Z Purlin Hand Calculations

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DESIGN OF Z PURLINS Created By: GAUTAM PAUL

Purlin Designation P1 JOB No.:
Project Shree Aman DATE :
Input Data: Purlin Geometry
Span of the purlin = .!"" M
Spacing of the purlin = 1.! M
No. of Sag rod = #
Slope of the !oof = $ deg.
Nu"#er of Span = 1#
$for % or & pan' Bending Mo"ent Coefficient i (' for ) or "ore pan' it i %*+
$in cae of Bending a#out "inor a,i' $No of pan+,$No of agrod-%+ i ued.
Input Data: %oa&s
Dea& %oa&s
eight of Sheeting = 1' /g01"
Self eight of Purlin = Auto"atically Calculated fro" Section pr
2,tra for cleat' a 3 of Purlin 4eight = %* 3
Additional 5ead Load to Conider = /g01"
%i(e %oa&s
Li6e load on !oof = Auto"atically Calculated fro" Slope
= 78 /g01"
Additional Li6e Load to #e conidered = /g01"
)in& %oa&s
Baic ind Speed '* "0 Terrain Category '
/% 1 Ma,i"u" 9oriontal 5i"enion of Building *".$! "
/) 1 9ence' Bldg Cla C
9eight of Top $.!+, "
Baed on the data on right' /& i o#tained fro" the ta#le
/& ".,#
9t of #uilding at ea6e le6el' h = "

idth of the #uilding' 4 = '".! "
Length of the Building' l = *".$! "
9ence' h04 = *.&)*

and l04 = &.;7&
Baed on the h04 and l04' the 6alue of Cpe i o#tained fro" ta#le a noted #elo4:
Ma,i"u" 5o4n4ard Cpe $include ign+
Ma,i"u" Up4ard Cpe $include ign+ -".*
Baed on 3 of opening' Cpi i ta/en a -0< ".#
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5/23/2018 z Purlin Design -slidepdf.com
*&<*7<&*%
pertie
Input Data: Purlin ection Being /0ece&
Try 2 #""3,"3#.!
>ield tre of "aterial '+!" EG0CM& assumed since not given in catalo
?lange idth' # ," ""
5epth of ection d #"" ""
Thic/ne t #.! ""

Length of Lip lip@l #" ""
nner Bending !adiu ' "" assumed
Area *.! c"&

,, $*.+ c") Section Modulu a#out Maor A,i
yy $.1 c") Section Modulu a#out Minor A,i
,, $*+.1 c" Mo"ent of nertia a#out Maor A,i

yy !#., c" Mo"ent of nertia a#out Minor A,i
Purlin eight 8.%*) /g01"
Output ummary
Section Propertie DEF not O4 Baed on S (*% Claue 8.&.&.%
Stree D/F O4

Critical Stre ?actor ".*,
5eflection Chec/ DEF O4
9ence' D6erall: NOT O4
ue
Appro3imate Geometric Properties

Assume& 5ertical %ips an& Ben&ing 6a&ius &isregar&e&
2ach Lip Area ).78 1""
2ach ?lange Area &** 1""
e# Area (7.8 1""
Total Area *.! c"&

,, $*.+ c")
yy $.1 c")
,, total $*+.1 c"
yy total !#., c"
Z Purlin Design_Report
Created by Madurai ES Consultancy Services Pvt
2 Purlin Design 6eport Prepare& By Gautam Paul
Project : 0ree Aman
Design /o&e re77ere& Basic Design 8it0 c0ecs 7or tresses an& De7lection 9ase& on I ,"" only
A&&e& ection property c0ecs an& Allo8a9le tress /alculations 9ase& o
JOB No.: DATE :
Input Data: Purlin Geometry

