Monthly Quality Report

Construction of Elevated Viaduct from

Dead End P1to P59 in E-W corridor R2
including station Thaltej Gam,
including western side Transition span
between station and viaduct for
Ahmedabad Metro Rail Project Phase-I

MQR No. :- 03

JUNE 2021
 Monthly Quality Report

EMPLOYER:

ENGINEER:

CONTRACTOR:

CONTRACT AGREEMENT NO:

GMRC/CONST/R2/THALTEJ GAM TO THALTEJ /PH-1/2021 dated: 22.02.2021
 Monthly Quality Report

INDEX
S. No Particular Page No

01 Progress Description

02 Summary of Mix Design

03 Cement Testing Summary

04 Admixture Testing Summary

05 Reinforcement Steel Testing summary

06 Cube Test report summary

07 Lab Testing summary

08 Standard Deviation Graph M35 (Pile)

09 Quality Submission Summary

10 Equipment calibration summary

11 NCR Summary

12 Progress Photographs
 Monthly Quality Report

1.0 PROGRESS DESCRIPTION:

S. No Activity Description Unit Scope of work Cumm.
Progress up
to June 21.
1 Piling work No’s 292 79

2 Pile cap No’s 69 1

2.0 APPROVED LIST OF VENDORS & MATERIALS:

S. No Materials Source Remark
1 Cement Ultratech, JK
lakshmi
2 Reinforcement Vizag, Essar, JSPL,
SAIL
3 Coarse aggregate Apex quarry
4 Fine aggregate Sabarmati
5 Admixture ATPL
6 Polymer Goldie Minerals
7 Inhibitor solution Mahavir
Enterprises

3.0 SUMMARY OF MATERIAL CONSUMPTION:

S. No Material Consumption this month June 21
1 Cement 508.400 MT

2 Coarse aggregate 1631.936 MT

3 Fine aggregate 1104.646 MT

4 Admixture 3.945 MT
 Monthly Quality Report

4.0 SUMMARY OF TEST REPORT:

O REFER ANNEXURE -1 (Concrete Mix Design Summary)
O REFER ANNEXURE – II&III (Cement & Admixture test summary)
O REFER ANNEXURE- IV (Reinforcement steel test summary)
O REFER ANNEXURE - V (Cube test summary)
O REFER ANNEXURE - VI (Summary of material testing)
O REFER ANNEXURE - VII (Standard deviation graph)
O REFER ANNEXURE - VIII (Quality submission summary)
O REFER ANNEXURE - IX (Equipment calibration summary)
O REFER ANNEXURE - X (NCR summary)
O REFER ANNEXURE - XI (Vendor summary)

5.0 FIELD INSPECTION TEST SUMMARY:

S. Field Inspection Location Test Inspection Remark
No Conducted done
1 Pile Integrity Thaltej Group PL 6 (C5- Satisfactory
Test Gam 02.06.2021),
Station, C5 (C7-
and C7 28.07.2021
2 Routine Pile Thaltej At C9/D 14-06-2021 Satisfactory
Load Test Gam to 18-06-
Station, C9 2021
 GMRC
Concrete Mix Design Summary
Annexure-I

S. Grade Mix ID Source Weight of materials per cubic metre of concrete (KG/m3) Design Submission Status Appro
No of details val
concrete Cement Cement Sand 20 10 Water w/c Admixture refere
PPC(kg) OPC(kg) (kg) mm mm (kg) ratio (kg) nce
(kg) (kg)
1 M35 Pile TP/MD/ Cement- 400 774 681 491 152 0.38 3.20 DRAIPL/ Thaltej Provision GEC-
01 Ultratech metro/2021/Letter/08 al 102-
20mm & 10mm- 0 Approval EWC-
Apex quarry 212061
Sand-Sabarmati 0-A
Admixture-ATPL
585A
Water-Bore@
casting yard

2 M35 Pile TP/MD/ Cement- JK 400 773 680 491 152 0.38 3.20 DRAIPL/ Thaltej Provision GEC-
02 Lakshmi metro/2021/Letter/08 al 102-
20mm & 10mm- 0 Approval EWC-
Apex quarry 212061
Sand-Sabarmati 0-A
Admixture-ATPL
585A
Water-Bore@
casting yard

3 M35 Pile TP/MD/ Cement- 400 777 684 494 150 0.375 2.40 DRAIPL/ Thaltej Provision GEC-
cap 03 Ultratech metro/2021/Letter/08 al 102-
20mm & 10mm- 0 Approval EWC-
Apex quarry 212061
Sand-Sabarmati 0-A
Admixture-ATPL
585A
Water-Bore@
casting yard

4 M35 Pile TP/MD/ Cement- JK 400 777 684 494 150 0.375 2.40 DRAIPL/ Thaltej Provision GEC-
cap 04 Lakshmi metro/2021/Letter/08 al 102-
20mm & 10mm- 0 Approval EWC-
Apex quarry 212061
Sand-Sabarmati 0-A
Admixture-ATPL
585A
Water-Bore@
casting yard
5 M15 PCC TP/MD/05 Cement- Ultratech 240 955 686 495 142 0.591 2.40 DRAIPL/ Thaltej Awaited
20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 585A
Water-Bore@ casting
yard

