nut (12 used)

Screw (16 used)

TF44157,0000C6E -19-08JUL09-2/2

3-2-4 081017

PN=70
 Maintenance—Schedule

Maintenance—Every 200—250 Hours or

Monthly
SPECIFICATIONS
TimberRite™ H-16 Controller M8 35 N·m
Bolt 24 lb-ft

XJ1241416 —UN—07JUL17
TimberRite™ H-16 Controller 63 N·m
6
Base Plate M10 Bolt 46 lb-ft
Electrical Bracket Mounting M12 115 N·m
Bolt Torque 85 lb-ft
Control Valve Mounting M16 Bolt 285 N·m
1
Torque 210 lb-in.
5
Main Saw Supercut Option M10 63 N·m
Bolt Torque 46 lb-ft TimberRite™ H-16 Head Module
Main Saw Supercut Option M12 115 N·m
Bolt Torque 85 lb-ft
Main Saw 3/4-in. Option (1/2-in. 171 N·m
UNF) Bolt Torque 126 lb-ft
Feed Roller Mount Bolt Torque 250 N·m
185 lb-ft
Feed Roller Nut Torque 325 N·m
240 lb-ft

1
CAUTION: Prevent possible injury while working
in the arm capture zones or saw bar opening. Keep

TX1058991 —UN—04MAY09
away from the arm capture zones or the saw bar
opening of the harvester head while the hydraulic
system is active. Failure to follow the safety
precautions can lead to risk of serious injury.

1. Complete weekly checks. 1 1

2. Check electrical bracket mounting M12 bolts (1).
TimberRite™ Head Module
Torque to specification.
Specification
Electrical Bracket
Mounting M12
Bolt—Torque................................................................................ 115 N·m
85 lb-ft

TX1084812 —UN—18NOV10
3. Check TimberRite™ H-16 controller base plate M10
bolts (5) and controller M8 bolt (6).
Specification
Electrical TimberRite™
H-16 controller base plate
M10 Bolt—Torque..........................................................................63 N·m
46 lb-ft TR100 Head Module

Specification
Electrical TimberRite™ 1— Electrical Bracket Mounting 6— TimberRite™ H-16
H-16 controller M8 M12 Bolt (3 used) Controller M8 Bolt (4 used)
5— TimberRite™ H-16
Bolt—Torque..................................................................................35 N·m
Controller Base Plate M10
24 lb-ft Bolt (4 used)

TimberRite is a trademark of Deere & Company

Continued on next page TF44157,0000C6F -19-07JUL17-1/3

3-2-5 081017

PN=71
 Maintenance—Schedule

4. Check control valve mounting M16 bolts (2). Torque

to specification.
Specification 2
Control Valve Mounting
M16 Bolt—Torque........................................................................285 N·m
210 lb-in 2

5. Check the condition of the tilt frame pins and bushes.

6. Check feed roller arm and upper delimb knife pins and
pin collar, (if in softwood applications). (See Pins.)

TX1056738 —UN—05MAR09
7. Clean top saw housing area. Thoroughly clean the 2
saw bar cavity of any debris, check saw assembly
mounting and top saw motor mounting bolts. Torque
(1/2-in. UNC) bolts to specification.
Specification
1/2-in. UNC
Bolt—Torque................................................................................153 N·m
Control Valve Bracket
113 lb-ft

8. Torque main saw supercut option (M10) bolts to 2— Control Valve Mounting
specification. M16 Bolt (3 used)

Specification
Main Saw Supercut
Option M10 10. Torque main saw 3/4-in. option (1/2-in. UNF) bolts
Bolt—Torque..................................................................................63 N·m to specification.
46 lb-ft
Specification
. Main Saw 3/4-in.
Option (1/2-in. UNF)
9. Torque main saw supercut option (M12) bolts to Bolt—Torque................................................................................171 N·m
specification. 126 lb-ft
Specification
Main Saw Supercut
Option M12
Bolt—Torque................................................................................ 115 N·m
85 lb-ft
Continued on next page TF44157,0000C6F -19-07JUL17-2/3

3-2-6 PN=72
081017
 Maintenance—Schedule

11. Torque feed roller mount bolts (3), to specification.

Specification
Feed Roller Mount
Bolt—Torque................................................................................250 N·m
185 lb-ft 3
12. Torque feed roller nuts (4), to specification.
Specification
Feed Roller
Nut—Torque................................................................................325 N·m
240 lb-ft

TX1061599 —UN—08JUL09
13. Grease main saw, feed out rack, and bearing if
supercut saw option fitted or swing arm bearing if
3/4-in. saw option fitted. (See Fluids and Lubricants.) 4

14. Remove plate and visually check rotator pinion grease

level. Apply grease as required. Inspect pinion and
gear faces. Replace when worn. (See Rotator.)
15. Grease fixed feed motor splines and re-shim motor (if
3— Feed Roller Mount Bolt (16 4— Feed Roller Nut (12 used)
in hardwood applications). (See Feed Rollers.) used)

TF44157,0000C6F -19-07JUL17-3/3

Maintenance—Every 1000 Hours

SPECIFICATIONS
Rotator Assembly to Rotator Ring 171 N·m 1
Mounting Cap Screw (1/2-in. UNF) 126 lb-ft
Torque
Rotator Motor Mounting Cap 153 N·m
Screw Torque 113 lb-ft 2

CAUTION: Prevent possible injury while working

in the arm capture zones or saw bar opening. Keep
away from the arm capture zones or the saw bar
opening of the harvester head while the hydraulic
system is active. Failure to follow the safety

TX1059874 —UN—28MAY09
precautions can lead to risk of serious injury.

1. Complete monthly checks.

2. Check all harvester head pressures. (See Settings.)
3
3. Grease fixed feed motor splines and re-shim motor (if
in softwood applications). (See Feed Roller.)
4. Rotate feed roller. (See Feed Roller.)
5. Check torque on rotator assembly and rotator ring 1— Rotator Assembly Cap 3— Inspection Cover Cap
mounting cap screws (1) and (2). Screw (18 used) Screw (6 used)
2— Rotator Ring Mounting Cap
Specification Screw (12 used)
Rotator Assembly and
Rotator Ring Mounting
Cap Screw—Torque....................................................................171 N·m
Specification
126 lb-ft
Rotator Motor Mounting
6. Check torque on rotator motor mounting cap screws. Cap Screw—Torque....................................................................153 N·m
113 lb-ft

Continued on next page TF44157,0000C6C -19-07JUL09-1/2

3-2-7 PN=73
081017
 Maintenance—Schedule

IMPORTANT: Corrosion builds up on the

potentiometer sensor plates. Rotate the
potentiometer several revolutions in both
directions by hand. Corroded sensor plates will
result in inaccurate diameter measurements.