Span of the purlin = 7.8** M
Spacing of the purlin = %.8 M
No. of Sag rod = &
Slope of the !oof =  deg.
Nu"#er of Span = %&
Ben&ing oment /oe77icients: ;se , 7or ingle<T8o spans= 1" 7or ' or more spans
Bending Mo"ent Coefficient for M,, %*
?or Bending A#out Minor A,i' Nu"#er of pan= nu"#er of pan , $nu"#er of agrod-%+
Nu"#er of Span a#out Minor A,i = )
Bending Mo"ent Coefficient for Myy %*
Cro Sectional Area of Purlin ;.78 c"&

Purlin eight ! 7.8 /g0" $Area in 1c" , *.7(8 /g01c"0"+ in
! 8.%*) /g01" $eight in /g0"+0pacing
Design /alculations: Primary %oa& /ases
DEAD %OAD
eight of Sheeting %).*** /g01"

Self eight of Purlin $calculated a#o6e+ 8.%*) /g01"
2,tra load for 4eight %* 3 of purlin 4eight *.8%* /g01"
Dther 5ead Load /g01"
Total 5ead Load %(.%) /g01"

> ".1,$ N<s?m
%I5E %OAD
Li6e Load on !oof = 78 /g01" if lope i le than %* degree. f Slope i "ore than %* degree' LL = 78 H &,$lope<%*+' u#e
Li6e load on !oof = 78 EG0M&
Additional Li6e Load to #e conidered = EG0M&
Page 
I ,"1
&<7<%
/g0"
ct to "ini"u" of * /g01"
Page "
Total Li6e Load 78 /g01"
> ".!" N<s?m
)IND %OAD
Baic ind Speed I# ); "0

/% %
/) %
Terrain Category )
Ma,i"u" 9oriontal 5i"enion of Building ;*.8 "
9ence' Building Cla i C
9eight of Top .8( "
Baed on the a#o6e data' /& i o#tained fro" the ta#le

/& *.(&
5eign ind Speed I=/%./&./).I# )%.;( "0

5eign ind Preure p=*.IJ& %).)& N01"
= *.% /N01"
9t of #uilding at ea6e le6el' h = 7"

idth of the #uilding' 4 = )*.8 "
Length of the Building' l = ;*.8 "
9ence' h04 = *.&)*

and l04 = &.;7&
Baed on the h04 and l04' the 6alue of Cpe i o#tained fro" ta#le a noted #elo4:
Ma,i"u" 5o4n4ard Cpe $including ign+
Ma,i"u" Up4ard Cpe $including ign+ <*.;
Baed on 3 of opening' Cpi i ta/en a -0< *.&
ind Load i included in t4o load co"#ination H 5L-L and 5L-LL-L

Since' 5ead Load and Li6e Load are do4n4ard' 5L-L 4ill #e critical for the "a,i"u" up4ard 4ind force
Si"ilarly' 5L-LL-L 4ill #e critical for the "a,i"u" do4n4ard 4ind force
)%1: a3imum ;p8ar& )in& @orce  To 9e use& in com9ination D%)%1
Ma,i"u" Up4ard Cpe $including ign+ <*.;

Cpi to ue $for up4ard' ue <+ <*.&
9ence' Cpe-Cpi = <%.%
5eign ind Preure p *.% /N01"
ind preure for Purlin 5eign <*.78 /N01"
Page #
Page $
)%#: a3imum Do8n8ar& )in& @orce  To 9e use& in com9ination D%%%)%#
Ma,i"u" 5o4n4ard Cpe $including ign+

Cpi to ue $for up4ard' ue <+ *.&
9ence' Cpe-Cpi = *.&
5eign ind Preure p *.% /N01"
ind preure for Purlin 5eign *.%&) /N01"
Design /alculations: Primary %oa& /ases  /on(ersion o7 7orces to Normal An& Tangential /ompo
Spacing o& the purlin ! '( m

Slope o& the Roo& ! " degrees
)otal Dead Load ! *('$" +,-s.m
DL ,ormal Component ! DL / Spacing / cos0slope1 ! *(2#$ +,-m

