Filter Media 15.1.2015

Construction Rehabilitation and Upgradation to 2lanes/2lane with paved shoulders Configuration and
Strengthening of Pratapgarh-Padi section ( KM80+00 to 180+00) of NH-113 in the State of Rajasthan

under Phase-I National Highways Inter-Connectivity Improvement Project (NHIIP), ICB No. NHIIP-RJ-
113-4
EMPLOYER : MINISTRY OF ROAD TRANSPORT AND HIGHWAYS ( MORT&H)
INDEPENDENT ENGINEER : ICT PVT. LTD
CONTRACTOR : M/S DILIP BUILDCON LTD.
SAMPLE STONE DUST ( BASE )
GRADATION FOR FILTER MEDIA

Sample -1
Sieve Size
( mm ) Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 0 0.00 0.00 100.00
11.2 0 0.00 0.00 100.00
5.600 0 0.00 0.00 100.00
2.800 316 15.80 15.80 84.20
1.400 740 37.00 52.80 47.20
0.71 256 12.80 65.60 34.40
0.355 281 14.05 79.65 20.35
0.09 205 10.25 89.90 10.10
PAN 202 10.10
TOTAL 2000
Sample -2
Sieve Size
Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
( mm )
53 0 0.00 0.00 100.00
45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 0 0.00 0.00 100.00
11.2 0 0.00 0.00 100.00
5.600 0 0.00 0.00 100.00
2.800 400 16.00 16.00 84.00
1.400 945 37.80 53.80 46.20
0.71 332 13.28 67.08 32.92
0.355 375 15.00 82.08 17.92
0.09 265 10.60 92.68 7.32
PAN 183
TOTAL 2500
Sample -3
Sieve Size
53 0 0 0 100
45 0 0 0 100
26.5 0 0 0 100
22.4 0 0 0 100
11.2 0 0 0 100
5.600 0 0 0 100
2.800 243 15.68 15.68 84.32
1.400 605 39.03 54.71 45.29
0.71 225 14.52 69.23 30.77
0.355 273 17.61 86.84 13.16
0.09 129 8.32 95.16 4.84
PAN 75
TOTAL 1550
Average % Passing
Sieve Size
( mm ) Sample -1 Sample -2 Sample -3 Avg. % Passing Remarks
53 100.00 100.00 100.00 100.00
45 100.00 100.00 100.00 100.00
26.5 100.00 100.00 100.00 100.00
22.4 100.00 100.00 100.00 100.00
11.2 100.00 100.00 100.00 100.00
5.600 100.00 100.00 100.00 100.00
2.800 84.20 84.00 84.32 84.17
1.400 47.20 46.20 45.29 46.23
0.71 34.40 32.92 30.77 32.70
0.355 20.35 17.92 13.16 17.14
0.09 10.10 7.32 4.84 7.42
Contractor's representative Consultant's representative

Strengthening of Pratapgarh-Padi section ( KM80+00 to 180+00) of NH-113 in the State of Rajasthan under
Phase-I National Highways Inter-Connectivity Improvement Project (NHIIP), ICB No. NHIIP-RJ-113-4

SAMPLE 20 MM

Sample -1
Sieve Size ( mm Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
)
53 0 0.00 0.00 100.00
45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 152 0.97 0.97 99.03
11.2 13598 86.61 87.58 12.42
5.600 1950 12.42 100.00
2.800
1.400
0.71
0.355
0.18
0.09
Pan
Total 15700
Sample -2
Sieve Size ( mm
) Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
53 0 0 0 100.00
45 0 0 0 100.00
26.5 0 0 0 100.00
22.4 227 1.14 1.14 98.86
11.2 17940 90.35 91.49 8.51
5.600 1690 8.51 100.00
2.800
1.400
0.71
0.355
0.18
0.09
Pan
TOTAL 19857
Sample -3
Sieve Size ( mm Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
)
53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 156 0.92 0.92 99.08
11.2 14789 87.25 88.17 11.83
5.600 2005 11.83 100.00
2.800
1.400
0.71
0.355
0.18
0.09
Pan
TOTAL 16950
Average % Passing
Sieve Size ( mm
) Sample -1 Sample -2 Sample -3 Avg. % Passing Remarks
53 100.00 100.00 100.00 100.00

