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Pf0041 Engg Manual Tvr6g 60hz 281018 LR
Pf0041 Engg Manual Tvr6g 60hz 281018 LR
Hz
Sept 2018 2
Contents
4 General Information
1 Indoor and Outdoor Unit Capacities
1.1 Indoor Units
1.1.1 Standard indoor units
Table 1-1.1: Standard indoor unit abbreviation codes
Abbreviation Abbreviation
Type Type
code code
Q1 One-way Cassette T1 High Static Pressure Duct
Q2 Two-way Cassette G Wall-mounted
Q4C Compact Four-way Cassette DL Ceiling & Floor
Q4 Four-way Cassette F Floor Standing
T2 Medium Static Pressure Duct Z Console
General Information 5
1.3 Outdoor Units
Table 1-1.5: Outdoor unit capacity range
Capacity Model Name Combination Type
8HP 4TVVT086BK060AA /
10HP 4TVVT096BK060AA /
12HP 4TVVT115BK060AA /
14HP 4TVVT140BK060AA /
16HP 4TVVT155BK060AA /
18HP 4TVVT172BK060AA /
20HP 4TVVT192BK060AA /
22HP 4TVVT211BK060AA /
24HP 4TVVT228BK060AA /
26HP 4TVVT251BK060AA /
28HP 4TVVT270BK060AA /
30HP 4TVVT288BK060AA /
32HP 4TVVT305BK060AA /
34HP 4TVVT326BK060AA 12HP+22HP
36HP 4TVVT351BK060AA 14HP+22HP
38HP 4TVVT366BK060AA 16HP+22HP
40HP 4TVVT385BK060AA 12HP+28HP
42HP 4TVVT403BK060AA 20HP+22HP
44HP 4TVVT422BK060AA 22HP+22HP
46HP 4TVVT439BK060AA 22HP+24HP
48HP 4TVVT462BK060AA 22HP+26HP
50HP 4TVVT481BK060AA 22HP+28HP
52HP 4TVVT502BK060AA 26HP+26HP
54HP 4TVVT521BK060AA 26HP+28HP
56HP 4TVVT540BK060AA 28HP+28HP
58HP 4TVVT558BK060AA 28HP+30HP
60HP 4TVVT575BK060AA 28HP+32HP
62HP 4TVVT593BK060AA 30HP+32HP
64HP 4TVVT610BK060AA 32HP+32HP
66HP 4TVVT631BK060AA 12HP+22HP+32HP
68HP 4TVVT656BK060AA 14HP+22HP+32HP
70HP 4TVVT671BK060AA 16HP+22HP+32HP
72HP 4TVVT690BK060AA 12HP+28HP+32HP
74HP 4TVVT708BK060AA 20HP+22HP+32HP
76HP 4TVVT727BK060AA 22HP+22HP+32HP
78HP 4TVVT744BK060AA 22HP+24HP+32HP
80HP 4TVVT767BK060AA 22HP+26HP+32HP
82HP 4TVVT786BK060AA 22HP+28HP+32HP
84HP 4TVVT807BK060AA 26HP+26HP+32HP
86HP 4TVVT826BK060AA 26HP+28HP+32HP
88HP 4TVVT845BK060AA 28HP+28HP+32HP
90HP 4TVVT863BK060AA 28HP+30HP+32HP
92HP 4TVVT880BK060AA 28HP+32HP+32HP
94HP 4TVVT898BK060AA 30HP+32HP+32HP
96HP 4TVVT915BK060AA 32HP+32HP+32HP
Notes:
1. The combinations of units shown in the table are factory-recommended. Other combinations of units are also possible.
6 General Information
2 External Appearance
2.1 Indoor Units
2.1.1 Standard indoor units
Table 1-2.1: Standard indoor unit appearance
General Information 7
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3 Outdoor Unit Combinations
Table 1-3.1: Outdoor unit combinations
System capacity Number Modules1 Outdoor branch
kW HP of units 8 10 12 14 16 18 20 22 24 26 28 30 32 joint kit2
25.2 8 1 ●
28.0 10 1 ●
33.5 12 1 ●
40.0 14 1 ●
45.0 16 1 ●
50.0 18 1 ●
56.0 20 1 ● —
61.5 22 1 ●
67.0 24 1 ●
73.0 26 1 ●
78.5 28 1 ●
85.0 30 1 ●
90.0 32 1 ●
95.0 34 2 ● ●
101.5 36 2 ● ●
106.5 38 2 ● ●
112.0 40 2 ● ●
117.5 42 2 ● ●
123.0 44 2 ●●
128.5 46 2 ● ●
134.5 48 2 ● ●
4TODZ02C
140.0 50 2 ● ●
146.0 52 2 ●●
151.5 54 2 ● ●
157.0 56 2 ●●
163.5 58 2 ● ●
168.5 60 2 ● ●
175.0 62 2 ● ●
180.0 64 2 ●●
185.0 66 3 ● ● ●
191.5 68 3 ● ● ●
196.5 70 3 ● ● ●
202.0 72 3 ● ● ●
207.5 74 3 ● ● ●
213.0 76 3 ●● ●
218.5 78 3 ● ● ●
224.5 80 3 ● ● ●
4TODZ03C
230.0 82 3 ● ● ●
236.0 84 3 ●● ●
241.5 86 3 ● ● ●
247.0 88 3 ●● ●
253.5 90 3 ● ● ●
258.5 92 3 ● ●●
265.0 94 3 ● ●●
270.0 96 3 ●●●
Notes:
1. The combinations of units shown in the table are factory-recommended. Other combinations of units are also possible.
2. For systems with two or more outdoor units, outdoor branch joints (sold separately) are required.
General Information 9
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Table 1-6.2: Extract from medium static pressure duct (T2) cooling capacity table
Indoor air temperature
Capacity 14°C WB 16°C WB 18°C WB 19°C WB 20°C WB 22°C WB 24°C WB
Model
index 20°C DB 23°C DB 26°C DB 27°C DB 28°C DB 30°C DB 32°C DB
TC SHC TC SHC TC SHC TC SHC TC SHC TC SHC TC SHC
22 1.5 1.4 1.8 1.5 2.1 1.6 2.2 1.6 2.3 1.7 2.4 1.5 2.4 1.5
28 1.9 1.7 2.3 1.9 2.6 2.1 2.8 2.1 3.0 2.1 3.1 2.0 3.1 1.9
36 2.5 2.1 2.9 2.3 3.4 2.5 3.6 2.6 3.8 2.7 4.2 2.8 3.9 2.3
45 3.1 2.6 3.7 2.8 4.2 3.1 4.5 3.2 4.8 3.2 4.9 3.1 5.1 2.9
56 3.9 3.0 4.6 3.3 5.3 3.6 5.6 3.7 5.9 3.8 6.2 3.7 6.2 3.4
T2
71 4.9 3.9 5.8 4.3 6.7 4.7 7.1 4.9 7.5 4.8 7.8 4.6 7.8 4.3
80 5.5 4.4 6.6 4.9 7.5 5.3 8.0 5.5 8.4 5.5 8.8 5.2 8.8 4.8
90 6.2 5.3 7.3 5.8 8.4 6.3 9.0 6.4 9.6 6.5 9.9 6.1 9.9 5.7
112 7.7 6.4 9.1 7.1 10.5 7.7 11.2 7.8 11.9 8.1 12.5 7.8 12.5 7.4
140 9.7 7.8 11.3 8.6 13.2 9.6 14.0 9.8 14.8 9.8 15.7 9.7 15.4 8.8
Abbreviations:
TC: Total capacity (kW); SHC: Sensible heat capacity (kW)
General Information 13
Table 1-6.5: Extract from Table 1-5.2 Combinations of Indoor and outdoor units
Outdoor unit capacity Sum of capacity indexes of Maximum number
Capacity connected indoor units of connected
kW HP
index (standard indoor units only) indoor units
50.0 18 500 250 to 650 29
56.0 20 560 280 to 728 33
61.5 22 615 307.5 to 799.5 36
67.0 24 670 335 to 871 39
73.0 26 730 365 to 949 43
78.5 28 785 392.5 to 1020.5 46
85.0 30 850 425 to 1105 50
90.0 32 900 450 to 1170 53
95.0 34 950 475 to 1235 56
101.5 36 1015 507.5 to 1319.5 59
106.5 38 1065 532.5 to 1384.5 63
112.0 40 1120 560 to 1456
117.5 42 1175 587.5 to 1527.5
123.0 44 1230 615 to 1599
128.5 46 1285 642.5 to 1670.5 64
134.5 48 1345 672.5 to 1748.5
140.0 50 1400 700 to 1820
146.0 52 1460 730 to 1898
§ The number of connected indoor units is 8 and the maximum number of connected indoor units on the 20HP
outdoor unit is 33, so the number of connected indoor units is within the limitation.
§ Calculate the corrected capacity of the outdoor units:
a) The sum of the indoor unit CIs is 70.6 and the CI of the 20HP outdoor unit (4TVVT192BD060AA) is
56.0kW, so the combination ratio is 70.6 / 56.0 = 126%.
b) Using the outdoor units’ cooling capacity table, interpolate to obtain the capacity (“B”) corrected for
outdoor air temperature, indoor air temperature, and combination ratio. Refer to Tables 1-6.6 and 1-6.7.
Table 1-6.6: Extract from Table 2-8.7 Table 1-6.7: Cooling capacity calculated by
4TVVT192BD060AA cooling capacity interpolation
Indoor air temp. Indoor air temp.