DL )angential Component ! DL / Spacing / sin0slope1 ! *(*2% +,-m
)otal Live Load ! *(#* +,-s.m
LL ,ormal Component ! LL / Spacing / cos0slope1 ! '(''% +,-m

LL )angential Component ! LL / Spacing / sin0slope1 ! *(''$ +,-m
)otal 3ind Load in 3L' ! 4*("# +,-s.m
3L is normal to roo&
5ence6 3L' normal component ! 3L' / Spacing ! 4'(*'2 +,-m
And6 3L' )angential component ! +,-m
)otal 3ind Load in 3L2 ! *('27 +,-s.m
3L is normal to roo&
5ence6 3L2 normal component ! 3L2 / Spacing ! *('$8 +,-m
And6 3L2 )angential component ! +,-m
Design /alculations:ummary o7 %oa&s in %oa& /om9inations

9rom above calculations6 the components o& load in the various load combinations are tabulated
DL:LL DL:3L' DL:LL:3L2
,ormal Load '(7%" 4*(#7 '($' +,-m
)angential Load *('8# *(*2% *('8# +,-m
Page %
nents
Page '*
9or Strength Design6 *(# &actor is applicable &or combinations ;ith 3ind Load since 77(77< e/tra stress
5ence6 the components o& load in the various load combinations &or Strength design are
DL:LL *(#0DL:3L'1 *(#0DL:LL:3L21
,ormal Load '(7%" 4*(' '('$ +,-m
)angential Load *('8# *(*22 *(''* +,-m
Ma/imum ,ormal Component ! '(7%" +,-m
Purlin ection electe&:

Section Na"e  &**,(*,&.8
>ield tre of "aterial )8* /g01c"

?lange idth' # (* ""
5epth of ection d &** ""
Thic/ne t &.8 ""
Length of Lip lip@l &* ""
nternal Bending radiu ) ""
Total #ending !adiu' rad 8.8 ""
?lange idth 40o #end' 4 = # H & , rad ; ""
Area ;.78 c"&

,, ;.7 c")
yy .7% c")
,, ;.7% c"
yy 8&.(7 c"
Purlin eight ! 7.8 /g0" $Area in 1c" , *.7(8 /g01c"0"+ in

! 8.%*) /g01" $eight in /g0"+0pacing
Design /alculations: /0ecing Basic ection Properties 9ase& on I ,"1 7or %ip o7 Purlin
Minimum Depth o& Lip shall be 2($ / t / 00;-t1=242$'2**-9y1=0'-"1 and not less than 8($t
t! 2( mm
;! "% mm
9y! 78* +g-s.cm
;-t! 2#("
2($ / t / 00;-t1=242$'2**-9y1=0'-"1 2*(#% mm
8($t! '2 mm
Lip l! 2* mm
5ence ,>) >?
Page ''
is allo;ed
/g0"
Page '2
Lip is Edge sti&&ener only i& ;-t@"*

5ere6 ;-t ! 2#("
5ence >?
Result 2: Check for Section Properties Based on IS 801 Clause 5.2.2.1: not O
Design /alculations: tress /0ecs
Check for !"t# li$ % 1&'5"s(rt)f*
As per clause (2('(' o& S $*'6

& is the actual stress in compression element computed based on e&&ective ;idth
Compression stress based on &ull ;idth ! Ma/ 0M//-Z//:Myy-Zyy1 &or all three un&actored combinations
Span &or maBor a/is bending ! Span o& purlin

! #(** m
Span &or minor a/is bending ! Span o& purlin - 0no( o& sagrods : '1
! 2( m
ending Moment Coe&&icient &or M// '*

ending Moment Coe&&icient &or Myy '*
,ote Calculation &or the above is at the top o& the report

,ormal Load '(7%" 4*(#7 '($' +,-m
)angential Load *('8# *(*2% *('8# +,-m
M// #($ 8('77 $($%' ?,4m