TX1060903A —UN—19JUN09
7. Remove potentiometer (5). (See CTM for Diameter
Potentiometer Remove and Install).
8. Inspect diameter potentiometer and rotate
potentiometer shaft (6) several revolutions in both
directions by hand.
9. Inspect diameter potentiometer linkage.

5— Potentiometer 6— Potentiometer Shaft

TF44157,0000C6C -19-07JUL09-2/2

Maintenance—Every 2000 Hours or Yearly

SPECIFICATIONS
1
Ring to Tilt Frame Cap Screw 171 N·m
(1/2-in. UNF) Torque 126 lb-ft

CAUTION: Prevent possible injury while working

in the arm capture zones or saw bar opening. Keep
away from the arm capture zones or the saw bar
opening of the harvester head while the hydraulic
system is active. Failure to follow the safety
precautions can lead to risk of serious injury.

1. Complete 6 month checks.

TX1061412 —UN—08JUL09
2. Check rotator ring-to-tilt frame cap screws. Torque 2
3
cap screws (1/2-in. UNF) to specification.
Specification 3
Rotator Ring-to-Tilt
Frame Cap Screw (1/2-in.
2
UNF)—Torque.............................................................................171 N·m
126 lb-ft

3. Check the condition of the delimb knives, feed arms,

1— Rotator Ring 3— Delimb Knife
links, pins and bushes, and main frame. 2— Feed Arm

TF44157,0000C6D -19-08JUL09-1/1

3-2-8 081017

PN=74
 Maintenance—General
Unified Inch Bolt and Cap Screw Torque
Values
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ1A —UN—15APR13
Top—SAE Grade and Harvester Head Markings; Bottom—SAE Grade and Nut Markings
The following data is intended to assist in the general maintenance of the carrier. It is recommended
that only grade 8 hardware or better be used.
Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2
b c
Thread Lubricated Dry Lubricatedb Dryc Lubricatedb Dryc Lubri- Dryc
Size N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) catedbN·m N·m (lb-ft)
(lb-ft)
1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)
5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)
3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)
7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)
1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)
9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)
5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)
3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)
7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)
1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)
1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)
1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)
1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)
1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and
for all other types of bolts and screws of any length.
b
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
c
"Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly start thread
procedure is given for a specific application. Torque values listed are for engagement. This will prevent them from failing when tightening.
general use only. Check tightness of fasteners periodically.
Tighten plastic insert or crimped steel-type lock nuts to approximately
Shear bolts are designed to fail under predetermined loads. Always 50 percent of the dry torque shown in the chart, applied to the nut, not
replace shear bolts with identical grade. to the bolt head. Tighten toothed or serrated-type lock nuts to the full
torque value.
Fasteners should be replaced with the same or higher grade. If higher
grade fasteners are used, these should only be tightened to the strength
of the original.
DH10862,00000E3 -19-02JUN09-1/1

3-3-1 081017

PN=75
 Maintenance—General

Metric Bolt and Cap Screw Torque Values

METRIC BOLT AND CAP SCREW TORQUE VALUES—Tolerance is ±10% unless otherwise specified

TORQ2 —UN—15APR13
Top—Property Class and Harvester Head Markings; Bottom—Property Class and Nut Markings
The following data is intended to assist in the general maintenance of the carrier. It is recommended
that only grade 10.9 hardware or better be used.
Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Thread Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
Size N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft) N·m (lb-ft)
M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5)
M8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35)
M10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70)
M12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120)
M14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190)
M16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300)
M18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410)
M20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580)
M22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800)
M24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000)
M27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475)
M30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000)
M33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730)
M36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500)
a
"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.
b
"Dry" means plain or zinc plated without any lubrication.

Fasteners should be replaced with the same or higher property class. If

CAUTION: Use only metric tools on metric hardware. Other higher property class fasteners are used, these should only be tightened
tools may not fit properly. Tool may slip and cause injury. to the strength of the original.

DO NOT use these values if a different torque value or tightening
procedure is given for a specific application. Torque values listed are for
general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always
replace shear bolts with identical property class.
Make sure fastener threads are clean and that you properly start thread
engagement. This will prevent them from failing when tightening.
Tighten plastic insert or crimped steel-type lock nuts to approximately
50 percent of the dry torque shown in the chart, applied to the nut, not
to the bolt head. Tighten toothed or serrated-type lock nuts to the full
torque value.

DH10862,00000E4 -19-02JUN09-1/1

3-3-2 081017

PN=76
 Maintenance—General

Additional Metric Cap Screw Torque Values

T6873AA —UN—15APR13
CAUTION: Use only metric tools on metric
hardware. Other tools may not fit properly.
They may slip and cause injury.

Check tightness of cap screws periodically. Torque values

listed are for general use only. Do not use these values if
a different torque value or tightening procedure is listed
for a specific application.
Shear bolts are designed to fail under predetermined

T6873AB —UN—18OCT88
loads. Always replace shear bolts with identical grade.
Fasteners should be replaced with the same or higher
grade. If higher grade fasteners are used, these should
only be tightened to the strength of the original.
Make sure fastener threads are clean and you properly
start thread engagement. This will prevent them from
failing when tightening.