Outdoor (°C DB / °C WB) Outdoor (°C DB / °C WB)
air 25.8 / 18.0 air 25.8 / 18.0
CR CR
temp. temp.
(°C DB) TC PI (°C DB) TC PI
kW kW kW kW
31 61.3 13.55
130% 33 60.4 14.07 130% 33 60.4 14.07
35 59.5 14.62
B = 601
31 60.2 13.12
120% 33 59.3 13.66 120% 33 59.3 13.66
35 58.4 14.18
Notes:
1. 59.3 + (60.4 – 59.3) × (126 – 120) / (130 – 120) =
60.
14 General Information
c) Find the correction factor for piping length and level difference (“K1”)
Figure 1-6.3: 6G rate of change in cooling capacity
0.81
0.80
0.78
0.78
0.76
0.77
0.84
90
0.85
80
0.87
70
0.90
60
0.92
50
K1 = 0.898
40 0.95
30
0.97
20
1.0
10
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
0
-10
1.0
-20
0.97
-30
0.95
-40
-50
0.92
-60
0.90
-70
-80
0.87
-90
0.85
-100
0.84
-110
0.81
0.80
0.78
0.78
0.77
Notes:
1. The horizontal axis shows equivalent length of piping between farthest indoor unit
and first outdoor branch joint; the vertical axis shows the largest level difference
between indoor unit and outdoor unit. For level differences, positive values indicate
that the outdoor unit is above the indoor unit, negative values indicate that the
outdoor unit is below the indoor unit.
C = B × K1 = 60 × 0.898 = 53.8kW
§ The corrected capacity 53.8kW is larger than required total heat load 50.7kW, so selection is complete. (In
the event that the corrected capacity is lower than the required total heat load, Step 3 should be repeated
from the point where the outdoor unit capacity is provisionally selected.)
General Information 15
Part 2: Outdoor Unit Engineering Data
1 Specifications...................................................................................................................... 17
2 Dimensions ......................................................................................................................... 28
8 Capacity Tables................................................................................................................... 51
11 Accessories....................................................................................................................... 213
Liquid pipe
connection
port (ΦA)
Gas pipe
connection
R
port (ΦB)
990 77
50
63
790
Detail R
Liquid pipe
connection
port (ΦA)
Gas pipe
connection
R port (ΦB)
1340
77
50
63
850
Detail R
Liquid pipe
connection
port (ΦA)
Gas pipe
connection
port (ΦB)
R
1340
77
50
63
825
Detail R
Liquid pipe
connection
port (ΦA)
Gas pipe
R connection
port (ΦB)
1730
62
55
63
Detail R
850
1635
1635
100 - 500
1340
990
825
790
36/38HP
Figure 2-2.6: 36/38HP dimensions (unit: mm)
1635
100 - 500
1340 1340
825
850
1830
1635
100 - 500
1730
990
850
790
42/44HP
Figure 2-2.8: 42/44HP dimensions (unit: mm)
1635
100 - 500
1340 1340
825
825
1830
1635
100 - 500
1730 1340
825
850
52/54/56/58/60/62/64HP
Figure 2-2.10: 52/54/56/58/60/62/64HPdimensions (unit: mm)
Outdoor unit 1 Outdoor unit 2
1830
1830
100 - 500
1730 1730
850
850
1635
1635 100 - 500 100 - 500
1730 1340
990
825
790
850
68/70HP
Figure 2-2.12: 68/70HP dimensions (unit: mm)
Outdoor unit 1
Outdoor unit 2 Outdoor unit 3
1830
1635
1635
850
850
1830
1635
100 - 500 100 - 500
1730 1730
990
850
850
790
74/76HP
Figure 2-2.14: 74/76HP dimensions (unit: mm)
Outdoor unit 1
Outdoor unit 2 Outdoor unit 3
1830
1635
1635
825
850
1830
1635
100 - 500 100 - 500
825
850
850
84/86/88/90/92/94/96HP
Figure 2-2.16: 84/86/88/90/92/94/96HP dimensions (unit: mm)
Outdoor unit 1 Outdoor unit 2 Outdoor unit 3
1830
1830
1830
850
850
>1000 >1000
100-500
>1000 >1000 >1000 >1000
Front 100-500
>1000 Front >1000
>1000
100-500
>1000 >1000
100-500 Front
>1000
>1000 >1000
100-500 Front
>1000
>1000 >1000
100-500 Front
>1000
Depending on the height of adjacent walls relative to the height of the units, ducting may be required to ensure
proper air discharge. In the situation depicted in Figure 2-3.4, the vertical section of ducting should be at least H-
h high.