Myy *(*%2 *(*'$ *(*%2 ?,4m
M//-Z// ''7(*# %(8%% '2#(%$' ,-s.mm

Myy-Zyy '7("#2 2(#'$ '7("#2 ,-s.mm
M//-Z//:Myy-Zyy '2"(#8" "2(2'$ '8'("2 ,-s.mm
Ma/( Compression Stress ! '8'("2 ,-s.mm
& ! '8'("2 ,-s.mm

! '8'"(2' +g-s.cm
'87-s.rt0&1 ! 7$('2$
;-t ! 2#("
Page '7
Page '8
5ence >? Design is restricted to 9ully E&&ective Section
+a,i$u$ Co$pressi-e Stress ased on /ateral Bucklin of lane# as per Clause .' of IS 801
Calculate !L2S/c-0dyc1
2
and F ! Pi ECb-9y
9b6 the Allo;able Compressive Stress based on Lateral uc+ling o& 9lange is calculated as
@*('$F implies6 9b ! *(" 9y 4 CASE 0i1
G*('$F but @*(%F implies6 9b! *(""# 9y H 9y (  - 02(# F1 4 CASE 0ii1
G*(%F implies 9b ! *(7 9y ( F -  4 CASE 0iii1
L ! Inbraced Length o& member ! Span - 0,umber o& sagrods:'1 2* cm

S/c ! Compression Section Modulus o& section about maBor a/is ! Z// "%(8# Cm=7
d ! Depth o& Section ! 2* cm
yc ! Moment o& nertia o& the compression portion ! yy-2 2"(87 Cm=8
5ence6  ! $2'2(7"' 0unitless1
Pi ! 7('8'%2"7"
E ! Modulus o& Elasticity6 as per S $*' is ta+en as 2*#8*** +g&-s.cm
Cb as per S $*' can be ta+en conservatively assuming M'!* 0end span1 '(#
9y ! 78* +g-s.cm
5ence F ! '*7$7(''* 0unitless1
5ence6
And6 *(%*('$
F !F ! '$"$(%"*
%788(#%%
Comparing  ;ith *('$F and *(%F6 the applicable case is 2
5ence6 9b ! *(""#9y49y(-02(#F1
! '2$%(7"'7%*77" +g-s.cm
! '2$(%7" ,-s.mm
asic Allo;able Design Stress ! *("9y 2*#* +g-s.cm

! 2*# ,-s.mm
5ence6 allo;able stress is calculated as lo;er o& the t;o ! '2$(%7" ,-s.mm

M//-Z//:Myy-Zyy '2"(#8" "2(2'$ '8'("2 ,-s.mm6 calculated above
Allo;ed '2$(%7" '#'(8$ '#'(8$
Sa&ety Ratio *(%$7 *(7"7 *($2"
Page '
Page '"
Ma/( Sa&ety Ratio *(%$7 >?
Shear Stress in 3e
As per clause "(8(' o& S $*'6allo;ed ma/imum average shear stress 9v in +g&-s.cm is calculated as
Case ' & h-t is less than 8%*-s.rt09y16 9v!'2# / s.rt09y1 - 0h-t1 '2# / s.rt09y1-0h-t1 ! %"*(''%
Case 2 & h-t is more than 8%*-s.rt09y16 9v!$**** - 0h-t1=2 $****-0h-t1=2 ! %"'(7$
oth are subBect to ma/imum *(89y *(89y ! '7$*
h '%(*** mm 0Clear Depth bet;een &langes ! Depth H 2 / thic

t 2(**
5ence6 h-t ! #$(***
8%*-s.rt09y1 ! #$('8
5ence6 Case is  '
5ence6 9v ! ma/imum o& *(89y

! %"*(''% +g&-s.cm
Actual Shear J!;l-2 5ere6 ; ! SKR)03n=2:3t=21
DL:LL *(#0DL:3L'1 *(#0DL:LL:3L21