T6873AC —UN—18OCT88
Tighten cap screws having lock nuts to approximately 50
percent of amount shown in chart.
a
METRIC CAP SCREW TORQUE VALUES
T-Bolt H-Bolt M-Bolt
Nomi-
nal Di-
ameter N·m lb-ft N·m lb-ft N·m lb-ft
8 29 21 20 15 10 7
10 63 46 45 33 20 15
12 108 80 88 65 34 25
14 176 130 137 101 54 40
16 265 195 206 152 78 58
18 392 289 294 217 118 87
20 539 398 392 289 167 125
22 735 542 539 398 216 159
24 931 687 686 506 274 202
27 1372 1012 1029 759 392 289
30 1911 1410 1421 1049 539 398
33 2548 1890 1911 1410 735 542
36 3136 2314 2401 1772 931 687
a
Torque tolerance is ±10%.
DH10862,00000E5 -19-02JUN09-1/1

3-3-3 081017

PN=77
 Maintenance—Operation Checkout
Fault Finding
General
With any fault finding, the first step is to decide where
to investigate. Sometimes this is obvious, but on other
occasions a little detective work will be necessary. The
maintenance operator who makes half a dozen haphazard
adjustments or replacements may be successful in curing
a fault (or its symptoms), but will be none the wiser if the
fault occurs again and may well have spent more time and
money than was necessary.
A calm and logical approach will be more satisfactory in
the long run.
Always take into account any warning signs or
abnormalities that may have been noticed in the period
preceding the fault, i.e. power loss, high or low gauge
readings, unusual noises, and remember that failure of a
component such as a circuit breaker of shaft seal may
only be a pointer to some underlying fault. Whatever the
fault, certain basic principles apply. These are as follows:
1. Verify the fault.
This is simply a matter of being sure you know what the
symptoms are before starting work. This is particularly
important if you are investigating a fault for someone
else who may not have described it very accurately.
2. Don't overlook the obvious.
For example, if a function will not operate, is it the
solenoid, wiring, or no hydraulic pressure? If an
electrical fault is indicated, check the diagnostic
indicators before digging into the wiring.
3. Cure the disease, not the symptom.
Replacing a shaft seal may stop the immediate leak,
but the cause may be too much back pressure.
4. Do not take anything for granted.
Be aware a (new) component may itself be defective
(especially if its been rattling around in the tool box
for months), and do not leave components out of a
fault diagnosis sequence just because they are new or
recently fitted. When you do finally diagnose a difficult
fault, you will probably realize that all the evidence
was there from the start.
GS11409,00002DE -19-18JUL17-1/1

Operational Checks
GS11409,00002DF -19-18JUL17-1/24

•
1 Super Cut 100—Operational Checks

GS11409,00002DF -19-18JUL17-2/24

Saw Bar Wears Chain tension pressure is too high. YES: Adjust tension
Abnormally or Top pressure.
Roller Failure
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-3/24

Chain lubrication Check Chain lubrication malfunction. YES: Check lubrication

system.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-4/24

Tensioner Check Air in tensioner system. YES: Bleed tensioner

system.
NO: See your authorized
dealer for repair.

Continued on next page GS11409,00002DF -19-18JUL17-5/24

3-4-1 081017

PN=78
 Maintenance—Operation Checkout

•
2 Chain Jumps Off Bar

GS11409,00002DF -19-18JUL17-6/24

Chain Tension Check Chain tension pressure is too low. YES: Adjust chain tension
pressure.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-7/24

Bleed Tension Circuit Air in tensioner system. YES: Bleed tensioner

Check system.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-8/24

Oil Leaking Check Leaking check valve. YES: Test check

valve—Clean or replace if
necessary.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-9/24

Saw Bar Alignment Check Saw bar and drive sprocket do no align. YES: Adjust drive sprocket
with shim washers until
drive sprocket and saw bar
align.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-10/24

•
3 Chain Lubrication System Malfunction

GS11409,00002DF -19-18JUL17-11/24

Chain Lubrication Check Lubrication oil tank is empty. YES: Fill lubrication oil.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-12/24

Leaking Check Valve Check valves on lubrication oil pump leaking. YES: Test check valves.
Check Clean or replace when
necessary.
NO: See your authorized
dealer for repair.

Continued on next page GS11409,00002DF -19-18JUL17-13/24

3-4-2 081017

PN=79
 Maintenance—Operation Checkout

Oil Strainer Check Strainer in lubrication is clogged. YES: Disassemble and

clean strainer.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-14/24

Lubrication Hose Check Lubrication hydraulic hose is broken. YES: Replace lubrication
hydraulic hose.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-15/24

Oil Pump Relief Valve Pressure relief valve on lubrication oil pump is leaking. YES: Test pressure relief
Check valve. Clean or replace
when necessary.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-16/24

•
4 Oil Leaking From Saw Unit

GS11409,00002DF -19-18JUL17-17/24

Check Saw Components Cracked saw casing. YES: Replace damaged

parts.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-18/24

Swivel Seal Ring Check Swivel seal rings damaged. YES: Replace swivel seal
rings.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-19/24

Piston O-Ring Check Tension device piston O-Rings are damaged. YES: Replace tension
device piston O-Rings.
NO: See your authorized
dealer for repair.

GS11409,00002DF -19-18JUL17-20/24

•
5 Saw Bar Feed Out Malfunction

GS11409,00002DF -19-18JUL17-21/24

Saw Bar Feed Pressure Feed out pressure too low. YES: Adjust feed out
pressure
NO: See your authorized
dealer for repair.

Continued on next page GS11409,00002DF -19-18JUL17-22/24

3-4-3 081017

PN=80
 Maintenance—Operation Checkout

Cylindr Seal Ring Check Piston seals in feed out cylinder damaged. YES: Replace piston seals.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-23/24

Saw Bar Jam Check Saw bar feed out jammed by incorrect saw unit or saw motor fasteners. YES: Install correct
fasteners.
NO: See your authorized
dealer for repair.
GS11409,00002DF -19-18JUL17-24/24

3-4-4 081017

PN=81
 Miscellaneous—Carrier
Prevent Fires

T133552 —UN—15APR13
Handle fuel safely: Store flammable fluids away from fire
hazards. Never refuel the carrier while smoking or when
near sparks or flames.
Clean carrier regularly: Keep rubbish, debris, grease,
and oil from accumulating in the engine compartment,
around fuel lines, hydraulic lines, and electrical wiring.
Never store oily rags or flammable materials inside a
T133553 —UN—07SEP00
carrier compartment.
Maintain hoses and wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep a fire extinguisher available: Always keep a
multi-purpose fire extinguisher on or near the carrier.
Know how to use extinguisher properly. T133554 —UN—07SEP00

AM24480,000008B -19-22NOV16-1/1

In Case of Carrier Fire

• Turn the engine off.
• Turn the master disconnect switch off.
• If possible, fight the fire using the portable fire
extinguisher or other fire suppression equipment.
• Ensure the fire does not spread to the surrounding area.