6 M15 PCC TP/MD/06 Cement- JK Lakshmi 240 955 686 495 142 0.591 2.40 DRAIPL/ Thaltej Awaited
20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 585A
Water-Bore@ casting
yard

7 M45 TP/MD/07 Cement- Ultratech 410 781 693 500 150 .366 2.46 DRAIPL/ Thaltej Awaited
20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 700A
Water-Bore@ casting
yard

8 M45 TP/MD/08 Cement- JK Lakshmi 410 781 693 500 150 .366 2.46 DRAIPL/ Thaltej Awaited
20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 700A
Water-Bore@ casting
yard

9 M50 TP/MD/09 Cement- Ultratech 440 765 690 498 148 .336 2.64 DRAIPL/ Thaltej Awaited
20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 700A
Water-Bore@ casting
yard

1 M50 TP/MD/10 Cement- JK Lakshmi 440 765 690 498 148 .336 2.64 DRAIPL/ Thaltej Awaited
0 20mm & 10mm-Apex metro/2021/Letter/102
quarry
Sand-Sabarmati
Admixture-ATPL 700A
Water-Bore@ C.Y
 GMRC
Cement inspection & test Summary
ANNEXURE II
Description of material : Ultratech PPC (For the month of June2021)
S. Qty. IN No Wee Invoice reference MTC reference Test letter Name of Test report Conformity Remarks
No MT of k no reference Lab reference
sam No. Date No Date No Date No Date
ple
1 29.07 1 23 9181026823 07-06-2021
0
2 24.16 23 9181026825 07-06-2021
0
3 29.14 23 9181026826 07-06-2021
0
4 24.23 23 9181026828 07-06-2021
0
5 25.52 1 24 9181029435 14-06-2021
0
6 29.53 24 9181028138 14-06-2021
0
7 24.67 24 9181028132 14-06-2021
0
8 24.35 24 9181029356 15-06-2021
0
9 26.35 24 9181028359 15-06-2021
0
10 29.24 1 25 9181028049 21-06-2021
0
11 24.31 25 9181028177 22-06-2021
0
12 26.92 25 9181028194 22-06-2021
0
13 29.10 25 9181028182 22-06-2021
0
14 24.23 1 26 9181028901 28-06-2021
0
15 29.56 26 9181028918 29-06-2021
0
16 29.41 26 9181028924 29-06-2021
0
17 24.45 26 9181028912 30-06-2021
0
 PREPARED BY : DRAIPL CHECKED BY : DRAIPL REVIEWED BY : GMRCL-GEC REP.

Name Name Name

Sign Sign Sign
Date Date Date

GMRC
Admixture Inspection & test summary
ANNEXURE III
Description of material : ADMIXTURE : ATPL 585A (For the month of June2021)
S. Qty. No Sourc Invoice reference MTC/Batch no Test letter Name of Test report Conformity Remarks
No IN of e reference reference Lab reference
MT sa No. Date No Date No Date No Date
m
ple
1 9.90 1 ATPL 64GUJ202122 22-06-2021 ATPL/ 04 25-06- CIMEC CT/CH/ 30-
VA/ 21 21062500 06-
210615 02 21

PREPARED BY : DRAIPL CHECKED BY : DRAIPL REVIEWED BY : GMRCL-GEC REP.

Name Name Name

Sign Sign Sign
Date Date Date
 GMRC
Reinforcement Inspection & test summary
ANNEXURE IV
Description of material : REINFORCEMENT STEEL 16MM (For the month of June2021)
S. Qty. No of Source Invoice reference MTC/Batch no Test letter Name of Test report Conformity Remarks
No IN sample reference reference Lab reference
MT No. Date No Date No Date No Date

1 29.90 1 ESSAR DC/2021- 19-06-

22/0121 21

PREPARED BY : DRAIPL CHECKED BY : DRAIPL REVIEWED BY : GMRCL-GEC REP.

Name Name Name

Sign Sign Sign
Date Date Date
 GMRC
CUBE Test summary
ANNEXURE V
Date of casting Date of testing Structure Actual concrete Grade of Individual Cube compressive strength in (mpa)
identification quantity (Cum) concrete Taken at minimum 7 days Taken at minimum 28 days
04-05-2021 01-06-2021 C6/A, Pile 37.5 M35 (Pile) 28.03 46.42
05-05-2021 02-06-2021 C6/C, Pile 37.5 M35 (Pile) 33.11 45.76
05.05.2021 02-06-2021 C6/D, Pile 37.5 M35 (Pile) 33.24 46.44
06-05-2021 03-06-2021 C9/C, Pile 37.5 M35 (Pile) 30.18 46.48
07-05-2021 04-06-2021 C6/F, Pile 37.5 M35 (Pile) 29.03 45.04
09-05-2021 06-06-2021 C9/D, Pile 37.5 M35 (Pile) 26.19 44.00
11-05-2021 08-06-2021 C6/E, Pile 37.5 M35 (Pile) 27.16 45.40
11-05-2021 08-06-2021 C6/B, Pile 37.5 M35 (Pile) 28.57 45.20
20-05-2021 17-06-2021 C9(anchor pile1) 29.5 M35 (Pile) 31.76 47.07
21-05-2021 18-06-2021 C9(anchor pile2) 29.5 M35 (Pile) 32.71 45.92
31-05-2021 28-06-2021 C10/D, Pile 35.0 M35 (Pile) 30.23 45.43
01-06-2021 29-06-2021 C10/A, Pile 36.00 M35 (Pile) 30.04 45.35
01-06-2021 29-06-2021 C1/F, Pile 39.00 M35 (Pile) 29.32 44.82
 SD for the Month of June 0.83
2021