,ormal Load '(7%" 4*(' '('$ +,-m
)angential Load *('8# *(*22 *(''* +,-m
;! '(8*8 *(2 '('%' +,-m

5ence6 Shear! (2"" 2(*"$ 8(8" +,
Shear Stress &v!-dt '*($*' 8(287 %('$
Stress Ratio *(''7 *(*88 *(*%
Ma/( Shear Stress Ratio in 3eb *(''7
5ence >?
Bendin Stress in 3e
As per clause "(8(2o& S $*' &or the design chec+ o& allo;able stress in combined shear and bending
9b; ! 7""****-0h-t1=2
5ere6 h-t already calculated above as #$(***
5ence6 9b; ! "**%(2*8 +g-s.cm

"**(%2* ,-s.mm
Page '#
+ness1
Page '$
asic Allo;able Design Stress calculated earlier ! *("9y
2*# ,-s.mm
5ence6 governing value &or 9b; ! 2*# ,-s.mm
Already calculated &b; ! M//-Z// since Zyy at ;eb is very high 0/!t-26 Z!-/1

M//-Z// ''7(*# %(8%% '2#(%$' ,-s.mm
9b; 2*# 2#(7' 2#(7'
Sa&ety Ratio *(8" *(2'" *(8"

Ma/( Sa&ety Ratio *(8"
n summary6 ending stresses in 3eb is >?
Co$ined Shear and Bendin Stresses in 3e
As per clause "(8(7 o& S $*' &or the design chec+ o& allo;able stress in combined shear and bending
SKR)00&b;-9b;1=2:0&v-9v1=21 must be less than '
n this clause6 9b; is not restricted by *("9y and 9v is not restricted by *(89y

5ence6 9b; ! "**(%2* #%%(228 #%%(228
And 9v ! %"*(''% '2#"(%$ '2#"(%$
Actual stresses already calculated are

&b; ''7(*# %(8%% '2#(%$'
&v! '*($*' 8(287 %('$
&b;-9b; *('$$ *(*#8 *('"*

&v-9v *(*'' *(**7 *(**#
SKR) o& sum o& s.u *('$% *(*# *('"*
Ma/imum Combined Stress Ratio in 3eb is *('$%
n summary6 Combined stresses in 3eb is >?
Result ': Check for Stresses: O

>verall Sa&ety Ratio *(%$7
Design /alculations: De7lection /0ec
)heoretical De&lection is calculated as 0-7$81 0;l=8-E1 &or Simply Supported beam and 07-7$81 0;l=8-E1
Page '%
&or multiple spans
Page 2*
5ere6 number o& spans ! '2
5ence6 &ormula to use ! 07-7$81 0;l=8-E1
; is normal component o& un&actored distributed load in +,-m6 ma/( o& all load combinations
! '($' +,-m
L ! Span o& the Purlin #(** m
E ! Modulus o& Elasticity6 as per S $*' is ta+en as 2*#8*** +g-s.cm

! 2*#8** ,-s.mm
 ! // "%8(#' Cm=8
5ence6 )heoretical De&lection ! 2#('2 mm
Allo;able De&lection as S codes is Span-'$* 8'("# mm
5ence >?
As per MMA6 allo;ed de&lection &rom Live load component must be ;ithin Span-28*
Span #(** m
or #** mm
Span-28* ! 7'(2 mm
,ormal Component o& Live Load '('2 +,-m

5ence6 de&lection &rom Live Load ! '%('%*"#%*%7
5ence >?
Result &: Check for 4eflection: O
Results Su$$ar
Section Properties >?

not O ased on S $*' Clause (2(2('
Stresses >+ O
Critical Stress 9actor 0.68
De&lection Chec+ >? O
5ence6 >verall 7O O
Page 2'
Page 22

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5/23/2018 z Purlin Design -slidepdf.