TS227 —UN—15APR13
• Call for help.

AM24480,000008C -19-04AUG14-1/1

4-1-1 081017

PN=82
 Miscellaneous—Carrier

Welding on Carrier or Head: TimberRite™

H-16
IMPORTANT: As an electrical welder current can
damage the electrical system, always ensure
you isolate the electrical components before
welding. Failing to isolate this equipment will
damage electrical components.

Ensure you isolate the electrical equipment when

performing any welding; turning the key-switch to the

TX1022193 —UN—17MAY07
“OFF” position is not sufficient. Isolating the electrical
equipment will minimize the risk of damage to the
electrical equipment.
1. Park the carrier and place the harvester head on a
flat, even surface.
2. Turn the TimberRite™ H-16 key-switch control to the
“OFF” position.
3. Turn off any electronics that are wired directly from
the battery.
4. Turn off the main power to carrier.
5. Disconnect the carrier battery, followed by the
connectors on the base and cab controllers.
6. Disconnect J1, J2, and J3 from head module (HHC)
when welding on harvester head. Disconnect base
module, PC, and flexbox connectors when welding
on carrier.
7. The attachment is manufactured from high-tensile

TX1033494A —UN—14DEC07
steel; consequently, ensure you only use low-hydrogen
(E11018-M) welding rods.
8. Clean the area of any oil, paint, and rust contaminants.
NOTE: Contaminants in the weld makes the steel brittle.

9. Ensure the welding earth is directly attached to the

item being welded.
10. Preheat weld area according to table below.
Specification
NOTE: Measure the temperature 300 millimeters
Weld tempera-
(11.8 inches) from the weld in each direction,
ture—Torque......................................................................1750—2200°C
for a good heat soak.
3179—3989°F
Metal Thickness Pre-heat Temperature
12. Allow the weld to cool slowly; as rapid cooling can
6—20 mm (0.2—0.8”) 20 — 150°C (68 — 302°F) cause cracking.
20—50 mm (0.8—2.0”) 50—175°C (122—340°F)
13. Re-connect the connectors to the controllers, the
11. When welding multiple runs, allow temperature to drop harvester head, the solenoid, and the sensor harness.
down to specification before starting the next run. 14. Re-connect the carrier battery.
GS11409,0000285 -19-31JUL17-1/1

4-1-2 PN=83
081017
 Miscellaneous—Carrier

Welding on Carrier or Harvester

Head—TimberRite™
1. Park the harvester on a flat, even surface.
IMPORTANT: Electrical system damage can occur by
an electrical welder current; electrical equipment
must be isolated. Failure to isolate electrical
equipment can damage the electrical system
and may require component replacement.

TX1022193 —UN—17MAY07
2. Turn the TimberRite™ key-switch to the “off” position.
3. Turn off any electronics wired directly from the battery.
4. Turn off the main power to the carrier.
5. Disconnect the carrier battery.

TX1033494A —UN—14DEC07
TimberRite is a trademark of Deere & Company
AM24480,00001A4 -19-26SEP14-1/6

6. Disconnect the power connector (1) to the controller.

7. Disconnect the CAN 1 connector (3).

1— Power connector 3— CAN 1 connector

XJ1162926 —UN—11JUN14

3
TimberRite™ Controller Module
Continued on next page AM24480,00001A4 -19-26SEP14-2/6

4-1-3 081017

PN=84
 Miscellaneous—Carrier

8. Disconnect the head module connectors (4—9).

4
4— Connector A 7— Connector D
5— Connector B 8— Connector E
6— Connector C 9— Connector F
6

TX1058993 —UN—04MAY09
7

TimberRite™ Head Module

AM24480,00001A4 -19-26SEP14-3/6

9. Disconnect the CAN interface supply connector (10)

and power supply connector (11) on the CrossFire™
module.

10— Can Interface Supply 11— Power Supply Connector

Connector

TX1058996A —UN—04MAY09
CrossFire Module

CrossFire is a trademark of Cross Country Systems Inc.

Continued on next page AM24480,00001A4 -19-26SEP14-4/6

4-1-4 081017

PN=85
 Miscellaneous—Carrier

10. Disconnect the interface module connector (12) on the

Danfoss™ interface module.

12— Interface Module

Connector

TX1059031A —UN—04MAY09
Danfoss Interface Module

Danfoss is a trademark of Sauer Danfoss Inc.

Continued on next page AM24480,00001A4 -19-26SEP14-5/6

4-1-5 081017

PN=86
 Miscellaneous—Carrier

11. Disconnect the interface module connector (13) on the

SureGrip™ interface module.
12. Only use E11018-M (low hydrogen) welding rods; the
attachment is manufactured from high tensile steel.
NOTE: Contaminants in the weld make the steel brittle.

13. Clean the area of oil, paint, and rust contaminants.

14. The welding earth must be attached directly to the
item being welded.
NOTE: Measure temperature 300 mm (11.8 in.) from the
weld in each direction for a good heat soak.

TX1059032A —UN—04MAY09
15. Preheat the weld area according to the table below.
Metal Thickness Preheat Temperature
6—20 mm (0.2—0.8 in.) 20—150°C (68—302°F)
20—50 mm (0.8—2.0 in.) 50—175°C (122—340°F).

16. When welding multiple runs, allow the temperature to

drop down to specification before starting the next run. SureGrip Interface Module
Specification
Weld—Temperature................................................................75—100°C
13— Interface Module
167—212°F Connector
17. Allow the weld to cool slowly; rapid cooling causes
cracking.
20. Connect the carrier battery.
18. Connect the CAN 1 connectors.
19. Connect the power connector.
SureGrip is a trademark of SureGrip Inc.
AM24480,00001A4 -19-26SEP14-6/6

4-1-6 081017

PN=87
 Miscellaneous—Carrier

Welding On Carrier or Head—TR100 System

IMPORTANT: Electrical system damage will occur
by electrical welder current. Always isolate
electrical components before welding.
Failure to isolate electrical equipment
will damage components and require
component replacement.