45 100.00 100.00 100.00 100.00
26.5 100.00 100.00 100.00 100.00
22.4 99.03 98.86 99.08 99.03
11.2 12.42 8.51 11.83 12.42
5.600 0.00 0.00 0.00 0.00
2.800 0.00 0.00 0.00 0.00

1.400 0.00 0.00 0.00 0.00
0.71 0.00 0.00 0.00 0.00
0.355 0.00 0.00 0.00 0.00
0.18 0.00 0.00 0.00 0.00
0.09 0.00 0.00 0.00 0.00

113-4
SAMPLE 10MM
Sample -1
Sieve Size
( mm )
53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 0 0.00 0.00 100.00
11.2 210 1.18 1.18 98.82
5.600 11623 65.45 66.63 33.37
2.800 5053 28.45 95.09 4.91
1.400 622 3.50 98.59 1.41
0.71 100 0.56 99.16 0.84
0.355 34 0.19 99.35 0.65
0.18 47 0.26 99.61 0.39
0.09 55 0.31 99.92 0.08
Pan 14 0.08 100.00
Total 17758
Sample -2
Sieve Size
( mm )
53 0 0 0 100
45 0 0 0 100
26.5 0 0 0 100
22.4 0 0 0 100
11.2 370 1.80 1.80 98.20
5.600 13256 64.51 66.31 33.69
2.800 5721 27.84 94.15 5.85
1.400 608 2.96 97.10 2.90
0.71 425 2.07 99.17 0.83
0.355 115 0.56 99.73 0.27
0.18 15 0.07 99.81 0.19
0.09 20 0.10 99.90 0.10
Pan 20 0.10 100.00
TOTAL 20550

Sample -3
Sieve Size Wt. retained ( gm) % wt. retained Cum. % retained % Passing Remarks
( mm )
53 0 0 0 100.00
45 0 0 0 100.00
26.5 0 0 0 100.00
22.4 0 0 0 100.00
11.2 232 1.25 1.2 98.75
5.600 12052 64.83 66.1 33.92
2.800 5469 29.42 95.5 4.50
1.400 601 3.23 98.7 1.27
0.71 94 0.51 99.2 0.76
0.355 33 0.18 99.4 0.59
0.18 44 0.24 99.7 0.35
0.09 45 0.24 99.9 0.11
Pan 20 0.11 100.0
TOTAL 18590
Average % Passing
Sieve Size Sample -1 Sample -2 Sample -3 Avg. % Passing Remarks
( mm )
53 100.00 100 100.00 100.00
45 100.00 100 100.00 100.00
26.5 100.00 100 100.00 100.00
22.4 100.00 100 100.00 100.00
11.2 98.82 98.20 98.75 98.59
5.600 33.37 33.69 33.92 33.66
2.800 4.91 5.85 4.50 5.09
1.400 1.41 2.90 1.27 1.86
0.71 0.84 0.83 0.76 0.81
0.355 0.65 0.27 0.59 0.50
0.18 0.39 0.19 0.35 0.31
0.09 0.08 0.10 0.11 0.09

tion to 2lanes/2lane with paved shoulders Configuration and
n ( KM80+00 to 180+00) of NH-113 in the State of Rajasthan
onnectivity Improvement Project (NHIIP), ICB No. NHIIP-RJ-
113-4
T AND HIGHWAYS ( MORT&H)
DCON LTD.
Remarks
Remarks
Remarks
Average % Passing
Remarks
113-4
SAMPLE STONE DUST