00
H
ront Front
00 100-500
7 T3
ES C
SV6
6 T4 8 EXVA
SV5
T6B
5
4
14
3
2
T6A
T7C2
T7C1 8 EXVC
1
9 15 12
SV4
SV8A
16
Legend
No. Parts name No. Parts name
1 Compressor 14 Plate heat exchanger
2 Discharge temperature switch 15 Accumulator
3 High pressure switch 16 Heat exchanger cooling electric control box
4 High pressure sensor T3 Heat exchanger temperature sensor
5 Oil separator T4 Outdoor ambient temperature sensor
6 Four-way valve T6A Plate heat exchanger inlet temperature sensor
7 Heat exchanger T6B Plate heat exchanger outlet temperature sensor
8 Electronic expansion valve (EXV) T7C1 Compressor A discharge temperature sensor
9 Low pressure switch T7C2 Discharge pipe temperature sensor
10 Fan motor SV4 Oil return valve
11 Fan SV5 Fast defrosting (in heating) and unloading (in cooling) valve
12 Stop valve (liquid side) SV6 Refrigerant bypass EXV valve
13 Stop valve (gas side) SV8A Compressor A vapor injection valve
S 7 T3
SV6
E C
6 T4 8 8
SV5 EXVA EXVB
T6B
5
4
3 14
2
T6A
T7C2
T7C1 8 EXVC
SV7
1 15 12
9
SV4
SV8A
16
Legend
No. Parts name No. Parts name
1 Compressor 15 Accumulator
2 Discharge temperature switch 16 Heat exchanger cooling electric control box
3 High pressure switch T3 Heat exchanger temperature sensor
4 High pressure sensor T4 Outdoor ambient temperature sensor
5 Oil separator T6A Plate heat exchanger inlet temperature sensor
6 Four-way valve T6B Plate heat exchanger outlet temperature sensor
7 Heat exchanger T7C1 Compressor A discharge temperature sensor
8 Electronic expansion valve (EXV) T7C2 Discharge pipe temperature sensor
9 Low pressure switch SV4 Oil return valve
10 Fan motor SV5 Fast defrosting (in heating) and unloading (in cooling) valve
11 Fan SV6 Refrigerant bypass EXV valve
12 Stop valve (liquid side) SV7 Refrigerant bypass indoor units valve
13 Stop valve (gas side) SV8A Compressor A vapor injection valve
14 Plate heat exchanger
13
11 11
10 10
7 T3
ES C
SV6
6 T4 8 8
SV5 EXVA EXVB
T6B
4 5
3 14
2 2
T6A
T7C1 T7C2
8 EXVC
SV4
1 1 9 15 12
SV8A
SV8B
16
SV9
Legend
No. Parts name No. Parts name
1 Compressor 15 Accumulator
2 Discharge temperature switch 16 Heat exchanger cooling electric control box
3 High pressure switch T3 Heat exchanger temperature sensor
4 High pressure sensor T4 Outdoor ambient temperature sensor
5 Oil separator T6A Plate heat exchanger inlet temperature sensor
6 Four-way valve T6B Plate heat exchanger outlet temperature sensor
7 Heat exchanger T7C1 Compressor A discharge temperature sensor
8 Electronic expansion valve (EXV) T7C2 Compressor B discharge temperature sensor
9 Low pressure switch SV4 Oil return valve
10 Fan motor SV5 Fast defrosting (in heating) and unloading (in cooling) valve
11 Fan SV6 Refrigerant bypass EXV valve
12 Stop valve (liquid side) SV8A Compressor A vapor injection valve
13 Stop valve (gas side) SV8B Compressor B vapor injection valve
14 Plate heat exchanger SV9 Compressor B pressure balance valve
13
11
10 11 10
E 7
S C T3
6 8 8
SV6
T4 SV5
EXVA EXVB
T6B
4 5
3 14
2 2
T6A
T7C1 T7C2 8 EXVC
SV4
1 1 9 15 15 12
SV8B
SV8A
16
SV9
Legend
No. Parts name No. Parts name
1 Compressor 15 Accumulator
2 Discharge temperature switch 16 Heat exchanger cooling electric control box
3 High pressure switch T3 Heat exchanger temperature sensor
4 High pressure sensor T4 Outdoor ambient temperature sensor
5 Oil separator T6A Plate heat exchanger inlet temperature sensor
6 Four-way valve T6B Plate heat exchanger outlet temperature sensor
7 Heat exchanger T7C1 Compressor A discharge temperature sensor
8 Electronic expansion valve (EXV) T7C2 Compressor B discharge temperature sensor
9 Low pressure switch SV4 Oil return valve
10 Fan motor SV5 Fast defrosting (in heating) and unloading (in cooling) valve
11 Fan SV6 Refrigerant bypass EXV valve
12 Stop valve (liquid side) SV8A Compressor A vapor injection valve