When welding, electrical equipment must be isolated.

Failure to isolate electrical equipment will damage the

TX1022193 —UN—17MAY07
electrical system and require component replacement.
Turning key switch to OFF position is not sufficient.
1. Park carrier and place harvester head on a flat even
surface.
2. Turn TR100 key switch control to the OFF position.
3. Turn off any electronics that are wired directly from
the battery.
4. Turn off main power to carrier.
5. Disconnect carrier battery (G1).

TX1033494A —UN—14DEC07
Continued on next page AP88438,0000101 -19-17NOV12-1/3

4-1-7 081017

PN=88
 Miscellaneous—Carrier

XP19

XP20

XP21
XP1

XP3

XP5
XP6

XP4

XP2

XJ8 XP8
A2
J3 J2 J1

X35 X34 X33

XJ9
X20
XP9

A10
XP10

F1 G1
XP12

XP24

XJ10

A1
XP11
XJ11

J3 J2 J1
X32 X31 X30 XJ26
XP22

XP18
XJ22

XJ18
XP26

XP25
XP13

XP14
XJ13

XJ25 XJ14

X36 X37 X38

J1 J2 J3
1
TX1099668 —UN—25OCT11

A3

TX1099668

Continued on next page AP88438,0000101 -19-17NOV12-2/3

4-1-8 081017

PN=89
 Miscellaneous—Carrier

1— To Head Components
A1—TR100 Base Controller
A2—Cab Controller
A3—Head Controller
A10— Relay Connection Box
F1— Measuring System Fuse
G1—Carrier Battery
XJ8— Cab Controller Harness
Connector
XJ9— Relay Connection Box
Harness to Cab Controller
Harness Connector
XJ10— TR100 Base Controller
Harness Connector
XJ11— Relay Connection Box
Harness to Jib (arm) and
Hoist (boom) Harness
Connector
XJ13— Harvester Head Harness
Connector
XJ14— Saw Proximity and
Diameter Potentiometer
Harness Connector
XJ18— Length Measure Encoder
Harness Connector
XJ22— Saw Limit Harness XP12— Pump Solenoids and Bail XP26— Carrier Cab to Boom
Connector (if equiped) Lock Connector Harness Connector
XJ25— Boom to Head Harness XP13— Harvester Head Harness X30— TR100 Base Controller
Connector Connector Connector (J1)
XJ26— Carrier Cab to Boom XP14— Saw Proximity and X31— TR100 Base Controller
Harness Connector Diameter Potentiometer Connector (J2)
XP1— Right Joystick Handle Harness Connector X32— TR100 Base Controller
Connector XP18— Length Measure Encoder Connector (J3)
XP2— Navigation Wheel Harness Harness Connector X33— Cab Controller Connector
Connector XP19— Right Carrier Leveling (J1)
XP3— Left Joystick Handle Connector—SureGrip™ X34— Cab Controller Connector
Connector (if equipped) (J2)
XP4— Standard Display Unit XP20— Left Carrier Leveling X35— Cab Controller Connector
(SDU) Connector Connector—SureGrip™ (J3)
XP5— Preselect Keypad and (if equipped) X36— Harvester Head Controller
Programmable Keypad XP21— Keypad Connector—Dan- Connector (J1)
Connector foss™ (if equipped) X37— Harvester Head Controller
XP6— Key Switch Control XP22— Saw Limit Harness Connector (J2)
Connector Connector (if equiped) X38— Harvester Head Controller
XP8— Cab Controller Harness XP24— Filter Harness Connector Connector (J3)
Connector XP25— Boom to Head Harness
XP9— Relay Connection Box Connector
Harness to Cab Controller
Harness Connector
XP10— TR100 Base Controller
Harness Connector
XP11— Relay Connection Box
Harness to Jib (arm) and
Hoist (boom) Harness
Connector

6. Disconnect connectors (X30—X38) to controllers (A1, Metal Thickness Preheat Temperature

A2, and A3). 6—20 mm 20—150°C
0.2—0.8 in. 68—302°F
7. Disconnect harvester head harness connector (XJ13 20—50 mm 50—175°C
/ XP13). 0.8—2.0 in. 122—340°F

8. Disconnect solenoid and sensor harness connectors

(XJ14 / XP14, XJ18 / XP18, and XJ22 / XP22).
9. The Waratah attachment is manufactured from high
tensile steel. Use only E11018-M (low hydrogen)
welding rods.
NOTE: Contaminants in the weld makes the steel brittle.
10. Clean area of oil, paint, and rust contaminants.
11. The welding earth must be attached directly to the
item being welded.
NOTE: Measure temperature 300 mm (11.8 in.) from
weld in each direction for a good heat soak.
12. Preheat weld area according to table.
SureGrip is a trademark of SureGrip Inc.
13. When welding multiple runs, allow temperature to drop
down to specification before starting the next run.
Specification
Weld—Temperature................................................................75—100°C
167—212°F
14. Allow weld to cool slowly. Rapid cooling causes
cracking.
15. Connect connectors (X30—X38) to controllers (A1,
A2, and A3).
16. Connect harvester head connector (XJ13 / XP13).
17. Connect solenoid and sensor harness connectors
(XJ14 / XP14, XJ18 / XP18, and XJ22 / XP22).
18. Connect carrier battery.
AP88438,0000101 -19-17NOV12-3/3

4-1-9 PN=90
081017
 Miscellaneous—Carrier

Using Booster Batteries: TimberRite™ H-16

Before boost starting, the machine must be properly shut
down to prevent unexpected machine movement when
the engine starts.

T7233JN —UN—21MAY90
CAUTION: An explosive gas is produced while
batteries are in use or being charged. Keep flames
or sparks away from the battery area. Make sure
the batteries are charged in a well-ventilated area.