Sample -1
Sieve Size
53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 0 0.00 0.00 100.00
11.2 0 0.00 0.00 100.00
5.600 0 0.00 0.00 100.00
2.800 316 15.80 15.80 84.20
1.400 740 37.00 52.80 47.20
0.71 256 12.80 65.60 34.40
0.355 281 14.05 79.65 20.35
0.09 205 10.25 89.90 10.10
PAN 202 10.10
TOTAL 2000
Sample -2
Sieve Size
( mm )
53 0 0.00 0.00 100.00
45 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
22.4 0 0.00 0.00 100.00
11.2 0 0.00 0.00 100.00
5.600 0 0.00 0.00 100.00
2.800 400 16.00 16.00 84.00
1.400 945 37.80 53.80 46.20
0.71 332 13.28 67.08 32.92
0.355 375 15.00 82.08 17.92
0.09 265 10.60 92.68 7.32
PAN 183
TOTAL 2500
Sample -3
Sieve Size
53 0 0 0 100
45 0 0 0 100
26.5 0 0 0 100
22.4 0 0 0 100
11.2 0 0 0 100
5.600 0 0 0 100
2.800 243 15.68 15.68 84.32
1.400 605 39.03 54.71 45.29
0.71 225 14.52 69.23 30.77
0.355 273 17.61 86.84 13.16
0.09 129 8.32 95.16 4.84
PAN 75
TOTAL 1550
Average % Passing
Sieve Size
( mm ) Sample -1 Sample -2 Sample -3 Avg. % Passing Remarks
53 100.00 100.00 100.00 100.00
45 100.00 100.00 100.00 100.00
26.5 100.00 100.00 100.00 100.00
22.4 100.00 100.00 100.00 100.00
11.2 100.00 100.00 100.00 100.00
5.600 100.00 100.00 100.00 100.00
2.800 84.20 84.00 84.32 84.17
1.400 47.20 46.20 45.29 46.23
0.71 34.40 32.92 30.77 32.70
0.355 20.35 17.92 13.16 17.14
0.09 10.10 7.32 4.84 7.42

113-4

SAMPLE 20MM , 10MM , STONE- DUST
Sieve Size 20 mm 10 mm S. Dust Remarks

( mm )
53 100.00 100.00 100.00
45 100.00 100.00 100.00
26.5 100.00 100.00 100.00
22.4 99.03 100.00 100.00
11.2 12.42 98.59 100.00
5.600 0.00 33.66 100.00
2.800 0.00 5.09 84.17
1.400 0.00 1.86 46.23
0.71 0.00 0.81 32.70
0.355 0.00 0.50 17.14
0.09 0.00 0.31 7.42
COMBINED GRADATION OF FILTER MEDIA (MORT&H TABLE-300-3 )
Sieve Size ( mm ) 20mm 10mm S. Dust Combined Limit ( Class- II )
50% 20% 30% 100 Lower Upper
53 50.00 20.00 30.00 100.00 100 100
45 50.00 20.00 30.00 100.00 100 100
26.5 50.00 20.00 30.00 100.00 100 100
22.4 49.52 20.00 30.00 99.52 95 100
11.2 6.21 19.72 30.00 55.93 48 100
5.600 0.00 6.73 30.00 36.73 28 54
2.800 0.00 1.02 25.25 26.27 20 35
1.400 0.00 0.37 13.87 14.24 0 0-
0.71 0.00 0.16 9.81 9.97 6 18
0.355 0.00 0.10 5.14 5.24 2 9
0.09 0.00 0.06 2.23 2.29 0 4
FILTER MEDIA
120.00
100.00
FILTER MEDIA
120.00
100.00
80.00
FILTER
% Passing
60.00 BASE
40.00
20.00
0.00
0.01 0.1 1 10 100
Sieve size ( mm )
D15/D85 = 0.5
D15/D15 = 11.5
D50/D50 = 5.3
i) D15 (Filter)/D85 (Base) < 5

ii) 4 < D15 (Filter)/D15 (Base) < 20
ii) D50 (Filter)/D50 (Base) < 25
From the curve in the report:

i) 1.5/3 = 0.50 <5
ii) 1.5/0.13 = 11.54 , more than 4 but less than 20
iii) 8/1.5 = 5.33 <25
So the filter media satisfy the required criteria

