BITUMINOUS CONCRETE GRADE-I

Blending -II

BLENDING OF MATERIAL

Average % of passing for each Specified Limits As

IS fraction 100% Per MORT&H
24mm- 13.2mm - 5mm- Filler Table No.500-10
Sieve 13.2mm 5mm Down Lime Mid
Size Limits
mm
24mm- 13.2mm - 5mm- Filler
13.2mm 5mm Down Lime 30% 28% 40% 2% Total % Lower Upper

26.5 100.00 100.0 100.0 100.0 30.00 28.00 40.00 2.00 100.0 100.0 100 100
19.0 70.90 100.0 100.0 100.0 21.27 28.00 40.00 2.00 91.27 95.0 90 100
13.2 10.13 94.5 100.0 100.0 3.04 26.47 40.00 2.00 71.51 69.0 59 79
9.5 2.80 56.7 100.0 100.0 0.84 15.88 40.00 2.00 58.72 62.0 52 72
4.75 0.80 14.4 95.8 100.0 0.24 4.03 38.30 2.00 44.57 45.0 35 55
2.36 0.00 4.6 77.3 100.0 0.00 1.30 30.90 2.00 34.20 36.0 28 44
1.18 0.00 2.9 54.3 100.0 0.00 0.81 21.70 2.00 24.51 27.0 20 34
0.60 0.00 0.0 42.3 100.0 0.00 0.00 16.90 2.00 18.90 21.0 15 27
0.30 0.00 0.0 26.0 100.00 0.00 0.00 10.40 2.00 12.40 15.0 10 20
0.150 0.00 0.0 17.0 100.00 Theoretical
0.00 0.00 Blending
6.80 2.00 8.80 9.0 5 13
0.075 0.00 0.0 10.3 98.33 0.00 0.00 4.10 1.97 6.07 5.0 2 8
100.0

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0.0
0.0 0.1 1.1 11.0 110.0

Column J Column L Column M Column K

 AVG. SUMMARY OF INDIVIDUAL GRADATION ( HOT BIN AGGREGATE)
Date of Sampling Date of Testing
24 mm-13.2mm Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
26.5 100
19.0 100.00 100.0 100.0 100.0 100.0 70.90
13.2 65.85 66.02 64.98 63.85 66.50 10.13
9.5 12.02 12.39 12.85 12.90 11.95 2.80
4.75 8.95 8.22 7.98 7.65 8.35 0.80
2.36 6.12 6.05 5.32 5.25 6.08 0.00
1.18 0.00 0.0 0.00 0.00 0.00 0.00
0.60 0.0 0.0 0.0 0.00 0.00 0.00
0.30 0.0 0.0 0.0 0.0 0.0 0.00
0.150 0.0 0.0 0.0 0.0 0.0 0.00
0.075 0.0 0.0 0.0 0.0 0.0 0.00
13.2 mm- 5mm Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.00
13.2 100.0 100.0 100.0 100.0 100.0 94.54
9.5 81.15 80.98 81.65 81.77 81.18 56.71
4.75 32.65 31.65 32.65 30.90 34.25 14.40
2.36 19.65 20.02 21.03 20.87 22.03 4.63
1.18 10.23 10.60 11.03 10.90 11.90 2.88
0.60 7.65 7.58 8.02 6.98 7.85 0.00
0.30 0.00 0.0 0.00 0.0 0.00 0.00
0.150 0.00 0.0 0.0 0.0 0.0 0.00
0.075 0.00 0.0 0.0 0.0 0.0 0.00
5 mm- Below Agg. % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.00
13.2 100.0 100.0 100.0 100.0 100.0 100.00
9.5 100.0 100.00 100.0 100.0 100.0 100.00
4.75 98.68 99.03 96.19 93.64 99.66 95.75
2.36 90.36 89.44 88.64 88.04 88.60 73.13
1.18 82.35 81.05 80.97 79.84 79.81 54.25
0.60 65.24 63.86 66.17 64.91 66.02 42.25
0.30 51.66 52.02 50.65 54.02 51.12 26.00
0.150 30.26 29.89 31.03 29.56 30.56 17.00
0.075 8.18 8.01 8.64 7.56 8.11 10.25
Filler (Lime). % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
19.0 100.0 100.0 100.0 100.0 100.0 100.0
13.2 100.0 100.0 100.0 100.0 100.0 100.0
9.5 100.0 100.0 100.0 100.0 100.0 100.0
4.75 100.0 100.0 100.0 100.0 100.0 100.0
2.36 100.0 100.0 100.0 100.0 100.0 100.0
1.18 100.0 100.0 100.0 100.0 100.0 100.0
0.60 100.0 100.0 100.0 100.0 100.0 100.0
0.30 100.00 100.0 100.00 100.00 100.00 100.00
0.150 100.00 100.0 100.00 100.00 100.00 100.00
0.075 94.20 93.80 93.00 93.40 92.60 98.33
Tested by Approved by Checked by

EPC's Contractor Rep. Independent Engineer Rep. PMC/Concessionaire Rep.

 Agg 1 2 3 4 5

20MM 358 357 356 355 354 30%

10MM 334 333 333 332 331 28%

SDUST 478 476 475 474 473 40%

FILLER 24 24 24 24 24 2%

Bitumen 56 59 63 66 69

BITUMEN 4.5 4.75 5 5.25 5.5