13 Stop valve (gas side) SV8B Compressor B vapor injection valve
14 Plate heat exchanger SV9 Compressor B pressure balance valve
13
11 11
10 10
S 7
E C T3
6 8
SV6
T4 SV5 8
EXVA EXVB
T6B
4 5
3 14
2 2
T6A
T7C1 T7C2 8 EXVC
SV4
SV7
1 1 15 15 12
SV8B
9
SV8A
16
SV9
Legend
No. Parts name No. Parts name
1 Compressor 16 Heat exchanger cooling electric control box
2 Discharge temperature switch T3 Heat exchanger temperature sensor
3 High pressure switch T4 Outdoor ambient temperature sensor
4 High pressure sensor T6A Plate heat exchanger inlet temperature sensor
5 Oil separator T6B Plate heat exchanger outlet temperature sensor
6 Four-way valve T7C1 Compressor A discharge temperature sensor
7 Heat exchanger T7C2 Compressor B discharge temperature sensor
8 Electronic expansion valve (EXV) SV4 Oil return valve
9 Low pressure switch SV5 Fast defrosting (in heating) and unloading (in cooling) valve
10 Fan motor SV6 Refrigerant bypass EXV valve
11 Fan SV7 Refrigerant bypass indoor units valve
12 Stop valve (liquid side) SV8A Compressor A vapor injection valve
13 Stop valve (gas side) SV8B Compressor B vapor injection valve
14 Plate heat exchanger SV9 Compressor B pressure balance valve
15 Accumulator
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6 Electrical Characteristics
Table 2-6.1: Outdoor unit electrical characteristics
Notes:
1. Units are suitable for use on electrical systems where voltage supplied to unit terminals is not below or above listed range limits. Maximum allowable voltage variation
between phases is 2%.
2. Select wire size based on the value of MCA.
3. TOCA indicates the total overcurrent amps value of each OC set.
4. MFA is used to select overcurrent circuit breakers and residual-current circuit breakers.
5. MSC indicates the maximum current on compressor start-up in amps.
6. RLA is based on the following conditions: indoor temperature 27°C DB, 19°C WB; outdoor temperature 35°C DB.
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0.95
0.93
0.91
0.90
0.81
0.80
0.78
0.78
0.77
0.76
0.96
0.84
90 90
0.97
0.85
80 0.87 80
1.0
70 70
0.90
60 60
0.92
50 50
40 40
0.95
30 30
0.97
20 20
1.0
1.0
10 10
0 0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
0 0
-10 -10
1.0
1.0
-20 -20
0.97
-30 -30
0.95
-40 -40
-50 -50
0.92
-60 -60
0.90
-70 -70
-80 -80
0.87
1.0
-90 -90
0.85
0.97
-100 -100
0.84
0.96
-110 -110
0.81
0.80
0.78
0.78
0.77
0.95
0.93
0.91
Notes:
1. The horizontal axis shows equivalent length of piping between farthest indoor unit and first outdoor branch joint; the vertical axis shows the
largest level difference between indoor unit and outdoor unit. For level differences, positive values indicate that the outdoor unit is above the
indoor unit, negative values indicate that the outdoor unit is below the indoor unit.
2. These figures illustrate the rate of change in capacity of a system with only standard indoor units at maximum load (with the thermostat set to
maximum) under standard conditions. Under partial load conditions there is only a minor deviation from the rate of change in capacity shown in
these figures.
3. The capacity of the system is either the total capacity of the indoor units obtained from indoor unit capacity tables or the corrected capacity of
the outdoor units as per the calculations below, whichever is smaller.
Corrected capacity of Capacity of outdoor units obtained from outdoor unit Capacity
= x
outdoor units capacity tables at the combination ratio correction factor
Corrected heating capacity values, which take these factors into account, can be calculated as follows, using the
correction factors for frost accumulation given in Table 2-8.27:
Corrected heating capacity = Value given in outdoor heating capacity table × Correction factor for frost accumulation
Corrected heating capacities express the heating capacity over the heating/defrosting cycle shown in Figure 2-
8.43.