113-4

SAMPLE 20MM , 10MM , STONE- DUST
Sieve Size MIXED FILTER MEDIA MIXED FILTER MEDIA AVERAGE Remarks
( mm )
53 100.00 100.00 100.00
45 100.00 100.00 100.00
26.5 96.01 97.23 96.62
22.4 92.35 91.24 91.80
11.2 70.42 65.05 67.74
5.600 49.74 42.79 46.27
2.800 39.15 34.26 36.71
1.400 26.72 20.22 23.47
0.71 21.85 15.55 18.70
0.355 15.58 10.15 12.87
0.18 15.58 10.15 12.87
0.09 5.62 3.55 4.59
COMBINED GRADATION OF FILTER MEDIA (MORT&H TABLE-300-3 )
Sieve Size ( mm ) 20mm 10mm S. Dust Combined Limit ( Class- II )

50% 25% 100.00 Lower Upper
53 80 15 5 100.00 0 0
45 80 15 5 100.00 0 0
26.5 77 15 5 96.62 100 100
22.4 74 14 5 91.80 95 100
11.2 56 10 3 67.74 48 100
5.600 40 6 2 46.27 28 54
2.800 31 5 2 36.71 20 35
1.400 21 3 1 23.47 - -
0.71 17 2 1 18.70 6 18
0.355 12 2 1 12.87 2 9
0.18 12 2 1 12.87 - -
0.09 4 1 0 4.59 0 4
Chart Title
100.00
90.00
Chart Title
100.00
90.00
80.00
70.00
60.00
Column M
Axis Title 50.00 Column N
40.00
30.00
20.00
10.00
0.00
0.01 0.1 1 10 100
Axis Title
D15/D85 = 0.647 0.052380952

D15/D15 = 6.471 3.666666667
D50/D50 = 10.147 10.83333333
i) D15 (Filter)/D85 (Base) < 5

ii) 4 < D15 (Filter)/D15 (Base) < 20
ii) D50 (Filter)/D50 (Base) < 25
From the curve in the report:

i) 1.1/1.70 = 0.647 <5
ii) 1.1/0.17 = 6.471 , more than 4 but less than 20
iii) 6.9/0.68 = 10.147<25
So the filter media satisfy the required criteria
Consultant's representative
guration and
of Rajasthan
No. NHIIP-RJ-
rks
NATIONAL HIGHWAYS AUTHORITY OF INDIA
(Ministry of Road Transport & Highways)
Widening and strengthening of existing National Highways from 2 lanes to 4 lanes from km
183.00 to 163.895 of NH-37 in Assam on East West Corridor under Phase II programme of NHDP
Package No. EW-II ( AS-03 )
Name of Engineer: RITES LTD

Name of Contractor: TCIL - MBL ( JV )
Name of sample : Fill Material ( Brahmaputra River Sand )

Sample collected from : Khanapara site
Date of testing : 23.1.2010
DETERMINATION OF MDD & OMC FOR FILL MATERIAL ( SAND )
Wt. of
Moisture Wt. of Dry
Volume of mould + Wt. of Wet
Content empty % Density
Mould No. Mould Sand Sand Density
mould ( Gram ) ( g/cc ) Moisture (
(%) ( cc) ( Gram ) g/cc )
( Gram )
10 1 1000 3930 5684 1754 1.754 9.890 1.609
12 1 1000 3930 5742 1812 1.812 11.730 1.622
14 1 1000 3930 5782 1852 1.852 13.640 1.630
16 1 1000 3930 5874 1944 1.944 15.640 1.681
18 1 1000 3930 5862 1932 1.932 17.650 1.642
Dry Density VS Moisture Content

1.700
1.690
1.680
1.670
1.660
1.650
1.640
Dry Density ( gm/cc )
1.630
1.620
1.610
1.600
1.590
1.580
1.570
1.560
1.550
1.540
4.00 8.00 12.00 16.00 20.00
Moisture Content ( % )
Maximum Dry Density by graph 1.682 gm/cc

Optimum Moisture Content 15.65%

NATIONAL HIGHWAYS AUTHORITY OF INDIA
(Ministry of Road Transport & Highways)
Widening and strengthening of existing National Highways from 2 lanes to 4 lanes from km
183.00 to 163.895 of NH-37 in Assam on East West Corridor under Phase II programme of NHDP
Package No. EW-II ( AS-03 )
Name of Engineer: RITES LTD