IMPORTANT: Using booster batteries above 140 amp

without first disconnecting the controller will
damage it. Always disconnect the controller Booster Batteries, 2-Battery Application
before using booster batteries, otherwise
severe controller damage will occur. A—Machine batteries B—Booster batteries

1. Turn off the carrier main switch and disconnect X1A.

2. Disconnect the power and CAN connection from PC.
3. Remove 15 A power fuse from controller battery cable.
4. Connect one end of the positive cable to the positive
terminal of the machine batteries (A), and the other
end to the positive terminal of the booster batteries (B).
5. Connect one end of the negative cable to the negative
terminal of the booster batteries. Connect the other
end of the negative cable to the machine frame, as far
away from the machine batteries as possible.
6. Start the engine.
7. Wait several minutes before disconnecting the end
of the negative cable from the machine frame. Then,
disconnect the other end of the negative cable from
the negative terminal of the booster batteries.
8. Disconnect the positive cable from the booster
batteries and machine batteries.
9. Connect X1A.
10. Refit the 15 A fuse. Connect the power and CAN back
to PC.
GS11409,0000286 -19-01JUN17-1/1

4-1-10 081017

PN=91
 Miscellaneous—Carrier

Using Booster Batteries: TimberRite™

Before boost starting, the machine must be properly shut
down to prevent unexpected machine movement when
the engine starts.

XJ1162926 —UN—11JUN14
CAUTION: An explosive gas is produced while 1
batteries are in use or being charged. Keep flames
or sparks away from the battery area. Make sure
the batteries are charged in a well-ventilated area.
3
IMPORTANT: Short circuiting or using booster TimberRite™ Controller Module
batteries above 140 amp without first
disconnecting the controller will damage
it. Always disconnect the controller before
using booster batteries, otherwise severe
controller damage will occur.

NOTE: For TimberRite™ controllers, turn off

T7233JN —UN—21MAY90
the key-switch.

1. Turn off the carrier main switch and the TimberRite™

controller key-switch.
2. Disconnect the TimberRite™ power connector (1).
3. Disconnect the CAN 1 connector (3).
4. Connect one end of the positive cable to the positive 1— Power connector A—Machine batteries
terminal of the machine batteries (A), and the other 3— CAN 1 connector B—Booster batteries
end to the positive terminal of the booster batteries (B).
5. Connect one end of the negative cable to the negative
disconnect the other end of the negative cable from
terminal of the booster batteries. Connect the other
the negative terminal of the booster batteries.
end of the negative cable to the machine frame, as far
away from the machine batteries as possible. 8. Disconnect the positive cable from the booster
batteries and machine batteries.
6. Start the engine.
9. Connect the CAN 1 connector (3).
7. Allow several minutes before you disconnect the end
of the negative cable from the machine frame. Then, 10. Connect the power (1).
TimberRite is a trademark of Deere & Company
AM24480,00000F2 -19-22AUG14-1/1

4-1-11 081017

PN=92
 Miscellaneous—Carrier

Using Booster Batteries—TR100 System

CAUTION: Avoid possible injury. Always

make sure carrier machine is properly parked
before boost starting.

Before boost starting, machine must be properly parked

with harvester head on ground to prevent unexpected

TX1097811A —UN—14SEP11
machine movement when engine starts.

CAUTION: An explosive gas is produced while

batteries are in use or being charged. Keep flames
or sparks away from the battery area. Make sure
the batteries are charged in a well ventilated area.

IMPORTANT: Avoid controller damage. Always

TR100 Relay Connection Box
disconnect relay connection box connectors
before using booster batteries. Severe
controller damage will occur requiring
controller replacement.

NOTE: Using booster batteries above 140 amp, requires

controllers to be disconnected. Controller damage

T7233JN —UN—21MAY90
will occur requiring controller replacement.

1. Turn carrier main switch and TR100 key switch control

to OFF position .
2. Remove in-line fuse (F1).
3. Disconnect (XJ9 and XP9, XJ10 and XP10, and XJ11
and XP11) connectors.
A—Machine Batteries XP9— XJ9 and XP9 Cab
4. Connect one end of the positive cable to the positive B—Booster Batteries Controller (A2) Harness
terminal of the machine batteries (A) and the other end A1—Base Controller Connector
to the positive terminal of the booster batteries (B). A10— Relay Connection Box XP10— XJ10 and XP10 Base
Controller (A1) Harness
5. Connect one end of the negative cable to the negative Connector
terminal of the booster batteries. Connect the other XP11— XJ11 and XP11
end of the negative cable to the machine frame as far Harvester Head
Controller (A3) Harness
away from the machine batteries as possible. Connector
6. Start engine.
7. Allow several minutes before you disconnect the end
of the negative cable from the machine frame. Then 9. Connect (XJ9 and XP9, XJ10 and XP10, and XJ11
disconnect the other end of the negative cable from and XP11) connectors.
the negative terminal of the booster batteries. 10. Install in-line fuse.
8. Disconnect positive cable from booster batteries and
machine batteries.
OUO1065,0000997 -19-03NOV11-1/1

4-1-12 081017

PN=93
 Miscellaneous—Measurements
Metric and Imperial Unit Expressions
Measurement Unit Symbol
Length
millimeter mm
centimeter cm
meter m
kilometer km
inch in
foot ft
yard yd
mile mi
Area
square millimeter sq mm
square centimeter sq cm
square meter sq ft
square foot sq ft
square inch sq in.
hector ha
acre acre
Pressure
pounds per sq.in. psi
Volume
cubic millimeter mm3m3
cubic inch cu in.
milliliter mL
liter L
cubic meter cm3
pint pt
quart qt
gallon U.S. gal
Mass
gram g
kilogram kg
ton (metric) t
ton ton
pound lb
Torque
Newton meter Nm
pound feet force lb-ft
AP88438,0000120 -19-17DEC12-1/1

4-2-1 081017

PN=94
 Miscellaneous—Specification Conversion
Length
miles x 1.6093 = km
yards x 0.9144 =m
feet x 0.3048 =m
feet x 30.480 = cm
inches x 2.540 = cm
inches x 25.40 = mm
km x 0.621 = miles
km x 1093.60 = yards
km x 3280.90 = feet
m x 1.094 = yards
m x 3.281 = feet
m x 39.37 = inches
cm x 0.3937 = inches
mm x 0.03937 = inches

AM24480,000008F -19-04AUG14-1/1

Weight
kg x 0.453 = pounds
metric ton x 1.1023 = short ton
metric ton x 0.9842 = long ton
pounds x 2.2046 = kg
short ton x 0.9072 = metric ton
long ton x 1.0161 = metric ton