0 time
1 cycle
55
50
45 30
40 25
20
30 15
intermittent operation
10 -5
Range for
5 -10
0 -15
-5 -20
-10 -25
10 15 20 25 30 35 10 15 20 25 30 35
Indoor temperature (oC DB) Indoor temperature (oC DB)
Notes:
1. These figures assume the following operating conditions:
§ Equivalent piping length: 7.5m
§ Level difference: 0
Front
1000
1300
80 80
Octave band sound pressure level (dB(A))
60 NC-65 60 NC-65
NC-60 NC-60
50 NC-55 50 NC-55
NC-50 NC-50
40 NC-45 40 NC-45
NC-40 NC-40
30 NC-35 30 NC-35
NC-30 NC-30
20 NC-25 20 NC-25
NC-20 NC-20
10 NC-15 10 NC-15
0 0
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Octave band center frequency (Hz) Octave band center frequency (Hz)
Figure 2-10.4 16HP octave band level Figure 2-10.5 18HP octave band level
80 80
Octave band sound pressure level (dB(A))
Octave band sound pressure level (dB(A))
70 70
60 NC-65 60 NC-65
NC-60 NC-60
50 NC-55 50 NC-55
NC-50 NC-50
40 NC-45 40 NC-45
NC-40 NC-40
30 NC-35 30 NC-35
NC-30 NC-30
20 NC-25 20 NC-25
NC-20 NC-20
10 NC-15 10 NC-15
0 0
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Octave band center frequency (Hz) Octave band center frequency (Hz)
Figure 2-10.6 20/22HP octave band level Figure 2-10.7 24/26/28/30/32HP octave band level
80 80
Octave band sound pressure level (dB(A))
Octave band sound pressure level (dB(A))
70 70
NC-65 60 NC-65
60
NC-60 NC-60
50 NC-55 50 NC-55
NC-50 NC-50
40 NC-45 40 NC-45
NC-40 NC-40
30 NC-35 30 NC-35
NC-30 NC-30
20 NC-25 20 NC-25
NC-20 NC-20
10 NC-15 10 NC-15
0 0
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Octave band center frequency (Hz) Octave band center frequency (Hz)
7 Insulation........................................................................................................................... 253
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2.1.2 Spacing
Outdoor units must be spaced such that sufficient air may flow through each unit. Sufficient airflow across heat
exchangers is essential for outdoor units to function properly. Figures 3-2.1 to 3-2.3 show spacing requirements
in three different scenarios.
If the particular circumstances of an installation require a unit to be placed closer to a wall than specified in
Figures 3-2.1 to 3-2.3, a discharge duct should be installed. Refer to Part 3, 0 “Outdoor Unit Ducting and
Shielding”. Depending on the height of adjacent walls relative to the height of the units, ducting may be required.
Refer to Part 3, 0 “Outdoor Unit Ducting and Shielding”.
Figure 3-2.1: Single unit installation (unit: mm) Figure 3-2.2: Single row installation (unit: mm)
1000 or more
100 to 500
The example in Figure 3-2.4 illustrates the placing of units in a 48HP combination:
§ Place the 22HP unit on the first branch and set it as the master unit.
§ Place the 16HP and 10HP units on the next branches and set them as slave units.
Outdoor units
(48HP)
First outdoor
branch joint Indoor Indoor Indoor
unit A unit B unit C
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or more
M L1 (112)
Largest level difference between
G1 (71)
N9 N10 k
(112) (140) L13
L9 i M N12
j
L10 L11 l (28)
I J K L12
L m N13
L16 p (140)
L14 L15 P
N O N14
n o (56)
N15 N16 q
(140) (56)
N17
Piping between farthest indoor unit (140)
and first indoor branch joint≤40m
Equivalent length of piping between farthest
indoor unit and first outdoor branch joint≤200m
Legend
L1 Main pipe
L2 to L16 Indoor main pipes
Figures in parentheses
a to q Indoor auxiliary pipes
indicate indoor unit
A to P Indoor branch joints
capacity indexes.
L, M Outdoor branch joints
g1 to g3, G1 Outdoor connection pipes
Table 3-4.3: Summary of permitted refrigerant piping lengths and level differences
Permitted
Piping in Figure 3-4.2
values
L1 + 2 x Ʃ{L2 to L16} + Ʃ{a to
Total piping length1 ≤ 1000m
q}
Piping lengths
is above
between indoor unit and
Level
W3 W2 W1
(12) (22) (32) N2
N1 (140) N3(71)
(140) b c
a
D L5
C L4 E d N4(140)
L3 L7 L8 g
G H N7(28)
B F e
L6 f h
g1 g2 g3 N6 N8(140)
L2 N5 (140)
M L A (112) N11
L1
G1 (71)
N9 N10 k
(112) (140) L13
L9 i M N12
j
L10 L11 l (28)
I J K L12
L m N13
L16 p (140)
L14 L15 P
N O N14
n o (56)
N15 N16 q N17
(140) (56)
(140)
Legend
L1 Main pipe
L2 to L16 Indoor main pipes
a to q Indoor auxiliary pipes Figures in parentheses indicate
A to P Indoor branch joints indoor unit capacity indexes.