DESIGN OF Z PURLINS Created By: GAUTAM PAUL

Input Data: %oa&s

9t of #uilding at ea6e le6el' h = "

9ence' h04 = *.&)*

Baed on 3 of opening' Cpi i ta/en a -0< ".#

Input Data: Purlin ection Being /0ece&

Thic/ne t #.! ""

Area *.! c"&

Purlin eight 8.%*) /g01"

Section Propertie DEF not O4 Baed on S (*% Claue 8.&.&.%

Stree D/F O4

5eflection Chec/ DEF O4

9ence' D6erall: NOT O4

Appro3imate Geometric Properties

Total Area *.! c"&

Project : 0ree Aman

A&&e& ection property c0ecs an& Allo8a9le tress /alculations 9ase& o

JOB No.: DATE :

Input Data: Purlin Geometry

Nu"#er of Span = %&

Cro Sectional Area of Purlin ;.78 c"&

Design /alculations: Primary %oa& /ases

eight of Sheeting %).*** /g01"

Total 5ead Load %(.%) /g01"

Baic ind Speed I# ); "0

Baed on the a#o6e data' /& i o#tained fro" the ta#le

5eign ind Speed I=/%./&./).I# )%.;( "0

9t of #uilding at ea6e le6el' h = 7"

9ence' h04 = *.&)*

Baed on 3 of opening' Cpi i ta/en a -0< *.&

ind Load i included in t4o load co"#ination H 5L-L and 5L-LL-L

)%1: a3imum ;p8ar& )in& @orce  To 9e use& in com9ination D%)%1

Ma,i"u" Up4ard Cpe $including ign+ <*.;

9ence' Cpe-Cpi = <%.%

5eign ind Preure p *.% /N01"

ind preure for Purlin 5eign <*.78 /N01"

)%#: a3imum Do8n8ar& )in& @orce  To 9e use& in com9ination D%%%)%#

Ma,i"u" 5o4n4ard Cpe $including ign+

9ence' Cpe-Cpi = *.&

5eign ind Preure p *.% /N01"

ind preure for Purlin 5eign *.%&) /N01"

Spacing o& the purlin ! '( m

)otal Dead Load ! *('$" +,-s.m

DL ,ormal Component ! DL / Spacing / cos0slope1 ! *(2#$ +,-m

)otal Live Load ! *(#* +,-s.m

LL ,ormal Component ! LL / Spacing / cos0slope1 ! '(''% +,-m

)otal 3ind Load in 3L' ! 4*("# +,-s.m

)otal 3ind Load in 3L2 ! *('27 +,-s.m

Design /alculations:ummary o7 %oa&s in %oa& /om9inations

Ma/imum ,ormal Component ! '(7%" +,-m

Purlin ection electe&:

>ield tre of "aterial )8* /g01c"

?lange idth 40o #end' 4 = # H & , rad ; ""

Area ;.78 c"&

Purlin eight ! 7.8 /g0" $Area in 1c" , *.7(8 /g01c"0"+ in

5ence ,>) >?

Lip is Edge sti&&ener only i& ;-t@"*

Design /alculations: tress /0ecs

Check for !"t# li$ % 1&'5"s(rt)f*

As per clause (2('(' o& S $*'6

Span &or maBor a/is bending ! Span o& purlin

9ence' h04 = .&)

9ence' h04 = .&)

)otal Live Load ! (# +,-s.m

5ence F ! '7$7('' 0unitless1

Comparing  ;ith ('$F and (%F6 the applicable case is 2

asic Allo;able Design Stress ! ("9y 2#* +g-s.cm

Sa&ety Ratio (%$7 (7"7 *($2"

DL:LL (#0DL:3L'1 (#0DL:LL:3L21

;! '(88 (2 '('%' +,-m

Stress Ratio (''7 (*88 (%

Sa&ety Ratio (8" (2'" *(8"

&b;-9b; ('$$ (*#8 ('"

SKR) o& sum o& s.u ('$% (*# ('"

E ! Modulus o& Elasticity6 as per S $' is ta+en as 2#8*** +g-s.cm