AP00.20-W-0011AB Maintenance service 5.9.

02

MODELS 930, 932, 933, 934

ACTROS  Telligent ® maintenance

dependent on display

 V3 Adjust valve play

at the 1st, 4th, 7th, 10th etc. general
maintenance
 J1 Maintenance jobs once annually
 J1 Safety-related work once annually
 J2 Maintenance jobs every 2 years
 J3 Maintenance jobs every 3 years

Customer: Order number: Identification:

Execution of work confirmed by signature of mechanic: Date:

Incoming condition Work

Performed not okay  Item no..

v v

Check by service advisor

 Check vehicle for damaged paintwork, 
corrosion or damage caused by an accident

 Lateral protection device, roof/side spoilers 

 Date of tachograph examination 

i Tilt cab:
Take away clearance object in cab!

 Work to be pe
Telligent ®Maintenance v rformed,
to be ticked off by service advisor
Engine oil service 
 Engine - oil and filter change AP18.00-W-0101A

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 General maintenance job 
 V3 Check and adjust valve clearance at the 1st, 4th, 7th, 10th etc. general AP05.30-W-0560A
maintenance work
 Fuel prefilter: AP47.20-W-0730A
Clean filter element
 Fuel prefilter with water separator: AP47.20-W-0783A
Replace filter element
 Replace fuel filter AP47.20-W-0780A

 Read out brake wear on display AP42.00-W-4293C

Brake pad wear in %:

1. FA left MW 2 1. FA right MW 3

2. FA left MW 4 2. FA right MW 5

1. RA left MW 2 1. RA right MW 3
2. RA left MW 4 2. RA right MW 5
MW = test value Note: 0 % = New condition
(Display) 100 % = lining worn

 Retarder: Check gap Telma Focal retarder  AP43.40-W-4356A

 Clutch actuator: i Once during the 1st general maintenance AP25.20-W-2580A

Replace fine-mesh filter operations

Tighten screws and nuts: 

Observe tightening torque!
 Chassis and body: i Once at the 1st general  AP00.20-W-0073A
Spring bracket to front axle, air bellows maintenance jobs
support to rear axle, stabilizer to rear axle,
wishbone, cab mounting,
Tensioning straps for fuel tank

Air cleaner 
 Air cleaner with dust extraction valve - empty AP09.10-W-0931A
dust
 Replace air cleaner element Standard filter AP09.10-W-0980A
Air cleaner, volume reduced AP09.10-W-0980C
Plate filter AP09.10-W-0980B
Tandem filter AP09.10-W-0980E
Round filter AP09.10-W-0980F

Manual transmission - oil service 

 Manual transmission: oil change AP26.00-W-2601A
with torque converter clutch, code G02 AP26.00-W-2601B
 Torque converter clutch:
Clean filter
 PTOs NMV 150, NMV 200: AP26.45-W-2680A
Replace filter
Transfer case - oil service 
 Transfer case: oil change AP28.00-W-2801A

Retarder - oil service 

 Retarder: oil change AP43.30-W-4301A
(including heat exchanger)
Front axles - oil service 
 Front axles: oil change AP33.00-W-3301A

 Front axle through-drive housing: oil change AP33.00-W-3303A

Rear axles - oil service 

 Rear axles: oil change Rear axle LR/HD 7 AP35.00-W-3501A

Rear axle LR6/LR 8 AP35.00-W-3501B

 Rear axle through-drive housing: AP35.00-W-3502A
oil change

Input condition 

Telligent ® timed servicing NOT OKAY v

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 Oil service
Oil change
 J1 Dumper system AP55.20-W-5501A

Lubrication work
 J1 Grease gun: AP00.20-W-0020A
steering knuckle,
axle load compensation (four-axle vehicle)
Propeller shaft universal joints (all-wheel drive
vehicles and propeller shaft between 1st and
2nd rear axle)
brake shafts (drum brake), trailer hitch,
dumper system, Nummek axle
 J2 Spring shackle bolt, leading axle: Hendrickson leading axle AP32.00-W-3221A
Fill up reservoir Note type of grease!