L, M Outdoor branch joints
g1 to g3, G1 Outdoor connection pipes
Table 3-4.4: Main pipe1 (L1), indoor main pipes (L2 to L16) and indoor branch joint kits
Total capacity indexes of indoor units Gas pipe (mm) Liquid pipe (mm) Branch joint kit
Capacity indexes < 168 Φ15.9 Φ9.53 4TRDK01C
168 ≤ Capacity indexes < 224 Φ19.1 Φ9.53 4TRDK01C
224 ≤ Capacity indexes < 330 Φ22.2 Φ9.53 4TRDK02C
330 ≤ Capacity indexes < 470 Φ28.6 Φ12.7 4TRDK03C
470 ≤ Capacity indexes < 710 Φ28.6 Φ15.9 4TRDK03C
710 ≤ Capacity indexes < 1040 Φ31.8 Φ19.1 4TRDK03C
1040 ≤ Capacity indexes < 1540 Φ38.1 Φ19.1 4TRDK04C
1540 ≤ Capacity indexes < 1800 Φ41.3 Φ19.1 4TRDK05C
1800 ≤ Capacity indexes < 2450 Φ44.5 Φ22.2 4TRDK05C
2450 ≤ Capacity indexes < 2690 Φ54.0 Φ25.4 4TRDK06C
2690 ≤ Capacity indexes Φ54.0 Φ28.6 4TRDK07C
Notes:
1. The main pipe (L1) and first indoor branch joint (A) should be sized according to whichever of
Tables 3-4.4 and 3-4.5 indicates the larger size.
g2 g1 g3 g2 g1
Main pipe Main pipe
L L M
G1
Two units combination Three units combination
W3 W2 W1
(12) (22) (32) N2
N1 (140) N3(71)
(140) b c
a
D L5
C L4 E d N4(140)
L3 L7 L8 g
G H N7(28)
B F e
L6 f h
g1 g2 g3 N6 N8(140)
L2 N5 (140)
M L A (112) N11
L1
G1 (71)
N9 N10 k
Legend (112) (140) L13
L9 i M N12
L1 Main pipe j
L10 L11 l (28)
L2 to L16 Indoor main pipes J L12
I K m N13
a to q Indoor auxiliary pipes L
A to P Indoor branch joints L16 p (140)
L14 L15 P
L, M Outdoor branch joints
N O N14
g1 to g3, G1 Outdoor connection pipes n o (56)
Figures in parentheses indicate indoor unit N15 N16 q N17
capacity indexes. (140) (56)
(140)
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… box continued from previous page
Legend
Filler
§ Use a copper/phosphorus brazing alloy (BCuP) filler that does not require flux.
§ Do not use flux. Flux can cause corrosion of piping and can affect the performance of compressor oil.
§ Do not use anti-oxidants when brazing. Residue can clog piping and damage components.
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5.7 Piping Connections between Outdoor Units
The piping connecting the outdoor units should be horizontal and must not be higher than the refrigerant outlets. If
necessary, to avoid obstacles the piping may be vertically offset below the outlets. When inserting a vertical offset
to avoid an obstacle, the whole outdoor piping should be offset, rather than just the section adjacent to the
obstacle. Refer to Figure 3-5.10.
Outdoor piping should be installed in a metal casing to protect against exposure to sunlight, rain, wind and other
potential causes of damage.
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6.3 Selecting Piping Diameters
Select branch drainage piping (the drain piping connection to each unit) diameters according to indoor unit flow
volume and select main drainage piping diameters according to the combined flow volume of the upstream indoor
units. Use a design assumption of 2 liters of condensate per horsepower per hour. For example, the combined
flow volume of three 2HP units and two 1.5HP units would be calculated as follows:
Combined flow volume = 3 x 2 L/HP/h × 2HP = 18 L/h
+ 2 x 2 L/HP/h × 1.5HP
Tables 3-6.1 and 3-6.2 specify the required piping diameters for horizontal and vertical branch piping and for main
piping. Note that main piping should use PVC40 or larger.
Table 3-6.1: Horizontal drain piping diameters
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7 Insulation
7.1 Refrigerant Piping Insulation
7.1.1 Purpose
During operation, the temperature of the refrigerant piping varies. Insulation is required to ensure unit
performance and compressor lifespan. During cooling, the gas pipe temperature can be very low. Insulation
prevents condensation forming on the piping. During heating, the gas pipe temperature can rise to as high as
100°C. Insulation serves as necessary protection from burns.
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… box continued from previous page
Step 3
· Open the valve where the yellow hose meets the pressure gauge, and open the refrigerant tank slightly to let the
refrigerant eliminate the air. Caution: open the tank slowly to avoid freezing your hand.
· Set the weighing scale to zero.
Step 4
· Open the three valves on the pressure gauge to begin charging refrigerant.