Name of Contractor: TCIL - MBL ( JV )
DETERMINATION OF MDD & OMC FOR FILL MATERIAL ( SAND )
Wt. of
Moisture Wt. of Dry
Volume of mould + Wt. of Wet
Content empty Density Remarks if
Mould No. Mould Sand Sand Density
mould ( any
( cc) ( Gram ) ( g/cc )
(%) ( Gram ) g/cc )
( Gram )
8 1 1000 4534 6184 1650 1.650 1.528
10 1 1000 4534 6332 1798 1.798 1.635
12 1 1000 4534 6474 1940 1.940 1.732
14 1 1000 4534 6569 2035 2.035 1.785
16 1 1000 4534 6494 1960 1.960 1.690
Dry Density VS Moisture Content

1.800
1.750
1.700
Dry Density ( gm/cc )
1.650
1.600
1.550
1.500
1.450
1.400
1.350
0 5 10 15 20
Moisture Content ( % )
Maximum Dry Density by graph 1.785 gm/cc

Optimum Moisture Content 14.00%

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Construction Rehabilitation and Upgradation to 2lanes/2lane with paved shoulders Configuration and

Strengthening of Pratapgarh-Padi section ( KM80+00 to 180+00) of NH-113 in the State of Rajasthan

GRADATION FOR FILTER MEDIA

53 0 0.00 0.00 100.00

53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00

26.5 0 0.00 0.00 100.00

22.4 0 0.00 0.00 100.00

11.2 0 0.00 0.00 100.00

5.600 0 0.00 0.00 100.00

2.800 400 16.00 16.00 84.00

1.400 945 37.80 53.80 46.20

0.71 332 13.28 67.08 32.92

0.355 375 15.00 82.08 17.92

0.09 265 10.60 92.68 7.32

2.800 243 15.68 15.68 84.32

1.400 605 39.03 54.71 45.29

0.71 225 14.52 69.23 30.77

0.355 273 17.61 86.84 13.16

0.09 129 8.32 95.16 4.84

53 100.00 100.00 100.00 100.00

45 100.00 100.00 100.00 100.00

26.5 100.00 100.00 100.00 100.00

22.4 100.00 100.00 100.00 100.00

11.2 100.00 100.00 100.00 100.00

5.600 100.00 100.00 100.00 100.00

2.800 84.20 84.00 84.32 84.17

1.400 47.20 46.20 45.29 46.23

0.71 34.40 32.92 30.77 32.70

0.355 20.35 17.92 13.16 17.14

0.09 10.10 7.32 4.84 7.42

Contractor's representative Consultant's representative

EMPLOYER : MINISTRY OF ROAD TRANSPORT AND HIGHWAYS ( MORT&H)

GRADATION FOR FILTER MEDIA

53 0 0.00 0.00 100.00

45 0 0.00 0.00 100.00

26.5 0 0.00 0.00 100.00

22.4 152 0.97 0.97 99.03

11.2 13598 86.61 87.58 12.42

5.600 1950 12.42 100.00

Contractor's representative Consultant's representative

53 0 0.00 0.00 100.00

53 100.00 100.00 100.00 100.00

2.800 0.00 0.00 0.00 0.00

Contractor's representative Consultant's representative

53 0 0.00 0.00 100.00

Contractor's representative Consultant's representative

53 100.00 100 100.00 100.00

45 100.00 100 100.00 100.00

26.5 100.00 100 100.00 100.00

22.4 100.00 100 100.00 100.00

11.2 98.82 98.20 98.75 98.59

5.600 33.37 33.69 33.92 33.66

2.800 4.91 5.85 4.50 5.09

1.400 1.41 2.90 1.27 1.86

0.71 0.84 0.83 0.76 0.81

0.355 0.65 0.27 0.59 0.50

0.18 0.39 0.19 0.35 0.31

0.09 0.08 0.10 0.11 0.09

Contractor's representative Consultant's representative

GRADATION FOR FILTER MEDIA

GRADATION FOR FILTER MEDIA

53 0 0.00 0.00 100.00