Maintenance
Function test
 J1 Signaling system, indicator lamps  AP54.00-W-5451A

 J1 Windscreen wipers, washer system,  AP82.30-W-8252A

headlamp cleaning system
 J1 Heating and ventilation, auxiliary heater  AP83.00-W-8351A

Check for leaks and check condition.

Look for chafing and pay attention to routing!
In the event of fluid loss, determine cause and
rectify
 J1 All major assemblies:  AP00.20-W-0050A
engine, transmission, transfer case,
retarder, front axle, rear axle,
steering, power steering pump,
cab tilting support
 J1 All cables and hoses, sensor cables  AP00.20-W-0051A

 J1 All containers, devices, shock absorbers,  AP00.20-W-0052A

covers, boots, protective caps
 J1 Intake pipe between air cleaner and engine  AP09.00-W-0953A

 J1 Cooling and heating system - status test of  AP20.00-W-2050A

radiator, lines and hoses

Check fluid level, correct if necessary.

 J1 Check engine cooling system  AP20.00-W-2010A
anticorrosive/antifreeze, correct if necessary
______°C
Correct against separate order
 J1 Clutch operation  AP25.20-W-2910A

 J1 Batteries  AP54.10-W-5410A

 J1 Air conditioning:  AP83.30-W-8312A

check refrigerant level Correct against separate order

Engine
 J1 Inspect poly V-belt for wear and damage  AP13.22-W-1351A

 J3 Replace coolant i Observe coolant AP20.00-W-2080A

composition!

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 Chassis and body
 J1 Replace dust filter for heating/air conditioning AP83.00-W-8381A

 J1 Adjust tire inflation pressure to correct  AP40.15-W-4060A

pressure, including spare wheel
 J2 Compressed-air drier - replacing granulate AP42.60-W-4381A
cartridges
 J2 Wheel hubs on the front axles , : If not performed in combination AP33.20-W-3350A
Replace grease, check tapered-roller bearings with other repairs.
See confirmation in maintenance booklet
 J2 Wheel hubs on the trailing axle: If not performed in combination AP35.50-W-3553A
Replace grease, check tapered roller bearings with other repairs.
See confirmation in maintenance booklet
 J3 Hydraulic shift: AP26.60-W-2685A
Replace brake fluid
 J3 Clutch actuation - replace brake fluid AP25.20-W-2981A

Perform safety-related work

at least once a year if an inspection is not
legally required within a year
 J1 Fifth wheel coupling - checking function, play  AP31.10-W-3150A
and attachment

 J1 Trailer hitch:  AP31.10-W-3151A

Check function, play and attachment

 J1 Leaf spring/air bellows:  AP32.20-W-3255A

Visual inspection for damage

 J1 Self-adjusting brakes:  AP42.10-W-4291A

Check release travel of wheel brake cylinders
(drum brake)

 J1 Check condition of steering mechanism  AP46.00-W-4650A

 J1 Dumper system:  AP55.20-W-5550A

Check function, play and attachment

 J1 Headlights:  AP82.10-W-8260A
Check adjustment, adjust

Concluding work at
Telligent ® maintenance system
 Process service data in display Confirm work performed (reset intervals); AP00.20-W-0041A
Check oil quality and SAE-grade and change
as required
Final inspection
 Test drive / test bed Ensure road safety of vehicle

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 AH42.10-N-1007-01B Axle assignment of brake lining sensors Models 930, 932, 933, 934 i

The axle assignments of the test values (MW) 2 to 5 of the front

module (FM) and rear module (HM) that appear in the diagnosis
menu are listed below.

Display MW2 MW3 MW4 MW5

FM (front module) VA1 left VA1 right VA2 left VA2 right
HM (rear module) HA1 left HA1 right HA2 left HA2 right

N42.25-2043-01 N42.25-2044-01 N42.25-2045-01

Two-axle vehicle Three-axle vehicle Four-axle vehicle
4 x 2, 4 x 4 6 x 2, 6 x 2/2, 6 x 2/4, 6 x 4, 6 x 6 8 x 4/4, 8 x 6/4, 8 x 8/4

VA1 Front axle VA1 Front axle VA1 Front axle

HA2 Rear axle HA1 Rear axle VA2 Front axle
HA2 Rear axle HA1 Rear axle
HA2 Rear axle

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