AM24480,0000090 -19-04AUG14-1/1

Area
sq.mile x 2.59 = sq.km
acres x 0.00405 = sq.km
acres x 0.4047 = hectares
sq.yards x 0.8361 = sq.m
sq.feet x 0.0929 = sq.m
sq.inches x 6.452 = sq.cm
sq.inches x 645.2 = sq.mm
sq.km x 0.3861 = sq.miles
sq.km x 247.11 = acres
hectares x 2.741 = acres
sq.m x 1.196 = sq.yards
sq.m x 10.764 = sq.feet
sq.cm x 0.155 = sq.inches
sq.mm x 0.00155 = sq.inches

AM24480,0000091 -19-04AUG14-1/1

4-3-1 081017

PN=95
 Miscellaneous—Specification Conversion

Volume
cu.yards x 0.765 = cu.m
cu.feet x 0.283 = cu.m
cu.inches x 16.383 = cu.cm
cu.m x 1.308 = cu.yards
cu.m x 35.3145 = cu.feet
cu.cm x 0.06102 = cu.inches

AM24480,0000092 -19-04AUG14-1/1

Pressure
lb/sq.in. x 6.89476 = kPa
lb/sq.in. x 0.068 = atm
lb/sq.in. x 0.069 = bar
inch of Hg. x 0.37411 = kPa
kPa x 0.145 = psi
kPa x 0.2964 = in. of Hg.
MPa x 145 = psi
atm x 14.70 = psi
bar x 14.50 = psi

AM24480,0000093 -19-04AUG14-1/1

Flow
U.S.gpm x 3.790 = liters/min
U.S.gpm x 0.063 = liters/sec
cu.ft./min x 0.472 = liters/sec
liters/sec x 0.264 = U.S.gpm
liters/sec x 15.873 = U.S.gpm
liters/sec x 2.119 = cu.ft/min

AM24480,0000094 -19-04AUG14-1/1

Liquid
U.S.gallons x 0.8333 = Imp.gallons
U.S.gallons x 3.785 = liters
U.S.quarts x 0.946 = liters
Imp.gallons x 1.2009 = U.S.gallons
Liters x 0.2642 = U.S.gallons
Liters x 1.057 = U.S.quarts

AM24480,000010D -19-04AUG14-1/1

4-3-2 081017

PN=96
 Miscellaneous—Specification Conversion

Miscellaneous
acre x 43.560 = sq.ft
board feet x 144.0 = cu.in.
BTU x 778.0 = lb.ft.
bushel x 1.244 = cu.ft.
cu.ft. x 17280 = cu.in.
cu.ft. x 7.481 = U.S. gallon
U.S. gallon x 231.0 = cu.in.
HP x 33.000 = lb.ft./min.
HP x 0.7457 = kilowatt
kilowatt x 1.341 = HP
knot x 1.152 = miles/hr
radian x 57.30 = degree
rod x 16.50 = feet
lb.(force) x 4.440 = Newton
N·m x 0.73756 = lb·ft

AM24480,0000096 -19-22NOV16-1/1

4-3-3 081017

PN=97
 Miscellaneous—Wood Measurement
Wood Measurement Equivalents
Cord Cunit Cubic Meter Cubic Meter Solid Board Feet
2.43 m 2.43 m
12 in.
8-1 8 ft.

4-1 3 ft. 1

TX1019982 —19—14AUG08
0.64 64 m 12 in. 1 in.
0.64 m 0.64 m
4-1 4 ft.

1 Cord=128 cu. Ft. 1 Cunit=100 cu. Ft. 1 m3 stacked=the 1 m3 solid=solid 3 1 board feet=1/12
stacked wood of solid wood apparent volume wood only in 1m solid cubic foot
TX1019982 in 1 m3 *FBM

A (cord) B(cunit) C(cubic meter) D(cubic meter solid) E(board feet)

1 0.85 3.625 2.407 500
1.176 1 4.264 2.832 600
0.276 0.234 1 0.664 138
0.415 0.353 1.506 1 208
2 1.67 7.25 4.81 1000

The cord (column A) and cubic meters stacked (column

C) measure “apparent” volume. The cunit (column B) and
cubic meter solid (column D) measure “solid” volume.
Accurate conversions are possible between columns A
and C, and between B and D only. Any other conversions
are approximate and wood volume will vary with tree
species, size, etc. Example:
1 cunit (column B) = exactly 2.832 solid meters (column D)
1 cord (column A) = approximately 2.407 solid cubic
meters (column D)
FBM is the abbreviation of 1 Board Ft. (Foot Board
Measure). One thousand board feet is referred to as
“MBFM”.
DH10862,00000F3 -19-30JAN09-1/1