Minimum 44.00
Maximum 47.07
Average 45.64

PREPARED BY : DRAIPL CHECKED BY : DRAIPL REVIEWED BY : GMRCL-GEC REP.

Name Name Name

Sign Sign Sign
Date Date Date

GMRC
Material testing summary
ANNEXURE VI
S. No Material Test to Frequency of testing Qty. Qty. Test required Total Test passed Test failed Result awaited Total test Corrective
conduct Unit Received test conducted action
External Internal External Internal required This Total This Total This Total This Total taken
month month month month against
failure
1 Reinforcement Bars
Physical requirement As - MT 29.90 1 0 1 1 1 0 0 1 1 1 1
Per
1.1 Nominal mass in kg/m 1 0 1 1 1 0 0 1 1 1 1
IS
1.2 Yield stress in mpa 178 1 0 1 1 1 0 0 1 1 1 1
1.3 Tensile strength in mpa 6 0 0 0
1 1 1 1 1 1 1 1
1.4 % Elongation 1 0 1 1 1 0 0 1 1 1 1
1.5 Bend & Re bend test 1 0 1 1 1 0 0 1 1 1 1
Chemical requirement 1 0 1 1 1 0 0 1 1 1 1
1.6 % Carbon content 1 0 1 1 1 0 0 1 1 1 1
1.7 % Sulphur content 1 0 1 1 1 0 0 1 1 1 1
1.8 % Phosphorus content 1 0 1 1 1 0 0 1 1 1 1
1.9 % Sulphur & phosphorus 1 0 1 1 1 0 0 1 1 1 1
content
2.0 % carbon equivalent 1 0 1 1 1 0 0 1 1 1 1
2.0 Inhibitor solution
2.1 Test as per approved ITP 1/
Sour - MT 1.150 0 0 0 0 0 0 0 0 0 0 0
ce
3.0 Polymer
3.1 Test as per approved ITP 1/
Sour - MT 1.150 0 0 0 0 0 0 0 0 0 0 0
ce
4.0 Coarse Aggregate
4.1 Gradation Per day
Subjecte
0 24 24 24 24 0 0 0 0 24 24
1 d to
Test concrete
4.2 FI & EI per Weekly 0 4 4 4 4 0 0 0 0 4 4
4433.43
Sour MT
4.3 AIV Weekly 00 0 4 4 4 4 0 0 0 0 4 4
ce
4.4 Surface Moisture Cha Per day
nge Subjecte
0 24 24 24 24 0 0 0 0 24 24
d to
concrete
5.0 Fine Aggregate
5.1 Gradation & FM Per day
Subjecte
1 0 24 24 24 24 0 0 0 0 24 24
d to
Test concrete
per 1577.15
5.2 Silt Content Weekly MT
Sour 00 0 4 4 4 4 0 0 0 0 4 4
ce
5.3 Surface Moisture Cha Per day
nge Subjecte
0 24 24 24 24 0 0 0 0 24 24
d to
concrete
6.0 Admixture
6.1 Chloride Content 0 0 0 0 0 0 0 0 0 0 0
6.2 Density Once - 0 0 0 0 0 0 0 0 0 0 0
Per MT 9.900
6.3 pH Value 0 0 0 0 0 0 0 0 0 0 0
Lot
6.4 Ash Content 0 0 0 0 0 0 0 0 0 0 0
7.0 Cement (PPC)
7.1 Normal Consistency 0 4 4 4 4 0 0 0 0 4 4
7.2 Initial & Final Setting 0 4 4 4 4 0 0 0 0 4 4
7.3 Fineness 0 4 4 4 4 0 0 0 0 4 4
7.4 Soundness Once 0 4 4 4 4 0 0 0 0 4 4
Quar
7.5 Compressive Strength 3 Test per MT 454.240
terly 0 4 4 4 4 0 0 0 0 4 4
Days Week
7.6 Compressive Strength 7
0 4 4 4 4 0 0 0 0 4 4
Days
7.7 Compressive Strength 28
0 4 4 4 4 0 0 0 0 4 4
Days

PREPARED BY : DRAIPL CHECKED BY : DRAIPL REVIEWED BY : GMRCL-GEC REP.

Name Name Name
Sign Sign Sign
Date Date Date