· When the amount charged reaches R (kg), close the three valves. If the amount charged has not reached R (kg)
but no additional refrigerant can be charged, close the three valves on the pressure gauge, run the outdoor units
in cooling mode, and then open the yellow and blue valves. Continue charging until the full R (kg) of refrigerant
has been charged, then close the yellow and blue valves. Note: Before running the system, be sure to complete
all the pre-commissioning checks as listed in Part 3, 11.3 “Pre-commissioning Checks” and be sure to open all
stop valves as running the system with the stop valves closed would damage the compressor.
R410A
refrigerant tank
Weighing scale
Field piping
Blue hose Red hose 1 Gas pipe stop valve
2 Liquid pipe stop valve Pressure gauge
3 Service port
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Figure 3-9.5: Master outdoor unit communication terminals! Table 3-9.1: Communication connections!
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9.4 Wiring example
Figure 3-9.6: System power and communication wiring example
A B CN
Power wire
Power wire
Power wire
Branch box Power wire
Communication wire
Communication wire Communication wire Communication wire
Indoor unit terminals Indoor unit terminals Indoor unit terminals
Outdoor units installed in seaside locations should be placed such as to avoid direct exposure to the sea air and
additional anticorrosion treatment options should be selected, otherwise the service life of the outdoor units will
be seriously affected.
Air conditioning installed in seaside locations should be run regularly as the running of the outdoor unit fans helps
prevent build-up of salt on the outdoor unit heat exchangers.
Ensure that base structures drain well so that outdoor unit footings do not become waterlogged. Check that
outdoor unit casing drainage holes are not blocked.
Figure 3-10.1: Installation in a well-ventilated indoor area Figure 3-10.2: Installation outdoors under a canopy
Canopy
Discharge duct
Canopy support
Sea wind Indoor area
Sea wind
Outdoor unit
Outdoor unit
Note: When running the system for commissioning test runs, if the combination ratio is 100% or less, run all the
indoor units and if the combination ratio is more than 100%, run indoor units with total capacity equal to the total
capacity of the outdoor units.
Serial no.
OUTDOOR UNITS
Master unit Slave unit 1 Slave unit 2 Slave unit 3
Compressor suction
pipe temperature
System pressure at
check port
A B C A B C A B C A B C
Phase currents (A)
INDOOR UNITS
(After running in cooling mode for one hour)
(Sample of over 20% of the indoor units including the unit farthest from the outdoor units)
Abnormal
Set temp. Inlet temp. Outlet Drainage
Room no. Model Address noise/
(°C) (°C) temp. (°C) OK?
vibration?
OUTDOOR UNITS
Master unit Slave unit 1 Slave unit 2 Slave unit 3
Compressor suction
pipe temperature
System pressure at
check port
A B C A B C A B C A B C
Phase currents (A)
INDOOR UNITS
(Sample of over 20% of the indoor units including the unit farthest from the outdoor units)
Abnormal
Room Addres Set temp. Inlet temp. Outlet Drainag
HEATING MODE PARAMETER RECORD
Model noise/
(After running in heating mode for one hour)
Name:
Signature:
Date:
Observed values
DSP1 Cooling Heating
Parameters displayed on DSP2 Remarks
content mode mode
0.-- Unit address Master unit: 0; slave units: 1, 2, 3
3.-- Number of indoor units as set on PCB Displayed on master unit PCB only
Only available for master unit,
4.-- Total capacity of outdoor unit
displayed on slave units has no sense
5.-- Total capacity requirement of indoor units Displayed on master unit PCB only
6.-- Total corrected capacity requirement of indoor units Displayed on master unit PCB only
11.-- Indoor heat exchanger pipe (T2/T2B) temperature (°C) Actual value = value displayed
12.-- Main heat exchanger pipe (T3) temperature (°C) Actual value = value displayed
13.-- Outdoor ambient (T4) temperature (°C) Actual value = value displayed
Plate heat exchanger cooling refrigerant inlet (T6A)
14.-- Actual value = value displayed
temperature (°C)
Plate heat exchanger cooling refrigerant outlet (T6B)
15.-- Actual value = value displayed
temperature (°C)
16.-- Inverter compressor A discharge temperature (°C) Actual value = value displayed
17.-- Inverter compressor B discharge temperature (°C) Actual value = value displayed
18.-- Inverter module A heatsink temperature (°C) Actual value = value displayed
19.-- Inverter module B heatsink temperature (°C) Actual value = value displayed
Plate heat exchanger cooling refrigerant outlet temperature
20.-- Actual value = value displayed
minus inlet temperature (°C)
21.-- Discharge superheat degree (°C) Actual value = value displayed
27.-- Compressor discharge pressure (MPa) Actual value = value displayed × 0.1
28.-- Reserved
Number of indoor units currently in communication with master
29.-- Actual value = value displayed
unit
30.-- Number of indoor units currently operating Displayed on master unit PCB only
34.-- Reserved
38.-- Reserved
40.-- Reserved
41.-- Reserved
43.-- Reserved
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. © 2018 Trane