4-4-1 081017

PN=98
 Index
Page
C
Control valve
Fault finding ........................................................... 3-4-1
E Maintenance—fluids and lubricants
Electrical installation—general
Using booster batteries—Timber-
Rite™ ..................................................... 4-1-10, 4-1-11
Using booster batteries—TR100.......................... 4-1-12
Welding on carrier or har-
vester—TR100 ...........................................4-1-2, 4-1-7
F Maintenance—fluids and lubricants
Features
Grapple harvesting head........................................ 0-1-3
G Grease measuring wheel bearings ...................... 3-1-11
General
Avoid unauthorized machine modifications............ 0-1-2
Copyright................................................................ 0-1-1
General information ............................................... 0-1-1
Manual replacement .............................................. 0-1-1
Warranty ................................................................ 0-1-2
L Maintenance every 50 hours or weekly ................. 3-2-3
Label precautions
Do not operate warning-unless seated .................. 1-6-2
Head label positions............................................... 1-5-1
Keep clear of saw .................................................. 1-2-5
Key ring label ......................................................... 1-6-3
Lock crossover bracket .......................................... 1-1-1
Pinch area.............................................................. 1-3-1
Recommendations for processing on the landing.. 1-6-1
Recommendations for tree felling .......................... 1-6-1
Welding .................................................................. 1-6-2
M Area ....................................................................... 4-3-1
Maintenance—fluids and lubricants
Grease point location—main frame ....................... 3-1-3
Maintenance—fluids and lubricants
Grease point location—main saw unit
(3/4” saw option) ................................................ 3-1-13
Maintenance—fluids and lubricants
Grease ................................................................... 3-1-2
Maintenance—fluids and lubricants
Grease point location—tilt frame............................ 3-1-4
Maintenance—fluids and lubricants
Grease point location—lower delimb knives ........ 3-1-10
Maintenance—fluids and lubricants
Recommended hydraulic system fluid ................... 3-1-1
Index-1
Page
Maintenance—fluids and lubricants
Grease point location—upper delimb knife ............ 3-1-6
Maintenance—fluids and lubricants
Grease point location—fixed feed.......................... 3-1-8
Grease point location—main saw unit
(SC100 option) ................................................... 3-1-12
Maintenance—fluids and lubricants
Grease point location—tilt frame pin
grease point ......................................................... 3-1-5
Maintenance—fluids and lubricants
Grease point location location—top saw unit......... 3-1-4
Maintenance—fluids and lubricants
Grease point location—feed arm ........................... 3-1-9
Chain oil ................................................................. 3-1-1
Maintenance—fluids and lubricants
Grease point location—length measuring unit ....... 3-1-7
Maintenance—fluids and lubricants
Maintenance—general
Additional metric cap screw torque values............. 3-3-3
Metric bolt and cap screw torque values................ 3-3-2
Unified inch bolt and cap screw torque values....... 3-3-1
Maintenance—schedule
Maintenance every 1000 hours.............................. 3-2-7
Maintenance every 2000 hours or yearly............... 3-2-8
Maintenance every 200—250 hours or monthly .... 3-2-5
Maintenance every 8 hours or daily ....................... 3-2-2
Periodic maintenance record ................................. 3-2-1
Miscellaneous—carrier
In case of carrier fire .............................................. 4-1-1
Prevent fires........................................................... 4-1-1
Welding on carrier or harvester
head—TimberRite™ ............................................ 4-1-3
Welding on carrier or har-
vester—TR100 ...........................................4-1-2, 4-1-7
Miscellaneous—measurements
Metric and imperial unit expressions...................... 4-2-1
Miscellaneous—specification conversion
Miscellaneous—specification conversion
Volume ................................................................... 4-3-2
Miscellaneous—specification conversion
Pressure................................................................. 4-3-2
Miscellaneous—specification conversion
Flow ....................................................................... 4-3-2
Miscellaneous—specification conversion
Liquid ..................................................................... 4-3-2
Miscellaneous—specification conversion
Miscellaneous ........................................................ 4-3-3
Miscellaneous—specification conversion
Length .................................................................... 4-3-1
Miscellaneous—specification conversion
Weight.................................................................... 4-3-1
Continued on next page
081017
PN=1
 Index
Page
Miscellaneous—wood measurement
Wood measurement equivalents ........................... 4-4-1
O Bucking and piling.................................................. 1-6-4
Operation—clear cut harvesting
Delimbing ............................................................... 2-2-2
Fall and delimb....................................................... 2-2-2
Felling .................................................................... 2-2-1
Felling process....................................................... 2-2-1
Operation—cutting
General .................................................................. 2-5-1
Using the main saw unit......................................... 2-5-1
Using the top saw unit............................................ 2-5-1
Operation—general operation
General operation .................................................. 2-1-1
Planning area preparation...................................... 2-1-1
Operation—miscellaneous
Delimbing multi-leaders ......................................... 2-7-1
Unattended harvester head ................................... 2-7-1
Operation—processing
Debarking............................................................... 2-4-1
General .................................................................. 2-4-1
Measuring .............................................................. 2-4-1
Operation—special techniques
Falling multi-leaders............................................... 2-6-2
Falling on hillside ................................................... 2-6-3
Quarter cutting ....................................................... 2-6-2
Use of double cuts ................................................. 2-6-1
Operation—thinning techniques
Plantation out row—cut to length at stump ............ 2-3-1
Plantation out row—full tree thinning ..................... 2-3-2
Select thinning ....................................................... 2-3-3
S Read manuals before operating............................. 1-3-1
Safety operating precautions
Never operate without reading manual ................ 1-2-10
Safety—general carrier precautions
Operator protective structures (OPS) for
machines fitted with harvesting or felling heads... 1-6-3
Safety—general carrier precautions
Key switch labels ................................................... 1-6-3
Safety—general carrier precautions
Driving.................................................................... 1-6-4
Index-2
Page
Safety—general carrier precautions
Carrier class—head type ....................................... 1-6-2
Safety—general carrier precautions
Safety—general carrier precautions
Processing ............................................................. 1-6-4
Safety—general carrier precautions
Use and maintain seat belt .................................... 1-6-1
Safety—general harvester head precautions
Inspect harvester head .......................................... 1-6-2
Safety—general precautions
General safety........................................................ 1-2-1
General safety precautions .................................... 1-2-2
Never stand on harvester head............................ 1-2-11
Operating precautions............................................ 1-2-4
Operational safety.................................................. 1-2-3
Recognize safety information................................. 1-2-4
Safety and operator conveniences ........................ 1-2-1
Wear protective equipment .................................... 1-2-4
Safety—maintenance precautions
Make welding repairs safely................................... 1-4-3
Manual function actuation safety ........................... 1-4-1
Prepare for service safety ...................................... 1-4-1
Remove paint before welding or heating ............... 1-4-3
Service accumulator systems safely...................... 1-4-4
Servicing and maintenance safety ......................... 1-4-2
Safety—operation precautions
Avoid high-pressure fluids...................................... 1-3-7
Avoid high-pressure oils......................................... 1-3-7
Avoid work sight hazards ....................................... 1-3-6
Dispose of waste properly...................................... 1-3-7
Keep personnel off harvester head........................ 1-3-1
Maintenance and service safety ............................ 1-3-4
Optical laser ........................................................... 1-3-2
Safety—operator safety precautions
Operate only if qualified ......................................... 1-1-1
Safety—operator safety precautions
Recommended harvester head positions
for top saw chain and top saw bar maintenance.. 1-1-2
Safety—operator safety precautions
Recommended harvester head positions
for main saw chain and main saw bar
maintenance......................................................... 1-1-3
081017
PN=2
 Index

Index-3 081017

PN=3
 Index

Index-4 081017

PN=4